A highly automated resin lens injection molding equipment
Through the design of clamping jaws, loading conveyor belts and loading devices, automatic loading, injection molding and unloading of lens molds is realized, solving the problem of manual collection of lens cutting in the prior art, improving efficiency and saving labor costs.
Patent Information
- Application Number
- CN202210862679.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-07-20
AI Technical Summary
During the existing lens manufacturing process, although the handling, loading, tearing and injection of the lens molds are automated, they need to be manually collected to the tray after the lens is processed and discharged, resulting in inefficiency and waste of manpower.
The clamping jaws, loading conveyor belts and loading devices are used to realize the automatic loading, injection molding and loading of the lens mold. The lens mold is evenly placed in the loading tray through the rotation and movement of the clamping jaws, and the loading device is used to automatically collect the full box of loading boxes to reduce manual intervention.
It improves the work efficiency of lens manufacturing, saves a lot of labor costs, ensures that the lens mold does not leak during transportation, and enhances the practicality and automation of the equipment.
Smart Images

Figure CN115230061B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of lens production equipment, in particular to a resin lens injection molding device with a high degree of automation. Background Art
[0002] Lens manufacturing is mainly divided into three modules: substrate, hardening, and coating. Among them, the substrate production steps are the most and most complicated. Filling is to manually inject the prepared raw materials that have been pre-polymerized to a certain viscosity into the assembled mold, and the injection port needs to be sealed to ensure that the quality meets the requirements. However, the current manual filling method has high technical requirements for workers and is inefficient, with a low pass rate.
[0003] The lens mold includes mold A and mold B, as well as a sealing tape wrapped around the circumference of mold A and mold B. The sealing tape wraps around the circumference and extends to have a fitting portion. The length of the fitting portion is about 70 mm.
[0004] Chinese patent CN213321310U discloses a double-station lens casting machine, including a feeding and discharging mechanism, a mold handling mechanism, a tape tearing mechanism, a casting mechanism and a machine body. The feeding and discharging mechanism, the mold handling mechanism, the tape tearing mechanism and the casting mechanism are each provided in two groups and fixedly mounted in parallel on the machine body. The mold handling mechanism is arranged above the feeding and discharging mechanism, and the casting mechanism is arranged above the tape tearing mechanism. The tape tearing mechanism is provided with a first pneumatic clamping claw, the tape tearing mechanism is also provided with a pressure plate mechanism, and the mold handling mechanism is provided with a second pneumatic clamping claw and a blanking suction cup.
[0005] The above case realizes the transportation, loading, tape sealing and glue injection of the lens mold. At the same time, the tape sealing mechanism and the pouring mechanism can move in the radial plane where the lens mold is located, which has strong applicability. However, when the lenses are unloaded after processing, they cannot be collected into the holding tray. They need to be manually placed into the holding tray one by one and then shaped, which wastes a lot of manpower and time and has low work efficiency. Summary of the Invention
[0006] In order to solve the above problems, a highly automated resin lens injection molding device is provided. Through the clamping claws, feeding conveyor belt and unloading device, the working efficiency is improved and a large amount of labor costs are saved.
[0007] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0008] A highly automated resin lens injection molding equipment includes a lens mold, an injection molding machine, a frame, a clamping jaw, a loading conveyor belt and a containing box, the frame being provided with a first mounting plate and a second mounting plate both being horizontal, the first mounting plate being provided above the second mounting plate; the clamping jaw being provided on the first mounting plate, the clamping jaw being provided with a loading clamping jaw and a unloading clamping jaw, the loading clamping jaw and the unloading clamping jaw being provided on the same plane and facing the injection molding machine, the loading clamping jaw being provided with four clamping rods for clamping the lens mold, the unloading clamping jaw being provided with two first clamping plates for clamping the lens mold, the inner sides of the two first clamping plates being provided with a rotating second clamping plate, the outer sides of the two first clamping plates being provided with a first servo motor for driving the second clamping plates to rotate, the clamping jaw being further provided with a driving device for driving the loading clamping jaw and the unloading clamping jaw to slide in the horizontal direction and rotate in the vertical direction; the loading conveyor belt being provided on the second mounting plate, two loading conveyor belts being provided and corresponding to the clamping jaws; the containing box being provided below the clamping jaw, and a plurality of placement slots for placing the lens mold being provided in the containing box.
