Integrated automatic production line for wonton making

Abstract

The present invention discloses an integrated automated production line for making wontons to solve the technical problems of the existing wonton production line, such as easy adhesion of the dough sheets, more scraps generated, unstable placement on the tray, and low working efficiency. The present invention includes a frame, a dough sheet pressing device, a dough sheet cutting device, a dough sheet conveying device, a filling supply and wonton folding device, a wonton forming device, an automatic plate placing device, a wonton tray supply device, and a control system; the dough sheet pressing device, the dough sheet cutting device, the filling supply and wonton folding device, the wonton forming device, the automatic plate placing device, and the wonton tray supply device are sequentially installed on the frame. The wonton forming device includes a pinch claw and a pinch claw driving mechanism. The automatic plate placing device includes a wonton receiving mechanism, and the wonton receiving mechanism is arranged in a matching and corresponding manner with the pinch claw. The wonton tray supply device is arranged in a matching and corresponding manner with the wonton receiving mechanism. The beneficial technical effect of the present invention is that wontons can be automatically loaded into the boxes with high working efficiency.

Description

Technical Field

[0001] The present invention belongs to the field of food machinery, and particularly relates to an integrated automatic production line for making wontons. Background Art

[0002] Wontons are a kind of pasta with an outer wonton wrapper and a filling wrapped inside the wrapper, and are one of the varieties of Chinese pasta. Generally, the method of making wontons includes several processes such as making the wrapper, making the filling, wrapping, and cooking. With the acceleration of the pace of life and the improvement of the scientific and technological level, the traditional manual making of wontons has gradually been completed by mechanical equipment, that is, quick-frozen products are made by professional manufacturers, and diners only need to buy them back and cook them to eat. The existing mechanical equipment for making wontons is generally divided into manual and semi-automatic. Taking the semi-automatic wonton-making equipment commonly used in this industry as an example, its structure and working principle are as follows: it includes a dough sheet pressing device, a wonton wrapper forming device, a filling supply device, a wonton wrapping device, and a wonton forming device. The dough sheet pressing device presses the kneaded dough into a dough sheet. Generally, it needs to be pressed several times to press the dough sheet into a strip with a thickness meeting the requirements. The wonton wrapper forming device makes individual wonton wrappers from the dough sheet. Most of the existing wonton wrapper forming devices adopt the die pressing method, that is, a piece of dough sheet with a size meeting the size of the wonton wrapper is cut from the dough sheet using a die as the wonton wrapper, and the remaining dough sheet is recycled as the side skin for secondary rolling. The filling supply device injects a fixed amount of filling onto the formed wonton wrapper. Then, the wonton wrapping device folds the wonton wrapper and wraps the filling inside the wonton wrapper. The wonton forming device is an innovation in recent years, that is, a mechanical device is used to form the shape of the wontons wrapped with filling, simulating the manual process, to meet people's recognition habits of traditional wontons. In the existing technical solution, after the formed wontons are produced by the equipment, they are discharged onto the conveyor belt through a supporting tray machine, and then the wontons are grabbed by a grabbing mechanism and placed into a tray. The existing patented technology "a wonton grabbing device", the patent authorization announcement number is CN211197814U, innovates the grabbing mechanism in the existing technology. Two pairs of oppositely arranged clamping plates are provided in the middle of the sliding rod. The upper end of the clamping plate is slidably matched with the sliding rod, and the lower end of each pair of clamping plates forms a clamping part. The wontons are obtained by the downward grabbing method.

