A ceramic tile packaging production line

By designing a mechanized device for the tile packaging production line, the automatic placement and positioning of brick stacks and cartons, the placement of corner protectors, and the folding of cartons were achieved, improving the efficiency and accuracy of tile packaging and solving the problem of low efficiency of manual operation in existing technologies.

CN115258320BActive Publication Date: 2025-12-16FOSHAN LINGHANG INTELLIGENT EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211033069.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-26
Publication Date
2025-12-16
Estimated Expiration
2042-08-26

AI Technical Summary

Technical Problem

Existing tile packaging production lines require manual operation, resulting in low efficiency and a high risk of errors in the placement and positioning of brick stacks and cartons, the placement of corner protectors, and the folding of cartons.

Method used

A ceramic tile packaging production line was designed, including a frame, a conveying device, a carton feeding device, a brick stack and carton sorting device, a corner wrapping device, and an edge folding device. The production line achieves the placement and positioning of brick stacks and cartons, the placement of corner wrapping pieces, and the edge folding of cartons through mechanization, ensuring accuracy and efficiency.

Benefits of technology

It enables efficient and precise packaging of brick stacks and cardboard boxes, solving the problem of low efficiency in existing technologies and improving packaging efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115258320B_ABST
    Figure CN115258320B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of ceramic tile packaging equipment, and particularly relates to a ceramic tile packaging production line. The ceramic tile packaging production line comprises a rack, a first conveying device, a carton feeding device, a second conveying device, a third conveying device, a brick stack carton arrangement device, a corner wrapping device and an edge folding device. The first conveying device, the second conveying device, the third conveying device, the brick stack carton arrangement device, the corner wrapping device and the edge folding device are respectively installed on the rack. The conveying directions of the first conveying device, the second conveying device and the third conveying device are the same. The ceramic tile packaging production line can complete the matching and placing of the brick stack and the carton, the positioning of the brick stack and the carton, the placing of the corner sheet and the edge folding of the carton, realize the wrapping of the carton on the brick stack, and has high packaging efficiency and high packaging accuracy, and solves the problem of low packaging efficiency of the existing ceramic tile.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ceramic tile packaging equipment, and particularly relates to a ceramic tile packaging production line. BACKGROUND

[0002] After the production of ceramic tiles is completed, the ceramic tiles usually need to be stacked and packaged for convenient transportation. The existing tile stacks usually need to be cornered and packaged using cartons. During the packaging process, the tile stacks need to be placed on the cartons, and the tile stacks need to be cornered and the cartons need to be flanged to protect the tile stacks. The existing ceramic tile packaging production line needs manual placement of the tile stacks on the cartons and placement of cornering pieces at the corner positions of the tile stacks, and the flanging of the cartons is inefficient, and manual operation is prone to errors, resulting in low packaging efficiency. SUMMARY

[0003] In view of the problems in the background, the purpose of the present application is to provide a ceramic tile packaging production line which can complete the placement of tile stacks and cartons, the positioning of tile stacks and cartons, the placement of cornering pieces, and the flanging of cartons, realize the wrapping of cartons on tile stacks, has high packaging efficiency, and has high packaging accuracy, and solves the problem of low packaging efficiency of existing ceramic tiles.

[0004] To achieve this purpose, the present application adopts the following technical scheme:

[0005] A ceramic tile packaging production line comprises a rack, a first conveying device, a carton feeding device, a second conveying device, a third conveying device, a tile stack and carton arrangement device, a cornering device, and a flanging device. The first conveying device, the second conveying device, the third conveying device, the tile stack and carton arrangement device, the cornering device, and the flanging device are respectively mounted on the rack.

[0006] The conveying directions of the first conveying device, the second conveying device, and the third conveying device are the same, the first conveying device, the second conveying device, and the third conveying device are arranged in sequence along the conveying direction, the carton feeding device is arranged between the first conveying device and the second conveying device, the carton feeding device is used for placing cartons obliquely, the first conveying device is used for conveying tile stacks to the second conveying device, and the second conveying device is used for conveying the cartons and the tile stacks placed on the surfaces of the cartons to the third conveying device.

[0007] The tile stack and carton arrangement device, the cornering device, and the flanging device are arranged in sequence along the conveying direction of the third conveying device, the tile stack and carton arrangement device is used for clamping and arranging the tile stacks, positioning the tile stacks, and positioning the cartons, the cornering device is used for placing cornering pieces at four corner positions of the tile stacks, and the flanging device is used for flanging the cartons to wrap the tile stacks.

[0008] Further, the carton feeding device comprises a carton placing rack and a carton baffle assembly, the carton placing rack is arranged upwardly inclined, the top of the carton placing rack is located between the first conveying device and the second conveying device, and the bottom of the carton placing rack is provided with the carton baffle assembly;

[0009] The carton baffle assembly comprises a mounting beam and baffles, the mounting beam is arranged at the bottom of the carton placing rack along the width direction of the carton placing rack, a plurality of baffles are arranged at the mounting beam along the length direction of the mounting beam, and the baffles and the carton placing rack form a material blocking gap.

[0010] Further, the carton feeding device comprises a carton placing rack and a carton baffle assembly, the carton placing rack is arranged upwardly inclined, the top of the carton placing rack is located between the first conveying device and the second conveying device, and the bottom of the carton placing rack is provided with the carton baffle assembly;

[0011] The carton baffle assembly comprises a mounting beam and baffles, the mounting beam is arranged at the bottom of the carton placing rack along the width direction of the carton placing rack, a plurality of baffles are arranged at the mounting beam along the length direction of the mounting beam, and the baffles and the carton placing rack form a material blocking gap.

