Car floor panels and car floors

By designing special reinforcement ribs inside and outside the beam on the automobile floor panel, including the recessed and upper convex portion of the reinforcement ribs, and welded with the floor beam frame, the existing automobile floor panel has been solved, and better vibration resistance and noise reduction effects have been achieved.

CN115214796BActive Publication Date: 2025-05-23GUANGZHOU AUTOMOBILE GROUP CO LTD
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Patent Information

Application Number
CN202111555747.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-17
Publication Date
2025-05-23
Estimated Expiration
2041-12-17

AI Technical Summary

Technical Problem

The existing automotive floor panels have problems in design with limited stiffness improvement, large vibration and poor road noise performance. In particular, the design of rectangular ribs cannot take into account horizontal and vertical excitation transmission at the same time, and are subject to moldability, and the vertical height generally does not exceed 8mm.

Method used

A kind of automobile floor panel is designed, using reinforcement ribs inside and outside beams, including the recessed ribs and the convex portions on the reinforcement ribs. Through the welding of these specially made reinforcement ribs connections to the floor beam frame, the through and overall reinforcement of the reinforcement ribs are achieved, and the stiffness and vibration resistance of the floor panel are enhanced.

Benefits of technology

It effectively reduces the vibration of the floor panel, reduces the acoustic radiation, improves the road noise performance of the whole vehicle, and achieves the effect of weight reduction and cost reduction by reducing the amount of body damping materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an automobile floor panel and an automobile floor, wherein the automobile floor panel is provided with an outer beam reinforcement rib, an inner beam reinforcement rib and a reinforcement rib connection part; the reinforcement rib connection part is a part of the welding panel area of ​​the automobile floor panel for welding with other parts; at least one reinforcement rib among the outer beam reinforcement rib and the inner beam reinforcement rib comprises a reinforcement rib lower concave part and a reinforcement rib upper convex part; the reinforcement rib lower concave part gradually depresses in an arc shape from the outer circumference to the center, and the outer circumference of the reinforcement rib lower concave part extends to the reinforcement rib connection part; the outer circumference of the reinforcement rib upper convex part extends to the inner circumference of the reinforcement rib lower concave part, and the reinforcement rib upper convex part convexes upward relative to the inner circumference of the reinforcement rib lower concave part. The reinforcement rib section including the reinforcement rib lower concave part and the reinforcement rib upper convex part is in an arch shape and extends to the reinforcement rib connection part, which can quickly suppress vibration, effectively transmit the excitation force from the welding surface between the floor panel and other parts, reduce the floor panel sound radiation, and improve the road noise performance of the whole vehicle.
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Description

Technical Field

[0001] The invention belongs to the technical field of automobile floors, and in particular relates to an automobile floor panel and an automobile floor. Background Art

[0002] The sound radiation of the floor panel is the main source of road noise (within 500Hz). The quality of the floor panel design directly affects the road noise performance of the entire vehicle. Studies have shown that if the floor panel design is poor, even if enough body damping is arranged on the floor panel to suppress vibration, the final road noise performance of the entire vehicle is difficult to meet the requirements.

[0003] The existing floor panels usually use rectangular ribs to increase rigidity, which has the following problems:

[0004] 1) Rectangular ribs generally extend horizontally or vertically and are parallel to the base surface, which makes it impossible to transmit both horizontal and vertical excitations at the same time, resulting in greater vibration of the floor panel and poor road noise performance of the vehicle;

[0005] 2) Due to the constraints of formability, the vertical height of rectangular ribs generally does not exceed 8mm, which has limited effect on the stiffness of the floor panel;

[0006] 3) The rectangular ribs are generally raised vertically upward relative to the base surface of the floor panel. Since the floor panel is generally thin (0.7mm or 0.65mm), it is easy for operators to deform the reinforcing ribs during the actual production process, and the stiffness of the floor panel cannot be effectively improved. Summary of the invention

[0007] The technical problem to be solved by the present invention is: to provide an automobile floor panel and an automobile floor in view of the problem that the existing road noise performance is poor.

[0008] In order to solve the above technical problems, an embodiment of the present invention provides an automobile floor panel, comprising an inner beam region panel covering a floor cross beam and a floor longitudinal beam, and an outer beam region panel avoiding the floor cross beam and the floor longitudinal beam, wherein the automobile floor panel is provided with outer beam reinforcement ribs for reinforcing the outer beam region panel, and inner beam reinforcement ribs for reinforcing the inner beam region panel;

[0009] The automobile floor panel is also provided with a reinforcing rib connection portion, which is a part of the welding panel area of ​​the automobile floor panel used for welding with other parts;

[0010] At least one of the external beam reinforcement ribs and the internal beam reinforcement ribs comprises a reinforcement rib lower concave portion and a reinforcement rib upper convex portion;

[0011] The lower concave portion of the reinforcing rib is gradually concave downward in an arc shape from the outer periphery to the center, and the outer periphery of the lower concave portion of the reinforcing rib extends to the reinforcing rib connecting portion;

[0012] The outer periphery of the convex part of the reinforcing rib extends to the inner periphery of the concave part of the reinforcing rib, and the convex part of the reinforcing rib protrudes upward relative to the inner periphery of the concave part of the reinforcing rib;

[0013] The upper convex portion of the reinforcing rib is located below the reinforcing rib connecting portion.

