A gear box for collecting and pulling the stems and picking the ears
By using a gear box for plucking and picking the spikes in the corn harvester, compact transmission between the stem pulling roller and the feeding roller is achieved, solving the problems of complex structure and high cost in the prior art, and improving transmission reliability and production efficiency.
Patent Information
- Application Number
- CN202210944547.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-08
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-08-08
AI Technical Summary
In existing corn harvesters, the transmission system of stem pulling rollers and ear picking rollers is complex, resulting in high cost.
A gear box for picking and pulling the stems is adopted. The two-piece stem pulling roller shafts and two-piece feeding roller shafts share a gear box to achieve a compact transmission connection, reducing structural complexity and cost.
A compact transmission structure is realized, which improves transmission reliability, reduces cost and improves the stability and production efficiency of corn stalk transportation.
Smart Images

Figure CN115250752B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of corn harvesters, and in particular to an ear-stem harvesting and stem-pulling and ear-picking gearbox. Background Art
[0002] Existing corn harvesters are equipped with a clamping chain and a stalk-pulling roller, arranged in sequence from front to back. The stalk-pulling roller is connected to an ear-picking roller, and a clamping sprocket is installed between the stalk-pulling roller and the ear-picking roller to drive the clamping chain. During operation, the two clamping sprockets drive the corn stalks backward. When the corn stalks reach the ear-picking roller, the stalk-pulling roller and ear-picking roller continue to pull the corn stalks and remove the corn ears.
[0003] The above technical solution has the following disadvantages: each stem pulling roller is connected to its own transmission box, resulting in a complex structure and high cost. Summary of the Invention
[0004] The purpose of the present invention is to provide a gear box for collecting and pulling the stems and picking the ears in order to reduce the manufacturing cost in view of the above problems.
[0005] To achieve the above-mentioned purpose, the present invention discloses a gearbox for collecting and pulling ears of grains, the gearbox comprising a gearbox body, two vertically arranged pulling rollers being rotatably connected to the gearbox body, the two pulling rollers being arranged one on the left and one on the right, and two vertically arranged feeding rollers being rotatably connected to the gearbox body, and located in front of the pulling rollers, the two feeding rollers being arranged one on the left and one on the right, the two pulling rollers being transmission-connected to each other, the two feeding rollers being transmission-connected to each other, and one of the pulling rollers being transmission-connected to one of the feeding rollers. When in use, the two pulling rollers and the two feeding rollers share a gearbox, which has a compact structure, reliable transmission, and reduced manufacturing cost.
[0006] Preferably, one of the stem pulling roller shafts is equipped with a first stem pulling roller gear and a second stem pulling roller gear, and the other stem pulling roller shaft is equipped with a third stem pulling roller gear meshing with the second stem pulling roller gear, one of the feeding roller shafts is equipped with a second feeding roller gear and a first feeding roller gear meshing with the first stem pulling roller gear, and the other feeding roller shaft is equipped with a third feeding roller gear meshing with the second feeding roller gear, and the stem pulling roller shaft equipped with the first stem pulling roller gear is arranged diagonally to the feeding roller shaft equipped with the first feeding roller gear. When in use, power is transmitted to the first ear picking roller to drive the first ear picking roller and the first stem pulling roller shaft to rotate, the first stem pulling roller shaft drives the second stem pulling roller shaft to rotate through the second stem pulling roller gear and the third stem pulling roller gear, the first stem pulling roller shaft drives the first feeding roller shaft to rotate through the first stem pulling roller gear and the first feeding roller gear, and the first feeding roller shaft drives the second feeding roller shaft to rotate through the second feeding roller gear and the third feeding roller gear. The structure is compact and the transmission is reliable.
[0007] Preferably, the first stalk pulling roller gear and the first feed roller gear are located in the lower inner portion of the stalk pulling and ear picking gear housing, the second stalk pulling roller gear and the third stalk pulling roller gear are located in the upper inner portion of the stalk pulling and ear picking gear housing, and the second feed roller gear and the third feed roller gear are located in the middle inner portion of the stalk pulling and ear picking gear housing. When in use, the gears in the stalk pulling and ear picking gear housing are arranged in three layers, reducing the risk of mutual interference and improving space utilization. This structure is compact and the transmission is reliable.
