A double-end face cutting device for prestressed anchor processing
The support plate structure with guide blocks and guide grooves, combined with the fixing method of threaded rods and limit pins, solves the problems of inconvenient end face switching and unstable fixation in anchor processing, and realizes efficient and precise anchor processing.
Patent Information
- Application Number
- CN202110334314.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2041-03-29
AI Technical Summary
In the prior art, it is inconvenient to switch the end faces during the processing of prestressed anchors, and the fixation is unstable, resulting in low processing efficiency and poor precision, and the center point is offset.
A support plate structure with guide blocks and guide grooves is adopted. The support plate is movable by a spring. Threaded rods and limit pins are set to fix the anchor. Centering shafts and tapered blocks are used for positioning to ensure that the center point remains unchanged. Limit pins and limit grooves are used to prevent vibration.
The efficiency and precision of anchor processing are improved, tool damage is avoided, and the stability and accuracy of anchor end face processing are ensured.
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Figure CN115122124B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of anchor processing, in particular to a double-end face cutting device for processing prestressed anchors. Background Art
[0002] Anchors, also known as prestressed anchors, are primarily used for prestressing concrete during construction. Commonly used in bridge construction, they are pre-installed and positioned before pouring concrete. These anchors are embedded in the concrete at both ends of the corrugated pipe, providing stability for the jacks during tensioning. During the anchor manufacturing process, the end faces must be machined to ensure a flat and even finish.
[0003] In the prior art, dual-end face cutting devices used for prestressed anchor machining are inconvenient when switching between anchor end faces, affecting machining efficiency. Furthermore, the devices are not stable enough when securing the anchor, and vibrations between the anchor and the cutting tool during machining can easily damage the tool. Furthermore, when switching between anchor end faces, the center point of the anchor shifts, reducing machining accuracy. Therefore, improvements to the prior art are needed. Summary of the Invention
[0004] The purpose of the present invention is to provide a double-end face cutting device for prestressed anchor processing, which solves the problem of inconvenient end face switching during anchor processing, and also solves the problem of insufficiently stable anchor fixation and the problem of offset of the center point of anchor end face switching.
[0005] The top end of the support leg is connected with the support shaft by the spring, and the bottom end of the support leg is connected with the support shaft by the spring. The top of the support rod is provided with a toothed plate, and the bottom of the support rod is provided with a toothed plate, and the toothed plate is connected with the toothed plate at the bottom end.
[0006] Preferably, one end of the spring is in contact with and connected to the bottom plate, and the other end of the spring is in contact with and connected to the guide block.
[0007] Preferably, there are two limit pins, and the two limit pins are symmetrically distributed on the cross bar.
[0008] Preferably, a turntable is welded to the threaded rod, and a rocker is welded to the turntable.
[0009] Preferably, one end of the compression spring is in contact with a support ring, and the other end of the compression spring is in contact with a stopper.
[0010] Preferably, an annular groove is formed at one end of the pressing plate away from the threaded rod, a protrusion is provided on the clamping block, and the protrusion is slidably connected in the annular groove.
[0011] Preferably, a sliding groove is provided on the side plate, and a sliding rod is slidably connected in the sliding groove.
[0012] Preferably, a support is welded on the side plate, and a forward and reverse threaded screw rod is rotatably connected inside the support.
[0013] Preferably, a bushing is fixedly sleeved on the outer side of the forward and reverse threaded screw rod, and a handle is welded to the side wall of the bushing.
[0014] Preferably, one end of the disc spring is bonded to the side plate, and the other end of the disc spring is bonded to a centering shaft.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention facilitates the movement of the support plate by arranging a guide block and a guide groove, and resets the support plate by arranging a spring. The support shaft is rotated to facilitate steering adjustment after one end of the anchor is processed. When the anchor is processed, the end face can be quickly switched, thereby improving processing efficiency.