[0009] Preferably, the loading clamp is also provided with a first limit plate for installing the clamping rod, and there are two first limit plates. The four clamping rods are respectively installed at the two ends of the two first limit plates, and the clamping rods are perpendicular to the clamping rods; the loading clamp is also provided with a first double-claw finger cylinder, and the two first limit plates are respectively fixedly installed on the execution keys of the first limit plates.
[0010] Preferably, the blanking clamp is also provided with a second double-claw finger cylinder and a distance sensor, and the other ends of the two blanking clamps are fixedly mounted on the execution key of the second double-claw finger cylinder; the distance sensor is fixedly arranged on the blanking clamp and corresponds to the placement slot.
[0011] Preferably, anti-slip pads are provided on the clamping rod and the second clamping plate.
[0012] Preferably, the driving device is provided with a third mounting plate, a second servo motor, an electric slide rail and a linear drive, the first mounting plate is provided with a mounting groove for installing the electric slide rail, and the executive part of the electric slide rail is provided with a mounting block for installing the third mounting plate; the bottom end of the third mounting plate is provided with a rotating shaft, and the rotating shaft is set on the mounting block of the electric slide rail; the second servo motor is fixedly set on the mounting block, and the executive part of the second servo motor is coaxially fixedly connected to the rotating shaft; there are two linear drives, and the two linear drives are fixedly mounted on the third mounting plate, and the loading clamp and the unloading clamp are respectively fixedly mounted on the two linear drives.
[0013] Preferably, the loading conveyor belt is provided with a support plate and a detector. Two support plates are provided and vertically set up on both sides of the loading conveyor belt. The two support plates are parallel to each other and are arranged corresponding to the clamping claws; the detector is arranged on the support plate, and the detector execution part is arranged corresponding to the lens mold.
[0014] The lifting mechanism is a lifting mechanism that is a lifting mechanism of the lifting mechanism, and the lifting mechanism is a lifting mechanism of the lifting mechanism, and the lifting mechanism is a lifting mechanism of the lifting mechanism.
[0015] Preferably, the unloading device is also provided with a transmission plate, and the two sides of the transmission plate are slidably mounted on two second support plates, and the transmission plate is arranged below the second placement plate; the bottom end of the second placement plate is provided with a plurality of vertical downward sliding rods, and the top surface of the transmission plate is provided with through holes that cooperate with the plurality of sliding rods, and the top of the transmission plate is also provided with a groove body that cooperates with the limiting rod.
[0016] Preferably, the first placement plate is provided with a vertical downward fixing rod, and the fixing rod and the transmission plate are both provided with a fixing plate and a clamping plate connected to the synchronous belt, and the fixing plate and the clamping plate are respectively provided on the two end surfaces of the synchronous belt, and the fixing plate and the clamping plate are provided with corresponding mounting holes.
[0017] Preferably, the transmission plate is provided with a third limiting plate corresponding to the limiting rod.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. By setting up the clamping jaws, feeding conveyor belt and packaging box, the lens molds are transported one by one to the bottom of the clamping jaws, and the driving device on the clamping jaws is driven by the control box to move the feeding clamping jaws to the upper direction of the feeding conveyor belt, and then the driving device rotates the feeding clamping jaws 90 degrees to clamp the lens mold for injection molding. When the lens mold is being injected, the feeding clamping jaws clamp the next lens mold. After the lens mold is cast, it is clamped by the unloading clamping jaws, and then the driving device is used to load the lens mold on the feeding clamping jaws again for injection molding. During injection molding, the driving device drives the unloading clamping jaws to the top of the packaging tray, and the first servo motor rotates the second The clamping plate rotates ninety degrees so that the lens mold is parallel to the top surface of the unloading device, and then the driving device rotates the loading claw to place the lens mold vertically in the placement slot of the receiving tray, and then the driving device moves the loading claw to the top of the loading conveyor belt to clamp and load the next lens mold. The empty placement slot of the receiving tray is matched with the loading claw through the electric slide on the unloading device, so that the injected lens mold is evenly placed in the receiving tray, so that the injected lens mold can be evenly placed in the placement slot on the receiving tray, preventing leakage caused by squeezing the lens mold due to loading and unloading, thereby improving work efficiency and saving a lot of labor costs.