[0008] Preferably, the height of the upper end of the feed roller shaft is greater than that of the upper end of the stalk pulling roller shaft. When in use, the feed roller shaft is used to mount the feed roller. Since the upper end of the feed roller is suspended, the longer length of the feed roller shaft is beneficial to improving the stability of the feed roller. The stalk pulling roller shaft is used to mount the stalk pulling roller and the ear picking roller. Since the upper end of the ear picking roller is suspended, the stalk pulling roller shaft can be shorter.
[0009] Preferably, a feeding roller sleeve is mounted on the stem pulling and ear picking gear housing, and the feeding roller shaft is rotatably connected to the upper end of the feeding roller sleeve. When in use, the feeding roller is sleeved on the feeding roller shaft, and the feeding roller sleeve can improve the stability of the feeding roller shaft and the feeding roller.
[0010] Preferably, the upper end of the stem pulling roller has a spline shaft structure, and the upper end of the feeding roller has a spline shaft structure, which is convenient for installation when in use.
[0011] Preferably, the upper end of the gear box body for pulling the stems and picking the ears is open, and a gear box cover for pulling the stems and picking the ears is detachably installed on the upper end of the gear box body.
[0012] Preferably, the lower end of the stem pulling roller is rotatably connected to the bottom of the stem pulling and ear picking gear box, the stem pulling roller passes through the stem pulling and ear picking gear box cover and is rotatably connected to the stem pulling and ear picking gear box cover, the lower end of the feed roller is rotatably connected to the bottom of the stem pulling and ear picking gear box, the feed roller passes through the stem pulling and ear picking gear box cover and is rotatably connected to the stem pulling and ear picking gear box cover, which facilitates the manufacture and installation of the stem pulling and ear picking gear box.
[0013] Preferably, the distance between the central axes of the two pulling rollers is smaller than the distance between the central axes of the two feeding rollers; and the width of the gap between the two pulling rollers is smaller than the width of the gap between the two feeding rollers, so as to facilitate the transportation of corn stalks during use.
[0014] Preferably, the shape of the gear box body of the stem pulling and ear picking gear box body is rectangular, and the four corners of the gear box body are rounded, so as to facilitate the installation of each gear.
[0015] In summary, the beneficial effects of the present invention are: when in use, the two stalk pulling rollers and the two feeding rollers share a gear box, which has a compact structure, reliable transmission, and reduces the cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a gearbox for collecting and pulling the stems and picking the ears of the present invention;
[0017] Figure 2 It is a front view structural schematic diagram of a stem pulling and ear picking gear box in a stem pulling and ear picking gear box for simultaneously collecting and removing ears of the present invention;
[0018] Figure 3 It is a schematic top view of the structure of a stem pulling and ear picking gearbox in a stem pulling and ear picking gearbox for simultaneously collecting and removing ears of the present invention;
[0019] Figure 4 yes Figure 3 Structural diagram of the middle section AA;
[0020] Figure 5 yes Figure 3 Schematic diagram of the structure of the middle section BB;
[0021] Figure 6 This is a schematic diagram of the three-dimensional structure of the interior of a gear box for collecting and pulling the stems and picking the ears of the present invention;
[0022] Figure 7 This is a front view structural diagram of the interior of a gear box for collecting and pulling the stems of ears and picking the ears of the present invention;
[0023] Figure 8 This is a schematic diagram of the top view of the internal structure of a gear box for collecting and pulling the stems of ears and picking the ears of the present invention;
[0024] Figure 9 yes Figure 8 Schematic diagram of the structure of the middle section CC;
[0025] Figure 10 yes Figure 8 Schematic diagram of the structure of the middle section DD;
[0026] Figure 11 This is a schematic diagram of the structure of a gearbox for collecting and pulling ears of ears and picking the ears of the present invention in use;
[0027] In the picture:
[0028] 703, clamping sprocket;
[0029] 801, picking roller;
[0030] 901, stem pulling roller;
[0031] 1001, stem pulling and ear picking gear box; 1002, feed roller shaft; 1003, stem pulling roller shaft; 1004, feed roller sleeve; 1005, first stem pulling roller gear; 1006, second stem pulling roller gear; 1007, third stem pulling roller gear; 1008, first feed roller gear; 1009, second feed roller gear; 1010, third feed roller gear; 1011, stem pulling and ear picking gear box cover;
[0032] 1101. Feed roller. DETAILED DESCRIPTION
[0033] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0034] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0035] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.