[0014] Optionally, the upper convex portion of the reinforcing rib includes an upper convex side portion of the reinforcing rib and an inner top portion of the reinforcing rib;

[0015] The convex side portion of the reinforcing rib gradually bulges upward from the outer circumference to the center, and the outer circumference of the convex side portion of the reinforcing rib extends to the inner circumference of the concave portion of the reinforcing rib;

[0016] The inner top of the reinforcing rib is gradually concave downward in an arc shape from the outer circumference to the center, and the outer circumference of the inner top of the reinforcing rib extends to the inner circumference of the convex side portion of the reinforcing rib.

[0017] Optionally, the floor cross beam comprises a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib comprises a first outer reinforcement rib, the first outer reinforcement rib comprises a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and the first outer reinforcement rib is located at the transverse outer side of the floor longitudinal beam and the front side of the front floor cross beam;

[0018] The reinforcing rib connection portion includes a first outer reinforcing rib connection portion, wherein the lateral outer side of the first outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding with the front cabin; the lateral inner side of the first outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam;

[0019] The longitudinal sides of the first outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front cabin and the front cross beam of the floor.

[0020] Optionally, the floor cross beam includes a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib includes a second outer reinforcement rib; the second outer reinforcement rib includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and the second outer reinforcement rib is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam;

[0021] The reinforcing rib connection portion includes a second outer reinforcing rib connection portion; the lateral sides of the second outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam and the floor side beam;

[0022] The longitudinal sides of the second outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding the front floor beam and the rear floor beam.

[0023] Optionally, the floor cross beam includes a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib includes a third outer reinforcement rib; the third outer reinforcement rib includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and the third outer reinforcement rib is located on the left half or right half of the automobile floor panel, on the lateral inner side of the floor longitudinal beam, and on the front side of the floor front cross beam;

[0024] The reinforcing rib connection portion includes a third outer reinforcing rib connection portion; the lateral outer side of the third outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding to the floor longitudinal beam; the lateral inner side of the third outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding to the floor front cross beam;

[0025] The longitudinal sides of the third outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front compartment and the front cross beam of the floor.

[0026] Optionally, the floor cross beam includes a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib includes a fourth outer reinforcement rib; the fourth outer reinforcement rib includes a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the fourth outer reinforcement rib is located in the middle of the automobile floor panel in the transverse direction and in front of the front floor cross beam;

[0027] The reinforcing rib connection portion includes a fourth outer reinforcing rib connection portion; the lateral sides of the fourth outer reinforcing rib connection portion are parts of the welding panel area of ​​the automobile floor panel for welding with the front floor beam;

[0028] The longitudinal sides of the fourth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front cabin and the front cross beam of the floor.

[0029] Optionally, the floor cross beam includes a front floor cross beam and a rear floor cross beam, the floor longitudinal beam includes a left floor longitudinal beam and a right floor longitudinal beam, the beam outer reinforcement rib includes a fifth outer reinforcement rib; the fifth outer reinforcement rib includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and the fifth outer reinforcement rib is located between the floor longitudinal beam and the floor cross beam;

[0030] The reinforcing rib connection portion includes a fifth outer reinforcing rib connection portion, and the transverse sides of the fifth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel for welding with the left floor longitudinal beam and the right floor longitudinal beam;

[0031] The longitudinal sides of the fifth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front floor beam and the rear floor beam.

[0032] Optionally, the floor beam comprises a front floor beam and a rear floor beam, and the inner reinforcement ribs of the beam comprise at least one of a first inner reinforcement rib, a second inner reinforcement rib, a third inner reinforcement rib and a fourth inner reinforcement rib;

[0033] The first inner reinforcing rib comprises a lower concave portion of the reinforcing rib and an upper convex portion of the reinforcing rib, and the first inner reinforcing rib is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam, and is located above the front cross beam of the floor;

[0034] The second inner reinforcement rib comprises a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the second inner reinforcement rib is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam, and is located above the rear cross beam of the floor;

[0035] The third inner reinforcement rib comprises a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the third inner reinforcement rib is located above the floor longitudinal beam;

[0036] The fourth inner reinforcing rib includes the reinforcing rib lower concave portion and the reinforcing rib upper convex portion, and the fourth inner reinforcing rib is located above the front cross beam of the floor.

[0037] Optionally, the automobile floor panel is also provided with inner and outer beam reinforcing ribs for achieving overall reinforcement of the inner beam area panel and the outer beam area panel, the inner and outer beam reinforcing ribs extend in the transverse or longitudinal direction, one end of the inner and outer beam reinforcing ribs is located in the area enclosed by the floor cross beam and the floor longitudinal beam, and the other end is located outside the area enclosed by the floor cross beam and the floor longitudinal beam.

[0038] On the other hand, the present invention also provides an automobile floor, including a floor beam frame and the aforementioned automobile floor panel, wherein the floor beam frame includes a floor cross beam, a floor longitudinal beam and a floor side beam, and the automobile floor panel is welded to the floor cross beam, the floor longitudinal beam and the floor side beam.

[0039] Compared with the prior art, the automobile floor panel and automobile floor provided by the embodiment of the present invention have reinforcing ribs extending to the reinforcing rib connection parts. When assembling the automobile, the reinforcing rib connection parts are welded to other parts, and the reinforcing ribs penetrate to the welding panel area where the floor panel is welded to other parts, which can effectively transmit the excitation force from the welding surface of the floor panel and other parts, thereby reducing the vibration of the floor panel.

