Ultrasonic welding machine and fine travel assembly and method of use

By improving the structure of the fine-tuning stroke assembly of the ultrasonic welding machine, and adopting a fine-tuning screw and knob assembly combined with a scale line design, the problems of numerous parts, complex installation, and insecure locking in the existing technology have been solved, thus achieving simplified installation and improved welding quality with enhanced locking effect.

CN115156690BActive Publication Date: 2026-01-02LKSONICS ULTRASONICS
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Patent Information

Application Number
CN202210800530.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-08
Publication Date
2026-01-02
Estimated Expiration
2042-07-08

AI Technical Summary

Technical Problem

Existing ultrasonic welding machines have many components in their fine-tuning stroke assembly, making installation complex and limiting the locking effect. Furthermore, users need to insert their fingers into the machine head housing to rotate the limit bolts, which carries the risk of incomplete rotation and affects welding quality.

Method used

It adopts a structure of fine-tuning screw, fine-tuning knob assembly and fixed base, and achieves simple and precise stroke adjustment and locking by locking component threaded connection and axial movement with fine-tuning screw, combined with scale design.

Benefits of technology

The number of parts has been reduced, the installation process has been simplified, the locking effect has been improved, the welding quality has been ensured, and interference with the machine head housing has been avoided, making it easier for users to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a kind of fine adjustment stroke assembly of ultrasonic welding machine and the use method of the assembly, the fine adjustment stroke assembly includes fine adjustment screw rod, fine adjustment knob assembly and fixed seat, fine adjustment screw rod is threadedly connected with fixed seat, fine adjustment knob assembly is arranged at one end of fine adjustment screw rod, limit portion is further arranged on fine adjustment screw rod, fine adjustment knob assembly includes fine adjustment knob and locking component, fine adjustment knob is fixedly connected with fine adjustment screw rod, locking component is threadedly connected with fine adjustment screw rod and can move along the axial direction of fine adjustment screw rod.Formed with installation cavity in fine adjustment knob, locking component includes axially connected locking sleeve and locking knob, locking sleeve is located in installation cavity, locking knob is located outside installation cavity and is located between fine adjustment knob and fixed seat in the axial direction.First scale line is arranged on the outer peripheral wall of locking sleeve along the axial direction.The present application has fewer components, is convenient to install and adjust stroke, and is convenient to observe simultaneously.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of ultrasonic welding equipment, in particular to an ultrasonic welding machine and a fine adjustment stroke assembly and a use method thereof. BACKGROUND

[0002] The ultrasonic welding machine is an advanced high-tech equipment that converts high-frequency electric energy into mechanical vibration energy through a transducer and acts on workpieces to generate high-frequency friction between the surfaces of the workpieces until the surfaces are melted and welded together. The ultrasonic welding machine has the advantages of high work efficiency, simple operation and labor cost saving, and is widely used in the daily necessities industry, toy industry, electrical industry, automobile manufacturing industry and electronic industry.

[0003] The fine adjustment stroke assembly of the existing ultrasonic welding machine is arranged in a fixed seat and is threadedly connected with the fixed seat. The fine adjustment stroke assembly mostly adopts a fine adjustment pointer and a scale groove on a machine head panel to cooperate, so as to facilitate observation and adjustment of the descending stroke of the vibration cylinder assembly. The fine adjustment stroke assembly of the ultrasonic welding machine is fixed by a limiting bolt arranged on the side wall of the fixed seat to prevent the fine adjustment stroke assembly from rotating in the process of working of the ultrasonic welding machine, so that the set stroke changes and causes welding deviation and reduces welding quality. However, the scheme has many parts and is complex to install. The machine head panel is provided with a groove. When the limiting bolt needs to be tightened, the machine head shell blocks the side wall of the fixed seat, and the locking effect is limited. The hand of the user needs to be inserted into the machine head shell to rotate the limiting bolt, and there is a risk of rotation out of position. SUMMARY

[0004] In order to solve the problems existing in the prior art, the first object of the present application is to provide a fine adjustment stroke assembly for ultrasonic welding which is convenient to adjust and lock.

[0005] The second object of the present application is to provide an ultrasonic welding machine comprising the fine adjustment stroke assembly.

[0006] The third object of the present application is to provide a use method applied to the fine adjustment stroke assembly.

