An automatic feeder
By integrating feeding and leveling functions into an automatic feeder, the problems of large equipment footprint and difficulty in detecting leveling effect have been solved, achieving efficient and economical roll material leveling and inspection, thus improving product quality and factory efficiency.
Patent Information
- Application Number
- CN202210694877.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-20
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2042-06-20
AI Technical Summary
Existing roll material feeding and leveling equipment occupies a large area and cannot effectively detect the leveling effect, resulting in substandard leveling, which affects product quality and factory efficiency.
An automatic feeder was designed, integrating feeding and leveling functions and equipped with a detection component. It achieves the leveling of the roll material through extrusion and roller assembly, and uses a detection unit to detect the leveling effect. The structure is simple, economical and practical.
This technology integrates the feeding and leveling of roll materials, reduces the equipment footprint, ensures the detection and control of leveling effects, lowers production costs, and improves product quality and factory efficiency.
Smart Images

Figure CN115026154B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of roll material processing, and more specifically to an automatic feeder. Background Technology
[0002] Currently, the feeding and leveling of roll materials are mostly handled by different equipment, resulting in a large equipment footprint. Furthermore, it is impossible to know the leveling effect of the roll material after leveling. If the leveling equipment malfunctions, the roll material may not be leveled up to standard. Consequently, when the roll material is processed into products using external molds, the products may not meet customer requirements, leading to losses for the factory.
[0003] Therefore, the existing methods for feeding and leveling roll materials have the following problems: First, the operation of multiple machines results in a large footprint; second, it is impossible to know whether the leveled roll material meets the requirements.
[0004] Therefore, there is a need for an automatic feeder that integrates feeding and leveling, can detect the leveling effect of roll material, has a small footprint, and is highly practical. Summary of the Invention
[0005] The main objective of this application is to provide an automatic feeder, wherein the automatic feeder can effectively utilize its own structural configuration to achieve the advantages of integrated feeding and leveling, and the ability to detect the leveling effect of roll material.
[0006] Another objective of this application is to provide an automatic feeder, wherein the automatic feeder includes a feeding component and a leveling component, the feeding component being used to place an outer roll material and feed the outer roll material into the leveling component, thereby realizing integrated feeding and leveling.
[0007] Another object of this application is to provide an automatic feeder, wherein the automatic feeder includes a detection component configured to detect the leveling effect of an external roll material exiting from the leveling component.
[0008] Another objective of this application is to provide an automatic feeder, wherein the automatic feeder has a simple structure, is easy to operate, does not involve complex manufacturing processes and expensive materials, has high economic efficiency, and is easy to promote and use.
[0009] To achieve at least one of the above-mentioned objectives, this application provides an automatic feeder, wherein the automatic feeder includes:
[0010] A machine body, the machine body including a first shell and a second shell, both the first shell and the second shell are disposed on the ground, the first shell has a cavity communicating with the outside, and the second shell is located on one side of the first shell and connected to the first shell;
[0011] A feeding assembly is disposed on the side of the second housing near the cavity, wherein the outer roll material is disposed on the feeding assembly;
[0012] A first leveling component, the first leveling component being configured to level the outer roll material fed from the feeding component;
[0013] A detection assembly includes a third housing, a sixth driving component, a fifth support plate, and at least one runout detection unit. The third housing is disposed on the side of the second housing opposite to the first housing. The sixth driving component has a sixth telescopic end, which is configured to drive the sixth telescopic end to extend or retract by a predetermined length. The fifth support plate is disposed on the end of the sixth telescopic end opposite to the third housing. The runout detection unit is disposed on the fifth support plate and has a retractable probe used to detect the leveling effect of the external roll material exiting from the first leveling assembly.
[0014] A second leveling component is disposed on the third housing and located on the side of the detection unit opposite to the first leveling component. The second leveling component is configured to selectively level the outer roll material to avoid the outer roll material not achieving the required leveling effect.
[0015] In one or more embodiments of this application, the feeding assembly includes a frame assembly, the frame assembly includes a turntable and a first rotating shaft, the first rotating shaft is rotatably disposed on the side of the second housing near the cavity, and the turntable is mounted on the first rotating shaft, and the rotation of the first rotating shaft drives the turntable to rotate and move closer to the second housing, and the end of the first rotating shaft away from the second housing has a connecting hole.
[0016] In one or more embodiments of this application, the frame assembly further includes a retractable material head, which includes a connecting shaft, a slide cylinder, a bearing, and a cover plate. One end of the connecting shaft is threadedly connected to the connecting hole. The slide cylinder is slidably disposed on the first rotating shaft, and each slide cylinder has a stepped hole and a first mounting hole. The first mounting hole and the stepped hole are connected through each other, and the first mounting hole and the stepped hole are respectively located at both ends of the slide cylinder. The end of the first rotating shaft away from the second housing is slidably inserted into the first mounting hole and close to the stepped surface forming the stepped hole. The bearing is connected to the connecting shaft and placed in the stepped hole, and the bearing abuts against the stepped surface forming the stepped hole. The cover plate is fixedly connected to the end of the slide cylinder with the stepped hole to close the stepped hole, and the end of the connecting shaft away from the first rotating shaft passes through the cover plate and is placed on the side of the cover plate away from the slide cylinder.