[0003] After research, it is found that the existing wonton making equipment has the following problems: When using the die pressing method to make wonton wrappers, after pressing the wonton wrappers on the dough strip, a large amount of dough strip edge waste will be generated. The dough strip edge waste continues to return to the dough process, resulting in complicated processes, low utilization rate of the dough strip, reduced production efficiency, and energy waste; After the existing wonton making equipment forms wontons, it is necessary for workers to manually load the formed wontons into wonton trays for plate loading. For professional frozen food enterprises, a large amount of labor is required. The manual participation in plate loading will come into contact with the wontons, increasing the food safety risk of food contamination and raising the product production cost; In the existing technical solutions, after the formed wontons are separated from the forming mechanism, the wontons are placed on the conveyor belt by a tray arranging machine, and then the grasping mechanism grabs the wontons from the conveyor belt and places them in the tray. The contact between the wontons and the conveyor belt increases the food safety risk of food contamination. Since the formed wontons are not directly placed in the tray after being separated from the forming mechanism, the transfer link of the wontons is increased, reducing the plate loading efficiency of the wontons; In the patent solution with the patent authorization announcement number CN211197814U, it is not easy to control the wontons by the clamping plate method. If the clamping force of the clamping plate is too large, it is very easy to damage the soft wonton wrapper. If the clamping force of the clamping plate is too light, the wontons are likely to fall off due to their own weight during the transfer process; When making square wonton wrappers in the existing technology, the dough strip is cut horizontally and vertically at one time to form the wonton wrappers. Since the wonton wrappers are small in size and light in weight, they are easily adhered by the cutting knife device and easily form waste wonton wrappers. The recycling of the waste wonton wrappers also causes a decrease in production efficiency and an increase in cost; The current wonton making equipment mostly belongs to a semi-automatic state, lacking an integrated automatic wonton making production line from dough strip pressing, wonton wrapper making, wonton forming, wonton plate loading to conveying after plate loading. Summary of the Invention

[0004] In view of the above problems existing in the existing wonton making equipment, the present invention proposes an automated production line for wonton making that can efficiently utilize the noodle sheet and can automatically load and arrange the formed wontons. The specific technical solution is an integrated automated production line for wonton making, including a frame, a noodle sheet pressing device, a noodle sheet cutting device, a noodle sheet conveying device, a filling supply and wonton folding device, a wonton forming device, an automatic plate arranging device, a wonton tray supply device, and a control system; wherein, the frame is installed in the working site and can support and install functional components; the noodle sheet pressing device, the noodle sheet cutting device, the noodle sheet conveying device, the filling supply and wonton folding device, the wonton forming device, the automatic plate arranging device, and the wonton tray supply device are installed on the frame and are respectively connected to the control system. The noodle sheet cutting device, the filling supply and wonton folding device, and the wonton forming device are arranged above the noodle sheet conveying device. The noodle sheet pressing device, the noodle sheet cutting device, the filling supply and wonton folding device, the wonton forming device, the automatic plate arranging device, and the wonton tray supply device are sequentially installed on the frame. The wonton forming device includes a pinch claw and a pinch claw driving mechanism. The automatic plate arranging device includes a wonton receiving mechanism. The wonton receiving mechanism is arranged in a matching and corresponding manner with the pinch claw. The wonton tray supply device is arranged in a matching and corresponding manner with the wonton receiving mechanism.

[0005] The above integrated automated production line for wonton making integrates the processes of making the noodle sheet, injecting the filling, pinching and forming, and arranging the wontons on the plate into a whole machine. When arranging the wontons on the plate, the method of lifting and transferring is adopted, which can better maintain the integrity of the wonton shape compared with the grasping method in the prior art and can maintain stability better during the adjustment process.

