A device for cleaning residues in an automatic transmission valve body

By designing a high-pressure airflow cleaning device for automatic transmission valve body, the problem of inability to completely remove impurities in the valve body in the prior art is solved, and the effective treatment of stubborn impurities is achieved, ensuring the cleanliness of the valve body and the normal operation of the transmission are ensured.

CN115090597BActive Publication Date: 2025-06-17LUZHOU RONGDA INTELLIGENT TRANSMISSION CO LTD
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Patent Information

Application Number
CN202210850395.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-19
Publication Date
2025-06-17
Estimated Expiration
2042-07-19

AI Technical Summary

Technical Problem

The manual cleaning of the automatic transmission valve body in the prior art cannot completely remove the processing residual impurities in the internal aperture of the valve body, causing the valve core to stagnate and affecting the normal operation of the automatic transmission.

Method used

A device for cleaning the residuals of the valve body of the automatic transmission is designed. The high-pressure air flow is sprayed from four directions through the nozzle assembly of the top, front, rear and bottom to peel off and remove impurities in the valve body.

Benefits of technology

It realizes effective removal of stubborn impurities in the internal holes of the valve body, ensures the cleanliness of the valve body, and avoids transmission failures caused by impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a device for cleaning residues in an automatic transmission valve body, comprising a frame, on which an upper cover assembly is fixedly installed. The upper cover assembly includes a cover body with an opening at the lower part. The cover body is integrally in a rectangular frame shape surrounded by a top wall, a front side wall, a rear side wall, a left side wall and a right side wall. The lower part of the cover body is an open end. A top spray head assembly, a front spray head assembly and a rear spray head assembly are respectively arranged on the inner sides of the top wall, the front side wall and the rear side wall. A left air duct assembly and a right air duct assembly are respectively arranged on the outer sides of the left side wall and the right side wall. A lifting platform assembly is arranged directly below the cover body, and a bottom spray head assembly is arranged on the upper part of the lifting platform assembly. Compared with the prior art, the present invention is used to further process the machining residual impurities in the internal channels of the valve body, and uses high-pressure air flow for fixed-point spraying to strip and remove the impurities from the valve body parts, so as to realize the treatment of stubborn impurities.
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Description

Technical Field

[0001] The present invention belongs to the technical field of valve body cleaning, and particularly relates to a device for cleaning residues in an automatic transmission valve body. Background Art

[0002] During the production process of a transmission valve body, after the automatic transmission valve body is processed, it needs to be cleaned before use.

[0003] The cleaning method adopted in the prior art is: usually, the valve block is soaked in kerosene or gasoline for manual cleaning.

[0004] The disadvantages of the prior art are that the manual cleaning method of the valve block cannot completely remove the processing residual impurities (such as aluminum chips, burrs, flash, cleaning liquid residues, etc.) existing in the internal channels of the valve body, and thorough cleaning cannot be achieved. And these impurities will cause the valve core to get stuck during the operation of the valve body, affecting the normal operation of the automatic transmission (such as causing poor faults such as gear shifting jerks, jams, and steel belt breakage in the automatic transmission). Summary of the Invention

[0005] (I) Technical Problems to be Solved

[0006] Based on this, the present invention provides a device for cleaning residues in an automatic transmission valve body, and the device for cleaning residues in an automatic transmission valve body aims to solve the technical problem that the manual cleaning solution of the valve block in the prior art cannot completely remove the processing residual impurities existing in the internal channels of the valve body.

[0007] (II) Technical Solutions

[0008] To solve the above technical problems, the present invention provides a device for cleaning residues in an automatic transmission valve body, which includes a frame. An upper cover assembly is fixedly installed on the frame. The upper cover assembly includes a cover body with an opening at the lower part. The cover body is jointly surrounded by a top wall, a front side wall, a rear side wall, a left side wall and a right side wall. The lower part of the cover body is an open end. A top spray head assembly, a front spray head assembly and a rear spray head assembly are respectively arranged on the inner sides of the top wall, the front side wall and the rear side wall. A left air duct assembly and a right air duct assembly are respectively arranged on the outer sides of the left side wall and the right side wall. The left air duct assembly communicates the interior of the cover body with the external space of the cover body, and the right air duct assembly communicates the interior of the cover body with the external space of the cover body. A lifting platform assembly is arranged directly below the cover body, and a lifting assembly for driving the lifting platform assembly to lift is arranged below the lifting platform assembly; a bottom spray head assembly is arranged on the upper part of the lifting platform assembly, and a positioning tooling is arranged on the upper part of the lifting platform assembly. The positioning tooling includes an outer frame and a top bracket arranged above the outer frame and fixedly connected to the outer frame. The top bracket includes a plurality of positioning rods arranged vertically. The outer frame is installed on the lifting platform assembly and surrounds the bottom spray head assembly.