[0012] Further, the carton feeding device comprises a carton placing rack and a carton baffle assembly, the carton placing rack is arranged upwardly inclined, the top of the carton placing rack is located between the first conveying device and the second conveying device, and the bottom of the carton placing rack is provided with the carton baffle assembly;

[0013] The lifting assembly is arranged at the front and back sides of the third conveying device, and the lifting assembly is used to drive the carton and the brick stack placed on the surface of the carton to make reciprocating motion of up and down lifting, so that the carton is separated from the conveying surface of the third conveying device or is located on the conveying surface of the third conveying device;

[0014] The corner wrapping device comprises a lifting assembly and a corner wrapping assembly;

[0015] To further explain, the lifting assembly includes a support block, a support frame, and a first driving device. The support frame is installed on the machine frame, and the first driving device is fixedly installed on the support frame. The output end of the first driving device is fixedly connected to the support block. The first driving device drives the support block to perform reciprocating motion of lifting up and down. The support block is used to support the cardboard box and the brick stack placed on the surface of the cardboard box.

[0016] To further explain, the corner-wrapping assembly includes a corner-wrapping compartment, a first mounting frame, a second drive device, a receiving frame, a second mounting frame, and a pushing mechanism;

[0017] The corner-wrapping bin is equipped with the first mounting frame at its lower part. The receiving frame is slidably mounted on the first mounting frame. The receiving end of the receiving frame is provided corresponding to the discharge end of the corner-wrapping bin. The corner-wrapping bin is used to store corner-wrapping pieces, and the receiving frame is used to receive corner-wrapping pieces discharged from the corner-wrapping bin.

[0018] The second mounting frame is fixedly connected to the side of the receiving frame away from the corner bin. The second drive device is mounted on the first mounting frame. The output end of the second drive device is fixedly connected to the second mounting frame. The second drive device drives the second mounting frame to perform reciprocating motion of lifting and lowering.

[0019] The pushing mechanism is disposed on the second mounting frame, and the pushing mechanism is used to push the corner piece on the receiving frame to the corner of the brick stack.

[0020] To further explain, the corner-wrapping compartment includes two opposing arc-shaped compartments and a guide block disposed between the two arc-shaped compartments. The guide block is disposed at the bottom of the arc-shaped compartment. The receiving frame includes a receiving seat and a sliding frame. The receiving seat is connected to the bottom end face of the sliding frame. The receiving seat is disposed corresponding to the guide block and is used to support the corner-wrapping piece. The sliding frame is slidably disposed on the first mounting frame. The second mounting frame is fixedly connected to the sliding frame. The bottom of the sliding frame is provided with a push-out port.

[0021] The pushing mechanism includes a pushing block and a third driving device. The third driving device is fixedly installed on the second mounting frame. The output end of the third driving device is fixedly connected to the pushing block. The third driving device drives the pushing block through the pushing port to push the corner piece on the receiving seat to the corner of the brick stack, or the third driving device drives the pushing block away from the brick stack to return to its original position.

[0022] To further explain, the folding device includes front and rear folding components and left and right folding components;

[0023] The front and rear flanging assembly comprises a front and rear flanging clamping mechanism and a front and rear flanging mechanism, the front and rear flanging clamping mechanism and the front and rear flanging mechanism are respectively installed on the rack, the front and rear flanging clamping mechanism is symmetrically arranged on the front and rear sides of the third conveying device, the front and rear flanging clamping mechanism is provided with the front and rear flanging mechanism above, the front and rear flanging clamping mechanism is used for folding up and clamping the front and rear sides of the carton, and the front and rear flanging mechanism is used for folding down the front and rear sides of the carton folded up.

[0024] The left and right flanging assembly comprises a left and right flanging mechanism, the left and right flanging mechanism is installed on the rack, the left and right flanging mechanism is symmetrically arranged on the left and right sides of the front and rear flanging clamping mechanism, and the left and right flanging mechanism is located between the two front and rear flanging clamping mechanisms, the left and right flanging mechanism is used for folding the left and right sides of the carton to the surface of the brick stack.

[0025] Further, the front and rear flanging clamping mechanism comprises a support, a flanging arc-shaped plate, a clamping seat and a fourth driving device;

[0026] The support is installed on the rack, the flanging arc-shaped plate is installed on one end of the support close to the corner wrapping device, the flanging arc-shaped plate is used for folding up the front and rear sides of the carton, the clamping seat is slidingly arranged on the support, the fourth driving device is fixedly installed on the support, the output end of the fourth driving device is fixedly connected with the clamping seat, and the fourth driving device drives the clamping seat to reciprocate close to and tightly contact the carton or away from the carton;

[0027] The front and rear flanging mechanism comprises a front and rear flanging plate, a first flanging rotating shaft, a fifth driving device and a first rotating shaft connecting rod;

[0028] The front and rear flanging plate is fixedly installed on the first flanging rotating shaft, the first flanging rotating shaft is rotatably installed on the rack, one end of the first rotating shaft connecting rod is fixedly connected with the first flanging rotating shaft, the other end of the first rotating shaft connecting rod is hingedly connected with the output end of the fifth driving device, the fifth driving device is rotatably connected with the rack, and the fifth driving device drives the first flanging rotating shaft to rotate to drive the front and rear flanging plate to rotate.

[0029] Further, the left and right flanging mechanism comprises a flanging frame, a flanging roller, a second flanging rotating shaft, a sixth driving device and a second rotating shaft connecting rod;

[0030] The second folding edge rotating shaft is rotatably arranged on the rack, one end of the second rotating shaft connecting rod is fixedly connected with the second folding edge rotating shaft, and the other end of the second rotating shaft connecting rod is hingedly connected with the output end of the sixth driving device, the sixth driving device is rotatably connected with the rack, and the sixth driving device drives the second folding edge rotating shaft to rotate to drive the folding edge frame to rotate.

