Semi-dry noodle dehydrating and sterilizing machine
By designing a semi-dry noodle dehydration and sterilization machine, the problem of bacteria breeding in residual noodle crumbs is solved, and rapid cleaning, uniform heating and efficient sterilization are achieved, ensuring product quality and safety, reducing energy consumption and improving production efficiency.
Patent Information
- Application Number
- CN202210820126.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2042-07-13
AI Technical Summary
The existing semi-dry noodle drying machine has an unreasonable structural design, which leads to the breeding of bacteria by residual noodle crumbs, making it inconvenient to clean, affecting product quality and food safety.
A semi-dry noodle dehydration and sterilization machine was designed, which included a dehydration box, a noodle conveying mechanism, a heating mechanism, a fan, a temperature control sensor and a cleaning mechanism. A negative pressure fan was used to expel moisture, a double-sided door structure was used to facilitate the cleaning of noodle crumbs, and an easy-pull lock was used to achieve automatic temperature control and uniform heating, combined with ultraviolet sterilization.
It achieves rapid cleaning of dough scraps, avoids bacterial growth, ensures product quality and food safety, improves production efficiency, reduces energy loss, enhances sterilization effect and dehydration speed, and reduces the company's repetitive investment costs.
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Figure CN115143752B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of food processing equipment, in particular to a semi-dry noodle dehydration and sterilization machine. BACKGROUND
[0002] Noodles are a common staple food in China and some other Asian countries, and have been popular for more than two thousand years. Semi-dry noodles are a new type of noodle product developed in recent years, known as the "fourth generation instant noodles". Semi-dry noodles originated in Japan and have been produced there for many years. In China, they are still in the early stages of development and are a product between fresh noodles and dried noodles, with a water content of 22-26%, hence the name semi-dry noodles. Semi-dry noodles do not need to be fried or subjected to high-intensity dehydration, so they retain the freshness, chewiness and good noodle aroma of freshly cut noodles, and are more in line with the trend of healthy and nutritious consumption. They have great potential for development. Semi-dry noodles need to be dehydrated during production to meet the corresponding product standards. Existing semi-dry noodle drying machines use drying machines for drying, but the existing semi-dry noodle drying machines have an unreasonable structure and are not convenient for cleaning the residual noodle crumbs inside the box, which leads to problems such as bacterial growth. SUMMARY
[0003] In view of the above, to overcome the defects of the prior art, the purpose of the present application is to provide a semi-dry noodle dehydration and sterilization machine, which can dry and dehydrate semi-dry noodles, reduce the energy consumption of the equipment, and clean the residual noodle crumbs inside the equipment, reducing the problem of bacterial growth.
[0004] The solution is a semi-dry noodle dehydration and sterilization machine, which includes a dehydration tank and a noodle conveying mechanism. The noodle conveying mechanism includes a mesh belt for conveying noodles, and the inside of the dehydration tank is provided with a track matched with the mesh belt. The heating mechanism includes a plurality of first heating pipes arranged in parallel along the axis and a plurality of second heating pipes arranged in parallel along the axis, which are respectively arranged on the upper and lower sides of the mesh belt. The plurality of dehydration mechanisms include a fan installed on the dehydration tank and maintaining negative pressure inside the dehydration tank. The machine also includes an electric control cabinet and a drive motor for driving the mesh belt to move back and forth along the track. The drive motor and the fan are electrically connected to the electric control cabinet. The inside of the dehydration tank is provided with a cleaning mechanism, which can clean the noodle crumbs at the bottom of the dehydration tank.
[0005] Further, the axes of the plurality of first heating pipes are arranged perpendicular to the axes of the plurality of second heating pipes.
[0006] Further, the dehydration tank has openings on opposite sides, and box doors are rotatably installed at the openings.
[0007] Further, the sealing strip is installed at the contact position between the box door and the dehydration box body.
[0008] Further, the dehydration box body and the inner wall of the box door are paved with the heat preservation layer.
[0009] Further, the dehydration box body is internally provided with the heat insulation cover between the first heating pipe and the mesh belt.
[0010] Further, the dehydration box body is internally provided with 2-3 temperature control sensors, and the temperature control sensors are electrically connected with the electric control cabinet.
[0011] The beneficial effects of the present application are as follows: the residual noodles in the dehydration box body can be quickly and conveniently cleaned, the residual noodles in the dehydration box body are avoided, the use is more convenient, the lock catch is easy to pull, the use is more relaxed, the two-side opening door structure makes the cleaning and sanitary dead angle more convenient, the problems of noodles, residual noodles and mold breeding in the box body are completely solved, the quality of each batch of products is ensured, and the food safety is ensured;
[0012] The heating is more uniform, the sterilization effect is more obvious, the dehydration effect is more rapid, the temperature is self-controlled, the energy is saved, the heat energy is gathered, the loss is reduced, the production efficiency is effectively improved, and the production capacity is increased;
[0013] The potential risk of mesh belt pollution is reduced, the noodles are ensured to be clean, safe and sanitary, the large amount of heat energy loss caused by the mesh belt cooling is effectively reduced in the return stroke mesh, the temperature in the box body is more stable, the product quality is ensured, the product is more diversified, and the repeated investment cost of enterprises is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structure schematic view of the side of the sterilization machine in use.