[0009] Preferably, the lifting platform assembly further includes a bottom plate and a top plate fixedly connected to the bottom plate through threaded connectors. Two parallel and spaced nozzle installation grooves are arranged on the bottom plate, and the nozzle installation grooves penetrate through the bottom plate. The bottom spray head assembly includes two nozzle installation seats, and a plurality of air nozzles are installed on each nozzle installation seat. The two nozzle installation seats are respectively installed in the two nozzle installation grooves. A nozzle through hole penetrating through the top plate in the up and down direction is arranged in the middle of the top plate. The outer frame is fixed on the top plate and surrounds the edge of the nozzle through hole.

[0010] Preferably, the nozzle installation groove is rectangular, the nozzle installation seat is a rectangular column shape matching the shape of the nozzle installation groove, and the bottom spray head assembly further includes connecting columns arranged on the bottom plate and respectively connecting the two nozzle installation seats. There are two connecting columns, and the two connecting columns are respectively fixedly connected to the bottom plate through threaded connectors.

[0011] Preferably, a concave annular groove is arranged on the top plate, and the shape of the annular groove matches the shape of the lower part of the cover body, and the annular groove is arranged opposite to the lower contour of the cover body.

[0012] Preferably, the upper cover assembly further includes a rear air duct assembly arranged on the outer side of the rear side wall, and the rear air duct assembly communicates the interior of the cover body with the external space of the cover body.

[0013] Preferably, the left air duct assembly and the right air duct assembly are symmetrical structures. Both the left air duct assembly and the rear air duct assembly include an air outlet hood and an air outlet pipe. The air outlet hood is in a horn shape as a whole. A hood connection flange is provided at the large-head end of the air outlet hood. The small-head end of the air outlet hood communicates with the air outlet pipe. An air outlet hole penetrating through the left side wall of the cover body and matching the shape of the large-head end of the air outlet hood is provided on the left side wall of the cover body. The air outlet hood completely covers the air outlet hole and is fixed to the cover body through the hood connection flange.

[0014] Preferably, the top bracket further includes a first side bracket and a second side bracket fixed directly above both sides of the outer frame. The first side bracket is in a gantry shape as a whole. The second side bracket is in a gantry shape as a whole. One straight support rod and one bent support rod extend from both ends of the second side bracket towards the first side bracket respectively. The number of positioning rods is five. Two of the positioning rods are respectively provided at both ends of the top of the first side bracket. One positioning rod is provided in the middle of the top of the second side bracket. One positioning rod is provided at the end of the straight support rod far from the second side bracket. Two positioning rods are provided on the bent support rod. Each positioning rod is inserted and fixed to the top bracket. Locking screws are further provided on the side parts of some positioning rods. The locking screws pass through the top bracket and abut against the positioning rod along the radial direction of the positioning rod.

[0015] Preferably, the frame includes a vertical frame and a first mounting plate and a second mounting plate which are sequentially and spaced apart from top to bottom and fixed on the vertical frame. The cover body is fixed below the first mounting plate. The lifting platform assembly is arranged between the first mounting plate and the second mounting plate. The lifting assembly is installed at the lower part of the second mounting plate. The upper part of the lifting assembly penetrates through the second mounting plate and abuts against the bottom plate.

[0016] Preferably, the lifting assembly includes a telescopic cylinder and a plurality of guiding units arranged around the telescopic cylinder. The telescopic cylinder includes a cylinder flange. The cylinder flange is fixed to the lower part of the second mounting plate. The top of the telescopic cylinder is connected to the lower part of the bottom plate. The guiding unit includes a guide post and a guide sleeve. The upper part of the guide post is fixed to the lower part of the bottom plate. The lower part of the guide post penetrates through the second mounting plate and is slidably connected to the guide sleeve. The guide sleeve is fixed to the lower part of the second mounting plate.

