A high-strength ceramic tile composite board installation structure

Through the combined structure of wall reinforced profiles, flat-connected fixed profiles and leveling support profiles, problems such as high material and labor costs, long construction cycles and large dust in tiles paving construction are solved, and efficient and stable installation of tiles composite panels is achieved.

CN115045460BActive Publication Date: 2025-07-08ZHEJIANG YASHA DECORATION
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Patent Information

Application Number
CN202210704672.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-21
Publication Date
2025-07-08
Estimated Expiration
2042-06-21

AI Technical Summary

Technical Problem

The existing ceramic tile laying construction methods consume high material and labor costs, have a long construction cycle and large dust, and are prone to common quality problems. The composite panel installation process is cumbersome, the assembly efficiency is low, and the production cost is high.

Method used

The combined structure of wall reinforced profiles, flat-connected fixed profiles and leveling support profiles is adopted to improve connection strength and assembly efficiency through mutual embedded design, and enhance the stability and waterproofness of the profile.

Benefits of technology

It improves the installation efficiency and structural strength of ceramic tile composite panels, reduces construction difficulty and cost, reduces dust pollution, and enhances waterproof performance.

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Abstract

A high-strength ceramic tile composite board installation structure includes a wall reinforcement profile arranged on the back of the ceramic tile composite board, a butt joint fixing profile arranged between two ceramic tile composite boards and connected to the wall reinforcement profile, and a leveling support profile arranged on the back of the butt joint fixing profile and connected to the wall reinforcement profile. By arranging the wall reinforcement profile, the butt joint fixing profile and the leveling support profile, the present invention not only improves the assembly efficiency, but also has good profile support and high structural strength, and has the advantages of no deformation and waterproofing.
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Description

Technical Field

[0001] The present invention belongs to the technical field of assembled composite plates, and particularly relates to an installation structure for a high-strength ceramic tile composite plate. Background Art

[0002] In decoration projects, the diversity and durability of ceramic tile finishes are deeply loved by consumers. However, the current construction method for laying ceramic tiles is still wet work, that is, laying through cement mortar or adhesive mortar. The current construction method highly tests the skills of workers. There are many uncontrollable factors during the construction process, and it also consumes more materials and labor costs. The dust generated on-site is large, the construction period is long, and common quality problems such as ceramic tile hollowing, arching, and falling off are likely to occur. Moreover, in secondary decoration projects, the repair and replacement of ceramic tile finishes require violent demolition and chiseling of the wall, damaging the main structure, generating a lot of construction waste, and greatly wasting resources.

[0003] The overall bathroom installation form is to pre-compound the ceramic tiles and the base plate in the factory, and then install them through simple assembly by on-site workers. This process not only reduces the technical threshold of workers, but also eliminates the need for on-site ceramic tile cement paste, fundamentally solving common problems such as large on-site dust, long construction period, and high labor costs. However, there are also problems with existing composite plates during construction: the leveling adjustment during installation is relatively cumbersome, and a single ceramic tile dry hanging is prone to breakage.

[0004] The document with the application publication number CN108086627A discloses a rapid installation structure for a composite wall panel and its installation method, including a composite wall panel planar splicing system. The composite wall panel planar splicing system includes a ceramic tile composite plate, a flat joint sub-component arranged at one end of the ceramic tile composite plate, a flat joint mother-component arranged at the other end of the ceramic tile composite plate, and a support profile fixedly connected to the flat joint mother-component. The flat joint sub-component and the flat joint mother-component are cooperatively clamped and fixed on the support profile through the flat joint mother-component. However, in this structure, the flat joint sub-component and the flat joint mother-component need to be respectively connected to the composite plate and then cooperatively clamped, so the allowable error range is small and the assembly efficiency is not high; and the connection relationship with the composite plate only relies on fixing screws, with high strength requirements for the flat joint sub-component and the flat joint mother-component, so the production cost is relatively high. Summary of the Invention

[0005] Aiming at the above problems, the purpose of the present invention is to provide an installation structure for a high-strength ceramic tile composite plate. By setting a wall strengthening profile, a flat joint fixing profile, and a leveling support profile, not only the assembly efficiency is improved, but also the profile has good support and high structural strength, with the advantages of no deformation and waterproofing.