[0017] 2. The present invention connects a threaded rod through a thread in the support ring, rotates the threaded rod to move the pressure plate, and the movement of the pressure plate drives the clamping block to move, thereby fixing the anchor. At the same time, by setting a limit pin and a limit groove, after the anchor is turned by rotating the cross bar, it is convenient to limit the anchor, thereby avoiding damage to the tool due to vibration during the anchor processing.
[0018] 3. The present invention opens an installation groove on the side panel, sets a centering shaft in the installation groove, and slides a conical block on the side panel to position the anchor through the cooperation of the conical block and the centering shaft, thereby ensuring that the center point position of the anchor remains unchanged after the end face is switched, avoiding errors and improving processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention;
[0020] Figure 2 For the present invention Figure 1 Right view of the support ring in;
[0021] Figure 3 For the present invention Figure 2 A magnified view of point A in the figure;
[0022] Figure 4 For the present invention Figure 2 Enlarged view of point B in FIG.
[0023] Figure 5 For the present invention Figure 2 Enlarged view of point C in the figure;
[0024] Figure 6 For the present invention Figure 1 Enlarged view of point D in .
[0025] In the figure: 1. Base plate; 2. Guide groove; 3. Guide block; 4. Support rod; 5. Spring; 7. Support plate; 8. Support shaft; 9. Square groove; 10. Square rod; 11. Cross bar; 12. Limit pin; 13. Limit groove; 14. Support ring; 15. Threaded rod; 16. Turntable; 17. Rocker; 18. Pressure plate; 19. Annular groove; 21. Guide rod; 22. Stop block; 23. Compression spring; 24. Clamping block; 25. Protrusion; 26. Anchor; 27. Positioning hole; 28. Side plate; 29. Slide groove; 30. Slide rod; 31. Conical block; 32. Connecting block; 33. Forward and reverse threaded screw; 34. Support; 35. Bushing; 36. Handle; 37. Mounting groove; 38. Centering shaft; 39. Disc spring; 40. Protruding ball; 41. Machine head. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0027] See also Figure 1-6, a double-end face cutting device for processing prestressed anchors, including a base plate 1, a guide groove 2 is provided at the upper end of the base plate 1, a guide block 3 is slidably connected in the guide groove 2, a support rod 4 is slidably sleeved in the guide block 3, a support rod 4 is welded in the base plate 1, a spring 5 is provided on the outside of the support rod 4, a support plate 7 is welded on the upper end of the guide block 3, a support shaft 8 is rotatably connected in the support plate 7, a square groove 9 is provided in the support shaft 8, a square rod 10 is slidably connected in the square groove 9, a cross bar 11 is welded at one end of the square rod 10, the side of the cross bar 11 is contacted with the support plate 7, a limiting pin 12 is welded on the cross bar 11, a limiting groove 13 is provided on the support plate 7, the limiting pin 12 is slidably sleeved in the limiting groove 13, a support ring 14 is welded at one end of the support shaft 8, a threaded rod 15 is threadedly connected in the support ring 14, a pressure plate 18 is welded on the threaded rod 15, and the side wall of the support ring 14 slides The guide rod 21 is connected, and a stopper 22 is welded on the guide rod 21. A compression spring 23 is provided on the outer side of the guide rod 21. A clamping block 24 is welded on the end of the guide rod 21. The surface of the clamping block 24 is in contact with and connected to an anchor 26. A positioning hole 27 is provided on the anchor 26. A side plate 28 is welded on the bottom plate 1. A conical block 31 is slidably connected to the side plate 28, and a conical block 31 is slidably connected in the positioning hole 27. A sliding rod 30 is welded on one end of the conical block 31, and a connecting block 32 is welded on the end of the sliding rod 30. The connecting block 32 is in contact and connected with the side plate 28, and a positive and negative threaded screw rod 33 is threadedly connected in the connecting block 32. A mounting groove 37 is provided on the side plate 28, and a centering shaft 38 is slidably connected in the mounting groove 37. A disc spring 39 is provided in the mounting groove 37, and a convex ball 40 is welded on the centering shaft 38. A convex ball 40 is slidably connected in one of the positioning holes 27, and a machine head 41 is fixedly installed on the bottom plate 1.