[0017] Preferably, there are four vertical frames and the four vertical frames are arranged in a rectangle. An operation entrance and exit is provided on one side of the frame. Safety light curtains are provided on the vertical frames on both sides of the operation entrance and exit. A valve body assembly for controlling the on / off of the air jet nozzle is further provided on the top of the first mounting plate. An electric control cabinet is provided on the side of the frame. A start button is also provided on the frame.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the beneficial effects of the device for cleaning the residues in the automatic transmission valve body of the present invention mainly include:

[0020] Compared with the prior art, the present invention is used to further process the machining residual impurities in the internal channels of the valve body. By using high-pressure air flow for fixed-point spraying, the impurities are stripped and removed from the valve body parts, realizing the treatment of stubborn impurities. This ensures the cleanliness of the valve body and avoids affecting the normal operation of the transmission due to the presence of impurities in the valve body. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The features and advantages of the present invention will be more clearly understood by referring to the accompanying drawings. The drawings are schematic and should not be construed as imposing any limitation on the present invention. In the drawings:

[0022] Figure 1 is a three-dimensional view of the overall structure of the present invention.

[0023] Figure 2 is a front view of the overall structure of the present invention.

[0024] Figure 3 is a three-dimensional view of a partial structure of the present invention Figure 1 .

[0025] Figure 4 is a three-dimensional view of a partial structure of the present invention Figure 2 .

[0026] Figure 5 is a three-dimensional view of a partial structure of the present invention Figure 3 .

[0027] Figure 6 is a three-dimensional view of a partial structure of the present invention Figure 4 .

[0028] Figure 7 is a schematic diagram of the structure of the lifting platform assembly in the present invention.

[0029] Figure 8 is a three-dimensional view of the cover main body in the present invention Figure 1 .

[0030] Figure 9 is a three-dimensional view of the cover main body in the present invention Figure 2 .

[0031] Figure 10 is a schematic diagram of the structure of the left air duct assembly in the present invention.

[0032] Figure 11 is a schematic diagram of the structure of the bottom plate in the present invention.

[0033] Figure 12 is a schematic diagram of the structure of the top plate in the present invention.

[0034] Description of the reference numerals in the drawings:

[0035] 10. Frame, 20. Upper cover assembly, 30. Lifting platform assembly, 40. Lifting assembly, 50. Jet nozzle, 60. Safety light curtain, 70. Valve body assembly, 80. Electric control cabinet, 90. Start button, 100. Valve body.

[0036] 11. Vertical frame, 12. First mounting plate, 13. Second mounting plate, 14. Operation entrance and exit.

[0037] 21. Cover body, 22. Top spray head assembly, 23. Front spray head assembly, 24. Rear spray head assembly, 25. Left air duct assembly, 26. Right air duct assembly, 27. Rear side air duct assembly.

[0038] 211. Top wall, 212. Front side wall, 213. Rear side wall, 214. Left side wall, 215. Right side wall, 216. Open end.

[0039] 31. Bottom spray head assembly, 32. Positioning tooling, 33. Bottom plate, 34. Top plate.

[0040] 311. Nozzle mounting seat, 312. Connecting column.

[0041] 321. Outer frame, 322. Positioning rod, 323. First side support, 324. Second side support, 325. Straight support rod, 326. Bent support rod, 327. Locking screw.

[0042] 331. Nozzle mounting groove.

[0043] 341. Nozzle through hole, 342. Annular groove.

[0044] 251. Air outlet hood, 252. Air outlet pipe, 253. Hood connection flange.

[0045] 2141. Air outlet hole.

[0046] 41. Telescopic cylinder, 42. Guide post, 43. Guide sleeve. Detailed implementation manners

[0047] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation manners of the present invention will be given with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.

[0048] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection, it may be directly connected, or indirectly connected through an intermediate medium, it may be the communication inside two components, or a "transmission connection", that is, a power connection is made through various suitable methods such as belt drive, gear drive or sprocket drive. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] The following will further describe the device for cleaning the residues in the automatic transmission valve body of the present invention with reference to the attached Figures 1-12 drawings.

