An integrated manifold with flow balance pre-setting function

By designing an integral water collector with preset function of flow balance, the problems of large space occupation, inconvenient installation, water leakage risks and flow imbalance in the existing technology are solved, and a more compact design, more convenient installation, fewer water leakage risks and better flow balance effect are achieved.

CN115234734BActive Publication Date: 2025-04-08TIANJIN WEIXING NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202210843983.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-18
Publication Date
2025-04-08
Estimated Expiration
2042-07-18

AI Technical Summary

Technical Problem

The existing HVAC diversifiers have problems such as large space occupation, inconvenient installation, hidden dangers of water leakage and flow imbalance.

Method used

An integrated water collector with preset function of flow balance is designed. Through the integrated main rod, communication pipe, return port, outlet port, flow balance adjustment device and other components, the upper rod and lower rod are designed on the same plane, and the flow balance adjustment function is achieved.

Benefits of technology

The water collector has a compact space, convenient installation, reduced water leakage risks and flow balance, improved user experience and equipment safety performance, and reduced manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115234734B_ABST
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Abstract

The present invention is an integral manifold with a flow balance preset function, comprising an integrated main bar, the integrated main bar comprising an upper bar and a lower bar, a plurality of connecting pipes are arranged between the upper bar and the lower bar, a return port is arranged at the bottom of the lower bar corresponding to each connecting pipe, a water outlet is arranged at the bottom of the lower bar on one side of each return port, locking nuts are installed at the bottom of the return port and the water outlet, and an adapter is arranged inside the locking nut, an integrated connecting rod is installed in each return port, the upper end of the integrated connecting rod is connected to the connecting pipe, a flow balance regulating device is installed between the lower end of the integrated connecting rod and the corresponding adapter, a flow regulating valve is arranged at the top of the upper bar corresponding to each connecting pipe, a ball valve is arranged at the left end of the upper bar and the lower bar, the valve body of the ball valve is integrated with the upper bar and the lower bar, and an exhaust valve is arranged at the right end of the upper bar and the lower bar. The present invention is more compact as a whole, occupies less space, and has a flow balance preset function.
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Description

Technical Field

[0001] The invention relates to the technical field of HVAC manifolds, and in particular to an integral manifold with a flow balance presetting function. Background Art

[0002] The upper and lower bars of the HVAC manifolds commonly used on the market are not on the same plane, and there is a large distance between the upper and lower bars. The water inlet and return interfaces are respectively set on the upper and lower bars, which not only takes up a large space, but also is very inconvenient to install. The front valve and the manifold are threaded, so that after the manifold is installed, it takes up more horizontal space and there is also a risk of water leakage. In addition, the commonly used HVAC manifolds do not have a flow pre-setting function. After the manifold is installed, the flow is often unbalanced, resulting in uneven hot and cold in different areas.

[0003] Therefore, it is very necessary to develop a manifold that occupies little space, has few potential leaks, and has a flow balance and regulation function to improve user experience. Summary of the invention

[0004] The present invention aims to solve the deficiencies of the prior art and provide an integral manifold with a flow balance presetting function.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An integral manifold with a flow balance pre-setting function comprises an integrated main bar, the integrated main bar comprises an upper bar and a lower bar arranged in the same vertical plane, a plurality of connecting pipes are arranged between the upper bar and the lower bar, a return port is arranged at the bottom of the lower bar corresponding to each connecting pipe, a water outlet is arranged at the bottom of the lower bar on one side of each return port, locking nuts are installed at the bottom of the return port and the water outlet, and adapters are arranged inside the locking nuts, an integrated connecting rod is installed in each return port, the upper end of the integrated connecting rod is connected to the connecting pipe, a flow balance regulating device is installed between the lower end of the integrated connecting rod and the corresponding adapter, a flow regulating valve is arranged at the top of the upper bar corresponding to each connecting pipe, ball valves are arranged at the left ends of the upper bar and the lower bar, the valve bodies of the ball valves are integrated with the upper bar and the lower bar, and exhaust valves are arranged at the right ends of the upper bar and the lower bar.