[0028] See also Figure 1 One end of the spring 5 is in contact with the bottom plate 1, and the other end of the spring 5 is in contact with the guide block 3. By arranging the spring 5, the support plate 7 is pressed toward the side plate 28 direction.
[0029] See also Figure 3 There are two limit pins 12, and the two limit pins 12 are symmetrically distributed on the cross bar 11. By arranging two limit pins 12, the cross bar 11 is fixed more firmly.
[0030] See also Figure 2 , a rotating disk 16 is welded on the threaded rod 15, and a rocking arm 17 is welded on the rotating disk 16. By arranging the rotating disk 16 and the rocking arm 17 to cooperate, the threaded rod 15 is easy to rotate.
[0031] See also Figure 5 One end of the compression spring 23 is in contact with the support ring 14, and the other end of the compression spring 23 is in contact with the stopper 22. By arranging the compression spring 23, the clamping block 24 can be automatically reset.
[0032] See also Figure 4 The end of the pressing plate 18 away from the threaded rod 15 is provided with an annular groove 19, and the clamping block 24 is provided with a protrusion 25, which is slidably connected to the annular groove 19. By providing the annular groove 19 and the protrusion 25, the friction force of the relative rotation between the pressing plate 18 and the clamping block 24 is reduced.
[0033] See also Figure 1 A chute 29 is provided on the side plate 28, and a slide bar 30 is slidably connected in the chute 29. By arranging the chute 29, the slide bar 30 is guided.
[0034] See also Figure 1 A support 34 is welded on the side plate 28, and a positive and negative threaded screw rod 33 is rotatably connected in the support 34. By setting the support 34, the positive and negative threaded screw rod 33 is supported and limited.
[0035] See also Figure 1 The outer side of the forward and reverse threaded screw rod 33 is fixedly sleeved with a bushing 35, and the side wall of the bushing 35 is welded with a handle 36. By arranging the bushing 35 and the handle 36, the forward and reverse threaded screw rod 33 is easy to rotate.
[0036] See also Figure 6 One end of the disc spring 39 is bonded to the side plate 28, and the other end of the disc spring 39 is bonded to the centering shaft 38. By arranging the disc spring 39, the convex ball 40 is pressed in the positioning hole 27.
[0037] The specific implementation process of the present invention is as follows: when in use, the threaded rod 15 is rotated to move the pressure plate 18, and the movement of the pressure plate 18 drives the clamping block 24 to move, thereby fixing the anchor 26, and rotating the forward and reverse threaded screw rods 33 to move the connecting block 32, and the connecting block 32 drives the sliding rod 30 to move, and the sliding rod 30 drives the conical block 31 to move, by opening a mounting groove 37 on the side plate 28, and setting a centering shaft 38 in the mounting groove 37, and slidingly connecting the conical block 31 on the side plate 28, the conical block 31 and the centering shaft 38 cooperate to align the anchor 2 6 is positioned to ensure that the center point position of the anchor 26 remains unchanged after the end face is switched, thereby avoiding errors and improving processing accuracy. Rotating the crossbar 11 causes the square rod 10 to rotate, and the rotation of the square rod 10 drives the support shaft 8 to rotate. The rotation of the support shaft 8 drives the support ring 14 to rotate, and the rotation of the support ring 14 causes the anchor 26 to switch the end face. By setting the limit pin 12 and the limit groove 13 to cooperate, after the anchor 26 is turned by rotating the crossbar 11, it is convenient to limit the anchor 26, thereby avoiding vibration during the processing of the anchor 26 and causing damage to the tool. By setting the guide block 3 and the guide groove 2 to cooperate, the support plate 7 is easy to move, and by setting the spring 5, the support plate 7 can be reset. Rotating the support shaft 8 makes it easy to adjust the direction after one end of the anchor 26 is processed, so that the end face can be quickly switched during the processing of the anchor 26, thereby improving processing efficiency.