[0050] Please refer specifically to Figure 1 , Figure 4 and Figures 7-9 , the present invention provides a device for cleaning the residues in the automatic transmission valve body, including a frame-shaped rack 10 as a whole. An upper cover assembly 20 is fixedly installed on the rack 10. The upper cover assembly 20 includes a cover body 21 with an open lower part. The cover body 21 is integrally a rectangular frame shape surrounded by a top wall 211, a front side wall 212, a rear side wall 213, a left side wall 214 and a right side wall 215. The lower part of the cover body 21 is an open end 216. A top spray head assembly 22, a front spray head assembly 23 and a rear spray head assembly 24 are respectively arranged on the inner sides of the top wall 211, the front side wall 212 and the rear side wall 213. A left air duct assembly 25 and a right air duct assembly 26 are respectively arranged on the outer sides of the left side wall 214 and the right side wall 215. The left air duct assembly 25 communicates the inside of the cover body 21 with the external space of the cover body 21. The right air duct assembly 26 communicates the inside of the cover body 21 with the external space of the cover body 21. A lifting platform assembly 30 is arranged directly below the cover body 21. A bottom spray head assembly 31 is arranged on the upper part of the lifting platform assembly 30. A positioning tooling 32 is arranged on the upper part of the lifting platform assembly 30. The positioning tooling 32 includes an outer frame 321 and a top bracket arranged above the outer frame 321 and fixedly connected to the outer frame 321. The top bracket includes a plurality of positioning rods 322 arranged vertically. The outer frame 321 is installed on the lifting platform assembly 30 and the outer frame 321 surrounds the bottom spray head assembly 31. A lifting assembly 40 for driving the lifting platform assembly 30 to lift is arranged below the lifting platform assembly 30.

[0051] More specifically, the top nozzle assembly 22, the front nozzle assembly 23, the rear nozzle assembly 24, and the bottom nozzle assembly 31 each include a plurality of jet nozzles 50. The jet nozzles 50 are connected to external high-pressure gas and are used to jet high-pressure gas to the middle position of the cover body 21 to carry away impurities and achieve cleaning. The jet nozzles 50 in each nozzle assembly (the top nozzle assembly 22, the front nozzle assembly 23, the rear nozzle assembly 24, or the bottom nozzle assembly 31) are arranged in rows, which can be one row or multiple rows. During specific implementation, according to needs, the opening sequence of the nozzle assemblies can be controlled separately, or the jet nozzles 50 in each nozzle assembly can be controlled to open in sequence, so as to achieve directional impurity removal.

[0052] It should be noted that the front, rear, left, right, up, and down directions mentioned in the present invention all refer to Figure 2 the direction of

[0053] In this embodiment, the structural design of the positioning tooling 32 needs to meet at least three requirements: First, it is necessary to ensure that it is conducive to the loading of the valve body 100. In this embodiment, the positioning rod 322 is inserted into the mounting hole on the valve body 100 to achieve the positioning of the valve body 100, and the valve body 100 is fixed by its own weight. Second and third, it is necessary to ensure that the positioning tooling 32 is fixed on the lifting platform assembly 30 and does not block the jet flow of the bottom nozzle assembly 31. In this embodiment, the above requirements are met through the following structure: The outer frame 321 is installed on the lifting platform assembly 30, and the outer frame 321 surrounds the bottom nozzle assembly 31.

[0054] The specific position of the positioning rod 322 needs to be correspondingly set according to the structure of the valve body 100 to be cleaned. The size and position of the positioning rod 322 are designed based on the position and size of the valve body mounting hole on the valve body 100.

[0055] During use, the valve body 100 to be cleaned is placed on the positioning tooling 32, and the lifting assembly 40 drives the lifting platform assembly 30 to move upward. When it stops when the top of the lifting platform assembly 30 fits with the lower part of the cover body 21, at this time, the cover body 21 and the lifting platform assembly 30 jointly enclose a cleaning chamber. The top nozzle assembly 22, the front nozzle assembly 23, the rear nozzle assembly 24, and the bottom nozzle assembly 31 respectively jet high-pressure gas from the top, front, rear, and bottom of the valve body 100. By using the high-pressure gas to jet at a fixed point, the impurities are separated from the valve body 100. In this way, the processed residues (such as aluminum chips, burrs, flash, cleaning liquid residues, etc.) in the internal channels of the valve body 100 can be removed, and the treatment of stubborn impurities can be achieved. Ensure the cleanliness of the valve body 100 and avoid affecting the normal operation of the transmission due to impurities in the valve body 100.