[0017] In one or more embodiments of this application, the retractable feed head further includes four connecting blocks, which are evenly and fixedly connected to the surface of the slide cylinder, and each of the four connecting blocks is spaced at a predetermined distance from the turntable. The turntable also has four evenly distributed sliding grooves, which all penetrate the turntable and correspond to the four connecting blocks respectively, and each of the four sliding grooves is close to the edge of the turntable.
[0018] In one or more embodiments of this application, the retractable feed head further includes four movable components, each of which is oscillatingly mounted on one of the four connecting blocks. The sides of the four movable components near the turntable are respectively placed within the four sliding grooves. Each movable component includes a movable plate and at least one first support plate. One end of the movable plate passes through the sliding groove and is close to the second housing, while the other end is located on the side of the turntable opposite to the second housing. The first support plate is fixedly connected to the corresponding movable plate, and is located on the side of the movable plate opposite to the sliding cylinder. The outer roll material is disposed on the four first support plates. On the support plate, each of the moving components includes at least two swing members, at least one first rolling member, and at least one second rolling member. One end of each of the at least two swing members is rotatably connected to both sides of the corresponding connecting block, and the other end is rotatably connected to both sides of the corresponding moving plate. The first rolling member is rotatably disposed on the moving plate, and one side of the first rolling member abuts against the side of the turntable away from the second housing. The second rolling member is also rotatably connected to the moving plate, and one side of the second rolling member abuts against the side of the turntable near the second housing, thereby preventing the moving plate from disengaging from the corresponding groove.
[0019] In one or more embodiments of this application, the top of the second housing also has two opposing support portions, and the two support portions have an insertion hole, both of which penetrate the support portions. The automatic feeder also includes a connector and a second rotating shaft. One end of the second rotating shaft passes through the two insertion holes in sequence, and the other end is located on the side of the second housing near the cavity. The second rotating shaft is also located on the upper side of the turntable. The connector is fixedly connected to the second rotating shaft and is located between the two support portions.
[0020] In one or more embodiments of this application, the automatic feeder further includes a second support plate and a first driving component. The second support plate is disposed on the side of the support portion near the first housing, and the second support plate is also disposed on the top of the second housing. The side of the second support plate away from the second housing is an inclined surface. The first driving component is disposed on the inclined surface of the second support plate, and the first driving component has a first telescopic end. The first telescopic end is rotatably connected to the connector. It is worth mentioning that the first driving component can control the first telescopic end to extend or retract by a predetermined length, thereby controlling the reciprocating rotation of the second rotating shaft through the connector.
[0021] In one or more embodiments of this application, the automatic feeder further includes an extrusion plate and a roller. One end of the extrusion plate is fixedly connected to the end of the second rotating shaft and is located on the side of the second housing near the cavity. The other end of the extrusion plate extends toward the turntable. The roller is rotatably connected to the end of the extrusion plate opposite to the second rotating shaft and is directly opposite one of the first support plates.
[0022] In one or more embodiments of this application, the first leveling assembly includes a first connecting plate, a second connecting plate, and a first top plate. The first connecting plate and the second connecting plate are disposed opposite to each other and are both disposed on the top of the first housing. The first top plate is disposed on the side of the first connecting plate and the second connecting plate away from the first housing. The first leveling assembly also includes a feeding member, which is disposed on the side of the first connecting plate and the second connecting plate close to the first housing.
[0023] In one or more embodiments of this application, the first leveling assembly further includes two oppositely arranged fixed blocks and two oppositely arranged rotating blocks. The opposite sides of the two fixed blocks are close to the sides of the first connecting plate and the second connecting plate that are close to each other. The bottoms of the two fixed blocks are fixedly connected to the top of the first housing, thereby defining the position of the fixed blocks. The rotating blocks are rotatably connected to the side of the two fixed blocks that are close to each other near the wall of the feeding component. Two fifth driving components are also provided on both sides of the first leveling assembly. Both fifth driving components are located on the top of the first housing and near the end of the first leveling assembly opposite to the feeding component. Each component has a fifth telescopic end located at the end of the fifth driving component away from the first housing. The fifth driving component is configured to control the length of the fifth telescopic end. A connecting rod is also provided between the two fifth telescopic ends, with both ends of the connecting rod hinged to the two fifth telescopic ends. The two fifth telescopic ends can extend or retract by a predetermined length, thereby causing the connecting rod to move towards or away from the first housing. The connecting rod passes through the first connecting plate and the two rotating blocks, so that when the connecting rod moves up or down, the ends of the two rotating blocks away from the feeding assembly swing away from or towards the first housing. Attached Figure Description
[0024] These and / or other aspects and advantages of this application will become clearer and more readily understood from the following detailed description of embodiments of this application taken in conjunction with the accompanying drawings, wherein:
[0025] Figure 1 The figure shows a schematic diagram of an automatic feeder.
[0026] Figure 2 The diagram illustrates the mechanism of the feeding assembly. Figure 1 .
[0027] Figure 3 The diagram illustrates the mechanism of the feeding assembly. Figure 2 .
[0028] Figure 4 The illustration shows a partial cross-sectional view of the feeding assembly.