[0031] Compared with the prior art, the embodiment of the present application has the following beneficial effects:

[0032] By setting the carton feeding device, the carton is placed obliquely on the carton feeding device, when the brick stack conveyed by the first conveying device is conveyed to the second conveying device, the obliquely placed carton is located between the first conveying device and the second conveying device, when the brick stack passes through the obliquely placed carton, the carton is pressed down and the brick stack and the carton are placed upside down, so that the brick stack is placed on the surface of the carton, the second conveying device conveys the carton and the brick stack placed on the surface of the carton to the third conveying device, the third conveying device conveys the carton and the brick stack placed on the surface of the carton to the brick stack and carton arranging device, during the process of placing the brick stack and the carton upside down, the placement position of the brick stack on the surface of the carton may be inclined, the brick stack is clamped and arranged and positioned by the brick stack and carton arranging device, and the carton is positioned, so that the brick stack and the carton are accurately positioned, the accurately positioned brick stack and carton continue to be conveyed to the corner wrapping device, the corner wrapping piece is placed at the four corner positions of the brick stack by the corner wrapping device, the four corner positions of the brick stack are wrapped and protected, and finally the carton is folded by the folding device, so that the carton wraps the four sides of the brick stack, and the brick stack is wrapped, the brick tile wrapping production line can complete the placement of the brick stack and the carton, the positioning of the brick stack and the carton, the placement of the corner wrapping piece and the folding of the carton, realizes the wrapping of the carton on the brick stack, has high wrapping efficiency and high wrapping accuracy, and solves the problem of low wrapping efficiency of the existing ceramic tile. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is a layout schematic diagram of a ceramic tile wrapping production line of an embodiment of the present application;

[0034] Figure 2 is a structure schematic diagram of a ceramic tile wrapping production line of an embodiment of the present application;

[0035] Figure 3 is a structure schematic diagram of a carton feeding device of a ceramic tile wrapping production line of an embodiment of the present application;

[0036] Figure 4Figure 1 is a structural schematic diagram of a tile packaging production line brick pile carton arrangement device according to an embodiment of the present application;

[0037] Figure 5 Figure 2 is a structural schematic diagram of a corner wrapping device of a tile packaging production line according to an embodiment of the present application;

[0038] Figure 6 Figure 3 is a structural schematic diagram of a lifting assembly of a corner wrapping device of a tile packaging production line according to an embodiment of the present application;

[0039] Figure 7 Figure 4 is a structural schematic diagram of a corner wrapping assembly of a corner wrapping device of a tile packaging production line according to an embodiment of the present application;

[0040] Figure 8 Figure 5 is a structural schematic diagram of a corner wrapping assembly of a corner wrapping device of a tile packaging production line according to an embodiment of the present application;

[0041] Figure 9 Figure 6 is a structural schematic diagram of a receiving rack of a corner wrapping assembly of a corner wrapping device of a tile packaging production line according to an embodiment of the present application;

[0042] Figure 10 Figure 7 is a structural schematic diagram of a folding edge device of a tile packaging production line according to an embodiment of the present application;

[0043] Figure 11 Figure 8 is a structural schematic diagram of a front and rear edge folding assembly of a folding edge device of a tile packaging production line according to an embodiment of the present application;

[0044] Figure 12 Figure 9 is a structural schematic diagram of a front and rear edge folding mechanism of a front and rear edge folding assembly of a folding edge device of a tile packaging production line according to an embodiment of the present application;

[0045] Figure 13 Figure 10 is a structural schematic diagram of a left and right edge folding mechanism of a left and right edge folding assembly of a folding edge device of a tile packaging production line according to an embodiment of the present application;

[0046] In the drawings: rack 1, first conveying device 2, carton supply device 3, carton placing rack 31, carton baffle assembly 32, mounting beam 321, baffle 322, baffle gap 323, second conveying device 4, third conveying device 5, brick carton arranging device 6, brick carton alignment clamping assembly 61, carton positioning assembly 62, front-rear alignment mechanism 621, left-right alignment mechanism 622, corner wrapping device 7, lifting assembly 71, bearing block 711, support frame 712, first driving device 713, guide column 714, guide sleeve 715, corner wrapping assembly 72, corner wrapping bin 721, arc-shaped bin body 7211, guide block 7212, guide strip 7213, first mounting frame 722, second driving device 723, receiving frame 724, receiving seat 7241, sliding frame 7242, pushing opening 7243, second mounting frame 725, pushing mechanism 726, pushing block 7261, third driving device 7262, edge folding device 8, front-rear edge folding assembly 81, front-rear edge folding clamping mechanism 811, support 8111, edge folding arc-shaped plate 8112, clamping seat 8113, sliding opening 8117, edge folding opening 8118, fourth driving device 8114, seventh driving device 8115, edge folding rod 8116, front-rear edge folding mechanism 812, front-rear edge folding plate 8121, first edge folding pivot 8122, fifth driving device 8123, first pivot connecting rod 8124, left-right edge folding assembly 82, left-right edge folding mechanism 821, edge folding frame 8211, edge folding roller 8212, second edge folding pivot 8213, sixth driving device 8214, second pivot connecting rod 8215, roller 8216, carton 9, brick 10, corner wrapping sheet 11. DETAILED DESCRIPTION

[0047] Embodiments of the present application are described in detail below with reference to the attached drawings, wherein like or similar elements are denoted by the same or similar reference signs throughout the drawings. The embodiments described below are exemplary only, and are not intended to limit the present application.

[0048] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features, which are used to distinguish the described features, and have no order or importance.

[0049] In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specified.

[0050] As Figure 1 and Figure 2 A ceramic tile packaging production line, as shown in the drawings, comprises a rack 1, a first conveying device 2, a carton feeding device 3, a second conveying device 4, a third conveying device 5, a brick stack carton arrangement device 6, a corner wrapping device 7 and a folding device 8, wherein the first conveying device 2, the second conveying device 4, the third conveying device 5, the brick stack carton arrangement device 6, the corner wrapping device 7 and the folding device 8 are respectively installed on the rack 1.

[0051] The conveying directions of the first conveying device 2, the second conveying device 4 and the third conveying device 5 are the same, and the first conveying device 2, the second conveying device 4 and the third conveying device 5 are sequentially arranged along the conveying direction, the carton feeding device 3 is arranged between the first conveying device 2 and the second conveying device 4, the carton feeding device 2 is used for placing the carton 9 in an inclined manner, the first conveying device 2 is used for conveying the brick stack 10 to the second conveying device 4, and the second conveying device 4 is used for conveying the carton 9 and the brick stack 10 placed on the surface of the carton 9 to the third conveying device 5.