[0040] The concave part of the reinforcing rib is concave downward relative to the connecting part of the reinforcing rib, and the convex part of the reinforcing rib is convex upward relative to the connecting part of the reinforcing rib, so that the reinforcing rib has higher rigidity by increasing the depth of the concave part of the reinforcing rib relative to the connecting part of the reinforcing rib, thereby reducing the deformation of the floor panel when subjected to external force, and the cross section of the reinforcing rib is arched, which can quickly suppress vibration, thereby reducing the vibration of the floor panel;

[0041] The excitation force is transmitted from the floor beam frame to the floor panel through the welding surface between the floor panel and the floor beam frame. There is an angle between the normal direction of the concave part of the reinforcing rib and the excitation force, which can effectively reduce the normal vibration of the concave part of the reinforcing rib and reduce the vibration of the floor panel.

[0042] The lower concave part of the reinforcing rib is concave downward relative to the inner circumference of the reinforcing rib connecting part, and the upper convex part of the reinforcing rib, which is convex upward relative to the inner circumference of the lower concave part of the reinforcing rib, is located below the reinforcing rib connecting part, so that the reinforcing rib as a whole is lower than the welding panel area of ​​the floor panel used for welding with other parts. The area where the floor panel is welded with other parts has a higher rigidity, which prevents the reinforcing rib from being deformed by being stepped on by operators during actual production;

[0043] Through the above aspects, the vibration of the floor panel can be reduced, the sound radiation of the floor panel can be reduced, the road noise performance of the whole vehicle can be improved, the amount of body damping materials can be reduced, and weight and cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 is a schematic structural diagram of a car floor provided by an embodiment of the present invention;

[0045] Figure 2 yes Figure 1 The structural schematic diagram of the automobile floor shown in another viewing angle;

[0046] Figure 3 yes Figure 1 An exploded view of the vehicle floor is shown;

[0047] Figure 4 yes Figure 1 Transverse section of the middle floor panel at the second outer reinforcement rib;

[0048] Figure 5 yes Figure 1 Longitudinal section of the center floor panel at the second outer reinforcement rib.

[0049] The reference numerals in the specification are as follows:

[0050] 1. Floor panel; 11. Panel inside the beam area; 12. Panel outside the beam area;

[0051] 13a, first external reinforcing rib; 13b, second external reinforcing rib; 13c, third external reinforcing rib; 13d, fourth external reinforcing rib; 13e, fifth external reinforcing rib;

[0052] 14a, first inner reinforcing rib; 14b, second inner reinforcing rib; 14c, third inner reinforcing rib; 14d, fourth inner reinforcing rib;

[0053] 131 / 141, the concave part of the reinforcing rib; 132 / 142, the convex part of the reinforcing rib; 1321, the convex side part of the reinforcing rib; 1322, the inner top of the reinforcing rib;

[0054] 15. Internal and external reinforcement of beam; 16. Reinforcement connection;

[0055] 2. Floor beams;

[0056] 211, front crossbeam of floor; 2111, front crossbeam body; 2112, crossbeam protrusion; 212, rear crossbeam of floor;

[0057] 221, left longitudinal beam of floor; 222, right longitudinal beam of floor;

[0058] 231. Left beam of the floor; 232. Right beam of the floor. DETAILED DESCRIPTION

[0059] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0060] The directions in this application are consistent with the directions of the vehicle when it is driving normally, the front-to-back direction is the longitudinal direction, the left-to-right direction is the transverse direction, and the up-down direction is the vertical direction. The transverse outer side refers to the side of the corresponding structure away from the left-right center dividing plane of the vehicle, and the transverse inner side refers to the side of the corresponding structure close to the left-right center dividing plane of the vehicle.

[0061] The automobile floor comprises a floor beam frame 2 and a floor panel 1, such as Figure 3 As shown, the floor beam frame 2 includes a floor cross beam, a floor longitudinal beam and a floor side beam, the floor cross beam includes a floor front cross beam 211 and a floor rear cross beam 212, the floor longitudinal beam includes a floor left longitudinal beam 221 and a floor right longitudinal beam 222, the floor side beam includes a floor left beam 231 and a floor right beam 232, and the floor panel 1 is welded to the floor beam frame 2. Specifically, the floor panel is welded to the floor front cross beam 211, the floor rear cross beam 212, the floor left longitudinal beam 221, the floor right longitudinal beam 222, the floor left beam 231 and the floor right beam 232, respectively, and the floor beam frame 2 and the welding of the floor panel 1 are existing automobile floor technologies.

[0062] In this application, Figure 1 The floor panel 1 has a bilaterally symmetrical structure. Figure 2 for Figure 1 Schematic diagram of the structure after flipping. Figure 2 The floor panel 1 area framed by the dotted line is the panel inside the beam. Figure 4 yes Figure 1 The local transverse section view, and the section plane passes through the center of the second external reinforcement rib, Figure 5 yes Figure 1 The longitudinal section of the part is shown, and the section plane passes through the center of the second outer reinforcement rib. Although the structures of the floor panel 1, the floor beam frame 2, etc. may be different according to different models, there is always a welding relationship between the floor panel 1 and other peripheral parts (such as the floor beam frame 2 and the front cabin, etc.). The floor panel 1 is divided into an inner beam area panel 11 and an outer beam area panel 12 by the floor cross beam and the floor longitudinal beam. The inner beam area panel 11 covers the floor cross beam and the floor longitudinal beam, that is, the inner beam area panel 11 is opposite to the floor cross beam and the floor longitudinal beam, and the outer beam area panel 12 avoids the floor cross beam and the floor longitudinal beam, that is, the outer beam area panel 12 is not opposite to the floor cross beam and the floor longitudinal beam.