[0006] Further, the noodle sheet cutting device includes a noodle sheet longitudinal cutting mechanism and a noodle sheet transverse cutting mechanism. The noodle sheet longitudinal cutting mechanism includes a mounting frame, a cutter shaft, a longitudinal cutter, and a noodle sheet pressing sleeve; the mounting frame is installed on the frame on both sides of the noodle sheet conveying device; the cutter shaft is installed on the mounting frame and can rotate on the mounting frame; the longitudinal cutter is installed on the cutter shaft; the longitudinal cutter is of a disc type; the noodle sheet pressing sleeve is installed between two adjacent longitudinal cutters to prevent the noodle sheet from being adhered and lifted by the cutter. The noodle sheet conveying device includes a noodle sheet bearing surface. The longitudinal cutter is arranged close to the upper side of the noodle sheet bearing surface. The longitudinal cutter includes an outer edge of the blade. The distance between the noodle sheet bearing surface and the outer edge of the blade is set to be 1 / 10 to 1 / 2 of the thickness of the noodle sheet on the noodle sheet bearing surface, so that the longitudinal cutter forms a certain depth of indentation on the noodle sheet without cutting off the noodle sheet. The noodle sheet pressing sleeve is annular, and the inner hole diameter is larger than the radius of the longitudinal cutter. When sleeved on the cutter shaft, it can maintain the pressing of the noodle sheet by its own weight to prevent the noodle sheet from adhering to the longitudinal cutter. The noodle sheet transverse cutting mechanism includes a transverse cutter and a cutter driving member. The transverse cutter moves up and down under the drive of the cutter driving member to transversely cut the noodle sheet.

[0007] The noodle sheet is cut into single square wonton wrappers through two processes of longitudinal cutting and cross-cutting. The longitudinal cutting knife makes indentations on the noodle sheet but does not cut through it, ensuring that the noodle sheets will not shift and overlap with each other during transportation. With a little force in the subsequent wonton forming process, the indentations can be broken to make separate, non-connected wontons. A pressing sleeve is arranged between the longitudinal cutting knives, and its own weight can be used to prevent the cutting knives from lifting the noodle sheet when cutting the surface.

[0008] Furthermore, the wonton automatic placing device further includes a wonton transfer mechanism and a placing device mounting frame. The wonton receiving mechanism is installed on the placing device mounting frame, and the wonton transfer mechanism is drivingly connected to the placing device mounting frame. The wonton transfer mechanism includes a swing arm and a driving mechanism power source. The driving mechanism power source adopts a pneumatic driving component or a hydraulic driving component or an electric driving component. The swing arm is connected to the placing device mounting frame, and the driving mechanism power source is drivingly connected to the swing arm, enabling the wonton receiving mechanism to move reciprocally between the wonton forming device and the wonton tray supply device.

[0009] Furthermore, the wonton receiving mechanism includes a wonton receiving component and a gripper moving component. The wonton receiving component includes a trough-shaped receiving claw and a handle. The gripper moving component is a pneumatic driving component or a hydraulic driving component or an electric driving component. The gripper moving component is drivingly connected to the handle to make the wonton receiving component move horizontally.

[0010] Furthermore, the gripper moving component includes a first flat plate, a sliding sleeve, a sliding rod, and a first power source. At least two wonton receiving components are horizontally arranged on the first flat plate. The first flat plate is fixedly connected to the sliding sleeve, and the first power source drives the sliding sleeve to move horizontally on the sliding rod so that multiple wonton receiving components move horizontally as a whole.

[0011] Furthermore, at least two second flat plates are slidably arranged below the first flat plate. At least one wonton receiving component is arranged on the second flat plate, and a second power source is connected to the second flat plate to adjust the distance between the second flat plates.

[0012] Furthermore, at least two slidable wonton receiving components and a third power source are arranged on the second flat plate. The third power source is used to adjust the distance between the wonton receiving components on the second flat plate.

[0013] Through the above-mentioned first flat plate, second flat plate and third power source, the spacing between multiple wonton bearing members can be precisely adjusted, including overall horizontal movement, grouped horizontal movement, and relative positions between each pair, so that when the wonton bearing members receive wontons released by the wonton forming device, the spacing between each group of wonton bearing members matches the spacing between the pinching claws of the wonton forming device, and when the wonton bearing members release wontons to the wonton tray supply device, the spacing between each group of wonton bearing members matches the spacing of the wonton grooves on the trays of the wonton tray supply device.

[0014] Furthermore, the wonton tray supply device is a stepping conveyor, which includes a belt, and clamping blocks are arranged on the belt. The clamping blocks are matched and clamped with the bottom grooves of the trays. The clamping blocks are divided into several groups of different specifications, and each group corresponds to a tray of a certain size, so that a single belt can stably transport trays of different sizes and specifications.