[0052] The brick stack carton arrangement device 6, the corner wrapping device 7 and the folding device 8 are sequentially arranged along the conveying direction of the third conveying device 5, the brick stack carton arrangement device 6 is used for clamping and arranging the brick stack 10 and positioning the carton 9, the corner wrapping device 7 is used for placing the corner wrapping sheet 11 at the four corner positions of the brick stack 10, and the folding device 8 is used for folding the carton 9 to wrap the brick stack 10.

[0053] By setting the carton feeding device 3, the carton 9 is placed obliquely on the carton feeding device 3. When the brick stack 10 conveyed by the first conveying device 2 is conveyed to the second conveying device 4, the obliquely placed carton 9 is located between the first conveying device 2 and the second conveying device 4. When the brick stack 10 passes through the obliquely placed carton 9, the carton 9 is pressed down, and the brick stack 10 and the carton 9 are placed one on top of the other. The second conveying device 4 conveys the carton 9 and the brick stack 10 placed on the surface of the carton 9 to the third conveying device 5. The third conveying device 5 conveys the carton 9 and the brick stack 10 placed on the surface of the carton 9 to the brick stack and carton arranging device 6. During the process of placing the brick stack 10 on the surface of the carton 9, the brick stack 10 may be skewed. The brick stack and carton arranging device 6 completes the alignment and positioning of the brick stack 10 and the positioning of the carton 9, ensuring the accurate positioning of the brick stack 10 and the carton 9. The accurately positioned brick stack 10 and carton 9 are conveyed to the corner wrapping device 7. The corner wrapping device 7 places corner wrapping pieces 11 at the four corners of the brick stack 10, achieving the protection of the four corners of the brick stack 10. Finally, the edge folding device 8 folds the edges of the carton 9, so that the carton 9 wraps the four edges of the brick stack 10, achieving the wrapping of the brick stack 10. The ceramic tile packaging production line can complete the placement of the brick stack 10 and the carton 9, the positioning of the brick stack 10 and the carton 9, the placement of the corner wrapping pieces 11, and the folding of the edges of the carton 9. The ceramic tile packaging production line can achieve the wrapping of the brick stack 10 by the carton 9, has high packaging efficiency, and has high packaging accuracy. The ceramic tile packaging production line solves the problem of low packaging efficiency of existing ceramic tile packaging.

[0054] As shown in Figure 3 Further, as shown in the drawings, the carton feeding device 3 comprises a carton placing rack 31 and a carton baffle assembly 32. The carton placing rack 31 is obliquely arranged upwards. The top of the carton placing rack 31 is located between the first conveying device 2 and the second conveying device 4. The bottom of the carton placing rack 31 is provided with the carton baffle assembly 32.

[0055] The carton baffle assembly 32 comprises a mounting beam 321 and baffles 322. The mounting beam 321 is arranged on the bottom of the carton placing rack 31 along the width direction of the carton placing rack 31. A plurality of baffles 322 are arranged on the mounting beam 321 along the length direction of the mounting beam 321. The baffles 322 and the carton placing rack 31 form a material blocking gap 323.

[0056] By setting the carton placing rack 31, the carton 9 is placed on the carton placing rack 31 to realize the inclined placement of the carton 9, in addition, when the carton 9 is placed on the carton placing rack 31, the carton 9 protrudes from the top end of the carton placing rack 31, when the brick stack 10 is conveyed from the first conveying device 2 to the second conveying device 4, the brick stack 10 can press down the carton 9 protruding from the top end of the carton placing rack 31 to realize the up-down arrangement of the brick stack 10 and the carton 9, and further, by setting the carton baffle assembly 32, when the carton 9 is placed on the carton placing rack 31, the bottom of the carton 9 is located in the blocking gap 323, the baffle 322 blocks the carton 9 to avoid the carton 9 from sliding down.

[0057] Specifically, the carton 9 can be placed in the carton feeding device 3 by artificial, or the carton 9 can be placed in the carton feeding device 3 by a mechanical hand or an existing suction device.

[0058] As shown in Figure 4 Further, the brick stack carton arrangement device 6 includes a brick stack alignment clamping assembly 61 and a carton positioning assembly 62, the brick stack alignment clamping assembly 61 is installed on the upper part of the rack 1, the brick stack alignment clamping assembly 61 is used for clamping and aligning and positioning the brick stack 10, and the third conveying device 5 and the carton positioning assembly 62 are respectively arranged below the brick stack alignment clamping assembly 61.

[0059] The carton positioning assembly 62 includes front-rear alignment mechanisms 621 and left-right alignment mechanisms 622, the front-rear alignment mechanisms 621 and the left-right alignment mechanisms 622 are respectively installed on the rack 1, the front-rear alignment mechanisms 621 are arranged on the front and rear sides of the third conveying device 5, the front-rear alignment mechanisms 621 are used for positioning the position of the carton 9 in the front-rear direction, the left-right alignment mechanisms 622 are arranged on the left and right sides of the front-rear alignment mechanisms 621, and the left-right alignment mechanisms 622 are located between the two front-rear alignment mechanisms 621, and the left-right alignment mechanisms 622 are used for positioning the position of the carton 9 in the left-right direction.

[0060] Specifically, the first conveying device 2, the second conveying device 4 and the third conveying device 5 are motor-driven conveying belts, the structure of the brick stack alignment and clamping assembly 61 refers to the brick stack alignment and clamping device in the brick stack and packaging paper repositioning device with the patent number CN202210058596.5, the structure of the carton positioning assembly 62 refers to the carton positioning device in the brick stack and packaging paper repositioning device with the patent number CN202210058596.5, the left-right alignment mechanism 622 is arranged between the two conveying belts of the third conveying device 5, the brick stack 10 is arranged and repositioned by the brick stack alignment and clamping assembly 61, the position of the carton 9 in the front-rear direction is positioned by the front-rear alignment mechanism 621 of the carton positioning assembly 62, the position of the carton 9 in the left-right direction is positioned by the left-right alignment mechanism 622 of the carton positioning assembly 62, after the brick stack 10 and the carton 9 are positioned, the brick stack 10 is accurately placed on the carton 9, the accurate alignment of the brick stack 10 and the carton 9 is realized, the accuracy of the brick stack 10 stacking position is ensured, and the accuracy of the subsequent corner wrapping and carton 9 edge folding is ensured.