[0056] During the cleaning operation, under the action of continuous high-pressure gas, the high-pressure gas in the cleaning chamber carries impurities and is discharged through the left air duct assembly 25 and the right air duct assembly 26, which can achieve pressure relief and timely remove impurities, avoid the backflow of the blown impurities to the valve body 100, and improve the impurity removal effect while ensuring safety.

[0057] According to a specific embodiment of the present invention, the lifting platform assembly 30 further includes a bottom plate 33 and a top plate 34 fixed to the bottom plate 33 by threaded connectors. Two parallel and spaced nozzle mounting grooves 331 are provided on the bottom plate 33, and the nozzle mounting grooves 331 penetrate through the bottom plate 33. The bottom nozzle assembly 31 includes two nozzle mounting seats 311, and a plurality of air nozzles 50 are installed on each nozzle mounting seat 311. The two nozzle mounting seats 311 are respectively installed in the two nozzle mounting grooves 331. A nozzle through hole 341 penetrating through the top plate 34 in the vertical direction is provided in the middle of the top plate 34, and the outer frame 321 is fixed to the top plate 34 and arranged around the edge of the nozzle through hole 341.

[0058] In this embodiment, by designing the lifting platform assembly 30 in a split manner, it is beneficial to reduce the difficulty of processing and assembly, and at the same time is beneficial to the disassembly and assembly of related parts. Specifically: during assembly, first install a plurality of air nozzles 50 on the nozzle mounting seats 311 respectively to form a single spray group unit. In order to ensure the installation of the air nozzles 50 under the condition of a small spacing, the installation angles of adjacent air nozzles 50 can be set differently, and one air nozzle 50 rotates a certain angle relative to the previous air nozzle 50. In this way, it can be ensured that there is no interference between the air nozzle joints, and at the same time it is beneficial to the installation of the air pipe. In this embodiment, by providing the nozzle mounting grooves 331, the single spray group unit can be directly aligned with the nozzle mounting grooves 331 for installation, which can improve the installation accuracy and efficiency. At the same time, when maintenance is required later, the unit spray group unit can be removed as a whole for maintenance. The nozzle through hole 341 provided on the top plate 34 is used to avoid the top plate 34 blocking the air flow and facilitate the air nozzles 50 to spray towards the valve body 100.

[0059] More specifically, the shape formed by arranging a plurality of air nozzles 50 is rectangular, and the nozzle through hole 341 is a rectangular hole. The overall shape of the valve body 100 is rectangular.

[0060] Please refer to Figure 11 , according to a specific embodiment of the present invention, the nozzle mounting grooves 331 are rectangular, the nozzle mounting seats 311 are rectangular columns matching the shape of the nozzle mounting grooves 331, and the bottom nozzle assembly 31 further includes connecting columns 312 provided on the bottom plate 33 and respectively connecting the two nozzle mounting seats 311. There are two connecting columns 312, and the two connecting columns 312 are respectively fixed to the bottom plate 33 by threaded connectors.

[0061] Please refer to Figure 12, according to the specific embodiments of the present invention, a sunken annular groove 342 is provided on the top plate 34. The shape of the annular groove 342 is matched with the shape of the lower part of the cover body 21, and the annular groove 342 is arranged facing the lower contour of the cover body 21.

[0062] In this embodiment, when the device is performing a cleaning operation, under the action of the lifting assembly 40, the lower edge of the cover body 21 just extends into the annular groove 342. By providing the annular groove 342, the sealing performance between the lower part of the cover body 21 and the top plate 34 can be improved, and gas ejection can be reduced.

[0063] Please refer to Figure 5 , according to the specific embodiments of the present invention, the upper cover assembly 20 further includes a rear side air duct assembly 27 provided outside the rear side wall 213. The rear side air duct assembly 27 communicates the inside of the cover body 21 and the external space of the cover body 21.