[0006] To achieve the above purpose, the technical solution of the present invention is as follows:

[0007] A high-strength ceramic tile composite board installation structure, comprising a wall strengthening profile arranged on the back of the ceramic tile composite board, a flat joint fixing profile arranged between two ceramic tile composite boards and connected to the wall strengthening profile, and a leveling support profile arranged on the back of the flat joint fixing profile and connected to the wall strengthening profile.

[0008] As a further preference of the present invention, the wall strengthening profile includes two first horizontal plates respectively arranged on the backs of adjacent two ceramic tile composite boards, two first fixing screws respectively arranged on the two first horizontal plates and used for connecting with the ceramic tile composite board, two connecting plates respectively arranged at the ends of the two first horizontal plates, a fixing plate arranged at the lower ends of the two connecting plates, and a second fixing screw arranged on the side end of the fixing plate and used for connecting with the connecting plate.

[0009] As a further preference of the present invention, the flat joint fixing profile includes a second horizontal plate arranged between the two connecting plates, a groove arranged on the second horizontal plate, and a sealing strip arranged in the groove.

[0010] As a further preference of the present invention, the wall strengthening profile further includes a raised plate arranged at the lower end of the first horizontal plate, and a limiting plate arranged at the upper end of the connecting plate and used for inserting into the ceramic tile composite board.

[0011] As a further preference of the present invention, the leveling support profile includes a fixing piece arranged on the wall, third fixing screws respectively arranged at both ends of the fixing piece and used for connecting with the wall, a rotating groove arranged on the fixing piece, a screw rod arranged in the rotating groove, and a through hole arranged on the fixing plate and used for the screw rod to pass through.

[0012] As a further preference of the present invention, the leveling support profile further includes a limiting piece arranged on the screw rod and used for supporting the fixing plate.

[0013] As a further preference of the present invention, the wall strengthening profile further includes an arc-shaped groove arranged on the side end of the connecting plate and used for the screw rod to pass through.

[0014] As a further preference of the present invention, the wall strengthening profile further includes support bars arranged on the fixing plate and respectively used for supporting the two connecting plates.

[0015] As a further preference of the present invention, the flat joint fixing profile further includes a sealing strip arranged on the second horizontal plate and inserted into the gap between two ceramic tile composite boards.

[0016] As a further preference of the present invention, the leveling support profile further includes a control rod arranged on the screw rod.

[0017] In summary, the present invention has the following beneficial effects:

[0018] The wall strengthening profile of the present invention forms an interlocking structure with the flat joint fixing profile, strengthening the strength of the wall strengthening profile, ensuring that the wall strengthening profile does not deform, and the interlocking structure can also improve the assembly efficiency.

[0019] The leveling support profile of the present invention can level and strengthen the fixing of the wall strengthening profile, further improving the stability and installation efficiency of the profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Attached Figure 1 is a schematic diagram of the connection structure of Embodiment 1 of the present invention.

[0021] Attached Figure 2 is a schematic diagram of the structure of the wall strengthening profile in Embodiment 1 of the present invention.

[0022] Attached Figure 3 is a schematic diagram of the structure of the flat joint fixing profile in Embodiment 1 of the present invention.

[0023] Attached Figure 4 is a schematic diagram of the structure of the leveling support profile in Embodiment 1 of the present invention.

[0024] Attached Figure 5 is a three-dimensional schematic diagram of the wall strengthening profile in Embodiment 1 of the present invention.

[0025] Attached Figure 6 is a schematic diagram of the structure of Embodiment 2 of the present invention.