[0029] Figure 5 The figure shows a partial structural diagram of an automatic feeder. Figure 1 .
[0030] Figure 6 The diagram illustrates the structure of the leveling component.
[0031] Figure 7 The diagram illustrates a portion of the leveling component's structure. Figure 1 .
[0032] Figure 8 The diagram illustrates a portion of the leveling component's structure. Figure 2 .
[0033] Figure 9 The figure shows a partial structural diagram of an automatic feeder. Figure 2 . Detailed Implementation
[0034] The terms and words used in the following specification and claims are not limited to their literal meaning, but are used solely by the inventors to enable a clear and consistent understanding of this application. Therefore, it will be apparent to those skilled in the art that the following description of various embodiments of this application is provided for illustrative purposes only and not for the purpose of limiting the application as defined in the appended claims and their equivalents.
[0035] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0036] While ordinal numbers such as "first," "second," etc., will be used to describe various components, this does not limit which components are used. The term is used only to distinguish one component from another. For example, a first component may be referred to as a second component, and similarly, a second component may be referred to as a first component, without departing from the teachings of the inventive concept. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0037] The terminology used herein is for the purpose of describing various embodiments only and is not intended to be limiting. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. It will also be understood that the terms “comprising” and / or “having” as used in this specification specify the presence of the described features, numbers, steps, operations, components, elements or combinations thereof, without excluding the presence or addition of one or more other features, numbers, steps, operations, components, elements or groups thereof.
[0038] Application Overview
[0039] Currently, the feeding and leveling of roll materials are mostly handled by different equipment, resulting in a large equipment footprint. Furthermore, it is impossible to know the leveling effect of the roll material after leveling. If the leveling equipment malfunctions, the roll material may not be leveled up to standard. Consequently, when the roll material is processed into products using external molds, the products may not meet customer requirements, leading to losses for the factory.
[0040] Therefore, there is a need for an automatic feeder that integrates feeding and leveling, can detect the leveling effect of the roll material, has a small footprint, and is highly practical.
[0041] Based on the above-mentioned technical problems, this application proposes an automatic feeder, wherein the automatic feeder has a simple structure, does not involve complex manufacturing processes and expensive materials, and has high economic efficiency. At the same time, for manufacturers, the automatic feeder provided by this application is easy to produce and has low cost, which is more conducive to controlling production costs and further facilitates product promotion and use.
[0042] Indicative automatic feeder
[0043] refer to Figures 1 to 9 According to a preferred embodiment of the present invention, the automatic feeder includes a body, a feeding component 20 and a first leveling component 30. The body is disposed on the ground, and the feeding component 20 and the overall component are disposed on the body.
[0044] It should be noted that the feeding assembly 20 is used to place the outer roll material, and the leveling device is used to level the outer roll material. The leveling device is also configured to pull the outer roll material disposed on the feeding assembly 20 by squeezing.
[0045] Furthermore, such as Figure 1 As shown, the body includes a first shell 11 and a second shell 12. Both the first shell 11 and the second shell 12 are located on the ground. The first shell 11 has a cavity communicating with the outside. The second shell 12 is located on one side of the first shell 11 and is connected to the first shell 11.
[0046] Furthermore, the feeding assembly 20 is disposed on the side of the second housing 12 near the cavity, and the first leveling assembly 30 is disposed on the top of the first housing 11 and directly opposite the cavity.
[0047] It should be noted that, for example Figures 2 to 4 As shown, the feeding assembly 20 includes a frame assembly 21 and a retractable feed head 22. The frame assembly 21 is rotatably disposed on the side of the second housing 12 near the cavity, and the retractable feed head 22 is disposed on the frame assembly 21. The retractable feed head 22 is used to install external roll material, wherein the retractable feed head 22 can be extended or retracted to accommodate external roll material of different sizes.
[0048] Furthermore, the frame assembly 21 includes a turntable 211 and a first rotating shaft 212. The first rotating shaft 212 is rotatably disposed on the side of the second housing 12 near the cavity, and the turntable 211 is mounted on the first rotating shaft 212. The rotation of the first rotating shaft 212 drives the turntable 211 to rotate and move closer to the second housing 12. It should be noted that a motor is provided inside the second housing 12, and one end of the first rotating shaft 212 is fixedly connected to the motor, while the other end extends a predetermined length away from the second housing 12.
[0049] It should be noted that the end of the first rotating shaft 212 facing away from the second housing 12 has a connecting hole. Further, the retractable feed head 22 includes a connecting shaft 221, one end of which is threadedly connected to the connecting hole.
[0050] Furthermore, the retractable feed head 22 also includes a slide cylinder 222, which is slidably disposed on the first rotating shaft 212. The slide cylinder 222 has a stepped hole and a first mounting hole. The first mounting hole and the stepped hole are connected and are located at both ends of the slide cylinder 222, respectively. The end of the first rotating shaft 212 facing away from the second housing 12 is slidably inserted into the first mounting hole and close to the stepped surface forming the stepped hole.
[0051] It is worth mentioning that the retractable feed head 22 also includes a bearing 223, which is connected to the connecting shaft 221 and is placed in the stepped hole, and the bearing 223 abuts against the stepped surface forming the stepped hole.