[0061] As shown in Figures 5 to 9 Further, the corner wrapping device 7 includes a lifting assembly 71 and a corner wrapping assembly 72.

[0062] The lifting assembly 71 is arranged on the front and rear sides of the third conveying device 5, and is used to drive the carton 9 and the brick stack 10 placed on the surface of the carton 9 to make reciprocating motion up and down, so that the carton 9 is separated from the conveying surface of the third conveying device 5 or located on the conveying surface of the third conveying device 5.

[0063] The corner wrapping assembly 72 is arranged on the machine frame 1 in a four-corner central symmetry distribution, and the corner wrapping assembly 72 is arranged above the third conveying device 5, and each corner wrapping assembly 72 is used to place the corner wrapping sheet 11 at the corresponding four corner positions of the brick stack 10.

[0064] When the carton 9 and the brick stack 10 placed on the surface of the carton 9 are conveyed to the corner wrapping station, the lifting assembly 71 drives the carton 9 and the brick stack 10 placed on the surface of the carton 9 to make an upward movement, so that the carton 9 is separated from the conveying surface of the third conveying device 5. At this time, each of the corner wrapping assemblies 72 places the corner wrapping sheet 11 at the corresponding four corner positions of the brick stack 10. Since the corner wrapping assembly 72 places the corner wrapping sheet 11 at the corner position of the brick stack 10, the corner wrapping sheet 11 needs to be inserted into the position where the brick stack 10 is attached to the carton 9. At this time, since the carton 9 is separated from the conveying surface of the third conveying device 5, the carton 9 can be pressed downward to realize the insertion of the corner wrapping sheet 11 into the position where the brick stack 10 is attached to the carton 9, and will not be pressed onto the third conveying device 5, thereby ensuring the stability of the device operation.

[0065] Further, the lifting assembly 71 comprises a supporting block 711, a support frame 712, and a first driving device 713. The support frame 712 is installed on the rack 1, and the first driving device 713 is fixedly installed on the support frame 712. The output end of the first driving device 713 is fixedly connected with the supporting block 711. The first driving device 713 drives the supporting block 711 to make reciprocating upward and downward movement. The supporting block 711 is used for supporting the carton 9 and the brick stack 10 placed on the surface of the carton 9.

[0066] The first driving device 713 drives the supporting block 711 to make reciprocating upward and downward movement. The supporting block 711 plays a supporting role, and realizes that the lifting assembly 71 drives the carton 9 and the brick stack 10 placed on the surface of the carton 9 to make reciprocating upward and downward movement.

[0067] Further, the lifting assembly 71 further comprises guide columns 714 and guide sleeves 715. The guide columns 714 are slidingly arranged in the guide sleeves 715. The guide sleeves 715 are fixedly arranged on the support frame 712 in the upward and downward direction, so as to guide and support the supporting block 711. A group of guide columns 714 and guide sleeves 715 are respectively arranged on the left and right sides of the first driving device 713, so as to ensure the structural stability. Specifically, the first driving device 713 can be a pneumatic cylinder. The support frame 712 is provided with a through hole through which the piston rod of the first driving device 713 passes. After the piston rod of the first driving device 713 passes through the through hole, the piston rod is fixedly connected with the supporting block 711.

[0068] Specifically, the lifting assembly 71 is arranged on the inner side of the two conveying belts of the third conveying device 5, so as to realize the support of the brick stack 10 and ensure the support stability.

[0069] Further, the corner piece assembly 72 comprises a corner piece bin 721, a first mounting frame 722, a second driving device 723, a receiving frame 724, a second mounting frame 725 and a pushing mechanism 726.

[0070] The first mounting frame 722 is mounted on the lower part of the corner piece bin 721, the receiving frame 724 is slidably arranged on the first mounting frame 722, the receiving end of the receiving frame 724 is arranged corresponding to the discharging end of the corner piece bin 721, the corner piece bin 721 is used for storing the corner piece 11, and the receiving frame 724 is used for receiving the corner piece 11 discharged from the corner piece bin 721.

[0071] The second mounting frame 725 is fixedly connected with the side of the receiving frame 724 away from the corner piece bin 721, the second driving device 723 is mounted on the first mounting frame 722, the output end of the second driving device 723 is fixedly connected with the second mounting frame 725, and the second driving device 723 drives the second mounting frame 725 to make reciprocating motion of up and down lifting.

[0072] The pushing mechanism 726 is arranged on the second mounting frame 725, and the pushing mechanism 726 is used for pushing the corner piece 11 on the receiving frame 724 to the corner position of the brick stack 10.

[0073] By arranging the corner piece bin 721 and the receiving frame 724, the corner piece bin 721 discharges the stored corner piece 11 to the receiving frame 724, the second driving device 724 drives the second mounting frame 725 to make reciprocating motion of up and down lifting, the second mounting frame 725 drives the receiving frame 724 to make reciprocating motion of up and down lifting, so that the receiving frame 724 moves downward to the horizontal plane corresponding to the corner position of the brick stack 10, or moves upward to the position corresponding to the discharging end of the corner piece bin 721 to receive the corner piece 11, when the receiving frame 724 moves downward to the horizontal plane corresponding to the corner position of the brick stack 10, the pushing mechanism 726 pushes the corner piece 11 to the corner position of the brick stack 10 at this time, so as to place the corner piece 11 at the four corner positions of the brick stack 10, and specifically, the second driving device 724 can be a pneumatic cylinder.