[0026] BRIEF DESCRIPTION OF THE DRAWINGS: Ceramic tile composite board a, wall strengthening profile 1, first cross plate 101, first fixing screw 102, connecting plate 103, fixing plate 104, second fixing screw 105, protruding plate 106, limiting plate 107, arc groove 108, support strip 109, fourth fixing screw 110, flat joint fixing profile 2, second cross plate 201, groove 202, sealing strip 203, sealing tape 204, leveling support profile 3, fixing piece 301, third fixing screw 302, rotating groove 303, screw 304, through hole 305, limiting piece 306, control rod 307. DETAILED DESCRIPTION OF THE INVENTION

[0027] Embodiment 1

[0028] A high-strength ceramic tile composite board installation structure, as shown in the attached Figure 1 figure, includes a wall strengthening profile 1 provided on the back of the ceramic tile composite board a, a flat joint fixing profile 2 provided between two ceramic tile composite boards a and connected to the wall strengthening profile 1, and a leveling support profile 3 provided on the back of the flat joint fixing profile 2 and connected to the wall strengthening profile 1.

[0029] In this embodiment, as shown in the appended Figure 2 figure, the wall strengthening profile 1 includes two first horizontal plates 101 respectively arranged on the backs of two adjacent ceramic tile composite boards a, two first fixing screws 102 respectively arranged on the two first horizontal plates 101 and used for connecting with the ceramic tile composite board a, two connecting plates 103 respectively arranged at the ends of the two first horizontal plates 101, a fixing plate 104 arranged at the lower ends of the two connecting plates 103, and second fixing screws 105 respectively arranged at both ends of the fixing plate 104 and used for connecting with the two connecting plates 103. The wall strengthening profile 1 further includes a protruding plate 106 arranged at the lower end of the first horizontal plate 101, and a limiting plate 107 arranged at the upper end of the connecting plate 103 and used for inserting into the ceramic tile composite board a.

[0030] In this embodiment, a single connecting plate 103 and a single first horizontal plate 101 are connected to form a Z-shaped strengthening plate. Therefore, two Z-shaped strengthening plates located at the back of the joint of two ceramic tile composite boards a form a concave platform for installing the flat joint fixing profile 2. The advantages of such a setting at least include: First, the setting of the concave platform strengthens the connection strength between the flat joint fixing profile 2 and the wall strengthening profile 1, and improves the stability of the flat joint fixing profile 2; Second, the setting of the concave platform enables the wall strengthening profile 1 and the flat joint fixing profile 2 to form an interlocking structure, strengthens the strength of the wall strengthening profile 1, and ensures that the wall strengthening profile 1 does not deform; Third, the structure of the concave platform provides a fixing space for the first fixing screw 102, and can avoid interference to the installation caused by the part of the first fixing screw 102 protruding from the surface of the first horizontal plate 101; Fourth, the interlocking structure can also improve the assembly efficiency.

[0031] In this embodiment, the fixing plate 104 is both used to integrally connect the two above-mentioned Z-shaped strengthening plates, making the device more integral, and can also prevent the installation positions of the two Z-shaped strengthening plates from being on the same horizontal line, and at the same time strengthens the connection strength between the flat joint fixing profile 2 and the leveling support profile 3.

[0032] In this embodiment, the device is further provided with the protruding plate 106 and the limiting plate 107 to enhance the overall strength of the wall strengthening profile 1. Among them, the protruding plate 106 is used to enhance the interface strength of the wall strengthening profile 1 and avoid the problem of profile deformation caused by screw fixation; the limiting plate 107 is used to enhance the support strength for the ceramic tile composite board a, and at the same time also improves the friction force with the ceramic tile composite board a, avoiding the problem of insufficient grip of the screw on the ceramic tile composite board a.

[0033] In this embodiment, as shown in the appended Figure 2, 3 As shown in 3 , the flush - fixed profile 2 includes a second cross - plate 201 disposed between the two connecting plates 103, a groove 202 disposed on the second cross - plate 201, a sealing strip 203 disposed in the groove 202, and a sealing tape 204 disposed on the second cross - plate 201 and inserted into the gap between the two ceramic tile composite boards a.