[0020] 2. By setting up a blanking device, the electric slide is a prior art not shown in the figure. The staff places two empty containers on the first placement plate and the second placement plate. When the placement slots on the containers are full, the controller controls the synchronous belt to transport the container with the full lens mold to the other end of the blanking device, by setting a limit rod and a limit column under the second placement plate, the limit column cooperates with the U-shaped slide groove on the second limit plate, so that the first placement plate and the second placement plate are just staggered when transporting each other, and the first placement plate and the second placement plate collide. When the second placement plate is transported to the corresponding place of the clamping claw, it rises to the same height as the first placement plate through the setting of the slide groove to collect its lens mold, and the electric slide moves the empty placement slot on the container to the bottom of the clamping claw to collect its lens mold, thereby increasing the practicability of the equipment, making it more convenient to collect the lens mold after casting, improving work efficiency, and saving a lot of labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional diagram of the application Figure 1 ;
[0022] Figure 2 This is a three-dimensional diagram of the application Figure 2 ;
[0023] Figure 3 It is a three-dimensional schematic diagram of the clamping jaw of the present application;
[0024] Figure 4It is a three-dimensional exploded schematic diagram of the feeding clamp of the present application;
[0025] Figure 5 It is a three-dimensional exploded schematic diagram of the blanking clamp of the present application;
[0026] Figure 6 It is a three-dimensional exploded schematic diagram of the driving device of the present application;
[0027] Figure 7 It is a three-dimensional schematic diagram of the frame of the present application;
[0028] Figure 8 It is a three-dimensional schematic diagram of the frame and the blanking device of the present application;
[0029] Figure 9 It is a three-dimensional schematic diagram of the blanking device of this application;
[0030] Figure 10 It is a three-dimensional exploded schematic diagram of the blanking device of the present application;
[0031] Figure 11 This is a three-dimensional exploded schematic diagram of the second placement plate and the second limiting plate of the present application;
[0032] Figure 12 It is a three-dimensional exploded schematic diagram of the feeding conveyor belt of the present application;
[0033] Figure 13 It is a three-dimensional schematic diagram of the container tray and lens mold of the present application.
[0034] The numbers in the figure are:
[0035] 1- Lens mold;
[0036] 2-frame; 2a-first mounting plate; 2a1-mounting slot; 2b-second mounting plate; 2c-first support plate; 2c1-first slide rail; 2d-second support plate; 2d1-second slide rail;
[0037] 3-gripper; 3a-loading gripper; 3a1-clamping rod; 3a2-first limit plate; 3a3-first double-claw finger cylinder; 3b-unloading gripper; 3b1-first clamping plate; 3b2-second clamping plate; 3b3-first servo motor; 3b4-second double-claw finger cylinder; 3c-driving device; 3c1-third mounting plate; 3c2-second servo motor; 3c3-electric slide rail; 3c4-linear drive;
[0038] 4-feeding conveyor belt; 4a-support plate; 4b-detector;
[0039] 5-unloading device; 5a-first placement plate; 5a1-fixing rod; 5a2-fixing plate; 5a3-clamping plate; 5b-second placement plate; 5b1-limiting rod; 5b2-limiting column; 5b3-sliding rod; 5c-synchronous belt; 5d-second limiting plate; 5d1-sliding groove; 5e-transmission plate; 5e1-through hole; 5e2-trough body; 5e3-third limiting plate; 5f-sliding block;
[0040] 6-Serving tray; 6a-Placement slot. DETAILED DESCRIPTION
[0041] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0042] like Figures 1-13 As shown, a highly automated resin lens injection molding device includes a lens mold 1, an injection molding machine, a frame 2, a clamping jaw 3, a feeding conveyor belt 4 and a container box 6. The frame 2 is provided with a first mounting plate 2a and a second mounting plate 2b, both of which are horizontal. The first mounting plate 2a is arranged above the second mounting plate 2b. The clamping jaw 3 is installed on the first mounting plate 2a. The clamping jaw 3 is provided with a feeding clamping jaw 3a and a discharging clamping jaw 3b. The feeding clamping jaw 3a and the discharging clamping jaw 3b are arranged on the same plane and face the injection molding machine. The feeding clamping jaw 3a is provided with four clamping rods 3a1 for clamping the lens mold 1, and the discharging clamping jaw 3b is provided with two clamping rods 3a1 for clamping A first clamping plate 3b1 is provided for holding the lens mold 1, and a rotating second clamping plate 3b2 is provided on the inner side of the two first clamping plates 3b1. A first servo motor 3b3 is also provided on the outer side of the two first clamping plates 3b1 for driving the second clamping plates 3b2 to rotate. The clamping jaws 3 are also provided with a driving device 3c for driving the loading clamping jaws 3a and the unloading clamping jaws 3b to slide in the horizontal direction and rotate in the vertical direction; the loading conveyor belt 4 is installed on the second mounting plate 2b, and two loading conveyor belts 4 are provided and are arranged corresponding to the clamping jaws 3; a container box 6 is provided below the clamping jaws 3, and a plurality of placement slots 6a for placing the lens mold 1 are provided in the container box 6.