[0007] In order to achieve the first object, the fine adjustment stroke assembly for ultrasonic welding provided by the present application comprises a fine adjustment screw rod, a fine adjustment knob assembly and a fixed seat. The fine adjustment screw rod is threadedly connected with the fixed seat. The fine adjustment knob assembly is arranged at one end of the fine adjustment screw rod. A limiting part is further arranged on the fine adjustment screw rod. The fine adjustment knob assembly comprises a fine adjustment knob and a locking part. The fine adjustment knob is fixedly connected with the fine adjustment screw rod. The locking part is threadedly connected with the fine adjustment screw rod and can move along the axial direction of the fine adjustment screw rod.

[0008] From the above, through the locking component arranged on the fine adjustment screw rod together with the fine adjustment knob, the locking component is rotated to lock the fine adjustment screw rod, the structure is simple, convenient to disassemble and lock, and the locking effect can be further improved.

[0009] Further, the fine adjustment knob is formed with a mounting cavity, the locking component comprises a locking sleeve and a locking knob connected in the axial direction, the locking sleeve is located in the mounting cavity, and the locking knob is located outside the mounting cavity and between the fine adjustment knob and the fixed seat in the axial direction.

[0010] Further, the outer peripheral wall of the locking sleeve is provided with a first scale line arranged in the axial direction.

[0011] From the above, the mounting cavity arranged in the fine adjustment knob facilitates the installation of the locking sleeve in the fine adjustment knob, and the first scale line arranged on the locking sleeve greatly reduces the number of parts of the fine adjustment stroke assembly, facilitates machining and assembly, and facilitates accurate fine adjustment stroke of the user.

[0012] Further, the fine adjustment screw rod comprises a screw rod part and a sliding rod part connected in the axial direction of the fine adjustment screw rod, the screw rod part is threadedly connected with the fixed seat, the locking sleeve is slidingly connected with the sliding rod part, and the fine adjustment knob is threadedly connected with the screw rod part.

[0013] From the above, the sliding rod part arranged on the fine adjustment screw rod can reduce the machining amount of the fine adjustment screw rod thread, facilitating machining and installation.

[0014] Further, the fixed seat is provided with a connecting hole, the fine adjustment mounting seat is detachably mounted in the connecting hole, a threaded hole is formed in the fine adjustment mounting seat, the fine adjustment screw rod is matched with the threaded hole, and the limiting part and the fine adjustment knob assembly are located on two sides of the fine adjustment mounting seat respectively.

[0015] From the above, the fine adjustment screw rod is matched with the fine adjustment mounting seat to adapt to connecting holes of various sizes, improving the universality of the fine adjustment stroke assembly.

[0016] Further, a counterbore hole is arranged on the end wall of the locking component close to the fixed seat, the counterbore hole is arranged opposite to the fine adjustment mounting seat in the axial direction of the locking component, and the diameter of the counterbore hole is greater than the outer diameter of the fine adjustment mounting seat.

[0017] From the above, the counterbore hole arranged on the surface of the end wall of the locking knob close to the fixed seat can avoid the problem that the locking knob cannot abut to the bottom surface of the fixed seat due to the machining tolerance of the fine adjustment mounting seat, preventing the problem of unable to lock and the problem of certain precision deviation.

[0018] Further, the outer surface of the fine adjustment knob close to the fixed seat is provided with a second scale line arranged in the circumferential direction of the fine adjustment knob.

[0019] From the above, the second scale line is arranged, so that the fine adjustment stroke assembly is more accurate.

[0020] Further, the end of the fine adjustment knob close to the fixed seat is formed with a slope section, the outer diameter of the slope section gradually increases from the end of the fine adjustment knob to the direction away from the fixed seat along the axial direction of the fine adjustment knob, and the second scale line is arranged on the outer surface of the slope section.

[0021] From the above, the second scale line is arranged on the outer surface of the slope section, so that the first scale line is closer to the second scale line, and the user can observe conveniently.

[0022] In order to achieve the second purpose, the present application provides an ultrasonic welding machine comprising the fine adjustment stroke assembly, the ultrasonic welding machine comprising a head assembly, the head assembly comprising a lifting support, a vibration cylinder assembly and a vibration cylinder driving mechanism, the vibration cylinder driving mechanism driving the vibration cylinder assembly to move in a first direction, the vibration cylinder assembly and the vibration cylinder driving mechanism are both installed on the lifting support; the fixed seat is integrally formed with the lifting support; or the fixed seat is detachably connected with the vibration cylinder assembly, a limiting seat is detachably connected on the lifting support, the limiting seat is located between the limiting portion and the fixed seat, and the fine adjustment screw rod is slidably arranged in the limiting seat.