[0034] In this embodiment, the second cross - plate 201 is used for fitting and clamping with the concave platform formed by the above - mentioned two Z - shaped reinforcing plates, improving the assembly efficiency; the sealing strip 203 can be embedded in the groove 202, and the waterproof treatment at the flush joint of the ceramic tile composite board a is realized by squeezing the sealing strip 203 against the ceramic tile composite board a, thereby assisting in improving the waterproof property of the original space wall surface; the sealing tape 204 is used to further enhance the waterproof property at the joint of the two ceramic tile composite boards a.

[0035] In this embodiment, as shown in the appendix Figure 4 As shown in Figure 4 , the leveling support profile 3 includes a fixing piece 301 disposed on the wall, third fixing screws 302 disposed at both ends of the fixing piece 301 for connecting to the wall, a rotating groove 303 disposed on the fixing piece 301, a screw rod 304 disposed in the rotating groove 303, a through - hole 305 disposed on the fixing plate 104 for the screw rod 304 to pass through, a limiting piece 306 disposed on the screw rod 304 for supporting the fixing plate 104, and a control rod 307 disposed on the screw rod 304.

[0036] In this embodiment, the third fixing screws 302 fix the fixing piece 301 on the wall. After installation, by rotating the control rod 307, the limiting piece 306 screwed onto the screw rod 304 will move along the screw rod 304 until it abuts against the fixing plate 104, ensuring that the leveling support profile 3 fixes and levels the wall strengthening profile 1.

[0037] In this embodiment, the wall strengthening profile 1 further includes an arc - shaped groove 108 disposed at the side end of the connecting plate 103 for the screw rod 304 to pass through, and support strips 109 disposed on the fixing plate 104 for respectively supporting the two connecting plates 103.

[0038] In this embodiment, when the limiting piece 306 supports the fixing plate 104 upward, the support bar 109 is squeezed and further squeezes the connecting plate 103, thereby enhancing the supporting effect on the wall strengthening profile 1 and the butt joint fixing profile 2. At the same time, the support bar 109 is an elastic trapezoidal structure, which can enhance the friction force on the wall strengthening profile 1 and enhance the stability of the profile structure to prevent the profile from deforming. The structure of the arc-shaped groove 108 is used not only for the screw 304 to pass through, but also for the screw 304 to limit and fix the connecting plate 103 after passing through the arc-shaped groove 108.

[0039] Embodiment 2

[0040] As shown in the Figure 6 accompanying drawings, the wall strengthening profile 1 in this embodiment includes two first horizontal plates 101 respectively arranged on the backs of two adjacent ceramic tile composite boards a, two first fixing screws 102 respectively arranged on the two first horizontal plates 101 and used for connecting with the ceramic tile composite board a, two connecting plates 103 respectively arranged at the ends of the two first horizontal plates 101, a fixing plate 104 arranged at the lower ends of the two connecting plates 103, a second fixing screw 105 arranged at the side end of the fixing plate 104 and used for connecting with the connecting plate 103, a convex plate 106 arranged at the lower end of the first horizontal plate 101, and a limiting plate 107 arranged at the upper end of the connecting plate 103 and used for inserting into the ceramic tile composite board a.

[0041] The butt joint fixing profile 2 includes a second horizontal plate 201 arranged between the two connecting plates 103, a groove 202 arranged on the second horizontal plate 201, and a sealing strip 203 arranged in the groove 202.

[0042] The structure of the leveling support profile 3 can refer to existing products on the market, such as the leveling support feet with a mother and son thread structure, which are used for wall leveling and will not be elaborated in this embodiment.

[0043] In this embodiment, the same as in Embodiment 1, the Z-shaped reinforcing plate formed by the first horizontal plate 101 and the connecting plate 103 is not only used as a concave platform for installing the second horizontal plate 201 and the sealing strip 203 to improve waterproofness, but also forms an interlocking structure to improve the connection strength.