[0043] By setting the clamping jaws 3, the feeding conveyor belt 4 and the containing box 5, the clamping jaws 3 and the feeding conveyor belt 4 are provided with an external power source, and the injection molding machine is the prior art and is not shown in the figure, the lens molds 1 are transported one by one to the bottom of the clamping jaws 3, and the driving device 3c on the clamping jaws 3 is driven by the control box to move the feeding clamping jaw 3a to the upper direction of the feeding conveyor belt 4, and then the driving device 3c is used to rotate the feeding clamping jaw 3a ninety degrees to clamp the lens mold 1 for injection molding. When the lens mold 1 is being injected, the feeding clamping jaw 3a clamps the next lens mold 1. After the lens mold 1 is cast, it is clamped by the unloading clamping jaw 3b, and then the lens mold 1 on the feeding clamping jaw 3a is loaded again for injection molding by the driving device 3c. During injection molding, the driving device 3 c drives the unloading clamp 3b to the top of the container box 6, the first servo motor 3b3 rotates the second clamping plate 3b2 ninety degrees, so that the lens mold 1 is parallel to the container box 6, and then the driving device 3c rotates the loading clamp 3a to place the lens mold 1 vertically in the placement slot 6a of the container box 6, and then the driving device 3c moves the loading clamp 3a to the top of the loading conveyor 4 to clamp and load the next lens mold 1, and slides the container box 6 to match the empty placement slot 6a with the unloading clamp 3b, so that the injected lens mold 1 is evenly placed in the container box 6, so that the injected lens mold 1 can be evenly placed corresponding to the placement slot 6a on the container box 6, thereby improving the working efficiency of the equipment and preventing leakage caused by squeezing the lens mold 1 due to loading and unloading.
[0044] refer to Figure 3 and Figure 4 As shown, the feeding clamp 3a is also provided with a first limit plate 3a2 for installing the clamping rod 3a1. There are two first limit plates 3a2, and four clamping rods 3a1 are respectively installed at the two ends of the two first limit plates 3a2, and the clamping rods 3a1 are perpendicular to the clamping rods 3a1; the feeding clamp 3a is also provided with a first double-claw finger cylinder 3a3, and the two first limit plates 3a2 are respectively fixedly installed on the execution keys of the first limit plates 3a2.
[0045] By setting the first limit plate 3a2 and the first double-claw finger cylinder 3a3, the first double-claw finger cylinder 3a3 drives the two first limit plates 3a2 to move in the horizontal direction, so that the clamping rods 3a1 installed at both ends of the two first limit plates 3a2 clamp the lens mold 1 for loading, thereby increasing the practicality of the equipment.
[0046] refer to Figure 3 and Figure 5 As shown, the blanking clamp 3b is also provided with a second double-claw finger cylinder 3b4 and a distance sensor. The other ends of the two blanking clamps 3b are fixedly mounted on the execution key of the second double-claw finger cylinder 3b4; the distance sensor is fixedly set on the blanking clamp 3b and corresponds to the placement slot 6a.