[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A double-end face cutting device for processing prestressed anchors, comprising a base plate (1), characterized in that: A guide groove (2) is provided at the upper end of the base plate (1), a guide block (3) is slidably connected in the guide groove (2), a support rod (4) is slidably sleeved in the guide block (3), a support rod (4) is welded in the base plate (1), a spring (5) is provided on the outer side of the support rod (4), a support plate (7) is welded at the upper end of the guide block (3), a support shaft (8) is rotatably connected in the support plate (7), a square groove (9) is provided in the support shaft (8), a square rod (10) is slidably connected in the square groove (9), a cross bar (11) is welded at one end of the square rod (10), and the side surface of the cross bar (11) is in contact with the connection A support plate (7) is provided, a limit pin (12) is welded on the cross bar (11), a limit groove (13) is provided on the support plate (7), the limit pin (12) is slidably sleeved in the limit groove (13), a support ring (14) is welded on one end of the support shaft (8), a threaded rod (15) is connected to the support ring (14) through a thread, a pressure plate (18) is welded on one end of the threaded rod (15) located in the support ring (14), a guide rod (21) is slidably connected to the side wall of the support ring (14), a stopper (22) is welded on the guide rod (21), and a compression spring (23) is provided on the outer side of the guide rod (21). The guide rod (21) is welded with a clamping block (24) at one end thereof in the support ring (14); the surface of the clamping block (24) is in contact with an anchor (26); a positioning hole (27) is provided on the anchor (26); a side plate (28) is welded on the bottom plate (1); a conical block (31) is slidably connected to the side plate (28); a conical block (31) is slidably connected in the positioning hole (27); a sliding rod (30) is welded at one end of the conical block (31); a connecting block (32) is welded at the end of the sliding rod (30); the connecting block (32) is in contact with the side plate (28); a thread is provided in the connecting block (32); A forward and reverse threaded screw rod (33) is connected, a mounting groove (37) is provided on the side plate (28), a centering shaft (38) is slidably connected in the mounting groove (37), a disc spring (39) is provided in the mounting groove (37), a convex ball (40) is welded on the centering shaft (38), a convex ball (40) is slidably connected in one of the positioning holes (27), and a head (41) is fixedly installed on the bottom plate (1); an annular groove (19) is provided at one end of the pressure plate (18) away from the threaded rod (15), a convex block (25) is provided on the clamping block (24), and a convex block (25) is slidably connected in the annular groove (19).
2. According to a double-end-face cutting device for prestressed anchor processing according to claim 1, one end of the spring (5) is in contact with and connected to the base plate (1), and the other end of the spring (5) is in contact with and connected to the guide block (3).
3. According to the double-end-face cutting device for prestressed anchor processing described in claim 1, there are two limit pins (12), and the two limit pins (12) are symmetrically distributed on the cross bar (11).
4. A double-end-face cutting device for prestressed anchor processing according to claim 1, wherein a turntable (16) is welded to the threaded rod (15), and a rocker (17) is welded to the turntable (16).
5. According to the double-end-face cutting device for prestressed anchor processing according to claim 1, one end of the compression spring (23) is in contact with a support ring (14), and the other end of the compression spring (23) is in contact with a stopper (22).
6. The double-end face cutting device for processing prestressed anchors according to claim 1, characterized in that: A sliding groove (29) is provided on the side plate (28), and a sliding rod (30) is slidably connected in the sliding groove (29).
7. The double-end face cutting device for processing prestressed anchors according to claim 1, characterized in that: A support (34) is welded on the side plate (28), and a forward and reverse threaded screw rod (33) is rotatably connected in the support (34).
8. The double-end face cutting device for processing prestressed anchors according to claim 1, characterized in that: A bushing (35) is fixedly sleeved on the outer side of the forward and reverse threaded screw rod (33), and a handle (36) is welded to the side wall of the bushing (35).
9. The double-end face cutting device for processing prestressed anchors according to claim 1, characterized in that: One end of the disc spring (39) is bonded to the side plate (28), and the other end of the disc spring (39) is bonded to a centering shaft (38).
Citation Information
Patent Citations
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