[0063] like Figure 1 and Figure 2 As shown, the automobile floor panel provided by the embodiment of the present invention, that is, the automobile floor panel 1, is provided with external beam reinforcement ribs for reinforcing the panel 12 of the external beam area thereof, and internal beam reinforcement ribs for reinforcing the panel 11 of the internal beam area thereof;

[0064] The automobile floor panel is also provided with a reinforcing rib connection portion 16; the reinforcing rib connection portion 16 is a part of the welding panel area of ​​the automobile floor panel used for welding with other parts (i.e., parts other than the floor panel);

[0065] At least one of the beam external reinforcement ribs and the beam internal reinforcement ribs comprises a reinforcement rib lower concave portion 131 and a reinforcement rib upper convex portion 132; Figure 1 In the figure, only the rib concave portion 131 and the rib convex portion 132 of the second outer rib 13b of the beam outer rib, and the rib concave portion 141 and the rib convex portion 142 of the first inner rib 14a of the beam inner rib are marked. Figure 1 The markings of the first outer reinforcement 13a, the third outer reinforcement 13c, the fourth outer reinforcement 13d and the fifth outer reinforcement 13e of the external reinforcement of the beam, and the second inner reinforcement 14b, the third inner reinforcement 14c and the fourth inner reinforcement 14d of the internal reinforcement of the beam and the concave parts and convex parts of the reinforcement are omitted.

[0066] The reinforcing rib lower concave portion 131 is gradually concave downward in an arc shape from the outer periphery to the center, and the outer periphery extends to the reinforcing rib connecting portion 16;

[0067] The outer periphery of the rib upper protrusion 132 extends to the inner periphery of the rib lower concave portion 131 , and the rib upper protrusion 132 protrudes upward relative to the inner periphery of the rib lower concave portion 131 ;

[0068] The reinforcing rib upper protrusion 132 is located below the reinforcing rib connecting portion 16 .

[0069] Compared with the prior art, the automobile floor panel provided by the embodiment of the present invention has a reinforcing rib extending to the reinforcing rib connection portion 16. When assembling the automobile, the reinforcing rib connection portion 16 is welded to other parts (such as the floor beam frame 2, the front cabin, etc.). The reinforcing rib runs through the welding panel area where the floor panel 1 is welded to other parts in the horizontal, vertical or other directions. Therefore, the excitation force from the welding surface of the floor panel 1 and other parts can be effectively transmitted, thereby reducing the vibration of the floor panel 1.

[0070] The rib lower concave portion 131 is concave downward relative to the rib connecting portion 16, and the rib upper convex portion 132 is convex upward relative to the rib connecting portion 16, so that the rib has a higher rigidity by increasing the depth of the rib lower concave portion 131 relative to the rib connecting portion 16, thereby reducing the deformation of the floor panel 1 when subjected to external force, and the cross section of the rib is arched, which can quickly suppress vibration, thereby reducing the vibration of the floor panel 1;

[0071] The excitation force is transmitted from the floor beam frame 2 to the floor panel 1 through the welding surface between the floor panel 1 and the floor beam frame 2. The excitation force on the floor panel 1 is generally in the vertical direction. The concave part 131 of the reinforcing rib is gradually concave downward from the outer periphery to the center in an arc shape. There is an angle between the normal direction of the concave part 131 of the reinforcing rib and the excitation force, such as Figure 4 The middle excitation force F0 is decomposed into a force F1 along the normal direction of the concave part 131 under the reinforcing rib and a force F2 along the tangential direction of the concave part 131 under the reinforcing rib. F1 makes the panel vibrate. Since F1 is smaller than F0, the normal vibration of the concave part 131 under the reinforcing rib can be effectively reduced, and the vibration of the floor panel 1 can be reduced.

[0072] The rib lower concave portion 131 is concave downward relative to the inner circumference of the rib connecting portion 16, and the rib upper convex portion 132 convex upward relative to the inner circumference of the rib lower concave portion 131 is located below the rib connecting portion 16, so that the rib as a whole is lower than the welding panel area where the floor panel 1 is welded with other parts, and the area where the floor panel 1 is welded with other parts has a higher rigidity, thereby preventing the rib from being deformed by the operator stepping on it during the actual production process;

[0073] Through the above-mentioned multiple aspects, the vibration of the floor panel 1 is reduced, thereby achieving the effect of reducing the sound radiation of the floor panel, which not only improves the road noise performance of the whole vehicle, but also reduces the amount of damping material used in the vehicle body, thereby achieving weight reduction and cost reduction.

[0074] Specifically, one reinforcing rib lower concave portion corresponds to one or more reinforcing rib upper convex portions. Figure 1 Among them, the first outer reinforcing rib 13a has two reinforcing rib upper protrusions, the fourth outer reinforcing rib 13d has four reinforcing rib upper protrusions, and the other reinforcing ribs have only one reinforcing rib upper protrusion.