[0015] Further, the noodle sheet pressing device includes at least two groups of noodle pressing rollers, and its width is equal to that of the noodle sheet conveying device. This makes it so that there is no leftover material after the pressed noodle sheet is cut, eliminating the need for a separate leftover material recovery device, simplifying the structure and improving the utilization rate of the noodle sheet.

[0016] Compared with the prior art, the beneficial technical effects of the present invention are as follows:

[0017] 1. The present invention integrates each process of wonton making onto a single whole machine that is connected front and back, with a higher degree of integration, and can achieve fully automatic wonton making and placing them into trays, improving production efficiency.

[0018] 2. The present invention uses a lifting method to transfer wontons above the tray and then lower them, which can well maintain the integrity of the wonton shape. The transfer process is smooth and stable, and the spacing between the wonton bearing members can be automatically adjusted according to the spacing between the pinching claws of the wonton forming device and the wonton grooves on the tray, effectively connecting the pinching claws and the tray.

[0019] 3. The present invention forms a noodle sheet with a thickness meeting the requirements through repeated pressing by multiple groups of rollers. The noodle sheet is the same width as the noodle sheet conveying device, and after cutting, all of it forms wonton wrappers without generating scraps, eliminating the recycling process. When longitudinally cutting the noodle sheet, only indentations are produced instead of completely cutting it, so that the wonton wrappers still remain in a row and group during transportation, and they will not be misaligned with each other. When forming later, a little force can be used to break them into multiple individual wontons. In addition, a noodle sheet pressing sleeve is added between the longitudinal cutters to prevent the cutters from sticking to and lifting the noodle sheet when cutting the surface.

[0020] 4. The present invention sets clamping blocks of different sizes on the conveyor belt to adapt to different types of trays, enabling the conveyor belt to support changing the type of tray and avoiding the need to replace the conveyor belt. Description of the Drawings

[0021] Figure 1 This is a schematic structural diagram of the integrated wonton production automated production line of the present invention.

[0022] Figure 2 This is a schematic structural diagram of the noodle strip cutting device of the present invention without the noodle strip pressing sleeve.

[0023] Figure 3 This is a schematic structural diagram of the noodle strip cutting device of the present invention with the noodle strip pressing sleeve.

[0024] Figure 4 This is a schematic structural diagram of the automatic plate arranging device of the present invention.

[0025] Figure 5 This is a schematic structural diagram of the mounting rack of the automatic plate arranging device of the present invention.

[0026] Figure 6 This is a schematic structural diagram of the wonton bearing member of the automatic plate arranging device of the present invention.

[0027] Figure 7 This is a top view of the mounting rack of the automatic plate arranging device of the present invention.

[0028] Figure 8 This is a rear view of the mounting rack of the automatic plate arranging device of the present invention.

[0029] Figure 9 This is a schematic structural diagram of the tray of the automatic plate arranging device of the present invention.

[0030] Figure 10 This is a schematic structural diagram of the conveyor belt of the present invention.

[0031] Figure 11 This is a top view of three trays of the wonton tray supply device in the present invention.

[0032] Figure 12 This is a front view of three trays of the wonton tray supply device in the present invention.

[0033] In the figure, there are a noodle sheet pressing device 1, a pressing roller 11, a noodle sheet 101, a longitudinal cutter 102, a longitudinal cutter shaft 103, a transverse cutter 104, wonton wrappers 105, a noodle sheet pressing sleeve 106, a transverse cutter shaft 107, a noodle sheet cutting device 2, a noodle sheet conveying device 3, a filling supply and wonton folding device 4, a wonton forming device 5, an automatic tray loading device 6, a mounting frame 601, a slideway 602, a connecting rod 603, a tray 604, a first groove 6041, a second groove 6042, a first clamping block 6043, a second clamping block 6044, a wonton groove gap 6045, a conveyor belt 605, a swing arm 606, a wonton carrying member 6011, a second flat plate 6012, a first flat plate 6013, a slide bar 6014, a roller 6015, a V-shaped push rod 6016, a receiving claw 1101, a clamping portion 1102, a rotating shaft 1103, a right carrier 11a, a left carrier 11b, a middle carrier 11c, a right second flat plate 12a, a left second flat plate 12b, a middle second flat plate 12c, a right cylinder 15a, a left cylinder 15b, an upper cylinder 15c, a right sliding sleeve 16a, a left sliding sleeve 16b, a wonton tray supply device 7, a left groove A, and a right groove B. Detailed implementation manners