[0023] In order to achieve the third purpose, the present application provides a use method of the fine adjustment stroke assembly, the method comprising the following steps:

[0024] First step: forward rotating the fine adjustment knob assembly, so that the fine adjustment stroke mechanism moves in the first direction by a first stroke, the first stroke is greater than the design stroke;

[0025] Second step: calculating a second stroke that the locking sleeve needs to move according to the first scale on the locking sleeve and the second scale on the fine adjustment knob, and reversely rotating the locking sleeve to move the second stroke;

[0026] Third step: reversely rotating the fine adjustment knob so that the locking sleeve abuts against the lower surface of the fixed seat.

[0027] From the above, the fine adjustment stroke assembly of the present application has fewer parts, is convenient to install and adjust, improves the locking effect, and has no interference with the head shell, so that the user can operate conveniently. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a perspective view of the ultrasonic welding machine of the embodiment of the present application.

[0029] Figure 2 It is a schematic view of the internal structure of the ultrasonic welding machine of the embodiment of the present application.

[0030] Figure 3This is an exploded view of the head assembly, head drive mechanism, and column according to an embodiment of the present invention.

[0031] Figure 4 This is a structural diagram of the oscillating cylinder assembly and the lifting bracket according to the first embodiment of the present invention.

[0032] Figure 5 This is an exploded view of the oscillating cylinder assembly and the lifting bracket according to the first embodiment of the present invention.

[0033] Figure 6 This is an exploded view of the deceleration switch, ultrasonic switch, and stop member according to the first embodiment of the present invention.

[0034] Figure 7 This is a top view of the deceleration switch, ultrasonic switch, and stop member according to the first embodiment of the present invention.

[0035] Figure 8 This is a structural diagram of the oscillating cylinder assembly and the lifting bracket according to the second embodiment of the present invention.

[0036] Figure 9 This is a top view of the deceleration switch, ultrasonic switch, and stop member according to the second embodiment of the present invention.

[0037] Figure 10 This is a cross-sectional view of the lifting bracket and fine-tuning rod assembly according to the first embodiment of the present invention.

[0038] Figure 11 for Figure 10 Enlarged view of point A in the middle.

[0039] Figure 12 This is an exploded view of the fine-tuning lever assembly according to the first embodiment of the present invention.

[0040] Figure 13 This is an exploded view of the ultrasonic welding machine electrical box support, electrical box, and lower-level machine according to an embodiment of the present invention.

[0041] Figure 14 This is an exploded view of the clamping assembly according to an embodiment of the present invention.

[0042] Figure 15 This is a cross-sectional view of the clamping assembly according to an embodiment of the present invention.

[0043] Figure 16 for Figure 15 Enlarged view of point B in the middle. Detailed Implementation

[0044] First embodiment of the deceleration switch, ultrasonic switch, and ultrasonic welding machine:

[0045] See Figures 1 to 3The ultrasonic welding machine of this embodiment includes a head assembly 4, a base 1, and a head drive mechanism 3. A column 2 is provided on the base 1. Guide rails 20 extending in the Z direction are spaced apart on one side wall of the column 2. A connecting slider 64 and a locking device 65 are provided on the side of the head assembly 4 near the column 2. When the locking device 65 is used to hold the guide rail 20, the head assembly 4 cannot move. The head assembly 4 is connected to the guide rail 20 through the connecting slider 64. The head drive mechanism 3 includes a motor 31 and an adjusting screw 30. The head assembly 4 is connected to the adjusting screw 30 through a screw connecting arm 63. The motor 31 drives the adjusting screw 30 to rotate, so that the head assembly 4 moves on the guide rail 20 in the Z direction.

[0046] The head assembly 4 includes a main control circuit (not shown in the figure), a lifting bracket 6, and a buffer mechanism 8. The lifting bracket 6 is equipped with a fine-tuning stroke assembly 9, a oscillator drive mechanism 7, and an oscillator assembly 5. A slide rail 50 is installed on the side wall of the oscillator assembly 5 near the lifting bracket 6. Figure 5 (As shown), a slider 67 is installed on the lifting bracket 6, and the slider 67 is connected to the slide rail 50. The oscillator drive mechanism 7, the oscillator assembly 5, and the buffer mechanism 8 are all electrically connected to the main control circuit. The buffer mechanism 8 is connected to the oscillator drive mechanism 7, and the oscillator drive mechanism 7 drives the oscillator assembly 5 to move relative to the lifting bracket 6 in the Z direction.