[0015] Figure 2 It is a structure schematic view of the front of the dehydration box body.
[0016] Figure 3 It is a structure schematic view of the side of the dehydration box body.
[0017] Figure 4 It is a structure schematic view of the front of the dehydration box body in other schemes. DETAILED DESCRIPTION
[0018] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
[0019] By Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model provides a kind of semi-dried noodle dehydration sterilization machine, including dehydration tank 1, also including noodle conveying mechanism, the noodle conveying mechanism includes the webbing 10 of noodle conveying, and dehydration tank 1 inside is equipped with with the track 5 cooperation with webbing 10, when using dehydration tank 1 is moved towards the front and rear ends of webbing 10 side are equipped with opening, and when using can be with multiple dehydration tank 1 head-to-tail intercommunication arrangement, and the webbing 10 inside different dehydration tank 1 head-to-tail is close, and can be transported noodle realizes continuous conveying, and by being provided with multiple intercommunication dehydration tank 1, each tank has independent control system.This setting can be flexible operation, with different noodle specifications, different moisture content, change corresponding temperature parameter at any time.Make product more diversified, reduce enterprise repetitive investment cost, adjust simultaneously to webbing 10 return stroke, return webbing 10 is changed from the lower part of the frame body outside the tank to inside the tank, reduce the potential risk of webbing 10 pollution, guarantee noodle clean, safe and sanitary.Return webbing can effectively reduce the large amount of heat energy loss caused by webbing 10 cooling, make the temperature in the tank more stable, ensure product quality play a key role, heating mechanism, the heating mechanism includes the first heating pipe 4 of multiple axis parallel setting and the second heating pipe 6 of multiple axis parallel setting respectively placed in the upper and lower sides of webbing, the axis of multiple the first heating pipe 4 and the axis of multiple the second heating pipe 6 are vertically arranged, heating pipe adopts quartz heating pipe, quartz heating pipe is divided into upper and lower structure layout, upper layer longitudinal layout, lower layer transverse layout, make noodle both sides heat more evenly, sterilization effect is more obvious, dehydration effect is more rapid, improve production efficiency, multiple dehydration mechanism, the multiple dehydration mechanism includes fan 3 that is installed on dehydration tank 1 and keeps the negative pressure in the dehydration tank 1, also includes electric control cabinet 2 and drive motor that drives webbing reciprocating motion along track 5, the drive motor and fan 3 are electrically connected between electric control cabinet 2, 2-3 temperature control sensors are installed in the dehydration tank 1, and temperature control sensor is electrically connected between electric control cabinet 2, when using, drive motor and fan 3 can be controlled by electric control cabinet 2, fan 3 discharges the humid gas generated in the dehydration tank 1 from the tank, achieves the purpose of drying in the dehydration tank, temperature data can be displayed on the screen of control cabinet in real time, temperature can be adjusted, when temperature reaches set value, heating pipe stops heating, when temperature is lower than set value, heating pipe is automatically opened, realize temperature self-control, energy saving and cost reduction, install germicidal lamp or carry out sterilization by ultraviolet rays in the dehydration tank, realize the effect of dehydration and sterilization on semi-dried noodle simultaneously, and also can realize sterilization function in the process of heating high temperature.
[0020] Other specific embodiments, according to the attached Figure 3It can be concluded that the opposite sides of the dehydration tank 1 are provided with openings, and the tank door 8 is rotatably installed at the openings, the sealing strips are installed at the contact positions of the tank door 8 and the dehydration tank 1, the inner walls of the dehydration tank 1 and the tank door 8 are paved with thermal insulation layers, the heat insulation cover 9 is installed between the first heating pipe 4 and the mesh belt 10 inside the dehydration tank 1, the opening mode of the tank door 8 of the dehydration tank 1 is changed from the original single-side upper opening to double-side lower opening, which is more convenient to use, the lock catch is an easy-to-pull catch, which is more convenient to use. The two-side opening structure makes it more convenient to clean the dead angle, completely solves the problem that the flour head and flour scraps cannot be cleaned in the tank and breed mold, guarantees the quality of each batch of products and food safety, the heat insulation cover 9 is arranged above the mesh belt 10, can gather heat energy, reduces the loss, effectively improves the production efficiency, increases the production capacity, and the thermal insulation layer can reduce the loss of heat energy inside the dehydration tank 1, further reduces the energy loss.