[0036] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0037] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:
[0038] like Figures 1 to 11As shown, a gearbox for collecting and pulling stems and picking ears includes a gearbox body 1001 for pulling stems and picking ears. Two vertically arranged stem pulling rollers 1003 are rotatably connected to the gearbox body 1001. The two stem pulling rollers 1003 are arranged on the left and the right. The gearbox body 1001 for pulling stems and picking ears is also rotatably connected to two vertically arranged feeding rollers 1002 located in front of the stem pulling rollers 1003. The two feeding rollers 1101 are arranged on the left and the right. The two stem pulling rollers 1003 are transmission-connected to each other, the two feeding rollers 1002 are transmission-connected to each other, and one of the stem pulling rollers 1003 is transmission-connected to one of the feeding rollers 1002. When in use, a stem pulling roller 901 is installed on the stem pulling roller shaft 1003, and an ear picking roller 801 is connected to the stem pulling roller 901. A feeding roller 1101 and a clamping sprocket 703 are connected to the feeding roller shaft 1002. The clamping sprocket 703 is used to drive the clamping chain 602. The clamping chain 602 is wound around the clamping sprocket 703, and the clamping sprocket 703 is located in front of the stem pulling roller 901. When in use, the two stem pulling rollers 901 rotate in opposite directions, and the two feeding rollers 1101 rotate in opposite directions. The clamping chain 602 drives the corn stalks to move backward. When the corn stalks reach the clamping sprocket 703, the stem pulling roller 901 and the ear picking roller 801 continue to pull the corn stalks and pick the corn ears. The clamping chain 602 continues to rotate to complete the delivery of the next corn stalk. The corn stalks will not bypass the stem pulling roller 901 under the drive of the clamping chain 602, thereby reducing the probability of the stem pulling roller 901 malfunctioning due to being entangled by broken leaves and improving production efficiency.
[0039] The two stalk pulling rollers 1003 and the two feeding rollers 1002 share a gear box, which has a compact structure, reliable transmission and reduces manufacturing cost.
[0040] One of the stem pulling roller shafts 1003 is equipped with a first stem pulling roller gear 1005 and a second stem pulling roller gear 1006, and the other stem pulling roller shaft 1003 is equipped with a third stem pulling roller gear 1007 meshing with the second stem pulling roller gear 1006. One of the feeding roller shafts 1002 is equipped with a second feeding roller gear 1009 and a first feeding roller gear 1008 meshing with the first stem pulling roller gear 1005, and the other feeding roller shaft 1002 is equipped with a third feeding roller gear 1010 meshing with the second feeding roller gear 1009. The stem pulling roller shaft 1003 equipped with the first stem pulling roller gear 1005 and the feeding roller shaft 1002 equipped with the first feeding roller gear 1008 are arranged diagonally. During use, power is transmitted to the first ear-picking roller 801, driving the first ear-picking roller 801 and the first stem-pulling roller shaft 1003 to rotate. The first stem-pulling roller shaft 1003 drives the second stem-pulling roller shaft 1003 to rotate via the second stem-pulling roller gear 1006 and the third stem-pulling roller gear 1007. The first stem-pulling roller shaft 1003 drives the first feeding roller shaft 1002 to rotate via the first stem-pulling roller gear 1005 and the first feeding roller gear 1008. The first feeding roller shaft 1002 drives the second feeding roller shaft 1002 to rotate via the second feeding roller gear 1009 and the third feeding roller gear 1010. This structure is compact and the transmission is reliable.