[0047] See Figure 4 The fine-tuning stroke assembly 9 includes a fine-tuning rod assembly and a stop 94. The fine-tuning rod assembly includes a fine-tuning screw and a fine-tuning knob assembly. The lifting bracket 6 is provided with a mounting cavity 60. The lifting bracket 60 includes a first mounting cavity sidewall 61 and a second mounting cavity sidewall 62 that are perpendicularly connected to each other. The first mounting cavity sidewall 61 extends along the Z direction and has two sliding grooves 66 extending along the Z direction. The second mounting cavity sidewall 62 extends from the first mounting cavity sidewall 61 to the column 2 along the Y direction. The oscillator assembly 5 is installed on the side of the first mounting cavity sidewall 61 away from the mounting cavity 60.

[0048] The stop 94 slides into the groove 66. The first end of the stop 94 is mounted on the oscillating cylinder assembly 5, and the second end of the stop 94 passes through the groove along the Y direction and extends into the mounting cavity 60. The fine-tuning screw is mounted on the side wall 62 of the second mounting cavity. A limiting pad 90 is also provided on the fine-tuning screw. The limiting pad 90 is located in the mounting cavity 90. The fine-tuning knob assembly is located at the end of the fine-tuning screw away from the mounting cavity 60. The surface of the limiting pad 90 facing away from the side wall 62 of the second mounting cavity is the limiting part. The stop 94 and the limiting part of the limiting pad 90 are arranged opposite each other in the Z direction. The stop 94 and the limiting part of the limiting pad 94 cooperate to limit the displacement of the oscillating cylinder assembly 5 relative to the lifting bracket 6 in the Z direction. The limiting pad 90 is arranged close to the side wall 62 of the second mounting cavity relative to the stop 94.

[0049] The stopper 94 is provided with a deceleration switch 942 and an ultrasonic switch 944, and the fine adjustment rod assembly is further provided with a trigger part. The deceleration switch 942 is electrically connected with the buffer mechanism 8, the ultrasonic switch 944 is connected with the main control circuit, and the trigger part triggers the deceleration switch and the ultrasonic switch in sequence to start the buffer mechanism and the ultrasonic wave.

[0050] Alternatively, the stopper can be arranged on the fine adjustment screw rod, the fine adjustment screw rod is arranged in a limiting seat (not shown in the figure) and a fixing seat (not shown in the figure), the limiting seat is detachably connected with the lifting support, the fixing seat is detachably connected with the vibration cylinder assembly, the fine adjustment screw rod is movable along the Z direction relative to the limiting seat, the fine adjustment screw rod is rotatably connected with the fixing seat, the fine adjustment screw rod and the fixing seat are limited in the Z direction, the rotation of the fine adjustment knob assembly rotates the fine adjustment screw rod, the stopper moves along the Z direction relative to the fine adjustment screw rod, and the descending stroke of the vibration cylinder assembly is adjusted. When the stopper abuts against the upper surface of the limiting seat during work, the vibration cylinder driving mechanism 7 stops working.

[0051] Referring to Figures 4 to 7 and in combination with Figure 10 , the first end of the fine adjustment screw rod is provided with a positioning column 91 extending along the Z direction, the trigger part is located at the upper end of the positioning column 91, the fine adjustment knob assembly is arranged at the second end of the fine adjustment screw rod, the positioning column 91 is made of metal, the positioning column 91 is integrally formed with the fine adjustment screw rod, the limiting pad head 90 is located between the positioning column 91 and the fine adjustment rod assembly, and the limiting pad head 90 is sleeved outside the positioning column 91 and detachably fixed with the fine adjustment screw rod in a threaded connection manner.

[0052] The side of the stopper 94 away from the limiting pad head 90 is provided with a mounting bracket 940, the deceleration switch 942 and the ultrasonic switch 944 are arranged at the side of the mounting bracket 941 away from the stopper 94 along the Z direction, a separation gasket 943 is arranged between the deceleration switch 942 and the ultrasonic switch 944, the deceleration switch 942 and the ultrasonic switch 944 are both proximity switches, and the deceleration switch 942 is closer to the stopper 94 than the ultrasonic switch 944.

