A wall panel applicable to a shaped wall surface and its preparation process

Abstract

The present invention discloses a wall panel applicable to a shaped wall surface and suitable for an arc-shaped wall body, which comprises: a plurality of aluminum alloy bases; a polyester fiber cloth that sequentially bonds the plurality of aluminum alloy bases; and a plurality of exterior decorative panels bonded to the polyester fiber cloth. The exterior decorative panels have a curvature, and two exterior decorative panels are provided for the part corresponding to one aluminum alloy base. Among them, under the traction of the polyester fiber cloth, the plurality of aluminum alloy bases can be bent inward along the butt joint. By bonding the plurality of aluminum alloy bases and the exterior decorative panels with the polyester fiber cloth to form a decorative wall panel, and then assembling the aluminum alloy bases onto the arc-shaped shaped wall body, the bendable angle can improve the applicability, simplify and reduce the defects caused by processes such as painting, spraying, and grinding, and also reduce the impact of single components on the overall product, reducing losses.

Description

Technical Field

[0001] The present invention belongs to the technical field of wall panels, and specifically relates to a wall panel suitable for a shaped wall surface and a preparation process thereof. Background Art

[0002] At present, in large shopping malls or rail transit, large arc-shaped walls are often used. In addition to ensuring the basic functions, higher requirements are also put forward for their aesthetics; at present, in order to meet this requirement, the traditional solution is to paint or stick stickers on the arc-shaped wall to beautify the wall environment and make the wall look brand new.

[0003] However, with the further improvement of people's living standards, in addition to the need for wall beautification, it is also necessary to achieve moisture-proof, waterproof and sound-insulating effects. However, the existing wall decoration cannot meet this requirement; therefore, a wall panel with various advantages such as energy conservation, environmental protection, heat preservation and sound insulation has emerged and been applied. However, at present, the structure of the wall panel is complex, and the size specifications of the arc-shaped walls are different, resulting in inconvenient assembly. Summary of the Invention

[0004] In view of this, the technical problem to be solved by the present invention is to provide a wall panel suitable for a shaped wall surface and a preparation process thereof, so as to avoid the trouble of the lack of applicable decorative wall panels for the previous arc-shaped walls and the single functionality.

[0005] In order to solve the above technical problem, the present invention discloses a wall panel suitable for a shaped wall surface, which is suitable for an arc-shaped wall body, and includes: a plurality of aluminum alloy bases;

[0006] A polyester fiber cloth that sequentially bonds a plurality of aluminum alloy bases; and

[0007] A plurality of exterior decorative panels bonded to the polyester fiber cloth, the exterior decorative panels having an arc shape, and 2 exterior decorative panels being provided for a part corresponding to one aluminum alloy base;

[0008] Wherein, under the traction of the polyester fiber cloth, a plurality of aluminum alloy bases can be bent inward along the butt joint.

[0009] According to an embodiment of the present invention, both ends of the aluminum alloy base are inclined inward, and a central inner groove is provided on the side facing the polyester fiber cloth.

[0010] According to an embodiment of the present invention, both sides of the central inner groove have a slope, and the opening of the central inner groove contracts from the bottom to the outside.

[0011] According to an embodiment of the present invention, the aluminum alloy base is designed to be hollow, and two spaced strengthening beam surfaces are provided below the central inner groove.

[0012] According to an embodiment of the present invention, the exterior decorative board is provided as a solid wood board and is snap-fitted with the central inner groove.

[0013] According to an embodiment of the present invention, the bendable angle between two adjacent aluminum alloy bases is within 60°.

[0014] The present invention also discloses a preparation process for a wall panel applicable to a shaped wall surface, including:

[0015] Step a. Cutting aluminum profiles to form aluminum alloy bases;

[0016] Step b. Providing a polyester fiber cloth, applying an adhesive on the outer side surface of the aluminum alloy base, and sequentially adhering the aluminum alloy bases to the polyester fiber cloth;

[0017] Step c. Providing an exterior decorative board, applying an adhesive on the inner side surface of the exterior decorative board, and sequentially adhering the exterior decorative board to the other side of the polyester fiber cloth to form a wall panel applicable to a shaped wall surface;

[0018] Step d. Using the above wall panel on an arc-shaped shaped wall.

[0019] Compared with the prior art, the present invention can achieve the following technical effects:

[0020] By bonding a plurality of aluminum alloy bases and exterior decorative boards with a polyester fiber cloth to form a decorative wall panel, and then assembling the aluminum alloy bases to an arc-shaped shaped wall, the bendable angle is increased, the applicability is improved, the defects caused by processes such as painting, spraying, and grinding are simplified and reduced, and the influence of single components on the overall product is also reduced, thereby reducing losses.

[0021] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned technical effects simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention, and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0023] Figure 1 It is a schematic diagram of a wall panel applicable to a shaped wall surface according to an embodiment of the present invention.

[0024] REFERENCE SIGNS

[0025] Aluminum alloy base 10, polyester fiber cloth 20, exterior decorative board 30. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following will describe the implementation manners of the present invention in detail in conjunction with the drawings and embodiments, so as to fully understand how the present invention applies technical means to solve technical problems and achieve the realization process of technical effects and implement accordingly.

[0027] Please refer to Figure 1 , Figure 1 which is a schematic diagram of a wall panel applicable to a shaped wall surface in an embodiment of the present invention.

[0028] As shown in the figure, a wall panel applicable to a shaped wall surface, applicable to an arc-shaped wall, includes: a plurality of aluminum alloy bases 10; a polyester fiber cloth 20 adhesively bonding the plurality of aluminum alloy bases 10 in sequence; and a plurality of exterior decorative panels 30 adhesively bonded to the polyester fiber cloth 20. The exterior decorative panels 30 have a curvature, and 2 exterior decorative panels 30 are provided corresponding to a part of one aluminum alloy base 10. Among them, under the traction of the polyester fiber cloth 20, the plurality of aluminum alloy bases 10 can be bent inward along the butt joint.