[0041] The first stalk pulling roller gear 1005 and the first feed roller gear 1008 are located in the lower inner portion of the stalk pulling and ear picking gear housing 1001, the second stalk pulling roller gear 1006 and the third stalk pulling roller gear 1007 are located in the upper inner portion of the stalk pulling and ear picking gear housing 1001, and the second feed roller gear 1009 and the third feed roller gear 1010 are located in the middle inner portion of the stalk pulling and ear picking gear housing 1001. During use, the gears in the stalk pulling and ear picking gear housing 1001 are arranged in three layers, reducing the risk of mutual interference and improving space utilization. This structure is compact and the transmission is reliable.
[0042] The height of the upper end of the feeding roller shaft 1002 is greater than the height of the upper end of the stalk pulling roller shaft 1003. When in use, the feeding roller shaft 1002 is used to mount the feeding roller 1101. Since the upper end of the feeding roller 1101 is suspended, the longer length of the feeding roller shaft 1002 is beneficial to improving the stability of the feeding roller 1101. The stalk pulling roller shaft 1003 is used to mount the stalk pulling roller 901 and the ear picking roller 801. Since the upper end of the ear picking roller 801 is suspended, the stalk pulling roller shaft 1003 can be shorter.
[0043] The stem pulling and ear picking gear box 1001 is equipped with a feeding roller sleeve 1004 that is sleeved on the feeding roller shaft 1002. The feeding roller shaft 1002 is rotatably connected to the upper end of the feeding roller sleeve 1004. When in use, the feeding roller 1101 is sleeved on the feeding roller shaft 1002, and the feeding roller sleeve 1004 can improve the stability of the feeding roller shaft 1002 and the feeding roller 1101.
[0044] The upper end of the stem pulling roller 1003 has a spline shaft structure, and the upper end of the feeding roller 1002 has a spline shaft structure. When in use, it is easy to install.
[0045] The upper end of the stem pulling and ear picking gear box 1001 is open, and the upper end of the stem pulling and ear picking gear box 1001 is detachably mounted with a stem pulling and ear picking gear box cover 1011, which facilitates the manufacture and installation of the stem pulling and ear picking gear box 1001.
[0046] The lower end of the stem pulling roller 1003 is rotatably connected to the bottom of the stem pulling and ear picking gear box 1001, and the stem pulling roller 1003 passes through the stem pulling and ear picking gear box cover 1011 and is rotatably connected to the stem pulling and ear picking gear box cover 1011. The lower end of the feeding roller 1002 is rotatably connected to the bottom of the stem pulling and ear picking gear box 1001, and the feeding roller 1002 passes through the stem pulling and ear picking gear box cover 1011 and is rotatably connected to the stem pulling and ear picking gear box cover 1011. This facilitates the manufacture and installation of the stem pulling and ear picking gear box 1001.
[0047] The distance between the center axes of the two pulling rollers 1003 is smaller than the distance between the center axes of the two feeding rollers 1002; the width of the gap between the two pulling rollers 901 is smaller than the width of the gap between the two feeding rollers 1101. This facilitates the transportation of corn stalks during use.
[0048] The shape of the gear box 1001 for pulling the stems and picking the ears is rectangular, and the four corners of the gear box 1001 are rounded, which is convenient for installing the gears.