[0064] In this embodiment, the function of the rear side air duct assembly 27 is similar to that of the left side air duct assembly 25 and the right side air duct assembly 26, and can achieve pressure relief and timely removal of impurities. After adding the rear side air duct assembly 27, an additional position for impurity discharge is added, and the direction of impurity discharge is different from that of the left side air duct assembly 25 and the right side air duct assembly 26. In this way, the efficiency and timeliness of impurity discharge can be further improved.

[0065] Please refer to Figure 10 , according to the specific embodiments of the present invention, the left side air duct assembly 25 and the right side air duct assembly 26 are symmetrical structures. The left side air duct assembly 25 and the rear side air duct assembly 27 both include an air outlet hood 251 and an air outlet pipe 252. The air outlet hood 251 is in a horn shape as a whole. A hood connection flange 253 is provided at the large head end of the air outlet hood 251. The small head end of the air outlet hood 251 is communicated with the air outlet pipe 252. An air outlet hole 2141 penetrating through the left side wall 214 of the cover body 21 and having a shape matched with the large head end of the air outlet hood 251 is provided. The air outlet hood 251 completely covers the air outlet hole 2141, and the air outlet hood 251 is fixed to the cover body 21 through the hood connection flange 253.

[0066] In this embodiment, by providing the horn-shaped air outlet hood 251, the space of the cleaning cavity can be expanded, and horn-shaped impurity collection spaces are formed on the left side, right side, and rear wall of the cleaning cavity. With the horn-shaped structure, on the one hand, it is beneficial for the high-pressure gas to be discharged in time along the air outlet hood 251. On the other hand, it is also beneficial for the collection and discharge of impurities. After the impurities are blown to the inner wall of the air outlet hood 251, restricted by the inner wall of the air outlet hood 251, it is difficult for the impurities to run out of the air outlet hood 251 and flow back to the valve body 100. Under the continuous action of the pressure gas, the impurities are discharged along the air outlet hood 251 through the air outlet pipe 252 and discharged outside the cover body 21.

[0067] During specific implementation: The air outlet pipes 252 in the left air duct assembly 25 and the right air duct assembly 26 are right-angle pipes, while the air outlet pipe in the rear air duct assembly 27 is a straight pipe. In this way, it can be ensured that the outlets of the three air outlet pipes 252 are in the same direction, which is beneficial to the centralized treatment of the three-way discharged air and impurities.

[0068] Please refer to Figure 7 , according to the specific implementation manner of the present invention, the top bracket further includes a first side bracket 323 and a second side bracket 324 fixed directly above both sides of the outer frame 321. The first side bracket 323 is in the shape of a gantry as a whole, and the second side bracket 324 is in the shape of a gantry as a whole; both ends of the second side bracket 324 extend in the direction of the first side bracket 323 with a straight support rod 325 and a bent support rod 326 respectively; the number of positioning rods 322 is five. Two positioning rods 322 are respectively provided at both ends of the top of the first side bracket 323, one positioning rod 322 is provided in the middle of the top of the second side bracket 324, one positioning rod 322 is provided at the end of the straight support rod 325 away from the second side bracket 324, and two positioning rods 322 are provided on the bent support rod 326.

[0069] More specifically, one positioning rod 322 is respectively provided at the end and the bending part of the bent support rod 326. In this embodiment, the first side bracket 323 and the second side bracket 324 are used to fix the positioning rods 322 at the required positions, and at the same time, they also do not avoid blocking the jet flow of the jet nozzle 50.

[0070] According to the specific implementation manner of the present invention, each positioning rod 322 is inserted and fixed to the top bracket; a locking screw 327 is further provided on the side of some positioning rods 322. The locking screw 327 passes through the top bracket and abuts against the positioning rod 322 along the radial direction of the positioning rod 322.

[0071] In this embodiment, five positioning rods 322 are provided, and each positioning rod 322 is detachable. In this way, according to the installation requirements of different valve bodies, the positioning rods 322 to be installed can be selected. With this structure, the positioning installation of a variety of different valve bodies can be realized, greatly expanding the application range of the present invention. The added locking screw 327 can further improve the stability of the connection of the positioning rod 322.