[0047] By setting up a second double-claw finger cylinder 3b4 and a distance sensor, the second double-claw finger cylinder 3b4 drives the two first clamping plates 3b1 to move horizontally in opposite directions, so that the second clamping plate 3b2 installed on the first clamping plate 3b1 clamps the lens mold 1 for unloading. The distance sensor detects whether the placement groove 6a on the holding tray 6 is empty to prevent the repeated placement of the lens mold 1 from causing backlog and equipment damage, thereby increasing the practicality of the equipment.
[0048] Anti-slip pads are provided on the clamping rod 3a1 and the second clamping plate 3b2.
[0049] By arranging anti-slip pads in contact with the lens mold 1 on the clamping rod 3a1 and the second clamping plate 3b2, the lens mold 1 is prevented from slipping when the loading clamping jaw 3a and the unloading clamping jaw 3b clamp the lens mold 1, thereby increasing the practicality of the equipment.
[0050] refer to Figure 3 and Figure 6 As shown, the driving device 3c is provided with a third mounting plate 3c1, a second servo motor 3c2, an electric slide 3c3 and a linear drive 3c4; the first mounting plate 2a is provided with a mounting groove 2a1 for installing the electric slide 3c3, and the actuator of the electric slide 3c3 is provided with a mounting block for installing the third mounting plate 3c1; the bottom end of the third mounting plate 3c1 is provided with a rotating shaft, which is set on the mounting block of the electric slide 3c3; the second servo motor 3c2 is fixedly set on the mounting block, and the actuator of the second servo motor 3c2 is coaxially fixedly connected with the rotating shaft; there are two linear drives 3c4, and the two linear drives 3c4 are fixedly mounted on the third mounting plate 3c1, and the loading clamp 3a and the unloading clamp 3b are respectively mounted on the two linear drives 3c4.
[0051] By setting a third mounting plate 3c1, a second servo motor 3c2, an electric slide 3c3 and a linear drive 3c4, the loading jaw 3a and the blanking jaw 3b are fixedly installed on the third mounting plate 3c1, so that the electric slide 3c3 moves the loading jaw 3a and the blanking jaw 3b on the third mounting plate 3c1 in the horizontal direction, and the loading jaw 3a and the blanking jaw 3b on the third mounting plate 3c1 are flipped by the second servo motor 3c2. The two linear drives 3c4 push the loading jaw 3a and the blanking jaw 3b to clamp the 01 lens mold 1, thereby achieving the purpose of loading and unloading, and increasing the practicality of the equipment.
[0052] refer to Figure 12 As shown, the loading conveyor 4 is provided with a support plate 4a and a detector 4b. There are two support plates 4a and they are vertically set up on both sides of the loading conveyor 4. The two support plates 4a are parallel to each other and are arranged corresponding to the clamping jaws 3; the detector 4b is arranged on the support plate 4a, and the execution part of the detector 4b is arranged corresponding to the lens mold 1.
[0053] By setting up the support plate 4a and the detector 4b, when the loading conveyor belt 4 transports the lens mold 1 to the bottom of the clamp 3, the detector 4b detects that the lens mold 1 is moved to the position corresponding to the clamp 3 through the loading conveyor belt 4, thereby increasing the practicality of the equipment.
[0054] refer to Figure 9 、 Figure 10 and Figure 11 As shown, it also includes a feeding device 5, which is provided with a first placement plate 5a and a second placement plate 5b for placing the packaging box 6, and the frame 2 is provided with a first support plate 2c for mounting the first placement plate 5a, and the first support plate 2c is provided with two and is parallel to each other and is arranged between the two loading conveyor belts 4, and the two ends of the first placement plate 5a are slidably arranged on the top of the two first support plates 2c; the frame 2 is also provided with a second support plate 2d for mounting the second placement plate 5b, and the second support plate 2d is provided with two and is set between the two first support plates 2c, and the second placement plate 5b is horizontally slidably arranged on the top of the second support plate 2d, and the bottom end of the second placement plate 5b is provided with a vertical The lower limit rod 5b1 is provided with a horizontal limit column 5b2 at the bottom of the limit rod 5b1; the first placing plate 5a and the second placing plate 5b are both provided with an electric slide that drives the containing box 6 to slide; the unloading device is also provided with a synchronous belt 5c and a second limit plate 5d, and the synchronous belt 5c is provided on a first support plate 2c, and the first placing plate 5a and the second placing plate 5b are respectively fixedly connected to one end of the first support plate 2c; the second limit plate 5d is provided between the two second support plates 2d, and the second limit plate 5d is provided with a U-shaped slide groove 5d1, and the limit column 5b2 is provided in the slide groove 5d1; the containing box 6 is placed on the top surface of the first placing plate 5a and the second placing plate 5b.