[0052] It is worth mentioning that the retractable feed head 22 also includes a cover plate 224, which is fixedly connected to one end of the slide cylinder 222 that has the stepped hole to close the stepped hole. The end of the connecting shaft 221 that is away from the first rotating shaft 212 passes through the cover plate and is placed on the side of the cover plate away from the slide cylinder 222.
[0053] It should be noted that the bearing 223 can be implemented as a planar bearing 223. Specifically, the inner ring of the bearing 223 is fixedly connected to the connecting shaft 221, and the connecting shaft 221 is threadedly connected to the connecting hole. Therefore, when the connecting shaft 221 rotates, due to the threaded connection, the connecting shaft 221 simultaneously moves laterally, thereby causing the bearing 223 to move laterally. Since the stepped surface forming the stepped hole and the cover plate 224 limit the lateral movement of the bearing 223, the bearing 223 drives the slide cylinder 222 to move back and forth on the first rotating shaft 212.
[0054] It is worth mentioning that the retractable feed head 22 also includes four connecting blocks 225. The four connecting blocks 225 are evenly distributed and fixedly connected to the surface of the slide cylinder 222, and the four connecting blocks 225 are all spaced at a predetermined distance from the turntable 211.
[0055] It is worth mentioning that the turntable 211 also has four evenly distributed sliding grooves 21101, all of which penetrate the turntable 211 and correspond to the four connecting blocks 225 respectively, and all four sliding grooves 21101 are close to the edge of the turntable 211.
[0056] Furthermore, the retractable feed head 22 also includes four moving components, which are respectively oscillatingly disposed on the four connecting blocks 225, and the side of the four moving components near the turntable 211 is respectively placed in the four sliding grooves 21101.
[0057] It is worth mentioning that each of the moving components includes a moving plate 2261 and at least one first support plate 2262. One end of the moving plate 2261 passes through the slide groove 21101 and is close to the second housing 12, while the other end is located on the side of the turntable 211 opposite to the second housing 12. It should be noted that the moving plate 2261 is parallel to the ground, and each of the four moving plates 2261 is spaced a predetermined distance from the four connecting blocks 225, meaning that the moving plate 2261 is located on the side of the connecting block 225 opposite to the slide cylinder 222.
[0058] Furthermore, the first support plate 2262 is fixedly connected to the corresponding moving plate 2261, and the first support plate 2262 is located on the side of the moving plate 2261 away from the slide cylinder. It is worth mentioning that the outer roll material is disposed on the four first support plates 2262.
[0059] Furthermore, each of the moving components includes at least two swing members 2263, one end of each of the at least two swing members 2263 being rotatably connected to both sides of the corresponding connecting block, and the other end being rotatably connected to both sides of the corresponding moving plate 2261.
[0060] Furthermore, each of the moving components includes at least one first rolling element 2264 and at least one second rolling element 2265. The first rolling element 2264 is rotatably disposed on the moving plate 2261, and one side of the first rolling element 2264 abuts against the side of the turntable 211 away from the second housing 12. The second rolling element 2265 is also rotatably connected to the moving plate 2261, and one side of the second rolling element 2265 abuts against the side of the turntable 211 near the second housing 12, thereby preventing the moving plate 2261 from disengaging from the corresponding groove 21101.
[0061] It is worth mentioning that when the slide cylinder 222 moves away from the second housing 12, the two swing members 2263 swing at a predetermined angle towards the turntable 211 at the ends away from the slide cylinder 222. Since the moving plate 2261 cannot disengage from the slide groove 21101, the moving plate 2261 moves a predetermined distance towards the center of the turntable 211, thereby reducing the aperture formed by the four first support plates 2262. Conversely, the aperture formed by the four first support plates 2262 increases, thus adapting to different sizes of external roll materials.
[0062] It is worth mentioning that the top of the second housing 12 also has two opposing support portions 121, and both support portions 121 have an insertion hole, and both insertion holes penetrate the support portion 121.
[0063] Furthermore, such as Figure 5 As shown, the automatic feeder further includes a connector 41 and a second rotating shaft 42. One end of the second rotating shaft 42 passes through the two insertion holes in sequence, and the other end is located on the side of the second housing 12 near the cavity. The second rotating shaft 42 is also located on the upper side of the turntable 211. The connector 41 is fixedly connected to the second rotating shaft 42 and is located between the two support parts 121.
[0064] Furthermore, the automatic feeder also includes a second support plate 43 and a first drive component 44. The second support plate 43 is disposed on the side of the support portion 121 near the first housing 11, and the second support plate 43 is also disposed on the top of the second housing 12. The side of the second support plate 43 away from the second housing 12 is an inclined surface. The first drive component 44 is disposed on the inclined surface of the second support plate 43. The first drive component 44 has a first telescopic end, which is rotatably connected to the connector 41. It is worth mentioning that the first drive component 44 can control the first telescopic end to extend or retract by a predetermined length, thereby controlling the reciprocating rotation of the second rotating shaft 42 through the connector 41.