[0075] Specifically, Figure 4 and Figure 5 As shown, the depth of the arc surface where the bottom surface of the rib lower concave portion 131 is located relative to the rib connecting portion 16 (i.e., the arc surface height of the rib lower concave portion 131) H1≥12mm, and the rib lower concave portion 131 can be further deepened according to the size of the large surface of the floor panel 1. The rib lower concave portion 131 is recessed downward relative to the rib connecting portion 16, and the rib upper convex portion 132 is convex upward relative to the rib connecting portion 16, so that the depth H1 can be increased to more than 12mm, breaking through the existing limitation that the height of the rectangular rib does not exceed 8mm, so that the overall profile of the rib has higher rigidity, and the deformation of the floor panel 1 when subjected to external force is reduced.

[0076] In one embodiment, if Figure 4 As shown, the rib upper convex portion 132 includes a rib upper convex side portion 1321 and a rib inner top portion 1322;

[0077] The convex side portion 1321 of the reinforcing rib gradually bulges upward from the outer periphery to the center, and the outer periphery extends to the inner periphery of the concave portion 131 of the reinforcing rib;

[0078] The inner top portion 1322 of the reinforcing rib is gradually concave downward from the outer circumference to the center in an arc shape, and the outer circumference of the inner top portion 1322 of the reinforcing rib extends to the inner circumference of the convex side portion 1321 of the reinforcing rib.

[0079] There is an angle between the normal direction of the convex side portion 1321 of the reinforcing rib and the excitation force to reduce the normal vibration of the convex portion 132 on the reinforcing rib. There is an angle between the normal direction of the area outside the center point of the top portion 1322 of the reinforcing rib and the excitation force to reduce the normal vibration of the convex portion 132 on the reinforcing rib, thereby reducing the vibration of the floor panel 1 and improving the road noise performance.

[0080] Preferably, the convex side portion 1321 of the reinforcing rib is gradually curved upward from the outer circumference to the inner circumference, which is more conducive to reducing the vibration of the floor panel 1.

[0081] Specifically, Figure 4 and Figure 5 As shown, the depth H2 of the center point of the bottom surface of the inner top 1322 of the reinforcing rib convexly relative to the center point of the arc surface where the bottom surface of the lower concave portion 131 of the reinforcing rib is located is ≥6mm. This makes the cross section of the overall profile of the reinforcing rib present an inverse curvature bow shape, which better suppresses the vibration of the panel. Preferably, the width W1 of the inner top 1322 of the reinforcing rib in the horizontal direction is about 25mm.

[0082] Specifically, Figure 4 and Figure 5 In the embodiment, the width W2 of the concave portion 131 under the reinforcing rib is 108 mm, and the length W3 of the concave portion 131 under the reinforcing rib is 360 mm. W2 and W3 may be different according to different floor beam frames of different vehicle models.

[0083] In one embodiment, if Figure 1 As shown, the outer reinforcement ribs of the beam include a first outer reinforcement rib 13a; the first outer reinforcement rib 13a includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and is located on the transverse outer side of the floor longitudinal beam (specifically, the left side of the floor left longitudinal beam 221 and the right side of the floor right longitudinal beam 222), and is located on the front side of the floor front cross beam 211;

[0084] The reinforcing rib connection part 16 includes a first outer reinforcing rib connection part; the lateral outer side of the first outer reinforcing rib connection part is a part of the welding panel area of ​​the automobile floor panel for welding with the front cabin; the lateral inner side of the first outer reinforcing rib connection part is a part of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam;

[0085] The longitudinal sides of the first outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front compartment and the floor front cross beam 211 .

[0086] Preferably, a first outer reinforcing rib 13 a is respectively provided on the left side of the left floor longitudinal beam 221 and the right side of the right floor longitudinal beam 222 .

[0087] By extending the first outer reinforcing rib 13a to the connecting portion of the first outer reinforcing rib, reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 that is located in front of the front floor cross beam 211 and on the left side of the left floor longitudinal beam 221, or reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 that is located in front of the front floor cross beam 211 and on the right side of the right floor longitudinal beam 222.

[0088] In one embodiment, if Figure 1 As shown, the outer reinforcement rib of the beam includes a second outer reinforcement rib 13b; the second outer reinforcement rib 13b includes a reinforcement rib lower concave portion 131 and a reinforcement rib upper convex portion 132, and is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam;

[0089] The reinforcing rib connection portion 16 includes a second outer reinforcing rib connection portion; the lateral sides (i.e. Figure 4 The two parts indicated by reference numerals 16 are parts of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam and the floor side beam;

[0090] The longitudinal sides of the second outer reinforcing rib connection part (i.e. Figure 5 The two parts indicated by the reference numerals 16 are parts of the welding panel area of ​​the automobile floor panel used for welding with the front floor beam 211 and the rear floor beam 212.

[0091] Preferably, a second outer reinforcing rib 13 b is provided between the left side of the left floor longitudinal beam 221 and the right side of the left floor beam 231 , and between the right side of the right floor longitudinal beam 222 and the left side of the right floor beam 232 .

[0092] By extending the second outer reinforcement rib 13b to the second outer reinforcement rib connection portion, reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 located at the rear side of the floor front cross beam 211, the front side of the floor rear cross beam 212, the left side of the floor left longitudinal beam 221, and the right side of the floor left beam 231, or reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 located at the rear side of the floor front cross beam 211, the front side of the floor rear cross beam 212, the right side of the floor right longitudinal beam 222, and the left side of the floor right beam 232.