[0055] By setting up a blanking device 5, the electric slide is a prior art not shown in the figure, and the staff places two empty containers 6 on the first placement plate 5a and the second placement plate 5b. When the placement groove 6a on the container 6 is full, the controller controls the synchronous belt 5c to transport the container 6 filled with the lens mold 1 to the other end of the blanking device 5. By setting a limiting rod 5b1 and a limiting column 5b2 under the second placement plate 5b, the limiting column 5b2 cooperates with the U-shaped slide groove 5d1 on the second limiting plate 5d, so that the first placement plate 5a and the second When the placement plates 5b are transported, they are staggered, and the first placement plate 5a and the second placement plate 5b collide with each other. When the second placement plate 5b is transported to the place corresponding to the clamping claw 3, it rises to the same height as the first placement plate 5a through the setting of the slide groove 5d1, and its lens mold 1 is collected. The electric slide moves the placement groove 6a above the container box 6 to the bottom of the clamping claw 3, so that the lens mold 1 is not squeezed and caused to lose, thereby increasing the practicability of the equipment, improving the working efficiency of the equipment, and making it more convenient to collect the cast lens mold 1.
[0056] refer to Figure 9 、 Figure 10 and Figure 11 As shown, the unloading device 5 is also provided with a transmission plate 5e, and the two sides of the transmission plate 5e are slidably installed on the two second support plates 2d, and the transmission plate 5e is arranged below the second placement plate 5b; the bottom end of the second placement plate 5b is provided with a plurality of vertically downward sliding rods 5b3, and the top surface of the transmission plate 5e is provided with through holes 5e1 that cooperate with the plurality of sliding rods 5b3, and the top of the transmission plate 5e is also provided with a groove body 5e2 that cooperates with the limiting rod 5b1.
[0057] By setting up the transmission plate 5e, when the second placement plate 5b moves on the second support plate 2d, the transmission plate 5e limits the second placement plate 5b, and the limiting rod 5b1 cooperates with the through hole 5e1 on the transmission plate 5e so that the second placement plate 5b and the first placement plate 5a are staggered one above and one below during transportation, thereby increasing the practicality of the equipment.
[0058] refer to Figure 9 、 Figure 10 and Figure 11 As shown, the first placement plate 5a is provided with a vertically downward fixing rod 5a1, and the fixing rod 5a1 and the transmission plate 5e are provided with a fixing plate 5a2 and a clamping plate 5a3 connected to the synchronous belt 5c. The fixing plate 5a2 and the clamping plate 5a3 are respectively arranged on the two end surfaces of the synchronous belt 5c, and corresponding mounting holes are provided on the fixing plate 5a2 and the clamping plate 5a3.
[0059] By arranging a fixing plate 5a2 and a clamping plate 5a3 connected to the synchronous belt 5c on the fixing rod 5a1 and the transmission plate 5e, corresponding mounting holes are provided on the fixing plate 5a2 and the clamping plate 5a3, and the first placement plate 5a and the transmission plate 5e are connected to the synchronous belt 5c by bolts, the practicality of the equipment is increased.
[0060] refer to Figure 10 As shown, the transmission plate 5e is provided with a third limiting plate 5e3 corresponding to the limiting rod 5b1.
[0061] By providing the third limiting plate 5e3, the limiting rod 5b1 is better limited in the through hole 5e1 to prevent it from getting stuck, thereby increasing the practicality of the device.