[0053] The stopper 94 is provided with a first limiting hole 940, the mounting bracket 941 is provided with a second limiting hole 9410, the isolation gasket 943 is provided with a third limiting hole 9430, the deceleration switch 942 is provided with a first sensing hole 9420, the ultrasonic switch 944 is provided with a second sensing hole 9440, the first sensing hole 9420, the second sensing hole 9440, the first limiting hole 940, the second limiting hole 9410, the third limiting hole 9430 and the positioning column 91 are coaxially arranged, the diameter of the first limiting hole 940 is smaller than the diameter of the limiting pad head 90, so that the stopper 94 can abut against the limiting pad head 90. In work, the vibration cylinder driving mechanism 7 drives the vibration cylinder assembly 5 to move downward along the Z direction, and the first sensing hole 9420 and the second sensing hole 9440 can move along the Z direction so that the positioning column 91 passes through the first sensing hole 9420 and the second sensing hole 9440 in turn.

[0054] The working method of the embodiment includes the following steps:

[0055] First step: the head driving mechanism 3 drives the head assembly 4 to move downward along the Z direction to the first preset position.

[0056] Second step: the vibration cylinder driving mechanism 7 drives the vibration cylinder assembly 5 to move along the Z direction to approach the object to be welded (not shown in the figure).

[0057] Third step: when the trigger part on the positioning column 91 passes through the first sensing hole 9420, the buffer mechanism 8 controls the cylinder exhaust reversing of the vibration cylinder driving mechanism 7, so that the vibration cylinder assembly 5 slows down to approach the object to be welded.

[0058] Fourth step: the vibration cylinder assembly 5 continues to move, and when the trigger part on the positioning column 91 passes through the second sensing hole 9440, the ultrasonic wave is started.

[0059] Fifth step: the vibration cylinder assembly 5 continues to move, and when the stopper 94 abuts against the limiting pad head 90, the vibration cylinder driving mechanism 7 stops working.

[0060] Sixth step: the welding is completed, and the vibration cylinder assembly 5 returns to the first preset position.

[0061] When a large number of the same products are welded, the above-mentioned second step to the sixth step can be repeated to realize automatic production and improve production efficiency.

[0062] Deceleration switch, ultrasonic switch and second embodiment of ultrasonic welding machine:

[0063] Referring to Figure 8 and Figure 9In the embodiment, the deceleration switch 942 and the ultrasonic switch 944 are both proximity switches, the triggering part is the surface of the limit pad head 90 opposite to one side of the stopper, the deceleration switch 942 and the ultrasonic switch 944 are arranged along the X direction in sequence and at intervals, the deceleration switch 942 and the ultrasonic switch 944 are both arranged in the stopper 94, and the deceleration switch 942 and the ultrasonic switch 944 are oppositely arranged in the Z direction with the triggering part on the limit pad head 90. The ultrasonic switch 944 and the deceleration switch 942 have an ultrasonic sensing distance and a deceleration sensing distance respectively.

[0064] The working method of the embodiment includes the following steps:

[0065] Step 1: The head driving mechanism drives the 3-drive head assembly 4 to descend along the Z direction to the first preset position.

[0066] Step 2: The vibration cylinder driving mechanism 7 drives the vibration cylinder assembly 5 to move along the Z direction to approach the object to be welded (not shown in the figure).

[0067] Step 3: When the distance between the deceleration switch 942 and the triggering part on the limit pad head 90 meets the deceleration sensing distance, the buffer mechanism 8 controls the cylinder exhaust reversing of the vibration cylinder driving mechanism 7, so that the vibration cylinder assembly 5 descends at a reduced speed.

[0068] Step 4: The vibration cylinder assembly 5 continues to move, and when the distance between the ultrasonic switch 944 and the limit pad head 90 meets the ultrasonic sensing distance, the ultrasonic wave is started.

[0069] Step 5: The vibration cylinder assembly 5 continues to move, and when the stopper 94 abuts against the limit pad head 90, the vibration cylinder driving mechanism 7 stops working.

[0070] Step 6: The welding is completed, and the vibration cylinder assembly 5 returns to the first preset position.

[0071] When a large number of the same products are welded, the above-mentioned steps 2 to 6 can be repeated to realize automatic production and improve production efficiency.