[0034] The following describes the detailed implementation manners of the present invention in conjunction with the accompanying drawings and embodiments. However, the following embodiments are only used to illustrate the present invention in detail and do not limit the scope of the present invention in any way.

[0035] Embodiment 1: An integrated automatic production line for making wontons includes a noodle sheet pressing device 1, a noodle sheet cutting device 2, a noodle sheet conveying device 3, a filling supply and wonton folding device 4, a wonton forming device 5, an automatic tray loading device 6, and a wonton tray supply device 7 that are connected in sequence front and back. Among them, the noodle sheet pressing device 1 includes two groups of pressing rollers 11 arranged oppositely (multiple groups of pressing rollers 11 can also be set according to the needs of the noodle sheet thickness). After mixing flour and water in the ratio for making wonton wrappers and feeding them into the pressing rollers 11, the first group of pressing rollers 11 performs pre-pressing and width setting to press the noodle dough into a noodle sheet of a certain width. The second group of pressing rollers 11 further extrudes the pre-pressed noodle sheet to form a thin noodle sheet with a fixed width. Then the noodle sheet enters the noodle sheet cutting device 2.

[0036] For the structure of the noodle sheet cutting device 2, refer to Figure 2 and Figure 3, arranged above the dough belt conveyor 3, including a dough belt longitudinal cutting mechanism and a dough belt transverse cutting mechanism, wherein the dough belt longitudinal cutting mechanism includes a longitudinal cutting knife shaft 103, on which a plurality of circular longitudinal cutting knives 102 are arranged in parallel. The distance between the blade extension of the longitudinal cutting knife 102 and the dough belt bearing surface of the dough belt conveyor 3 is 1 / 10 to 1 / 2 of the dough belt thickness, and 1 / 4 is selected as the indentation thickness in this embodiment. The longitudinal cutting knife 102 presses the dough belt 101 to form an indentation but does not cut the thin dough belt. The depth of the indentation is three quarters of the thickness of the dough belt 101, which overcomes the problem that the dough belt is not easy to maintain stability during transportation and overlaps each other because multiple separate dough skins are cut both longitudinally and transversely. In the subsequent process, the creases can be easily broken when folding the wontons to form separate wontons. A dough band suppressing sleeve 106 is arranged between each pair of longitudinal cutters 102. The dough band suppressing sleeve 106 is hollow cylindrical and is sleeved on the longitudinal cutter shaft 103. The inner hole diameter thereof is larger than the radius of the longitudinal cutter 102. The width of the dough band suppressing sleeve 106 is the same as the spacing between the longitudinal cutters 102. The dough band suppressing sleeve 106 relies on its own weight to prevent the dough band 101 from being stuck and lifted up by the longitudinal cutter 102 when being cut. The transverse cutting mechanism is arranged behind the longitudinal cutting mechanism of the dough strip, and includes a transverse cutting knife shaft 107. The transverse cutting knife 104 is fixed on the transverse cutting knife shaft 107 with screws. When the longitudinal cutting knife 104 rotates to the bottom, it contacts the dough strip bearing surface of the dough strip conveying device 3. When the dough strip 101 is conveyed backward, the longitudinal cutting knife shaft 103 rotates to make the longitudinal cutting knife 102 produce a longitudinal indentation on the dough strip 101. Then the second knife roller 107 rotates to make the transverse cutting knife 104 cut the dough strip 101 in the transverse direction, and finally forms rectangular wonton wrappers 105 piece by piece.