[0007] A first protruding ring is provided on the part of the upper end of the outer wall of the integrated connecting rod extending into the connecting pipe, a ring groove is provided in the middle of the first protruding ring, a first O-ring is provided in the annular groove, the first O-ring is attached to the inner wall of the connecting pipe, a second protruding ring is provided on the outer wall of the integrated connecting rod at a position corresponding to the inner wall of the return water port, a connecting thread is provided on the outer wall of the second protruding ring and is locked on the inner wall of the return water port through the connecting thread, a third protruding ring is provided on the part of the outer wall of the integrated connecting rod extending out of the return water port, the outer diameter of the third protruding ring is larger than the outer diameter of the second protruding ring, a connecting thread is provided on the outer wall of the third protruding ring and is connected to the corresponding locking nut through the connecting thread.

[0008] A center hole, a connecting hole and a flow balance adjustment plate mounting hole are provided in the integrated connecting rod from top to bottom. The diameters of the center hole, the connecting hole and the flow balance adjustment plate mounting hole increase successively. The connecting hole is arranged at the position of the second protruding ring, and the flow balance adjustment plate mounting hole is arranged at the position of the third protruding ring.

[0009] The flow balance regulating device comprises a flow balance regulating piece, which is penetrated by a fan-shaped through hole, and the flow balance regulating piece is installed at the top of the flow balance regulating piece installation hole.

[0010] The adapter comprises a vertical rod, a tightening column is arranged on the top of the vertical rod, an umbrella-shaped clamping platform is arranged between the tightening column and the vertical rod, and a through hole is arranged in the adapter.

[0011] The top of the tightening column of the adapter in the water return port is pressed against the bottom of the flow balance adjusting plate, a second O-ring is arranged between the outer wall of the tightening column and the inner wall of the integrated connecting rod, and the umbrella-shaped clamping platform abuts against the bottom of the integrated connecting rod.

[0012] A third O-type sealing ring is arranged between the outer wall of the tightening column of the adapter in the water outlet and the inner wall of the water outlet, and the umbrella-shaped clamping platform abuts against the bottom of the water outlet.

[0013] A clamp is installed outside the vertical rod of the adapter, a plurality of fourth O-type sealing rings are arranged between the clamp and the vertical rod, and the clamp is clamped in the locking nut.

[0014] The beneficial effects of the present invention are as follows: the present invention can make the upper bar and the lower bar of the manifold on the same plane, the overall structure is more compact, and the occupied space is smaller. It has a flow balance preset function to prevent flow imbalance caused by different flow resistances of each branch. In addition, the manifold is integrated with the ball valve at the front end, which can not only reduce leakage points and increase safety performance, but also reduce manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of the present invention;

[0016] Figure 2 It is a left side view of the present invention;

[0017] Figure 3 It is a structural schematic diagram of the integrated main bar in the present invention;

[0018] Figure 4 It is a schematic diagram of the structure of the adapter and the clamp in the present invention;

[0019] Figure 5 It is a schematic diagram of the structure of the integrated connecting rod in the present invention;

[0020] Figure 6 It is a structural schematic diagram of the flow balance regulating device in the present invention;

[0021] In the figure: 1-upper bar; 2-lower bar; 3-connecting pipe; 4-water return port; 5-water outlet; 6-locking nut; 7-adapter; 8-integrated connecting rod; 9-flow balance adjustment device; 10-flow regulating valve; 11-ball valve; 12-exhaust valve; 13-first O-type sealing ring; 14-second O-type sealing ring; 15-third O-type sealing ring; 16-clamp; 17-fourth O-type sealing ring;

[0022] 71-vertical rod; 72-tightening column; 73-umbrella-shaped card table;

[0023] 81-first protruding ring; 82-annular groove; 83-second protruding ring; 84-third protruding ring; 85-center hole; 86-connecting hole; 87-flow balance adjustment plate mounting hole;

[0024] 91-flow balance adjustment sheet; 92-fan-shaped through hole;

[0025] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION

[0026] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail by way of example with reference to the accompanying drawings in the following paragraphs. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0027] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0029] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0030] like Figures 1 to 6 As shown, an integral manifold with a flow balance pre-setting function comprises an integrated main bar, the integrated main bar comprises an upper bar 1 and a lower bar 2 arranged in the same vertical plane, a plurality of connecting pipes 3 are arranged between the upper bar and the lower bar 2, a return port 4 is arranged at the bottom of the lower bar 2 corresponding to each connecting pipe 3, a water outlet 5 is arranged at the bottom of the lower bar 2 on one side of each return port 4, locking nuts 6 are installed at the bottom of the return port 4 and the water outlet 5, and adapters 7 are arranged inside the locking nuts 6, an integrated connecting rod 8 is installed in each return port 4, the upper end of the integrated connecting rod 8 is connected to the connecting pipe 3, a flow balance regulating device 9 is installed between the lower end of the integrated connecting rod 8 and the corresponding adapter 7, a flow regulating valve 10 is arranged at the top of the upper bar 1 corresponding to each connecting pipe 3, a ball valve 11 is arranged at the left end of the upper bar 1 and the lower bar 2, and the valve body of the ball valve 11 is integrated with the upper bar 1 and the lower bar 2 to shorten the space and reduce the risk of water leakage; an exhaust valve 12 is arranged at the right end of the upper bar 1 and the lower bar 2.