[0072] Alternatively, the deceleration switch 942 and the ultrasonic switch 944 can be existing switches such as micro switches.

[0073] Referring to Figures 10 to 12 In the embodiment, the second mounting cavity side wall 62 is provided with a connecting hole 620 extending along the Z direction, a fine adjustment mounting seat 95 is detachably mounted in the connecting hole 620, a threaded hole 950 is formed in the center of the fine adjustment mounting seat 95, a fine adjustment screw rod includes a screw rod part 96 and a sliding rod part 97 connected along the axial direction of the fine adjustment screw rod, the limit pad head 90 is arranged at one end of the screw rod part 96 away from the sliding rod part 97, and the screw rod part 96 is threadedly connected with the threaded hole 950.

[0074] The fine adjustment knob assembly comprises a fine adjustment knob 93 and a locking component 92. The fine adjustment knob 93 is arranged at one end of the slide rod part 97 away from the screw rod part 96, and is detachably fixedly connected with the slide rod part 97. The locking component 92 is sleeved on the screw rod part 96 and is threadedly connected with the screw rod part 96, and is movable along the axial direction of the fine adjustment screw rod relative to the fine adjustment knob 93.

[0075] The locking component 92 comprises a locking sleeve 920 and a locking knob 921 which are connected in the axial direction. The fine adjustment knob 93 is formed with a mounting cavity 932, and the locking sleeve 920 is arranged in the mounting cavity. The locking knob is located outside the mounting cavity 932 and between the fine adjustment knob 93 and the second mounting cavity side wall 62 in the axial direction. The outer peripheral wall of the locking sleeve 920 is provided with first scale lines 922 arranged in the axial direction. The locking knob 93 is movable relative to the second mounting cavity side wall 62 in the Z direction to abut against the lower surface of the second mounting cavity side wall 62.

[0076] The fine adjustment mounting base 95 comprises a first mounting part 952 and a second mounting part 953 which are connected in the axial direction of the fine adjustment screw rod. The first mounting part 952 abuts against the surface of the second mounting cavity side wall 62 away from the fine adjustment knob assembly. The second mounting part 953 is arranged through the connecting hole 620. The first mounting part 952 is provided with two first mounting holes 951 arranged at intervals. The second mounting cavity side wall 62 is provided with two second mounting holes (not shown in the figure) arranged correspondingly. The fine adjustment mounting base 95 is fixedly mounted on the second mounting cavity side wall by using fasteners to pass through the first mounting holes 951 and the second mounting holes. The fine adjustment mounting base is arranged to facilitate the connection of connecting holes of various diameters.

[0077] The fine adjustment knob 93 is formed with a bevel 930 extending in the circumferential direction of the fine adjustment knob near the side close to the lifting support 6. In the axial direction of the fine adjustment screw rod, the outer diameter of the bevel 930 gradually increases from the end of the fine adjustment knob 93 to the direction away from the second mounting cavity side wall 62. The outer surface of the bevel 930 is provided with second scale lines 931 arranged in the circumferential direction of the fine adjustment knob 93.

[0078] Optionally, the connecting hole 620 is a threaded hole, and the screw rod part 96 is directly threadedly connected with the connecting hole 620.

[0079] The locking component 92 is provided with a counterbore hole 98 close to the upper surface of the second mounting cavity side wall 62. The counterbore hole 98 is arranged opposite to the fine adjustment mounting base 95 in the axial direction of the locking component 92. The diameter of the counterbore hole 98 is greater than the outer diameter of the fine adjustment mounting base 95.

[0080] The embodiment further provides a method for using the fine adjustment stroke assembly, which comprises the following steps:

[0081] First step: rotate the fine adjustment knob 93 in the forward direction, so that the fine adjustment stroke mechanism moves in the Z direction by a first stroke, which is greater than the design stroke (the design stroke is the stroke that the vibration cylinder assembly needs to drop according to different mold requirements).

[0082] Second step: calculate the second stroke that the locking component 92 needs to move according to the first scale 922 on the locking sleeve 920 and the second scale 931 on the fine adjustment knob 93, and rotate the locking knob 921 in the reverse direction to move the second stroke.

[0083] Third step: rotate the fine adjustment knob 93 in the reverse direction so that the locking knob 921 abuts against the surface of the mounting cavity side wall 6 close to the locking knob 921.