[0093] In one embodiment, if Figure 1 As shown, the outer reinforcement rib of the beam includes a third outer reinforcement rib 13c; the third outer reinforcement rib 13c includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, which is located on the left half or right half of the automobile floor panel, on the lateral inner side of the floor longitudinal beam, and on the front side of the floor front cross beam 211;

[0094] The reinforcing rib connection portion 16 includes a third outer reinforcing rib connection portion; the lateral outer side of the third outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam; the lateral inner side of the third outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding with the floor front cross beam 211;

[0095] The longitudinal sides of the third outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front compartment and the floor front cross beam 211 .

[0096] Preferably, a third outer reinforcing rib 13c is respectively provided on the left side of the right floor longitudinal beam 222 and the right side of the left floor longitudinal beam 221 .

[0097] The third outer rib 13c extending to the third outer rib connection portion reinforces and suppresses vibration in the area of ​​the floor panel 1 located between the front floor cross member 211, the right side of the floor left longitudinal member 221 and the left side of the floor right longitudinal member 222.

[0098] In one embodiment, if Figure 1 As shown, the outer reinforcement ribs of the beam include a fourth outer reinforcement rib 13d; the fourth outer reinforcement rib 13d includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, which is located in the middle of the automobile floor panel in the transverse direction and in front of the floor front cross beam 211;

[0099] The reinforcing rib connection portion 16 includes a fourth outer reinforcing rib connection portion; the lateral sides of the fourth outer reinforcing rib connection portion are parts of the welding panel area of ​​the automobile floor panel for welding with the floor front cross beam 211;

[0100] The longitudinal sides of the fourth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front compartment and the floor front cross beam 211 .

[0101] The fourth outer rib 13d extending to the fourth outer rib connection portion reinforces and suppresses vibration in the area of ​​the floor panel 1 located between the front floor cross member 211, the right side of the floor left longitudinal member 221 and the left side of the floor right longitudinal member 222.

[0102] Specifically, Figure 1 As shown, the fourth external reinforcing rib connecting portion and the fourth external reinforcing rib 13 d are both located on the upwardly arched portion of the front end of the floor panel 1 .

[0103] In one embodiment, if Figure 1 As shown, the outer reinforcement ribs of the beam include a fifth outer reinforcement rib 13e; the fifth outer reinforcement rib 13e includes a reinforcement rib lower concave portion 131 and a reinforcement rib upper convex portion 132, and is located between the floor longitudinal beam and the floor cross beam;

[0104] The reinforcing rib connection portion 16 includes a fifth outer reinforcing rib connection portion; the lateral sides of the fifth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel for welding with the left floor longitudinal beam 221 and the right floor longitudinal beam 222;

[0105] The longitudinal sides of the fifth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel for welding with the front floor beam 211 and the rear floor beam 212 .

[0106] By extending the fifth outer reinforcing rib 13e to the fifth outer reinforcing rib connection portion, reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 located between the rear side of the floor front cross beam 211, the front side of the floor rear cross beam 212, the right side of the floor left longitudinal beam 221 and the left side of the floor right longitudinal beam 222.

[0107] Specifically, the fifth outer rib 13 e is located on a downwardly recessed pit of the floor panel 1 .

[0108] In one embodiment, if Figure 1 As shown, the inner reinforcement rib of the beam includes a first inner reinforcement rib 14a; the first inner reinforcement rib 14a includes a reinforcement rib lower concave portion 141 and a reinforcement rib upper convex portion 142, which is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam, and is located above the front floor beam 211;

[0109] The reinforcement rib connection portion 16 includes a first inner reinforcement rib connection portion; the lateral sides of the first inner reinforcement rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the lateral outer side of the floor longitudinal beam and the lateral inner side of the floor side beam; the longitudinal sides of the first inner reinforcement rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the longitudinal sides of the floor front cross beam 211.

[0110] By extending the first inner reinforcement rib 14a to the first inner reinforcement rib connection portion, reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 corresponding to the front floor cross beam 211 and located between the left side of the left floor longitudinal beam 221 and the right side of the left floor beam 231, and between the right side of the right floor longitudinal beam 222 and the left side of the right floor beam 232.

[0111] In one embodiment, if Figure 1 As shown, the inner reinforcement rib of the beam includes a second inner reinforcement rib 14b; the second inner reinforcement rib 14b includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, which is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam, and is located above the floor rear cross beam 212;

[0112] The reinforcement rib connection portion 16 includes a second inner reinforcement rib connection portion; the lateral sides of the second inner reinforcement rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the lateral outer side of the floor longitudinal beam and the lateral inner side of the floor side beam; the longitudinal sides of the second inner reinforcement rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the longitudinal sides of the floor rear cross beam 212.

[0113] By extending the second inner reinforcement rib 14b to the second inner reinforcement rib connection portion, reinforcement and vibration suppression are achieved in the area of ​​the floor panel 1 corresponding to the floor rear cross beam 212 and located between the left side of the floor left longitudinal beam 221 and the right side of the floor left beam 231, and reinforcement and vibration suppression are achieved in the area located between the right side of the floor right longitudinal beam 222 and the left side of the floor right beam 232.

[0114] In one embodiment, if Figure 1 As shown, the inner reinforcement ribs of the beam include a third inner reinforcement rib 14c; the third inner reinforcement rib 14c includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and is located above the floor longitudinal beam.