[0074] Further, the corner angle warehouse 721 comprises two oppositely arranged arc-shaped warehouse bodies 7211 and a material guiding block 7212 arranged between the two arc-shaped warehouse bodies 7211, the material guiding block 7212 is arranged at the bottom of the arc-shaped warehouse body 7211, the material receiving frame 724 comprises a material receiving seat 7241 and a sliding frame 7242, the material receiving seat 7241 is connected with the bottom end surface of the sliding frame 7242, the material receiving seat 7241 is arranged corresponding to the material guiding block 7212, the material receiving seat 7241 is used for carrying the corner angle piece 11, the sliding frame 7242 is arranged on the first mounting frame 722 in an up-down sliding manner, the second mounting frame 725 is fixedly connected with the sliding frame 7242, and the bottom of the sliding frame 7242 is provided with a material pushing opening 7243;

[0075] The material pushing mechanism 726 comprises a material pushing block 7261 and a third driving device 7262, the third driving device 7262 is fixedly installed on the second mounting frame 725, the output end of the third driving device 7262 is fixedly connected with the material pushing block 7261, and the third driving device 7262 drives the material pushing block 7261 to pass through the material pushing opening 7243 to push the corner angle piece 11 on the material receiving seat 7241 to the corner position of the brick stack 10, or the third driving device 7262 drives the material pushing block 7261 to move away from the brick stack 10 to return to the original position.

[0076] Specifically, the sliding frame 7242 can be arranged on the first mounting frame 722 in an up-down sliding manner through a sliding rail, the arc-shaped warehouse body 7211 can support and store the corner angle piece 11 through the arrangement of the arc-shaped warehouse body 7211 and the material guiding block 7212, and the corner angle piece 11 can enter the material receiving seat 7241 of the material receiving frame 724 one by one under the action of the material guiding block 7212. Specifically, the material guiding block 7212 is provided with a material guiding strip 7213, the material guiding strip 7213 is located above the material receiving seat 7241, and the material guiding strip 7213 can support the corner angle piece 11 that has not entered the material receiving seat 7241. When the material receiving frame 724 moves downward to a horizontal plane corresponding to the corner position of the brick stack 10, at this time, the third driving device 7262 drives the material pushing block 7261 to pass through the material pushing opening 7243, the material pushing block 7261 pushes the corner angle piece 11 on the material receiving seat 7241 to the corner position of the brick stack 10, and then returns to the original position. Under the action of gravity, the next corner angle piece 11 enters the material receiving seat 7241, the material receiving seat 7241 receives the next corner angle piece 11, and the third driving device 7262 can be a pneumatic cylinder.

[0077] As shown in Figures 10 to 13 Further, the corner angle piece 11 comprises a front corner angle piece 11a and a rear corner angle piece 11b, the front corner angle piece 11a and the rear corner angle piece 11b are arranged in a left-right direction, the front corner angle piece 11a and the rear corner angle piece 11b are arranged in a front-rear direction, and the front corner angle piece 11a and the rear corner angle piece 11b are arranged in a top-bottom direction.

[0078] The front and rear flanging assembly 81 comprises a front and rear flanging clamping mechanism 811 and a front and rear flanging mechanism 812, which are respectively installed on the rack 1. The front and rear flanging clamping mechanism 811 is symmetrically arranged on the front and rear sides of the third conveying device 5. The front and rear flanging clamping mechanism 811 is provided with the front and rear flanging mechanism 812 above. The front and rear flanging clamping mechanism 811 is used to fold the front and rear edges of the carton 9 upwards and clamp the front and rear sides of the carton 9. The front and rear flanging mechanism 812 is used to fold the front and rear edges of the carton 9 upwards.

[0079] The left and right flanging assembly 82 comprises a left and right flanging mechanism 821, which is installed on the rack 1. The left and right flanging mechanism 821 is symmetrically arranged on the left and right sides of the front and rear flanging clamping mechanism 811, and is located between the two front and rear flanging clamping mechanisms 811. The left and right flanging mechanism 821 is used to fold the left and right edges of the carton 9 to the surface of the brick stack 10.

[0080] Specifically, the front and rear flanging clamping mechanism 811 first folds the front and rear edges of the carton 9 upwards and clamps the front and rear sides of the carton 9. At this time, the left and right flanging mechanism 821 folds the left and right edges of the carton 9 to the surface of the brick stack 10. At this time, the front and rear edges of the carton 9 do not hinder the folding of the left and right edges of the carton 9. Finally, the front and rear flanging mechanism 812 folds the front and rear edges of the carton 9 upwards downwards to make the front and rear edges cover the surface of the folded left and right edges, realizing the folding of the carton 9 to wrap the brick stack 10.

[0081] Further, the front and rear flanging clamping mechanism 811 comprises a support 8111, a flanging arc-shaped plate 8112, a clamping seat 8113 and a fourth driving device 8114.

[0082] The support 8111 is installed on the rack 1. The flanging arc-shaped plate 8112 is installed on one end of the support 8111 close to the corner wrapping device 7. The flanging arc-shaped plate 8112 is used to fold the front and rear edges of the carton 9 upwards. The clamping seat 8113 is slidingly arranged on the support 8111. The fourth driving device 8114 is fixedly installed on the support 8111. The output end of the fourth driving device 8114 is fixedly connected with the clamping seat 8113. The fourth driving device 8114 drives the clamping seat 8113 to make reciprocating motion close to and tightly contact the carton 9 or away from the carton 9.

[0083] The front and rear flanging mechanism 812 comprises a front and rear flanging plate 8121, a first flanging pivot 8122, a fifth driving device 8123 and a first pivot connecting rod 8124.

[0084] The front and rear folding edge plate 8121 is fixedly installed on the first folding edge rotating shaft 8122, the first folding edge rotating shaft 8122 is rotatably installed on the rack 1, one end of the first rotating shaft connecting rod 8124 is fixedly connected with the first folding edge rotating shaft 8122, the other end of the first rotating shaft connecting rod 8124 is hingedly connected with the output end of the fifth driving device 8123, the fifth driving device 8123 is rotatably connected with the rack 1, and the fifth driving device 8123 drives the first folding edge rotating shaft 8122 to rotate to drive the front and rear folding edge plate 8121 to rotate.