[0037] The dough strip cutting device 2 feeds the wonton wrapper 105 into the filling supply and wonton folding device 4, and the filling is added to the wonton wrapper 105 and folded in half. During the folding process, the longitudinal indentations between the wonton wrappers 105 can be separated by a little force. The folded wonton semi-finished products are sent to the wonton forming device 5 along the conveyor belt. The wonton forming device 5 is provided with side-by-side kneading claws, which knead the wontons into shape one by one with the wonton semi-finished products and then release them. The formed wontons then fall into the automatic plate arrangement device 6.

[0038] The structure of the automatic plate-stirring device 6 is shown in Figures 4 to 9, further comprising a mounting bracket 601, a slideway 602, a connecting rod 603, and a swing arm 606. The slideway 602 is disposed on both sides of the conveyor belt 605. The slideway 602 is zigzag and its turning point is a smooth arc. Rollers 6015 matching the slideway 602 are provided on both sides of the mounting bracket 601. The mounting bracket 601 is driven to move up and down along the slideway 602 by the rotation of the swing arm 606. A plurality of wonton bearing members 6011 are mounted on the mounting bracket 601. When the mounting bracket 601 is above the slideway 607, the wontons kneaded by the wonton forming device 5 fall into the wonton bearing members 6011. When the mounting bracket 601 moves below the slideway 607, the wonton bearing members 6011 open, and the wontons carried therein fall into the tray 604. For the structure of the wonton bearing member 6011, see Figure 6 , including a pair of receiving claws 1101 with clamping portions 1102 provided at the bottom. The two receiving claws 1101 can make opening and closing movements around the rotating shaft 1103 in the handle. The driving part of the receiving claws 1101 adopts a pneumatic or electric two-finger gripper structure. After the pair of receiving claws 1101 are combined, a receiving groove is formed to receive the wontons, and the clamping portion 1102 prevents the wontons from slipping.

[0039] On the mounting bracket 601, there are a first travel part, a second travel part, and a third travel part for adjusting the distance between the chaos bearing members 6011. The process is as follows: The first travel part includes a first flat plate 6013, an upper air cylinder 15c, and a slide bar 6014. The actuating part of the upper air cylinder 15c is fixedly connected to the first flat plate 6013. A right slide sleeve 16a and a left slide sleeve 16b are arranged on the slide bar 6014, and the two slide sleeves are fixedly connected to the first flat plate 6013. The upper air cylinder 15c drives the first flat plate 6013 to move left and right along the slide bar 6014, causing all the chaos bearing members 6011 to move left and right synchronously. The second travel part includes three second flat plates 6012, namely a right second flat plate 12a, a left second flat plate 12b, and a middle second flat plate 12c. Sliders are arranged on the upper surfaces of the right second flat plate 12a and the left second flat plate 12b, and slide rails matching the sliders are arranged on the bottom surface of the first flat plate 6013, enabling the right second flat plate 12a and the left second flat plate 12b to slide left and right on the first flat plate 6013. In some embodiments, the middle second flat plate 12c is fixed to the first flat plate 6013, while in other embodiments, the middle second flat plate 12c can be arranged with the same slidable structure as the left and right second flat plates. Two wonton carriers are provided on the lower surface of each second flat plate 6012, namely a right carrier 11a under the right second flat plate 12a, a left carrier 11b under the left second flat plate 12b, and a middle carrier 11c under the middle second flat plate 12c. Right air cylinders 15a and left air cylinders 15b are arranged on the bottom surface of the first flat plate 6013 to drive the right second flat plate 12a and the left second flat plate 12b to move horizontally. The third travel part includes slide rails arranged on the lower surface of the second flat plate 6012 and sliders installed on the chaos bearing members 6011, enabling the chaos bearing members 6011 to slide on the second flat plate 6012. A V-shaped push rod 6016 is arranged on the lower surface of the second flat plate 6012. When the V-shaped push rod 6016 is pushed downward and opens, it can push the two carrier plates on the mounting plate to the two sides to adjust their distance, or a transverse air cylinder can also be installed between two chaos bearing members 6011 on the same second flat plate 6012 to adjust the distance between every two chaos bearing members 6011.