[0029] In an embodiment of the present invention, the aluminum alloy base 10 is cut and formed from aluminum profiles, which is light in weight and durable, and serves as the external skeleton of the shaped wall surface. The polyester fiber cloth 20 is bonded with an adhesive, and the aluminum alloy bases 10 are adhesively bonded to one side of the polyester fiber cloth 20 in sequence, arranged and aligned to form a panel surface. At the same time, the exterior decorative panels 30 are adhered to the other side of the polyester fiber cloth 20 through an adhesive and are adhesively bonded corresponding to the aluminum alloy bases 10. It should be understood that every 2 exterior decorative panels 30 correspond to 1 aluminum alloy base 10, reducing the occupied size of the exterior decorative panels 30, arranging them more densely, and the surface curvature design enhances the sense of space. In addition, under the traction of the polyester fiber cloth 20, the plurality of aluminum alloy bases 10 can be bent inward along the butt joint. In this way, it can be used on arc-shaped and other shaped wall surfaces, and in addition to meeting the wall beautification requirements, it can also achieve the effects of moisture-proof, waterproof and sound insulation.

[0030] Specifically, both ends of the aluminum alloy base 10 are inclined inward to form an isosceles trapezoid shape, aiming to facilitate the curvature bending and fit the arc-shaped shaped wall surface. And a central inner groove is provided on the side facing the polyester fiber cloth 20 for buckling the exterior decorative panel 30 to strengthen the positioning.

[0031] In a preferred embodiment, both sides of the central inner groove have an inclination, that is, the opening of the central inner groove contracts from the bottom to the outside, reducing its opening surface, which can assemble the exterior decorative panel 30 more firmly and stably and strengthen the stability.

[0032] The aluminum alloy base 10 of the present invention has a hollow design to reduce the weight, and two spaced strengthening beam surfaces are provided on the lower side of the central inner groove to improve the support strength.

[0033] Preferably, the exterior decorative panel 30 is set as a solid wood board, which has a wide range of uses and strong durability, and is buckled with the central inner groove, that is, the slot matches, to strengthen the firmness.

[0034] In one embodiment, the bendable angle between two adjacent aluminum alloy bases is within 60°, which can adapt to the design of most curved walls. Preferably, the two slanting sides of the aluminum alloy base 10 are designed to be inclined at 60°, which can directly wrap around the curved wall to form a decoration, and is convenient for installation, and the polyester fiber cloth 20 is stably connected.

[0035] The present invention also discloses a preparation process for wall panels suitable for shaped walls, including:

[0036] Step a. Cutting aluminum profiles to form aluminum alloy bases;

[0037] Step b. Providing a polyester fiber cloth, coating an adhesive on the outer side surface of the aluminum alloy base, and sequentially adhering the aluminum alloy bases to the polyester fiber cloth;

[0038] Step c. Providing an exterior decorative board, coating an adhesive on the inner side surface of the exterior decorative board, and sequentially adhering the exterior decorative boards to the other side of the polyester fiber cloth to form a wall panel suitable for a shaped wall;

[0039] Step d. Using the above wall panel on a curved shaped wall.

[0040] In summary, the present invention bonds multiple aluminum alloy bases and exterior decorative boards through a polyester fiber cloth to form a decorative wall panel, and then assembles the aluminum alloy bases to a curved shaped wall, with a bendable angle, improving applicability, simplifying and reducing defects caused by processes such as painting, spraying, and polishing, and also reducing the impact of single components on the overall product, reducing losses.

[0041] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be changed within the scope of the inventive concept described herein through the above teachings or the technology or knowledge in related fields. And any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention should fall within the protection scope of the appended claims of the present invention.

Claims

1. A preparation process for wall panels applicable to shaped walls, the wall panels being applicable to curved walls, characterized in that, The wall panel includes: Multiple aluminum alloy bases; A polyester fiber cloth that adhesively bonds the multiple aluminum alloy bases in sequence; and Multiple exterior decorative panels adhesively bonded to the polyester fiber cloth, the exterior decorative panels having a curvature, and 2 of the exterior decorative panels being provided for a part corresponding to one aluminum alloy base; Among them, under the traction of the polyester fiber cloth, the multiple aluminum alloy bases can be bent inward along the docking place; both ends of the aluminum alloy base are inclined inward, and a central inner groove is provided on the side facing the polyester fiber cloth; both sides of the central inner groove have slopes, and the opening of the central inner groove shrinks from the bottom to the outside; The manufacturing process includes: Step a. Cut the aluminum profile to form the aluminum alloy base; Step b. Provide the polyester fiber cloth, apply an adhesive on the outer side surface of the aluminum alloy base, and sequentially adhere the aluminum alloy bases to the polyester fiber cloth; Step c. Provide the exterior decorative panel, apply an adhesive on the inner side surface of the exterior decorative panel, and sequentially adhere the exterior decorative panels to the other side of the polyester fiber cloth to form a wall panel suitable for a shaped wall; Step d. Use the above wall panel on a curved shaped wall.

2. The preparation process for wall panels applicable to shaped walls according to claim 1, characterized in that, Among them, the aluminum alloy base has a hollow design, and two spaced strengthening beam surfaces are provided below the central inner groove.

3. The preparation process for wall panels applicable to shaped walls according to claim 1, characterized in that, Among them, the exterior decorative panel is set as a solid wood board and is buckled with the central inner groove.

Images