[0049] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A gearbox for collecting and pulling the stems of ears and picking the ears, characterized in that: The invention comprises a stem pulling and ear picking gear box (1001), wherein two vertically arranged stem pulling rollers (1003) are rotatably connected to the stem pulling and ear picking gear box (1001), and the two stem pulling rollers (1003) are arranged one on the left and one on the right. The stem pulling and ear picking gear box (1001) is also rotatably connected to two vertically arranged feeding rollers (1002) located in front of the stem pulling rollers (1003), and the two feeding rollers (1101) are arranged one on the left and one on the right. The two stem pulling rollers (1003) are transmission-connected to each other, the two feeding rollers (1002) are transmission-connected to each other, and one of the stem pulling rollers (1003) is transmission-connected to one of the feeding rollers (1002). A first stem pulling roller gear (1005) and a second stem pulling roller gear (1006) are mounted on one of the stem pulling roller shafts (1003); a third stem pulling roller gear (1007) meshing with the second stem pulling roller gear (1006) is mounted on the other stem pulling roller shaft (1003); a second feed roller gear (1009) and a first feed roller gear (1008) meshing with the first stem pulling roller gear (1005) are mounted on one of the feed roller shafts (1002); a third feed roller gear (1010) meshing with the second feed roller gear (1009) is mounted on the other feed roller shaft (1002); the stem pulling roller shaft (1003) mounted with the first stem pulling roller gear (1005) and the feed roller shaft (1002) mounted with the first feed roller gear (1008) are arranged diagonally.
2. The ear-stem collecting and stem-pulling and ear-picking gearbox according to claim 1, characterized in that: The first stem pulling roller gear (1005) and the first feeding roller gear (1008) are located at the lower inner part of the stem pulling and ear picking gear housing (1001), the second stem pulling roller gear (1006) and the third stem pulling roller gear (1007) are located at the upper inner part of the stem pulling and ear picking gear housing (1001), and the second feeding roller gear (1009) and the third feeding roller gear (1010) are located at the middle inner part of the stem pulling and ear picking gear housing (1001).
3. The ear-stem collecting and stem-pulling and ear-picking gearbox according to claim 1, characterized in that: The height of the upper end of the feeding roller (1002) is greater than the height of the upper end of the stem pulling roller (1003).
4. The stem pulling and ear picking gearbox according to claim 3, characterized in that: A feeding roller sleeve (1004) sleeved on the feeding roller shaft (1002) is installed on the stem pulling and ear picking gear box (1001), and the feeding roller shaft (1002) and the upper end of the feeding roller sleeve (1004) are rotatably connected.
5. The ear-stem collecting, stem pulling and ear-picking gearbox according to claim 1, characterized in that: The upper end of the stem pulling roller (1003) has a spline shaft structure, and the upper end of the feeding roller (1002) has a spline shaft structure.
6. The ear-stem collecting, stem pulling, and ear-picking gearbox according to claim 1, characterized in that: The upper end of the stem pulling and ear picking gear box body (1001) is open, and a stem pulling and ear picking gear box cover (1011) is detachably mounted on the upper end of the stem pulling and ear picking gear box body (1001).
7. The ear-stem collecting and stem-pulling and ear-picking gearbox according to claim 6, characterized in that: The lower end of the stem pulling roller (1003) is rotatably connected to the bottom of the stem pulling and ear picking gear box (1001), the stem pulling roller (1003) passes through the stem pulling and ear picking gear box cover (1011) and is rotatably connected to the stem pulling and ear picking gear box cover (1011), the lower end of the feeding roller (1002) is rotatably connected to the bottom of the stem pulling and ear picking gear box (1001), the feeding roller (1002) passes through the stem pulling and ear picking gear box cover (1011) and is rotatably connected to the stem pulling and ear picking gear box cover (1011).
8. The ear-stem collecting, stem pulling, and ear-picking gearbox according to claim 1, characterized in that: The distance between the center axes of the two stem pulling rollers (1003) is smaller than the distance between the center axes of the two feeding rollers (1002); and the width of the gap between the two stem pulling rollers (901) is smaller than the width of the gap between the two feeding rollers (1101).
9. The ear-stem collecting and stem-pulling and ear-picking gearbox according to claim 1, characterized in that: The stem pulling and ear picking gear box body (1001) is rectangular in shape, and the four corners of the stem pulling and ear picking gear box body (1001) have rounded corners.
Citation Information
Patent Citations
Stem pulling and ear picking gear box capable of collecting ears and stems
CN217742333U