[0044] In this embodiment, different from Embodiment 1, two connecting strips (not marked in the figure) are symmetrically arranged at the lower end of the second horizontal plate 201 and are respectively connected to the fixing plate 104, forming two groove bodies respectively fitted with the ends of the two connecting plates 103 to strengthen the connection strength between the two, so as to achieve the purpose of preventing the profile from deforming.

[0045] In this embodiment, different from Embodiment 1, two L-shaped edges are provided at both ends of the fixing plate 104. The first purpose is to further strengthen the connection strength between the groove formed by fitting with the end of the connecting plate 103 and the connecting plate 103; the second purpose is to provide a fixing space for the second fixing screw 105 to avoid interference with the installation of the leveling support profile 3 by the second fixing screw 105.

[0046] In addition, the difference between this embodiment and the way in Embodiment 1 where second fixing screws 105 are provided at both ends of the fixing plate 104 and connected to the two connecting plates 103 is that a second fixing screw 105 is provided at one end of the fixing plate 104 to pass through the connecting plate 103 and insert into the composite plate a to complete the fixation, and a fourth fixing screw 110 is provided at the other end of the fixing plate 104 for directly fixing with the leveling support profile 3. The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the technical field to which the present invention pertains can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A high-strength ceramic tile composite board installation structure, characterized in that, It includes a wall strengthening profile (1) provided on the back of the ceramic tile composite board (a), a butt joint fixing profile (2) provided between two ceramic tile composite boards (a) and connected to the wall strengthening profile (1), and a leveling support profile (3) provided on the back of the butt joint fixing profile (2) and connected to the wall strengthening profile (1); The wall strengthening profile (1) includes two first horizontal plates (101) respectively provided on the backs of two adjacent ceramic tile composite boards (a), two first fixing screws (102) respectively provided on the two first horizontal plates (101) and used for connecting with the ceramic tile composite board (a), two connecting plates (103) respectively provided at the ends of the two first horizontal plates (101), a fixing plate (104) provided at the lower ends of the two connecting plates (103), a second fixing screw (105) provided on the side end of the fixing plate (104) and used for connecting with the connecting plate (103), a convex plate (106) provided at the lower end of the first horizontal plate (101), and a limiting plate (107) provided at the upper end of the connecting plate (103) and used for inserting into the ceramic tile composite board (a); The butt joint fixing profile (2) includes a second horizontal plate (201) provided between the two connecting plates (103), a groove (202) provided on the second horizontal plate (201), and a sealing strip (203) provided in the groove (202); The leveling support profile (3) includes a fixing piece (301) provided on the wall, third fixing screws (302) respectively provided at both ends of the fixing piece (301) and used for connecting with the wall, a rotating groove (303) provided on the fixing piece (301), a screw rod (304) provided on the rotating groove (303), and a through hole (305) provided on the fixing plate (104) and used for the screw rod (304) to pass through.

2. The installation structure of a high-strength ceramic tile composite board according to claim 1, characterized in that, The leveling support profile (3) further includes a limiting piece (306) provided on the screw rod (304) and used for supporting the fixing plate (104).

3. The installation structure of a high-strength ceramic tile composite board according to claim 1, characterized in that, The wall strengthening profile (1) further includes an arc-shaped groove (108) provided on the side end of the connecting plate (103) and used for the screw rod (304) to pass through.

4. The installation structure of a high-strength ceramic tile composite board according to claim 1, characterized in that, The wall strengthening profile (1) further includes support bars (109) provided on the fixing plate (104) and respectively used for supporting the two connecting plates (103).

5. The installation structure of a high-strength ceramic tile composite board according to claim 1, characterized in that, The butt joint fixing profile (2) further includes a sealing tape (204) provided on the second horizontal plate (201) and inserted into the gap between two ceramic tile composite boards (a).

6. The installation structure of a high-strength ceramic tile composite board according to claim 1, characterized in that The leveling support profile (3) further includes a control rod (307) provided on the screw rod (304).

Citation Information

Patent Citations

  • Composite wallboard fast installation structure and installation method thereof

    CN108086627A

  • High-strength ceramic tile composite board mounting structure

    CN218562859U