[0072] Please refer to Figure 3 , according to the specific implementation manner of the present invention, the frame 10 includes a vertical frame 11 and a first mounting plate 12 and a second mounting plate 13 that are sequentially and spaced apart from top to bottom and fixed on the vertical frame 11; the cover main body 21 is fixed below the first mounting plate 12, the lifting platform assembly 30 is arranged between the first mounting plate 12 and the second mounting plate 13, the lifting assembly 40 is installed at the lower part of the second mounting plate 13, and the upper part of the lifting assembly 40 penetrates through the second mounting plate 13 and abuts against the bottom plate 33.

[0073] In this embodiment, the first mounting plate 12 is used to mount the fixed cover body 21, the second mounting plate 13 is used to mount the lifting assembly 40, and the second mounting plate 13 is also used to support the lifting platform assembly 30.

[0074] Please refer to Figure 6 , according to the specific embodiment of the present invention, the lifting assembly 40 includes a telescopic cylinder 41 and a plurality of guiding units arranged around the telescopic cylinder 41. The telescopic cylinder 41 includes a cylinder flange which is fixed to the lower part of the second mounting plate 13. The top of the telescopic cylinder 41 is connected to the lower part of the bottom plate 33. The guiding unit includes a guide post 42 and a guide sleeve 43. The upper part of the guide post 42 is fixed to the lower part of the bottom plate 33. The lower part of the guide post 42 penetrates through the second mounting plate 13 and is slidably connected to the guide sleeve 43. The guide sleeve 43 is fixed to the lower part of the second mounting plate 13.

[0075] In this embodiment, the telescopic cylinder 41 is an oil cylinder or a pneumatic cylinder. During installation, the cylinder flange is located at the top of the cylinder barrel, and the extending end of the cylinder rod is connected to the bottom plate 33.

[0076] Please refer to Figures 1-2 , according to the specific embodiment of the present invention, there are four vertical frames 11 which are arranged in a rectangle. One side of the frame 10 has an operation entrance 14, and safety light curtains 60 are provided on the vertical frames 11 on both sides of the operation entrance 14; a valve body assembly 70 for controlling the on / off of the air nozzle 50 is also provided on the top of the first mounting plate 12, an electric control cabinet 80 is provided on the side of the frame 10, and a start button 90 is also provided on the frame 10.

[0077] In this embodiment, the safety light curtain 60 is used to improve the safety performance, and the electric control cabinet 80 is used to mount electrical components.

[0078] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. An apparatus for cleaning residues in an automatic transmission valve body, characterized in that, It includes a frame on which an upper cover assembly is fixedly installed. The upper cover assembly includes a cover body with an opening at the lower part. The cover body is jointly formed by a top wall, a front side wall, a rear side wall, a left side wall, and a right side wall. The lower part of the cover body is an open end. A top spray head assembly, a front spray head assembly, and a rear spray head assembly are respectively provided on the inner sides of the top wall, the front side wall, and the rear side wall. A left air duct assembly and a right air duct assembly are respectively provided on the outer sides of the left side wall and the right side wall. The left air duct assembly communicates the interior of the cover body with the external space of the cover body, and the right air duct assembly communicates the interior of the cover body with the external space of the cover body. A lifting platform assembly is provided directly below the cover body. A bottom spray head assembly is provided on the upper part of the lifting platform assembly, and a lifting assembly for driving the lifting platform assembly to lift is provided below the lifting platform assembly; A positioning tooling is provided on the upper part of the lifting platform assembly. The positioning tooling includes an outer frame and a top bracket provided above the outer frame and fixedly connected to the outer frame. The top bracket includes a plurality of positioning rods arranged vertically. The outer frame is installed on the lifting platform assembly and surrounds the bottom spray head assembly. The frame includes a vertical frame and a first mounting plate and a second mounting plate that are sequentially and spaced apart from top to bottom and fixedly installed on the vertical frame; There are four vertical frames, and the four vertical frames are arranged in a rectangle. There is an operation entrance on one side of the frame, and safety light curtains are provided on the vertical frames on both sides of the operation entrance; A valve body assembly for controlling the on / off of the air jet nozzles is also provided on the top of the first mounting plate. An electric control cabinet is provided on the side of the frame, and a start button is also provided on the frame.