[0040] During the downward movement of the mounting bracket 601, first, adjust the positions of the first flat plate 6013 and the second flat plate 6012 and the distance between every two chaos bearing members 6011 according to the setting, so that the chaos bearing members 6011 correspond to the A-group grooves of the tray 604, release the wontons, and then the mounting bracket 601 returns below the wonton forming device 5 to pick up the wontons and returns above the tray 604 again. At this time, adjust the positions of the first flat plate 6013 and the second flat plate 6012 and the distance between every two chaos bearing members 6011 again so that the chaos bearing members 6011 correspond to the B-group grooves of the tray 4. In the next cycle, first load the B-group and then load the A-group.

[0041] In this embodiment, blocks are provided on the conveyor belt 605 to accommodate three different specifications of trays. Refer to Figures 10 to 12 , a first block 6043 is provided in the middle and second blocks 6044 are provided on both sides of the conveyor belt 605, and different grooves are designed at the bottoms of the three trays to be correspondingly clamped with the blocks on the conveyor belt 605. Among them, the first groove 6041 of the tray I corresponds to the first block 6043, and the second groove 6042 corresponds to the second block 6044. The wonton groove gap 6045 of the tray II can accommodate both the first block 6043 and the second block 6044 at the same time. The second groove 6042 of the tray III corresponds to the second block 6044, and its wonton groove gap 6045 corresponds to the first block 6043. By calculating the overlapping parts of the wonton groove gap positions in the three trays, a block is provided at this part so that the block can accommodate three different trays at the same time, thereby realizing that one conveyor belt can accommodate different types of trays. When the tray needs to be replaced, there is no need to disassemble the conveyor belt, and another type of tray can be directly placed.

[0042] The working process of the wonton automatic production system is as follows: the noodle sheet pressing device 1 presses the dough into a thin noodle sheet with a certain width, the noodle sheet cutting device 2 cuts the thin noodle sheet into wonton wrappers, the noodle sheet conveying module 3 conveys the wrappers to the lower part of the filling supply and wonton folding device 4, and the filling supply and wonton folding device 4 injects filling into the wonton wrappers and folds them in half. Then, the wonton forming device 5 pinches and forms the wonton wrappers wrapped with filling, and the automatic tray loading device 6 receives the formed wontons and places them into the trays on the wonton tray supply device 7. Finally, the wontons in the boxes are output from the left side of the conveyor belt under the automatic tray loading device 6. The present invention integrates each process of wonton making onto a whole machine connected in sequence, with a higher integration degree, and can realize the full-automatic production of wontons and placing them into trays, improving production efficiency.

[0043] The above has described the present invention in detail with reference to the drawings and embodiments. However, those skilled in the art can understand that without departing from the purpose of the present invention, various specific parameters in the above embodiments can be changed to form multiple specific embodiments, which are all within the common change range of the present invention and will not be elaborated here one by one.