[0062] The above embodiments merely represent one or several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A highly automated resin lens injection molding device, comprising a lens mold (1) and an injection molding machine, characterized in that: It also includes a frame (2), a clamping claw (3), a feeding conveyor belt (4) and a container box (6); the frame (2) is provided with a first mounting plate (2a) and a second mounting plate (2b) both of which are horizontal; the first mounting plate (2a) is provided above the second mounting plate (2b); The clamping jaw (3) is mounted on the top surface of the first mounting plate (2a), and is provided with a loading clamping jaw (3a) and a unloading clamping jaw (3b). The loading clamping jaw (3a) and the unloading clamping jaw (3b) are arranged on the same plane and face the injection molding machine. The loading clamping jaw (3a) is provided with four clamping rods (3a1) for clamping the lens mold (1), and the unloading clamping jaw (3b) is provided with two first clamping plates (3b1) for clamping the lens mold (1). The inner sides of the two first clamping plates (3b1) are provided with a rotating second clamping plate (3b2), and the outer sides of the two first clamping plates (3b1) are also provided with a first servo motor (3b3) for driving the second clamping plate (3b2) to rotate. The clamping jaw (3) is also provided with a driving device (3c) for driving the loading clamping jaw (3a) and the unloading clamping jaw (3b) to slide in the horizontal direction and rotate in the vertical direction. A loading conveyor belt (4) is installed on the second mounting plate (2b), and two loading conveyor belts (4) are provided and are arranged corresponding to the clamping claws (3); The container box (6) is slidably arranged below the clamping claw (3), and a plurality of placement grooves (6a) for placing the lens mold (1) are arranged in the container box (6); The feeding conveyor belt (4) is provided with a support plate (4a) and a detector (4b), two support plates (4a) are provided and vertically set up on both sides of the feeding conveyor belt (4), and the two support plates (4a) are parallel to each other and are arranged corresponding to the clamping claws (3); The detector (4b) is arranged on the support plate (4a), and the execution part of the detector (4b) is arranged corresponding to the lens mold (1).
2. A highly automated resin lens injection molding device according to claim 1, characterized in that: The feeding clamp (3a) is further provided with a first limiting plate (3a2) for mounting a clamping rod (3a1), two first limiting plates (3a2) are provided, and four clamping rods (3a1) are respectively mounted on both ends of the two first limiting plates (3a2), and the clamping rods (3a1) are perpendicular to the first limiting plates (3a2); The feeding clamp (3a) is also provided with a first double-claw finger cylinder (3a3), and the two first limit plates (3a2) are respectively fixedly mounted on the execution keys of the first limit plates (3a2).
3. The highly automated resin lens injection molding equipment according to claim 2, characterized in that: The blanking clamp (3b) is also provided with a second double-claw finger cylinder (3b4) and a distance sensor (3b5), and the other ends of the two blanking clamps (3b) are fixedly mounted on the execution key of the second double-claw finger cylinder (3b4); The distance sensor (3b5) is fixedly arranged on the blanking clamp (3b) and corresponds to the placement groove (6a).
4. The highly automated resin lens injection molding equipment according to claim 3, characterized in that: Anti-slip pads are provided on the clamping rod (3a1) and the second clamping plate (3b2).
5. The highly automated resin lens injection molding equipment according to claim 4, characterized in that: The driving device (3c) is provided with a third mounting plate (3c1), a second servo motor (3c2), an electric slide rail (3c3) and a linear drive (3c4); the first mounting plate (2a) is provided with a mounting groove (2a1) for mounting the electric slide rail (3c3); and the actuator of the electric slide rail (3c3) is provided with a mounting block for mounting the third mounting plate (3c1); A rotating shaft is provided at the bottom end of the third mounting plate (3c1), and the rotating shaft is arranged on the mounting block of the electric slide rail (3c3); The second servo motor (3c2) is fixedly arranged on the mounting block, and the actuator of the second servo motor (3c2) is coaxially fixedly connected to the rotating shaft; Two linear drivers (3c4) are provided, and the two linear drivers (3c4) are fixedly mounted on the third mounting plate (3c1), and the loading clamping claw (3a) and the unloading clamping claw (3b) are respectively fixedly mounted on the two linear drivers (3c4).
Citation Information
Patent Citations
Double-station lens casting machine
CN213321310U
Lens pouring machine
CN110539444A