2. The apparatus for cleaning residues in an automatic transmission valve body according to claim 1, characterized in that, The lifting platform assembly further includes a bottom plate and a top plate fixedly installed on the bottom plate through threaded connectors. Two parallel and spaced nozzle installation grooves are provided on the bottom plate. The nozzle installation grooves penetrate through the bottom plate. The bottom spray head assembly includes two nozzle mounting seats, and a plurality of air jet nozzles are installed on each nozzle mounting seat. The two nozzle mounting seats are respectively installed in the two nozzle installation grooves. A nozzle through hole penetrating through the top plate in the up and down direction is provided in the middle of the top plate. The outer frame is fixed on the top plate and surrounds the edge of the nozzle through hole.

3. The apparatus for cleaning residues in an automatic transmission valve body according to claim 2, characterized in that, The nozzle installation groove is rectangular, and the nozzle mounting seat is a rectangular columnar shape matching the shape of the nozzle installation groove. The bottom spray head assembly further includes connecting columns provided on the bottom plate and respectively connecting the two nozzle mounting seats. There are two connecting columns, and the two connecting columns are respectively fixed on the bottom plate through threaded connectors.

4. The apparatus for cleaning residues in an automatic transmission valve body according to claim 3, characterized in that, A concave annular groove is provided on the top plate. The shape of the annular groove matches the shape of the lower part of the cover body, and the annular groove is arranged opposite to the lower contour of the cover body.

5. The apparatus for cleaning residues in an automatic transmission valve body according to claim 4, characterized in that, The upper cover assembly further includes a rear air duct assembly provided on the outer side of the rear side wall. The rear air duct assembly communicates the interior of the cover body with the external space of the cover body.

6. The apparatus for cleaning residues in an automatic transmission valve body according to claim 5, characterized in that, The left air duct assembly and the right air duct assembly are symmetrical structures to each other. Both the left air duct assembly and the rear air duct assembly include an air outlet hood and an air outlet pipe. The air outlet hood is in a horn shape as a whole. A hood connection flange is provided at the large-head end of the air outlet hood. The small-head end of the air outlet hood is communicated with the air outlet pipe. An air outlet hole penetrating through the left side wall of the cover body and having a shape matching that of the large-head end of the air outlet hood is provided on the left side wall of the cover body. The air outlet hood completely covers the air outlet hole and is fixed to the cover body through the hood connection flange.

7. The apparatus for cleaning residues in an automatic transmission valve body according to claim 6, characterized in that, The top bracket further includes a first side bracket and a second side bracket fixed directly above both sides of the outer frame. The first side bracket is in a gantry shape as a whole. The second side bracket is in a gantry shape as a whole. A straight support rod and a bent support rod extend from both ends of the second side bracket towards the direction of the first side bracket respectively. The number of the positioning rods is five. Two of the positioning rods are provided at both ends of the top of the first side bracket respectively. One of the positioning rods is provided in the middle of the top of the second side bracket. One of the positioning rods is provided at the end of the straight support rod away from the second side bracket. Two of the positioning rods are provided on the bent support rod. Each positioning rod is inserted and fixed with the top bracket. Locking screws are further arranged on the sides of some of the positioning rods. The locking screws penetrate through the top bracket and abut against the positioning rod along the radial direction of the positioning rod.

8. The apparatus for cleaning residues in an automatic transmission valve body according to claim 7, characterized in that, The cover body is fixed below the first mounting plate. The lifting platform assembly is arranged between the first mounting plate and the second mounting plate. The lifting assembly is installed at the lower part of the second mounting plate, and the upper part of the lifting assembly penetrates through the second mounting plate and abuts against the bottom plate.

9. The apparatus for cleaning residues in an automatic transmission valve body according to claim 8, characterized in that, The lifting assembly includes a telescopic cylinder and a plurality of guiding units arranged around the telescopic cylinder. The telescopic cylinder includes a cylinder flange. The cylinder flange is fixed to the lower part of the second mounting plate. The top of the telescopic cylinder is connected to the lower part of the bottom plate. The guiding unit includes a guide post and a guide sleeve. The upper part of the guide post is fixed to the lower part of the bottom plate. The lower part of the guide post penetrates through the second mounting plate and is slidably connected with the guide sleeve. The guide sleeve is fixed to the lower part of the second mounting plate.

Citation Information

Patent Citations

  • Automatic cleaning device for engine cylinder cover

    CN104690025A

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    CN111906068A