[0085] By arranging the folding edge arc plate 8112, when the third conveying device 5 conveys the carton to pass through the folding edge arc plate 8112, the front and rear edges of the carton 9 are folded upward under the action of the folding edge arc plate 8112, specifically, one end of the folding edge arc plate 8112 close to the corner wrapping device 7 is downwardly and arcuately bent outward, when the front and rear edges of the carton 9 pass through the bending starting point of the folding edge arc plate 8112, the front and rear edges are folded upward under the action of the folding edge arc plate 8112, which effectively improves the production efficiency and ensures the continuity of production.

[0086] Specifically, the clamping seat 8113 is provided with a sliding through hole 8117, the fourth driving device 8114 is installed at the corresponding position of the sliding through hole 8117, and a certain gap is left between the fourth driving device 8114 and the inner side of the sliding through hole 8117, so that the clamping seat 8113 will not collide with the fourth driving device 8114 within a certain sliding stroke, specifically, the fourth driving device 8114 is a pneumatic cylinder, and the clamping seat 8113 can be slidably arranged on the support 8111 through a sliding rail.

[0087] In addition, by arranging the front and rear folding edge plate 8121, the fifth driving device 8123 drives the first folding edge rotating shaft 8122 to rotate to drive the front and rear folding edge plate 8121 to rotate, and when the front and rear folding edge plate 8121 rotates, the front and rear edges of the carton 9 folded upward are folded downward to cover the surfaces of the left and right edges, specifically, the fifth driving device 8123 is a pneumatic cylinder, and the folding edge action is fast.

[0088] Further, the left and right folding edge mechanism 821 includes a folding edge frame 8211, a folding edge roller 8212, a second folding edge rotating shaft 8213, a sixth driving device 8214 and a second rotating shaft connecting rod 8215.

[0089] The second folding shaft 8213 is spaced apart from a plurality of the folding frames 8211, one end of the folding frame 8211 is fixedly connected with the second folding shaft 8213, the other end of the folding frame 8211 is provided with the folding roller 8212, the second folding shaft 8213 is rotatably installed on the rack 1, one end of the second shaft connecting rod 8215 is fixedly connected with the second folding shaft 8213, the other end of the second shaft connecting rod 8215 is hingedly connected with the output end of the sixth driving device 8214, the sixth driving device 8214 is rotatably connected with the rack 1, and the sixth driving device 8214 drives the second folding shaft 8213 to rotate to drive the folding frame 8211 to rotate.

[0090] By arranging the folding frame 8211, the sixth driving device 8214 drives the second folding shaft 8213 to rotate to drive the folding frame 8211 to rotate, and when the folding frame 8211 rotates, the folding roller 8212 folds the left and right sides of the carton 9 to the surface of the brick stack 10. Specifically, the folding frame 8211 located in the middle position is provided with an elongated roller 8216, the folding frames 8211 located on both sides of the roller 8216 are provided with the folding rollers 8212, the contact area of the elongated roller 8216 with the carton 9 is large, which ensures the folding force of the left and right sides, and the sixth driving device 8214 is a pneumatic cylinder, and the folding action is fast.

[0091] Further, the front and rear folding clamping mechanism 811 further comprises a seventh driving device 8115 and a folding rod 8116, the seventh driving device 8115 is fixedly installed on the clamping seat 8113, the clamping seat 8113 is provided with a folding opening 8118 near one side of the third conveying device 5, the folding opening 8118 is arranged on the left and right sides of the fourth driving device 8114, the seventh driving device 8115 and the folding rod 8116 are provided with two groups, the output end of the seventh driving device 8115 is fixedly connected with the folding rod 8116, the seventh driving device 8115 drives the folding rod 8116 to extend to fold the left and right ends of the front and rear sides of the carton 9 folded upward to be fitted with the left and right side surfaces of the brick stack 10, and then the left and right folding mechanisms 821 fold the left and right sides of the carton 9 to the surface of the brick stack 10, so that the carton 9 folded in the left and right directions covers the carton 9 folded in the front and rear directions to be fitted with the left and right side surfaces of the brick stack 10, forming a firm covering structure.

[0092] The technical principles of the present application are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the explanations herein, other specific embodiments of the present application can be conceived by those skilled in the art without any creative effort, and these embodiments will all fall within the protection scope of the present application.

Claims

1. A tile packaging line, characterized in that, The machine frame, the first conveying device, the carton feeding device, the second conveying device, the third conveying device, the brick stack carton arranging device, the corner wrapping device and the edge folding device are respectively installed on the machine frame. The conveying directions of the first conveying device, the second conveying device and the third conveying device are the same, and the first conveying device, the second conveying device and the third conveying device are sequentially arranged along the conveying directions. The brick stack carton arranging device, the corner wrapping device and the edge folding device are sequentially arranged along the conveying direction of the third conveying device. The brick stack carton arranging device includes a brick stack aligning and clamping assembly and a carton positioning assembly. The corner wrapping device includes a lifting assembly and a corner wrapping assembly. The lifting assembly is arranged on the front and back sides of the third conveying device. The edge folding device includes a front and back edge folding assembly and a left and right edge folding assembly. The front and back edge folding assembly includes a front and back edge folding mechanism and a front and back edge clamping mechanism. The left and right edge folding assembly includes a left and right edge folding mechanism. The left and right edge folding mechanism is installed on the machine frame and symmetrically arranged on the left and right sides of the front and back edge clamping mechanism and located between the two front and back edge clamping mechanisms. The left and right edge folding mechanism is used for folding the left and right edges of the carton to the surface of the brick stack.

2. - The tile packaging line according to claim 1, characterized in that, The carton feeding device comprises a carton placing rack and a carton baffle assembly, the carton placing rack is arranged upwardly and obliquely, the top of the carton placing rack is located between the first conveying device and the second conveying device, and the bottom of the carton placing rack is provided with the carton baffle assembly; The carton baffle assembly comprises a mounting beam and baffles, the mounting beam is arranged on the bottom of the carton placing rack along the width direction of the carton placing rack, and a plurality of baffles are arranged on the mounting beam along the length direction of the mounting beam, and a material blocking gap is formed between the baffles and the carton placing rack.