[0065] It is worth mentioning that the automatic feeder also includes an extrusion plate 45 and a roller 46. One end of the extrusion plate 45 is fixedly connected to the end of the second rotating shaft 42 and is located on the side of the second housing 12 near the cavity. The other end of the extrusion plate 45 extends towards the turntable 211. The roller 46 is rotatably connected to the end of the extrusion plate 45 away from the second rotating shaft 42 and is directly opposite one of the first support plates 2262. It is worth mentioning that the extrusion plate 45 is used to limit the tightness of the outer roll material entering the first leveling assembly 30 from the feeding assembly 20. That is, the extrusion plate 45 can rotate a predetermined angle towards the turntable 211 so that the roller 46 extrudes the outer roll material. Conversely, the extrusion plate 45 can rotate a predetermined angle away from the turntable 211 so that the roller 46 loosens the outer roll material.
[0066] Furthermore, such as Figures 6 to 9 As shown, the first leveling component 30 includes a first connecting plate 311 and a second connecting plate 312. The first connecting plate 311 and the second connecting plate 312 are disposed opposite to each other and are both disposed on the top of the first housing 11.
[0067] Furthermore, the first leveling component 30 also includes a first top plate 313, which is disposed on the side of the first connecting plate 311 and the second connecting plate 312 away from the first housing 11.
[0068] Furthermore, the first leveling component 30 also includes a feeding component 32, which is disposed on the side of the first connecting plate 311 and the second connecting plate 312 near the first housing 11. It should be noted that the outer roll material disposed on the feeding component 20 first passes through the feeding component 32.
[0069] Furthermore, the feeding component 32 includes two third support plates, which are respectively disposed on the side of the first connecting plate 311 and the second connecting plate 312 near the second housing 12.
[0070] It is worth mentioning that both of the third support plates have a first mounting groove, and the feeding component 32 also includes a fourth support plate. Both ends of the support plate are fixedly connected to the two first mounting grooves, and the fourth support plate has two opposing second mounting grooves. The feeding component 32 also includes two first moving blocks, one end of which is slidably disposed within the two second mounting grooves, and the two first moving blocks are spaced apart by a predetermined distance. It is also worth mentioning that the two first moving blocks can move a predetermined distance towards or away from each other, thereby controlling the spacing between the two first moving blocks to accommodate external roll materials of different sizes.
[0071] Furthermore, the feeding component 32 also includes two third rolling elements. Both ends of the two third rolling elements are rotatably connected to the side of the first connecting plate 311 and the second connecting plate 312 that are close to each other. The two third rolling elements are spaced apart by a predetermined distance and are both located on the side of the fourth support plate that is close to the second housing 12. It is worth mentioning that the outer roll passes through the two third rolling elements and the two third rolling elements are arranged vertically.
[0072] Furthermore, the first leveling component 30 also includes two oppositely arranged fixed blocks 33 and two oppositely arranged rotating blocks 34. The opposite sides of the two fixed blocks 33 are close to the opposite sides of the first connecting plate 311 and the second connecting plate 312, and the bottom of the two fixed blocks 33 is fixedly connected to the top of the first housing 11, thereby defining the position of the fixed blocks 33. The opposite sides of the two rotating blocks 34 are rotatably connected to the opposite sides of the two fixed blocks 33 near the wall of the feeding component 32, that is, the opposite side of the two rotating blocks 34 can swing at a predetermined angle, thereby causing the rotating blocks 34 to tilt up or flatten.
[0073] It should be noted that each of the fixing blocks 33 has a second mounting hole and a third mounting hole, the second mounting hole and the third mounting hole are arranged opposite to each other, and the second mounting hole and the third mounting hole are spaced apart by a predetermined distance.
[0074] Each of the fixing blocks 33 also has a plurality of fourth mounting holes, which are evenly distributed and located between the second mounting hole and the third mounting hole.
[0075] It should be noted that the first leveling assembly 30 further includes a first roller 351, a second roller 352, and a plurality of third rollers 353. The two ends of the first roller 351 are rotatably disposed in the two second mounting holes, the two ends of the second roller 352 are rotatably disposed in the two third mounting holes, and the two ends of the plurality of third rollers 353 respectively cooperate with the plurality of fourth mounting holes.
[0076] It should be noted that the rotating block 34 has a third mounting groove 3401, a fourth mounting groove 3402 and a fifth mounting groove 3403 on both sides respectively. The two third mounting grooves 3401 and the two fifth mounting grooves 3403 are spaced apart by a predetermined distance, and the two fourth mounting grooves 3402 are located between the two third mounting grooves 3401 and the two fifth mounting grooves 3403.
[0077] It is worth mentioning that the third mounting groove 3401, the fourth mounting groove 3402 and the fifth mounting groove 3403 are all connected to the outside on the side near the first housing 11.
[0078] It should be noted that the first leveling assembly 30 further includes a first slider assembly 36, which is disposed on the side of the first top plate 313 near the first housing 11. The first slider assembly 36 includes two second moving blocks 361, which are slidably disposed in the two third mounting slots 3401. The first slider assembly 36 also includes a fourth roller 354, whose two ends are respectively connected to the two second moving blocks 361. The first slider assembly 36 also includes a second top plate 362, which is fixedly connected to the side of the two second moving blocks 361 away from the first housing 11. It should be noted that the first slider assembly 36 also includes two second driving components 363, which are both disposed on the first top plate 313 and face the second top plate 362. Each of the two second driving components 363 has a second telescopic end, which penetrates the first top plate 313 and is fixedly connected to the second top plate 362.