[0021] Other specific embodiments, according to the attached Figure 4 It can be concluded that the tank door 8 is rotatably connected to the dehydration tank 1 at the side close to the fan 3, the heat insulation cover 9 is installed on the dehydration tank 1, and the track 5 is fixed on the heat insulation cover 9, the first heating pipe 4 is located between the heat insulation cover 9 and the mesh belt 10, and the two cleaning mechanisms are further included, the two cleaning mechanisms include a cleaning plate 13 slidably installed at the bottom of the dehydration tank 1, the cleaning plate 13 is rotatably connected to the tank door 8 at the free end of the connecting rod 11, the bottom of the dehydration tank 1 is provided with a slide 12, and the cleaning plate 13 is slidably connected to the slide 12, and the connecting rod 11 is in the shape of "U". In order to further improve the cleaning effect of the flour scraps inside the dehydration tank 1, the mesh belt and the track 5 are both installed above the dehydration tank 1, so that the lower part of the mesh belt is smooth, thereby reducing the residual flour scraps inside the dehydration tank 1, improving the cleaning effect, guaranteeing the quality of each batch of products and food safety. When the tank door 8 is opened, the cleaning plate 13 is driven by the connecting rod 11 to slide along the slide 12, thereby realizing the cleaning of the flour scraps at the bottom of the dehydration tank 1. When the tank door 8 is closed, the cleaning plate 13 is reset by the connecting rod 11, so as to facilitate the next cleaning work. The slide 12 can ensure that the cleaning plate 13 slides closely to the bottom of the dehydration tank 1, and the connecting rod 11 in the shape of "U" can avoid the collision of the connecting rod 11 with the mesh belt 10 after the tank door 8 is opened, thereby ensuring the normal use of the device.
[0022] The present application has the advantages that the residual flour scraps inside the dehydration tank can be quickly and conveniently cleaned, the residual flour scraps inside the dehydration tank are avoided, the use is more convenient, the lock catch is an easy-to-pull catch, the use is more convenient, the two-side opening structure makes it more convenient to clean the dead angle, completely solves the problem that the flour head and flour scraps cannot be cleaned in the tank and breed mold, guarantees the quality of each batch of products and food safety;
[0023] The heat is more uniform, the sterilization effect is more obvious, the dehydration effect is more rapid, the temperature is self-controlled, the energy is saved and consumed, the heat energy is gathered, the loss is reduced, the production efficiency is effectively improved, and the production capacity is increased.
[0024] Reduce the potential risk of net belt pollution, ensure clean, safe and healthy noodles. The return net can effectively reduce the large amount of heat loss caused by the cooling of the net belt, make the temperature in the box more stable, ensure the product quality, play a key role, make the product more diversified, and reduce the repeated investment cost of enterprises.
[0025] The above-mentioned embodiments are not intended to limit the scope of the present application, and various modifications and improvements to the technical solutions of the present application made by those skilled in the art without departing from the design concept of the present application shall be included in the protection scope determined by the claims of the present application.
Claims
1. A semi-dried noodle dehydration and sterilization machine, comprising a dehydration box (1), characterized in that: Also includes; A noodle conveying mechanism, the noodle conveying mechanism comprising a mesh belt (10) for conveying noodles, and a track (5) cooperating with the mesh belt (10) is provided inside the dehydration box (1); A heating mechanism, the heating mechanism comprising a plurality of first heating tubes (4) and second heating tubes (6) disposed in parallel with their axes and respectively placed on upper and lower sides of the mesh belt (10); A plurality of dehydration mechanisms, wherein the plurality of dehydration mechanisms include a fan (3) installed on the dehydration box (1) and capable of maintaining negative pressure inside the dehydration box (1); It also includes an electric control cabinet (2) and a driving motor for driving the dough belt to reciprocate along the track (5), the driving motor and the fan (3) are electrically connected to the electric control cabinet (2), and a cleaning mechanism is provided inside the dehydration box (1), and the cleaning mechanism can clean the dough crumbs at the bottom of the dehydration box (1), the axes of the plurality of first heating tubes (4) and the axes of the plurality of second heating tubes (6) are arranged perpendicularly, and 2-3 temperature control sensors are installed inside the dehydration box (1), and the temperature control sensors are electrically connected to the electric control cabinet (2).
2. The semi-dried noodle dehydration and sterilization machine according to claim 1, characterized in that: The dehydration box (1) is provided with openings on both opposite sides, and box doors (8) are rotatably mounted on the openings.
3. The semi-dried noodle dehydration and sterilization machine according to claim 2, characterized in that: Sealing strips are installed at the contact positions between the box door (8) and the dehydration box body (1).
4. The semi-dried noodle dehydration and sterilization machine according to claim 2, characterized in that: The inner walls of the dehydration box (1) and the box door (8) are both provided with a heat-insulating layer.
5. The semi-dried noodle dehydration and sterilization machine according to claim 1, characterized in that: A heat insulation cover (9) is installed inside the dehydration box (1) and is located between the first heating tube (4) and the mesh belt (10).
Citation Information
Patent Citations
Dehydrating and sterilizing machine for half-dry noodles
CN217715818U