[0031] A first protruding ring 81 is provided on the portion of the upper end of the outer wall of the integrated connecting rod 8 that extends into the connecting pipe 3, and an annular groove 82 is provided in the middle of the first protruding ring 81. A first O-type sealing ring 13 is provided in the annular groove 82, and the first O-type sealing ring 13 is attached to the inner wall of the connecting pipe 3. A second protruding ring 83 is provided on the outer wall of the integrated connecting rod 8 at a position corresponding to the inner wall of the return water port 4. A connecting thread is provided on the outer wall of the second protruding ring 83 and is locked on the inner wall of the return water port 4 through the connecting thread. A third protruding ring 84 is provided on the portion of the outer wall of the integrated connecting rod 8 that extends out of the return water port 4. The outer diameter of the third protruding ring 84 is larger than the outer diameter of the second protruding ring 83. A connecting thread is provided on the outer wall of the third protruding ring 84 and is connected to the corresponding locking nut 6 through the connecting thread.

[0032] A center hole 85, a connecting hole 86 and a flow balance adjustment plate mounting hole 87 are provided in the integrated connecting rod 8 from top to bottom. The diameters of the center hole 85, the connecting hole 86 and the flow balance adjustment plate mounting hole 87 increase successively. The connecting hole 86 is arranged at the position of the second protruding ring 83, and the flow balance adjustment plate mounting hole 87 is arranged at the position of the third protruding ring 84.

[0033] The integrated connecting rod 8 is connected to the water return port 4 at the lower bar 2 of the integrated main bar by a threaded connection, which reduces the leakage points, reduces the potential leakage, makes the structure more compact, effectively separates the water outflow and the water return, and prevents the water outflow and the water return from interfering with each other. The integrated main bar includes an upper bar 1 and a lower bar 2, and the upper bar 1 and the lower bar 2 are on the same plane; the water return port 4 and the water outlet 5 of each branch are on the lower bar 2, and are installed in parallel, which is convenient to install and saves volume.

[0034] The flow balance regulating device 9 comprises a flow balance regulating piece 91 , through which a fan-shaped through hole 92 runs. The flow balance regulating piece 91 is installed at the top of the flow balance regulating piece installation hole 87 .

[0035] The flow balance regulating device 9 can adjust the inherent flow of each branch of the manifold, balance the flow of each branch, and prevent the flow of each branch from being unbalanced, resulting in uneven cold and hot conditions. The flow balance regulating piece 91 has various flow rates to choose from, and each flow can be placed in a corresponding flow balance regulating piece 91 according to the designed flow rate, so that the flow of each path is balanced.

[0036] The adapter 7 comprises a vertical rod 71 , a top of the vertical rod 71 is provided with a tightening column 72 , an umbrella-shaped clamping platform 73 is provided between the tightening column 72 and the vertical rod 71 , and a through hole is provided in the adapter 7 .

[0037] The top of the tightening column 72 of the adapter 7 in the water return port 4 is pressed against the bottom of the flow balance adjustment plate 91, and a second O-ring 14 is provided between the outer wall of the tightening column 72 and the inner wall of the integrated connecting rod 8, and the umbrella-shaped clamping platform 73 abuts against the bottom of the integrated connecting rod 8.

[0038] A third O-ring 15 is provided between the outer wall of the tightening column 72 of the adapter 7 in the water outlet 5 and the inner wall of the water outlet 5 , and the umbrella-shaped clamping platform 73 abuts against the bottom of the water outlet 5 .

[0039] A clamp 16 is installed outside the vertical rod 71 of the adapter 7 , a plurality of fourth O-rings 17 are arranged between the clamp 16 and the vertical rod 71 , and the clamp 16 is clamped in the locking nut 6 .

[0040] The present invention can make the upper bar 1 and the lower bar 2 of the manifold on the same plane, which is more compact as a whole and occupies less space. It has a flow balance preset function to prevent flow imbalance caused by different flow resistances of each branch. In addition, the manifold is integrated with the ball valve 11 at the front end, which can not only reduce leakage points and increase safety performance, but also reduce manufacturing costs.