[0079] It is worth mentioning that the first leveling assembly 30 also includes a second slider assembly 37. The second slider assembly 37 includes two third moving blocks 371, a fifth roller 355, and a third top plate 372. The two third moving blocks 371 are slidably disposed in the two fifth mounting slots 3403, and the two ends of the fifth roller 355 are respectively connected to the sides of the two third moving blocks 371 that are close to each other. The third top plate 372 is fixedly connected to the side of the two third moving blocks 371 that is away from the first housing 11. The second slider assembly 37 also includes two third driving components 373. The two third driving components 373 are disposed opposite to the first top plate 313 and directly facing the third top plate 372. Each of the two third driving components 373 has a third telescopic end, and both of the third telescopic ends penetrate the first top plate 313 and are fixedly connected to the third top plate 372.
[0080] It should be noted that the second driving component 363 and the third driving component 373 can control the length of the second telescopic end and the third telescopic end, respectively, so that the two second moving blocks 361 and the two third moving blocks 371 move a predetermined distance toward or away from the first housing.
[0081] It is worth mentioning that the first leveling assembly 30 also includes a third slider assembly 38, which is disposed between the first slider assembly 36 and the second slider assembly 37. The third slider assembly 38 includes two fourth moving blocks 381, a fourth top plate 382, and a plurality of sixth rollers 356. The two fourth moving blocks 381 are slidably placed in the two fourth mounting slots 3402, and both ends of the plurality of sixth rollers 356 are respectively connected to the sides of the two fourth moving blocks 381 that are close to each other. The fourth top plate 382 is opposite to the two fourth moving blocks 381. One side of the first housing 11 is fixedly connected. It is worth mentioning that the third slider assembly 38 also includes a plurality of fourth driving components 383. The plurality of fourth driving components 383 are disposed on the first top plate 313, and each of the plurality of fourth driving components 383 has a fourth telescopic end. The plurality of fourth telescopic ends penetrate the first top plate 313 and are fixedly connected to the fourth top plate 382. The fourth driving component 383 can control the length of the fourth telescopic end, thereby causing the two fourth moving blocks 381 to move a predetermined distance toward or away from the first housing 11.
[0082] The plurality of sixth rollers 356 and the plurality of third rollers 353 are arranged alternately, thereby enabling the plurality of sixth rollers 356 and the plurality of third rollers 353 to compress the outer roll material.
[0083] It should be noted that two fifth driving components 391 are respectively provided on both sides of the first leveling component 30. Both fifth driving components 391 are located on the top of the first housing 11, near the end of the first leveling component 30 opposite to the feeding component 20. In addition, each of the fifth driving components 391 has a fifth telescopic end, which is located at the end of the fifth driving component 391 opposite to the first housing 11, and the fifth driving component 391 is configured to control the length of the fifth telescopic end. A connecting rod 392 is provided between the two fifth telescopic ends. The two ends of the connecting rod 392 are hinged to the two fifth telescopic ends. The two fifth telescopic ends can extend or retract by a predetermined length, so that the connecting rod 392 moves toward or away from the first housing 11. The connecting rod 392 passes through the first connecting plate 311 and the two rotating blocks 34, so that when the connecting rod 392 moves up or down, the ends of the two rotating blocks 34 away from the feeding assembly 20 swing toward or away from the first housing 11.
[0084] It should be noted that when the two rotating plates are tilted up, the user can easily clean the second roller 352, the fifth roller 355, the multiple third rollers 353 and the multiple sixth rollers 356, thereby preventing the leveling group from accumulating dirt.
[0085] It should be noted that the top of the first housing 11 has two oppositely arranged first extensions 111 and two oppositely arranged second extensions 112. The two first extensions 111 are located on one side of the first leveling component 30, and the two second extensions 112 are located on the other side of the first leveling component 30, and are both close to the end of the first leveling component 30 away from the feeding component 20. The two fifth driving components 391 are respectively rotatably disposed on the side where the two first extensions 111 are close to each other and the side where the two second extensions 112 are close to each other.
[0086] The principle of the first leveling component 30 will be briefly explained below.
[0087] The outer roll material enters the first leveling assembly 30 through the feeding mechanism. First, the outer roll material passes between the first roller 351 and the fourth roller 354, where the fourth roller 354 can move a distance closer to the first roller 351, causing the first roller 351 and the fourth roller 354 to compress the outer roll material, thus achieving initial leveling. Then, the outer roll material passes between multiple third rollers 353 and multiple sixth rollers 356. Next, the multiple sixth rollers 356 can move a predetermined distance closer to the multiple third rollers 353, causing the multiple third rollers 353 and the multiple sixth rollers 356 to compress the outer roll material, thus deforming it. Then, the deformed outer roll material passes between the third roller 353 and the fifth roller 355, where the fifth roller 355 can move a predetermined distance closer to the third roller 353, thereby compressing the outer roll material again, thus achieving a good leveling effect.