[0115] The reinforcement rib connection portion 16 includes a third inner reinforcement rib connection portion; the two lateral sides of the third inner reinforcement rib connection portion are respectively located at parts of the welding panel area of ​​the automobile floor panel used for welding the lateral sides of the floor longitudinal beam; the two longitudinal sides of the third inner reinforcement rib connection portion are respectively located at parts of the welding panel area of ​​the automobile floor panel used for welding with the front cabin and rear end peripheral parts.

[0116] The third inner rib 14 c extending to the third inner rib connection portion reinforces and suppresses vibration in the region of the floor panel 1 corresponding to the left floor longitudinal member 221 and the right floor longitudinal member 222 .

[0117] In one embodiment, if Figure 1 As shown, the inner reinforcement ribs of the beam include a fourth inner reinforcement rib 14d; the fourth inner reinforcement rib 14d includes a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, and is located above the front cross beam 211 of the floor;

[0118] The reinforcing rib connection portion 16 includes a fourth inner reinforcing rib connection portion; the lateral sides of the fourth inner reinforcing rib connection portion are respectively located at parts of the welding panel area of ​​the automobile floor panel for welding the floor longitudinal beam; the longitudinal sides of the fourth inner reinforcing rib connection portion are respectively located at parts of the welding panel area of ​​the automobile floor panel for welding with the longitudinal sides of the floor front cross beam.

[0119] The fourth inner rib 14d extending to the fourth inner rib connection portion reinforces and suppresses vibration in the region of the floor panel 1 corresponding to the front floor cross member 211.

[0120] In one embodiment, if Figure 1 As shown, the automobile floor panel is also provided with inner and outer beam reinforcing ribs 15 for realizing overall reinforcement of the inner beam area panel 11 and the outer beam area panel 12. The inner and outer beam reinforcing ribs 15 extend in the transverse or longitudinal direction, and one end of the inner and outer beam reinforcing ribs 15 is located in the area enclosed by the floor cross beam and the floor longitudinal beam, and the other end is located outside the area enclosed by the floor cross beam and the floor longitudinal beam.

[0121] The reinforcement and vibration suppression of the floor panel 1 are achieved by extending the beam inner and outer reinforcing ribs 15 to the beam inner area panel 11 and the beam outer area panel 12.

[0122] In one embodiment, if Figure 1 As shown, the rib upper protrusions of the first external reinforcing rib 13a, the second external reinforcing rib 13b, the third external reinforcing rib 13c, the fourth external reinforcing rib 13d and the fifth external reinforcing rib 13e all extend in the longitudinal direction.

[0123] In one embodiment, if Figure 1 As shown, the upper convex parts of the first inner reinforcing rib 14a, the second inner reinforcing rib 14b, the third inner reinforcing rib 14c and the fourth inner reinforcing rib 14d extend in the direction of the corresponding beam of the floor beam frame 2 below them;

[0124] Specifically, Figure 1 As shown, the rib upper protrusions 132 of the first inner reinforcing rib 14a and the second inner reinforcing rib 14b extend in the transverse direction, and the rib upper protrusions of the third inner reinforcing rib 14c extend in the longitudinal direction.

[0125] Specifically, Figure 1 As shown, the front floor beam 211 includes a front beam body 2111 and a beam protrusion 2112 protruding forward from the front beam body 2111; the upper rib protrusion 132 of the fourth inner reinforcement rib 14d is L-shaped, with one end corresponding to the front beam body 2111 extending horizontally and one end corresponding to the beam protrusion 2112 extending longitudinally.

[0126] Figure 1The preferred floor panel 1 shown can reduce the initial amplitude by about 70% compared to the existing floor panel using rectangular ribs, thereby greatly reducing the sound radiation of the floor panel, reducing the amount of body damping, and ensuring good road noise performance of the entire vehicle.

[0127] On the other hand, Figures 1 to 3 As shown, the present invention further provides an automobile floor, comprising a floor beam frame 2 and the aforementioned automobile floor panel welded to the floor beam frame 2 .

[0128] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automobile floor panel, comprising an inner beam region panel covering a floor cross beam and a floor longitudinal beam, and an outer beam region panel avoiding the floor cross beam and the floor longitudinal beam, wherein the automobile floor panel is provided with outer beam reinforcement ribs for reinforcing the outer beam region panel, and inner beam reinforcement ribs for reinforcing the inner beam region panel; Features: The automobile floor panel is also provided with a reinforcing rib connection portion, which is a part of the welding panel area of ​​the automobile floor panel used for welding with other parts; At least one of the external beam reinforcement ribs and the internal beam reinforcement ribs comprises a reinforcement rib lower concave portion and a reinforcement rib upper convex portion; The lower concave portion of the reinforcing rib is gradually concave downward in an arc shape from the outer periphery to the center, and the outer periphery of the lower concave portion of the reinforcing rib extends to the reinforcing rib connecting portion; The outer periphery of the convex part of the reinforcing rib extends to the inner periphery of the concave part of the reinforcing rib, and the convex part of the reinforcing rib protrudes upward relative to the inner periphery of the concave part of the reinforcing rib; The upper convex portion of the reinforcing rib is located below the connecting portion of the reinforcing rib; The upper convex part of the reinforcing rib includes an upper convex side part of the reinforcing rib and an inner top part of the reinforcing rib; The convex side portion of the reinforcing rib gradually bulges upward from the outer circumference to the center, and the outer circumference of the convex side portion of the reinforcing rib extends to the inner circumference of the concave portion of the reinforcing rib; The inner top of the reinforcing rib is gradually concave downward from the outer circumference to the center in an arc shape, and the outer circumference of the inner top of the reinforcing rib extends to the inner circumference of the convex side portion of the reinforcing rib; The automobile floor panel is also provided with internal and external beam reinforcing ribs for achieving overall reinforcement of the internal beam area panel and the external beam area panel.