[0041] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An integrated manifold with flow balance pre-setting function, characterized in that: The invention comprises an integrated main bar, wherein the integrated main bar comprises an upper bar (1) and a lower bar (2) arranged in the same vertical plane, a plurality of connecting pipes (3) are arranged between the upper bar and the lower bar (2), a return port (4) is arranged at the bottom of the lower bar (2) corresponding to each connecting pipe (3), a water outlet (5) is arranged at the bottom of each return port (4), a locking nut (6) is installed at the bottom of the return port (4) and the water outlet (5), and an adapter (7) is arranged inside the locking nut (6), and each return port (4) is installed with a An integrated connecting rod (8), the upper end of the integrated connecting rod (8) is connected to the connecting pipe (3), a flow balance regulating device (9) is installed between the lower end of the integrated connecting rod (8) and the corresponding adapter (7), a flow regulating valve (10) is provided at the top of the upper rod (1) corresponding to each connecting pipe (3), a ball valve (11) is provided at the left end of the upper rod (1) and the lower rod (2), the valve body of the ball valve (11) is integrated with the upper rod (1) and the lower rod (2), and an exhaust valve (12) is provided at the right end of the upper rod (1) and the lower rod (2); A first protruding ring (81) is provided at the portion of the upper end of the outer wall of the integrated connecting rod (8) extending into the connecting pipe (3), an annular groove (82) is provided in the middle of the first protruding ring (81), a first O-type sealing ring (13) is provided in the annular groove (82), and the first O-type sealing ring (13) is fitted on the inner wall of the connecting pipe (3), a second protruding ring (83) is provided at a position on the outer wall of the integrated connecting rod (8) corresponding to the inner wall of the return water port (4), a connecting thread is provided on the outer wall of the second protruding ring (83) and is locked on the inner wall of the return water port (4) through the connecting thread, and a third protruding ring (83) is provided on the portion of the outer wall of the integrated connecting rod (8) extending out of the return water port (4) 4), the outer diameter of the third protruding ring (84) is greater than the outer diameter of the second protruding ring (83), the outer wall of the third protruding ring (84) is provided with a connecting thread and is connected to the corresponding locking nut (6) through the connecting thread; a center hole (85), a connecting hole (86) and a flow balance adjustment plate mounting hole (87) are provided in the integrated connecting rod (8) from top to bottom, the diameters of the center hole (85), the connecting hole (86) and the flow balance adjustment plate mounting hole (87) increase in sequence, the connecting hole (86) is provided at the position of the second protruding ring (83), and the flow balance adjustment plate mounting hole (87) is provided at the position of the third protruding ring (84); The flow balance regulating device (9) comprises a flow balance regulating sheet (91), the flow balance regulating sheet (91) having a fan-shaped through hole (92) passing through it, and the flow balance regulating sheet (91) being mounted on the top of the flow balance regulating sheet mounting hole (87).

2. The integrated manifold with flow balance presetting function according to claim 1, characterized in that: The adapter (7) comprises a vertical rod (71), a top of the vertical rod (71) is provided with a tightening column (72), an umbrella-shaped clamping platform (73) is provided between the tightening column (72) and the vertical rod (71), and a through hole is provided in the adapter (7).

3. The integrated manifold with flow balance presetting function according to claim 2, characterized in that: The top of the tightening column (72) of the adapter (7) in the water return port (4) is tightened against the bottom of the flow balance adjustment plate (91), a second O-type sealing ring (14) is provided between the outer wall of the tightening column (72) and the inner wall of the integrated connecting rod (8), and the umbrella-shaped clamping platform (73) abuts against the bottom of the integrated connecting rod (8).

4. The integrated manifold with flow balance presetting function according to claim 3, characterized in that: A third O-type sealing ring (15) is provided between the outer wall of the tightening column (72) of the adapter (7) in the water outlet (5) and the inner wall of the water outlet (5), and the umbrella-shaped clamping platform (73) abuts against the bottom of the water outlet (5).

5. The integrated manifold with flow balance presetting function according to claim 4, characterized in that: A clamp (16) is installed outside the vertical rod (71) of the adapter (7), a plurality of fourth O-type sealing rings (17) are arranged between the clamp (16) and the vertical rod (71), and the clamp (16) is clamped in the locking nut (6).

Citation Information

Patent Citations

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