[0088] Among them, such as Figure 5 As shown, the first leveling assembly 30 further includes multiple gears, which respectively engage with the ends of the first roller 351, the second roller 352, the multiple third rollers 353, the fourth roller 354, the fifth roller 355, and the multiple sixth rollers 356 near the end of the second connecting plate 312. The multiple gears are sequentially meshed and connected. The automatic feeder also includes a motor, which is located on the bottom wall forming the cavity and connected to the second roller 352 via a chain, thereby driving the third roller 353 to rotate, thus causing the first roller 351, the multiple third rollers 353, the fourth roller 354, and the fifth roller 355 to rotate.
[0089] Specifically, such as Figure 9 As shown, the automatic feeder includes a detection component 50, which is disposed on the side of the first housing 11 opposite to the second housing 12, wherein the detection component 50 is configured to detect the leveling effect of the external roll material.
[0090] The detection component 50 includes a third housing 51, which is disposed on the side of the first housing 11 away from the second housing 12 and is placed on the ground.
[0091] The detection component 50 further includes a sixth driving component 52, which has a sixth telescopic end and is configured to drive the sixth telescopic end to extend or retract by a predetermined length.
[0092] Furthermore, the detection component 50 also includes a fifth support plate 53, which is disposed at the end of the sixth telescopic end opposite to the third housing 51. The detection component 50 also includes at least one agitation detection unit 54. It is worth mentioning that the agitation detection unit 54 has a telescopic probe 541. When the external roll material passes through the probe 541, the probe 541 can detect the leveling effect of the external roll material coming out of the first leveling component 30. That is, when a height difference occurs at a certain point of the external roll material, the probe 541 will extend and retract vertically to measure whether the leveling effect of the external roll material meets expectations.
[0093] It is worth mentioning that a second leveling component 60 is also provided on the top of the third housing 51. The second leveling component 60 is located on the side of the detection unit away from the first leveling component 30. The structure of the second integral component is the same as that of the first slider component 36 or the second slider component 37. Specifically, the outer roll material is squeezed by two seventh rollers to re-integrate the outer roll material to ensure the leveling effect (that is, when the vibration detection unit 54 detects that the leveling of the outer roll material is not up to standard, the second leveling component 60 operates). The ends of the two seventh rollers are connected by gears and driven by a motor and chain to rotate the gears, thereby causing the two seventh rollers to rotate. The motor is located inside the third housing 51.
[0094] In summary, the automatic feeder described in the embodiments of this application is explained, which provides advantages such as integrated feeding and leveling, ability to detect the leveling effect of roll material, small footprint, and high practicality.
[0095] It is worth mentioning that, in this embodiment, the automatic feeder has a simple structure, does not involve complex manufacturing processes or expensive materials, and is highly economical. At the same time, for manufacturers, the automatic feeder provided in this application is easy to produce and inexpensive, which is more conducive to controlling production costs and further facilitates product promotion and use.
[0096] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the scope of the invention. The objectives of the present invention have been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and any modifications or variations may be made to the implementation of the present invention without departing from these principles.
Claims
1. An automatic feeder, characterized in that, The automatic feeder includes: A machine body, the machine body including a first shell and a second shell, both the first shell and the second shell are disposed on the ground, the first shell has a cavity communicating with the outside, and the second shell is located on one side of the first shell and connected to the first shell; A feeding assembly is disposed on the side of the second housing near the cavity, wherein the outer roll material is disposed on the feeding assembly; a first leveling assembly includes a first slider assembly, a second slider assembly, and a third slider assembly, the second slider being located between the first slider assembly and the third slider assembly, and the first slider assembly, the second slider assembly, and the third slider assembly are configured to level the outer roll material, and the first leveling assembly further includes a first connecting plate, a second connecting plate, and a first top plate, the first slider assembly being disposed on the side of the first top plate near the first housing, the first connecting plate and the second connecting plate being disposed opposite each other and both being disposed on the top of the first housing, the first top plate being disposed on the side of the first connecting plate and the second connecting plate away from the first housing, and the first leveling assembly further includes a feeding member, the feeding member being disposed on the side of the first connecting plate and the second connecting plate near the first housing, wherein the first leveling assembly further includes two oppositely disposed fixed blocks and two oppositely disposed rotating blocks, the opposite sides of the two fixed blocks being near the first connecting plate. The two fixed blocks are fixedly connected to the top of the first housing, thereby defining the position of the fixed blocks. The two rotating blocks are rotatably connected to the wall of the feeding component and the side of the two fixed blocks that are close to each other. The first leveling component is also provided with two fifth driving components on both sides. The two fifth driving components are both located on the top of the first housing and close to the end of the first leveling component away from the feeding component. The two fifth driving components have a fifth telescopic end located at the end of the fifth driving component away from the first housing. The fifth driving component is configured to control the length of the fifth telescopic end. A connecting rod is also provided between the two fifth telescopic ends. The two ends of the connecting rod are hinged to the two fifth telescopic ends. The two fifth telescopic ends can extend and retract by a predetermined length, thereby causing the connecting rod to move towards or away from the first housing. The connecting rod passes through the first connecting plate and the two rotating blocks, so that when the connecting rod moves up or down, the end of the two rotating blocks away from the feeding component swings away from or towards the first housing. A detection assembly includes a third housing, a sixth driving component, a fifth support plate, and at least one runout detection unit. The third housing is disposed on the side of the second housing opposite to the first housing. The sixth driving component has a sixth telescopic end, which is configured to drive the sixth telescopic end to extend or retract by a predetermined length. The fifth support plate is disposed at the end of the sixth telescopic end opposite to the third housing. The runout detection unit is disposed on the fifth support plate and has a retractable probe used to detect the leveling effect of the external roll material exiting from the first leveling assembly. A second leveling component is disposed on the third housing and located on the side of the detection unit opposite to the first leveling component. The second leveling component is configured to selectively level the outer roll material to avoid the outer roll material not achieving the required leveling effect.