[0084] Referring to Figures 13 to 16 In the embodiment, the ultrasonic welding machine stand 2 is provided with an electric box support 11 on one side wall, the electric box support 11 comprises a first support plate 110 and a second support plate 111 which are perpendicular to each other, and the first support plate 110 is detachably mounted on one side wall of the stand 2. Optionally, the existing fixing mode can be used to fix the stand. The top of the second support plate 111 is provided with a first limiting plate 112 and a second limiting plate 113 which are parallel and symmetric to each other and away from the stand 2, a mounting groove 114 extending in the Y direction is formed between the first limiting plate 112 and the second limiting plate 113, the electric box 10 is arranged in the mounting groove 114, two pressing assemblies 13 are mounted on the first limiting plate 112, the pressing assemblies 13 are threadedly connected with the first limiting plate 112, the pressing assemblies 13 can move in the X direction to abut against the side wall of the electric box 11 by rotating the pressing assemblies 13, and the pressing assemblies 13 and the second limiting plate 113 cooperate to clamp the electric box 11.

[0085] A plurality of mounting holes 115 are arranged on the second support plate 111, and a lower computer 12 is further arranged on the electric box support 10, and the lower computer 12 is detachably mounted at the bottom of the second support plate 111 by cooperating with the fasteners and the plurality of mounting holes 115.

[0086] A third support plate 116 is arranged close to the connection between the first support plate 110 and the second support plate 111, the opposite two side walls of the third support plate 116 are connected with the first support plate 110 and the second support plate 111 respectively, the first support plate 110, the second support plate 111 and the third support plate 116 are integrally formed, a cavity 117 is enclosed between the first support plate 110, the second support plate 111 and the third support plate 116, and the cross section of the cavity 117 is triangular. Integrally forming the three plates can effectively improve the structural strength.

[0087] Alternatively, the third support plate is a triangular plate, a plurality of third support plates are connected between the first support plate 110 and the second support plate 111, two straight edges of the third support plate are connected with the first support plate 110 and the second support plate 111 respectively, and the first support plate 110, the second support plate 111 and the third support plate are detachably connected.

[0088] The first damping rubber pad 119 is arranged between the second support plate 111 and the electric box 10, the electric box is spaced apart from the second support plate 111 through the first damping rubber pad 119, the second damping rubber pad 118 is arranged on the side wall of the second limiting plate 113 in contact with the electric box 10, and the electric box 10 is spaced apart from the second limiting plate 113 through the second damping rubber pad 118. The damping rubber pad arranged can not only increase the friction between the electric box 10 and the support 11 to prevent the electric box 10 from moving, but also can reduce the influence of the vibration of the machine body on the electric box.

[0089] The pressing assembly comprises a pressing knob 130, a screw rod 131 and a pressing disc 132. The screw rod 131 is threaded in the first limiting plate 112 and is threadedly connected with the first limiting plate 112. The pressing knob 130 is installed at the first end of the screw rod 131. The pressing disc 132 is installed at the second end of the screw rod 131 and is located in the installation groove 114. The side of the pressing disc 132 away from the screw rod 131 is recessed inward to form a cavity 140. The pressing rubber block 133 is installed in the cavity 140 and has the same shape as the cavity 140. The pressing part 1330 of the pressing rubber block 133 protrudes away from the screw rod 131 along the axial direction of the screw rod 131. The outer diameter of the pressing part 1330 is equal to the outer diameter of the end wall of the pressing disc 132 away from the pressing knob 130.

[0090] The inner peripheral wall of the cavity 140 is provided with an emptying groove 139. The emptying groove 139 is recessed from the inner peripheral wall of the pressing disc 132 along the radial direction of the pressing disc 132 and extends along the circumferential direction of the pressing disc 132. Along the axial direction of the pressing disc 132, the cross-sectional area of the cavity 140 gradually increases from the side of the pressing disc 132 close to the pressing knob 130 to the end away from the pressing knob 130.

[0091] The pressure plate 132 can rotate along the circumference of the screw rod 131, the second end of the screw rod 131 is fixedly provided with a slide rod 135 extending along the axial direction of the screw rod 131, the diameter of the slide rod 135 is smaller than that of the screw rod 131, the bottom wall of the cavity 140 is provided with a first through hole 137 extending along the axial direction of the screw rod 131, the pressure plate 132 is sleeved on the slide rod 135 through the first through hole 137 and can rotate around the central axis of the slide rod 135, the end wall of the slide rod 135 close to the cavity 140 is provided with a threaded hole 1350 coaxial with the screw rod 131 in the center, a bolt 134 is installed in the threaded hole 1350, the bolt head of the bolt 134 is located in the cavity 140, the diameter of the bolt head is larger than that of the first through hole 137, the cooperation of the bolt head and the screw rod 131 limits the pressure plate 132 in the axial direction of the slide rod 135. Optionally, a bearing can be arranged in the first through hole, and the slide rod 135 is installed in the bearing.