Claims

1. An integrated automated production line for making wontons, characterized in that: It includes a frame, a noodle sheet pressing device, a noodle sheet cutting device, a noodle sheet conveying device, a filling supply and wonton folding device, a wonton forming device, an automatic dish arranging device, a wonton tray supply device, and a control system. The noodle sheet pressing device, the noodle sheet cutting device, the noodle sheet conveying device, the filling supply and wonton folding device, the wonton forming device, the automatic dish arranging device, and the wonton tray supply device are installed on the frame and are respectively connected to the control system. The noodle sheet cutting device, the filling supply and wonton folding device, and the wonton forming device are arranged above the noodle sheet conveying device. The noodle sheet pressing device, the noodle sheet cutting device, the filling supply and wonton folding device, the wonton forming device, the automatic dish arranging device, and the wonton tray supply device are sequentially installed on the frame. The wonton forming device includes a pinch claw and a pinch claw driving mechanism. The automatic dish arranging device includes a wonton receiving mechanism. The wonton receiving mechanism is arranged in a matching and corresponding manner with the pinch claw. The wonton tray supply device is arranged in a matching and corresponding manner with the wonton receiving mechanism; The noodle sheet cutting device includes a noodle sheet longitudinal cutting mechanism and a noodle sheet transverse cutting mechanism. The noodle sheet longitudinal cutting mechanism includes a mounting frame, a cutter shaft, a longitudinal cutter, and a noodle sheet pressing sleeve. The mounting frame is installed on the frame on both sides of the noodle sheet conveying device. The cutter shaft is installed on the mounting frame and can rotate on the mounting frame. The longitudinal cutter is installed on the cutter shaft. The longitudinal cutter is of a disc type. The noodle sheet pressing sleeve is installed between two adjacent longitudinal cutters to prevent the noodle sheet from being stuck and lifted by the cutter; The noodle sheet conveying device includes a noodle sheet bearing surface. The longitudinal cutter is arranged close to the upper side of the noodle sheet bearing surface. The longitudinal cutter includes an outer edge of the blade. The distance between the noodle sheet bearing surface and the outer edge of the blade is set to be 1 / 10 to 1 / 2 of the thickness of the noodle sheet on the noodle sheet bearing surface, so that the longitudinal cutter forms a certain depth of indentation on the noodle sheet without cutting the noodle sheet; The automatic dish arranging device further includes a wonton transfer mechanism and a dish arranging device mounting frame. The wonton receiving mechanism is installed on the dish arranging device mounting frame. The wonton transfer mechanism is drivingly connected to the dish arranging device mounting frame. The wonton transfer mechanism includes a swing arm and a driving mechanism power source. The driving mechanism power source adopts a pneumatic driving component or a hydraulic driving component or an electric driving component. The swing arm is connected to the dish arranging device mounting frame. The driving mechanism power source is drivingly connected to the swing arm to make the wonton bearing mechanism reciprocate between the wonton forming device and the wonton tray supply device; The wonton receiving mechanism includes a wonton bearing component and a gripper moving component. The wonton bearing component includes a trough-shaped receiving claw and a handle. The gripper moving component is a pneumatic driving component or a hydraulic driving component or an electric driving component. The gripper moving component is drivingly connected to the handle to make the wonton bearing component move horizontally; The gripper moving component includes a first flat plate, a sliding sleeve, a sliding rod, and a first power source. At least two wonton bearing components are horizontally arranged on the first flat plate. The first flat plate is fixedly connected to the sliding sleeve. The first power source drives the sliding sleeve to move horizontally on the sliding rod so that a plurality of the wonton bearing components move horizontally as a whole; At least two second flat plates are slidably arranged below the first flat plate, at least one of the wonton bearing members is arranged on the second flat plate, and a second power source is connected to the second flat plate to adjust the distance between the second flat plates; At least two slidable wonton bearing members and a third power source are arranged on the second flat plate, and the third power source is used to adjust the distance between the wonton bearing members on the second flat plate.

2. The integrated wonton production automated production line according to claim 1, wherein: The noodle pressing sleeve is annular, the inner hole diameter is larger than the radius of the longitudinal cutter, and when it is sleeved on the cutter shaft, the noodle pressing sleeve can maintain the pressing of the noodle by its own weight to prevent the noodle from sticking to the longitudinal cutter.

3. The integrated wonton-making automated production line according to claim 1, wherein: The noodle transverse cutting mechanism includes a transverse cutter and a cutter driving member, and the transverse cutter moves up and down under the drive of the cutter driving member to transversely cut the noodle.

4. The integrated automated production line for wonton making according to claim 1, characterized in that: The wonton tray supply device is a step-by-step conveying device, which includes a belt, and different specifications of blocks are arranged on the belt. The blocks are matched and clamped with the bottom grooves of the trays, and each specification of block corresponds to a tray of a certain size.

5. The integrated automated production line for wonton making according to claim 1, characterized in that: The noodle pressing device includes at least two groups of noodle pressing rollers, and the width thereof is equal to that of the noodle conveying device.

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