3. - The tile packaging line according to claim 1, characterized in that, The carton positioning assembly comprises front and rear alignment mechanisms and left and right alignment mechanisms, the front and rear alignment mechanisms and the left and right alignment mechanisms are respectively installed on the rack, the front and rear alignment mechanisms are arranged on the front and rear sides of the third conveying device, the front and rear alignment mechanisms are used for positioning the position of the carton in the front and rear directions, the left and right alignment mechanisms are arranged on the left and right sides of the front and rear alignment mechanisms, and the left and right alignment mechanisms are located between the two front and rear alignment mechanisms, and the left and right alignment mechanisms are used for positioning the position of the carton in the left and right directions.

4. - The tile packaging line according to claim 1, characterized in that, The corner wrapping assembly is arranged on the rack in a four-corner central symmetry manner, and the corner wrapping assembly is arranged above the third conveying device, and each corner wrapping assembly is used for placing the corner wrapping sheet at the corresponding four corner positions of the brick stack.

5. - The tile packaging line according to claim 4, characterized in that, The lifting assembly comprises a supporting block, a supporting frame and a first driving device, the supporting frame is installed on the rack, the first driving device is fixedly installed on the supporting frame, the output end of the first driving device is fixedly connected with the supporting block, the first driving device drives the supporting block to make reciprocating movement up and down, and the supporting block is used for supporting the carton and the brick stack placed on the surface of the carton.

6. - The tile packaging line according to claim 4, characterized in that, The corner wrapping assembly comprises a corner wrapping bin, a first mounting frame, a second driving device, a material receiving frame, a second mounting frame and a material pushing mechanism; The first mounting frame is installed at the lower part of the corner wrapping bin, the material receiving frame is arranged on the first mounting frame in a slidable manner, the material receiving end of the material receiving frame is arranged corresponding to the discharging end of the corner wrapping bin, the corner wrapping bin is used for storing corner wrapping sheets, and the material receiving frame is used for receiving the corner wrapping sheets discharged from the corner wrapping bin; The second mounting frame is fixedly connected with the side of the material receiving frame away from the corner wrapping bin, the second driving device is installed on the first mounting frame, the output end of the second driving device is fixedly connected with the second mounting frame, and the second driving device drives the second mounting frame to make reciprocating movement up and down; The material pushing mechanism is arranged on the second mounting frame, and the material pushing mechanism is used for pushing the corner wrapping sheets on the material receiving frame to the corner positions of the brick stack.

7. - The tile packaging line according to claim 6, characterized in that, The corner-enclosing bin comprises two oppositely arranged arc-shaped bin bodies and a material guiding block arranged between the two arc-shaped bin bodies, the material guiding block is arranged at the bottom of the arc-shaped bin body, the material receiving frame comprises a material receiving seat and a sliding frame, the material receiving seat is connected with the bottom end surface of the sliding frame, the material receiving seat is arranged corresponding to the material guiding block, the material receiving seat is used for carrying the corner-enclosing piece, the sliding frame is arranged on the first mounting frame in a slidable manner, the second mounting frame is fixedly connected with the sliding frame, and the bottom of the sliding frame is provided with a material pushing opening; The material pushing mechanism comprises a material pushing block and a third driving device, the third driving device is fixedly installed on the second mounting frame, the output end of the third driving device is fixedly connected with the material pushing block, and the third driving device drives the material pushing block to pass through the material pushing opening to push the corner-enclosing piece on the material receiving seat to the corner position of the brick stack, or the third driving device drives the material pushing block to move away from the brick stack to return to the original position.

8. - The tile packaging line according to claim 1, characterized in that, The front and rear flanging clamping mechanism comprises a support, a flanging arc-shaped plate, a clamping seat and a fourth driving device; The support is installed on the rack, the flanging arc-shaped plate is installed on one end of the support close to the corner-enclosing device, the flanging arc-shaped plate is used for folding the front and rear edges of the carton upward, the clamping seat is arranged on the support in a sliding manner, the fourth driving device is fixedly installed on the support, the output end of the fourth driving device is fixedly connected with the clamping seat, and the fourth driving device drives the clamping seat to reciprocate close to and tightly contact the carton or move away from the carton; The front and rear flanging mechanism comprises a front and rear flanging plate, a first flanging rotating shaft, a fifth driving device and a first rotating shaft connecting rod; The front and rear flanging plate is fixedly installed on the first flanging rotating shaft, the first flanging rotating shaft is rotatably installed on the rack, one end of the first rotating shaft connecting rod is fixedly connected with the first flanging rotating shaft, the other end of the first rotating shaft connecting rod is hingedly connected with the output end of the fifth driving device, the fifth driving device is rotatably connected with the rack, and the fifth driving device drives the first flanging rotating shaft to rotate to drive the front and rear flanging plate to rotate.

9. - The tile packaging line according to claim 1, characterized in that, The left and right flanging mechanism comprises a flanging frame, a flanging roller, a second flanging rotating shaft, a sixth driving device and a second rotating shaft connecting rod; The second flanging rotating shaft is spacedly provided with a plurality of flanging frames, one end of the flanging frame is fixedly connected with the second flanging rotating shaft, the other end of the flanging frame is provided with the flanging roller, the second flanging rotating shaft is rotatably installed on the rack, one end of the second rotating shaft connecting rod is fixedly connected with the second flanging rotating shaft, the other end of the second rotating shaft connecting rod is hingedly connected with the output end of the sixth driving device, the sixth driving device is rotatably connected with the rack, and the sixth driving device drives the second flanging rotating shaft to rotate to drive the flanging frame to rotate.

Citation Information

Patent Citations

  • brick stack and packaging paper repositioning device

    CN114229105B

  • Ceramic tile packaging production line

    CN217805739U