2. The automotive floor panel according to claim 1, It is characterized in that The floor beam comprises a front floor beam and a rear floor beam, the beam outer reinforcement rib comprises a first outer reinforcement rib, the first outer reinforcement rib comprises a reinforcement rib lower concave portion and a reinforcement rib upper convex portion, the first outer reinforcement rib is located at the transverse outer side of the floor longitudinal beam and the front side of the front floor beam; The reinforcing rib connection portion includes a first outer reinforcing rib connection portion, wherein the lateral outer side of the first outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding with the front cabin; the lateral inner side of the first outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam; The longitudinal sides of the first outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front cabin and the front cross beam of the floor.

3. The automotive floor panel according to claim 1, It is characterized in that The floor cross beam includes a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib includes a second outer reinforcement rib; the second outer reinforcement rib includes a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the second outer reinforcement rib is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam; The reinforcing rib connection portion includes a second outer reinforcing rib connection portion; the lateral sides of the second outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel for welding with the floor longitudinal beam and the floor side beam; The longitudinal sides of the second outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding the front floor beam and the rear floor beam.

4. The automotive floor panel according to claim 1, It is characterized in that The floor cross beam comprises a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib comprises a third outer reinforcement rib; the third outer reinforcement rib comprises a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, the third outer reinforcement rib is located on the left half or right half of the automobile floor panel, on the lateral inner side of the floor longitudinal beam, and on the front side of the front floor cross beam; The reinforcing rib connection portion includes a third outer reinforcing rib connection portion; the lateral outer side of the third outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding to the floor longitudinal beam; the lateral inner side of the third outer reinforcing rib connection portion is a part of the welding panel area of ​​the automobile floor panel for welding to the floor front cross beam; The longitudinal sides of the third outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front compartment and the front cross beam of the floor.

5. The automotive floor panel according to claim 1, It is characterized in that The floor cross beam comprises a front floor cross beam and a rear floor cross beam, the beam outer reinforcement rib comprises a fourth outer reinforcement rib; the fourth outer reinforcement rib comprises a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, the fourth outer reinforcement rib is located in the middle of the automobile floor panel in the transverse direction and in front of the front floor cross beam; The reinforcing rib connection portion includes a fourth outer reinforcing rib connection portion; the lateral sides of the fourth outer reinforcing rib connection portion are parts of the welding panel area of ​​the automobile floor panel for welding with the front floor beam; The longitudinal sides of the fourth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front cabin and the front cross beam of the floor.

6. The automotive floor panel according to claim 1, It is characterized in that The floor cross beam includes a front floor cross beam and a rear floor cross beam, the floor longitudinal beam includes a left floor longitudinal beam and a right floor longitudinal beam, the beam outer reinforcement rib includes a fifth outer reinforcement rib; the fifth outer reinforcement rib includes a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the fifth outer reinforcement rib is located between the floor longitudinal beam and the floor cross beam; The reinforcing rib connection portion includes a fifth outer reinforcing rib connection portion, and the transverse sides of the fifth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel for welding with the left floor longitudinal beam and the right floor longitudinal beam; The longitudinal sides of the fifth outer reinforcing rib connection portion are respectively parts of the welding panel area of ​​the automobile floor panel used for welding with the front floor beam and the rear floor beam.

7. The automotive floor panel according to claim 1, It is characterized in that The floor beam comprises a front floor beam and a rear floor beam, and the inner reinforcement ribs of the beam comprise at least one of a first inner reinforcement rib, a second inner reinforcement rib, a third inner reinforcement rib and a fourth inner reinforcement rib; The first inner reinforcing rib comprises a lower concave portion of the reinforcing rib and an upper convex portion of the reinforcing rib, and the first inner reinforcing rib is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam, and is located above the front cross beam of the floor; The second inner reinforcement rib comprises a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the second inner reinforcement rib is located between the transverse outer side of the floor longitudinal beam and the transverse inner side of the corresponding floor edge beam, and is located above the rear cross beam of the floor; The third inner reinforcement rib comprises a lower concave portion of the reinforcement rib and an upper convex portion of the reinforcement rib, and the third inner reinforcement rib is located above the floor longitudinal beam; The fourth inner reinforcing rib includes the reinforcing rib lower concave portion and the reinforcing rib upper convex portion, and the fourth inner reinforcing rib is located above the front cross beam of the floor.

8. The automotive floor panel according to claim 1, It is characterized in that The inner and outer reinforcing ribs of the beam extend in the transverse direction or in the longitudinal direction, one end of the inner and outer reinforcing ribs of the beam is located in the area enclosed by the floor cross beam and the floor longitudinal beam, and the other end is located outside the area enclosed by the floor cross beam and the floor longitudinal beam.

9. An automobile floor, comprising a floor beam frame, wherein the floor beam frame comprises a floor cross beam, a floor longitudinal beam and a floor side beam, It is characterized in that Also includes the automotive floor panel according to any one of claims 1 to 8; The automobile floor panel is welded to the floor crossbeam, the floor longitudinal beam and the floor side beam.

Citation Information

Patent Citations

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