[0092] In the scheme, the bottom wall of the cavity 140 is further provided with a boss 136, the boss 136 protrudes from the bottom wall of the pressure plate 132 in the direction away from the screw rod 131 along the axial direction of the screw rod 131, the first through hole 137 penetrates the boss 136, the diameter of the bolt head is smaller than the outer diameter of the boss 136, the second through hole 138 is arranged in the compression rubber block 133, the boss 136 extends into the second through hole 138 and is in interference fit with the second through hole 138.

[0093] It should be noted that the above is only the preferred embodiment of the present application, but the design concept of the application is not limited thereto, and any non-essential modification of the application made by using the concept also falls within the protection scope of the application.

Claims

1. The method of using the fine-tuning stroke assembly of an ultrasonic welding machine, wherein the fine-tuning stroke assembly includes a fine-tuning screw, a fine-tuning knob assembly and a fixed base, the fine-tuning screw is threadedly connected to the fixed base, the fine-tuning knob assembly is disposed at one end of the fine-tuning screw, and a limit part is also provided on the fine-tuning screw; The fine-tuning knob assembly includes a fine-tuning knob and a locking component; The fine-tuning knob is fixedly connected to the fine-tuning screw, and the locking component is threadedly connected to the fine-tuning screw and can move along the axial direction of the fine-tuning screw; The fine-tuning knob has a mounting cavity, and the locking component includes a locking sleeve and a locking knob connected along the axial direction. The locking sleeve is located inside the mounting cavity, and the locking knob is located outside the mounting cavity and is located axially between the fine-tuning knob and the fixed seat. The outer peripheral wall of the locking sleeve is provided with a first scale line arranged along the axial direction; The fine-tuning screw includes a screw section, which is threadedly connected to the fixed seat, and the locking knob is threadedly connected to the screw section; The outer surface of the fine-tuning knob near the fixed base is provided with a second scale line arranged circumferentially along the fine-tuning knob; Its features are, The method includes the following steps: Rotating the fine-tuning knob in the forward direction causes the fine-tuning stroke component to move a first stroke along the first direction, where the first stroke is greater than the designed stroke. Calculate the second stroke that the locking component needs to move based on the first scale on the locking component and the second scale on the fine-tuning knob, and rotate the locking component in the opposite direction to move the second stroke; Rotating the fine-tuning knob in the opposite direction causes the locking component to abut against the lower surface of the fixed base.

2. The method of using the fine-tuning stroke component of the ultrasonic welding machine according to claim 1, characterized in that: The fine-tuning screw also includes a slide rod portion that is connected to the screw portion along the axial direction of the fine-tuning screw, and the locking sleeve is slidably connected to the slide rod portion.

3. The method of using the fine-tuning stroke component of the ultrasonic welding machine according to claim 2, characterized in that: The fixed base is provided with a connecting hole, and a fine-tuning mounting base is detachably installed in the connecting hole. The fine-tuning mounting base is provided with a threaded hole, and the fine-tuning screw cooperates with the threaded hole. The limiting part and the fine-tuning knob assembly are respectively located on both sides of the fine-tuning mounting base.

4. The method of using the fine-tuning stroke component of the ultrasonic welding machine according to claim 3, characterized in that: A countersunk hole is provided on the end wall of the locking component near the fixed seat. The countersunk hole and the fine-tuning mounting seat are arranged opposite each other along the axial direction of the locking component. The diameter of the countersunk hole is larger than the outer diameter of the fine-tuning mounting seat.

5. The method of using the fine-tuning stroke assembly of the ultrasonic welding machine according to any one of claims 1 to 4, characterized in that: The fine-tuning knob has a ramp at one end near the fixed base. Along the axial direction of the fine-tuning knob, the outer diameter of the ramp gradually increases from the end of the fine-tuning knob away from the fixed base. The second scale line is located on the outer surface of the ramp.

Citation Information

Patent Citations

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