2. The automatic feeder according to claim 1, wherein the feeding assembly includes a frame assembly, the frame assembly includes a turntable and a first rotating shaft, the first rotating shaft is rotatably disposed on the side of the second housing near the cavity, and the turntable is mounted on the first rotating shaft, and the rotation of the first rotating shaft drives the turntable to rotate and move closer to the second housing, and the end of the first rotating shaft away from the second housing has a connecting hole.
3. The automatic feeder according to claim 2, wherein the frame assembly further includes a retractable feed head, the retractable feed head including a connecting shaft, a slide cylinder, a bearing, and a cover plate, one end of the connecting shaft being threadedly connected to the connecting hole, the slide cylinder being slidably disposed on the first rotating shaft, and each slide cylinder having a stepped hole and a first mounting hole, the first mounting hole and the stepped hole being connected, and the first mounting hole and the stepped hole being located at opposite ends of the slide cylinder, and the end of the first rotating shaft away from the second housing being slidably inserted into the first mounting hole and close to the stepped surface forming the stepped hole, the bearing being connected to the connecting shaft and placed in the stepped hole, and the bearing abutting against the stepped surface forming the stepped hole, the cover plate being fixedly connected to the end of the slide cylinder having the stepped hole to close the stepped hole, and the end of the connecting shaft away from the first rotating shaft passing through the cover plate and being placed on the side of the cover plate away from the slide cylinder.
4. The automatic feeder according to claim 3, wherein the retractable feed head further includes four connecting blocks, the four connecting blocks are evenly and fixedly connected to the surface of the slide cylinder, and the four connecting blocks are spaced apart from the turntable by a predetermined distance, and the turntable also has four evenly distributed sliding grooves, the four sliding grooves all penetrate the turntable and correspond to the four connecting blocks respectively, and the four sliding grooves are all close to the edge of the turntable.
5. The automatic feeder according to claim 4, wherein the retractable feed head further comprises four moving components, the four moving components are respectively oscillatingly disposed on the four connecting blocks, and the side of the four moving components near the turntable is respectively placed in the four sliding grooves, wherein each moving component comprises a moving plate and at least one first support plate, one end of the moving plate passes through the sliding groove and is close to the second housing, and the other end is located on the side of the turntable away from the second housing, the first support plate is fixedly connected to the corresponding moving plate, and the first support plate is located on the side of the moving plate away from the sliding cylinder, and the outer roll material is disposed on the four connecting blocks. On the first support plate, each of the moving components includes at least two swing members, at least one first rolling member, and at least one second rolling member. One end of each of the at least two swing members is rotatably connected to both sides of the corresponding connecting block, and the other end is rotatably connected to both sides of the corresponding moving plate. The first rolling member is rotatably disposed on the moving plate, and one side of the first rolling member abuts against the side of the turntable away from the second housing. The second rolling member is also rotatably connected to the moving plate, and one side of the second rolling member abuts against the side of the turntable close to the second housing, thereby preventing the moving plate from disengaging from the corresponding groove.
6. The automatic feeder according to claim 5, wherein the top of the second housing further has two opposing support portions, and each of the two support portions has an insertion hole, and both insertion holes penetrate the support portions; the automatic feeder further includes a connector and a second rotating shaft, one end of the second rotating shaft passing through the two insertion holes in sequence, and the other end located on the side of the second housing near the cavity; the second rotating shaft is also located on the upper side of the turntable; and the connector is fixedly connected to the second rotating shaft and located between the two support portions.
7. The automatic feeder according to claim 6, wherein the automatic feeder further comprises a second support plate and a first driving component, the second support plate is disposed on the side of the support portion near the first housing, and the second support plate is also disposed on the top of the second housing, and the side of the second support plate away from the second housing is an inclined surface, and the first driving component is disposed on the inclined surface of the second support plate, and the first driving component has a first telescopic end, the first telescopic end being rotatably connected to the connecting member, the first driving component being able to control the first telescopic end to extend or retract by a predetermined length, thereby controlling the reciprocating rotation of the second rotating shaft through the connecting member.
8. The automatic feeder according to claim 7, wherein the automatic feeder further comprises an extrusion plate and a roller, one end of the extrusion plate is fixedly connected to the end of the second rotating shaft and located on the side of the second housing near the cavity, and the other end of the extrusion plate extends toward the turntable, and the roller is rotatably connected to the end of the extrusion plate opposite to the second rotating shaft and facing one of the first support plates.
Citation Information
Patent Citations
Numerical control leveling feeder
CN213793555U
Novel leveling, uncoiling and transverse cutting production line
CN216397684U