Film stretching device

By designing removable and movable support, stretching and heating modules, the problems of high requirements and poor flexibility of existing film stretching equipment are solved, and a variety of stretching methods and compatibility with other devices are achieved.

CN115284590BActive Publication Date: 2025-07-22INST OF ADVANCED TECH UNIV OF SCI & TECH OF CHINA +1
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Patent Information

Application Number
CN202210914530.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-28
Publication Date
2025-07-22
Estimated Expiration
2042-07-28

AI Technical Summary

Technical Problem

The existing film tensile devices have high requirements for testing equipment and site, their structure is not easy to change, and their flexibility is poor, so they cannot be used in combination with other testing devices.

Method used

A film stretching device including a support module, a tensile module, a heating module and a control module is designed. Each module is detachable and can be moved under different environments through the control module, supporting testing under various experimental conditions.

Benefits of technology

It improves the applicability and flexibility of the film stretching device, can meet a variety of test needs, supports a variety of stretching methods such as unidirectional non-restricted stretching, unidirectional restricted stretching, bidirectional synchronous stretching, bidirectional asynchronous stretching, and bidirectional asynchronous stretching, and is compatible with other test devices.

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Abstract

The present invention discloses a film stretching device. The film stretching device includes a support module, a stretching module, a heating module and a control module. The support module includes a support assembly and a traction assembly, and the traction assembly is arranged on the support assembly; the stretching module includes a stretching assembly and a stretching housing; the heating module includes a heating assembly and a heating housing; the stretching module and the heating module are both detachably arranged on the upper side of the support assembly; the control module is electrically connected to the traction assembly and controls it to drive the stretching assembly to move in the stretching housing and the heating housing, and the control module is also electrically connected to the heating assembly and controls the inner cavity of its heating housing. The technical solution of the present invention relates to the technical field of experimental devices. By controlling the component, the stretching assembly moves in the normal temperature cavity structure and the heating cavity structure in the frame, so that the film stretching experiment can be carried out in the normal temperature cavity structure, or the experiment can be carried out after being heated to a certain degree by the heating assembly in the heating cavity structure, which is flexible and convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of experimental devices, in particular to a film stretching device. Background Art

[0002] Stretching is an important step in the production process of many polymer films. Through stretching, the actual physical properties and parameters of the polymer film can be obtained, so as to make adaptive modifications to it and better adjust the performance of the product.

[0003] With the in-depth study of polymer film structure and performance, the uniaxial stretching mode can no longer meet the needs of actual industrial production, and the biaxial stretching device can better meet the actual production conditions. In the related art, most of the biaxial stretching devices for polymer films have high requirements for experimental equipment and sites, the structure is not easy to change, and it cannot be used in conjunction with other supporting test devices, and the flexibility is poor. Summary of the invention

[0004] The main purpose of the present invention is to provide a film stretching device, aiming to provide a film stretching device, aiming to solve the problem that the film stretching device has high requirements on test equipment and site and the structure is not easy to change, and to improve the applicability and flexibility of the film stretching device.

[0005] To achieve the above-mentioned purpose, the film stretching device proposed in the present invention includes a support module, a stretching module, a heating module and a control module. The support module includes a support component and a traction component, and the traction component is arranged on the support component; the stretching module includes a stretching component and a stretching shell, and the stretching shell is detachably arranged on the upper side of the support component, and the stretching component is arranged in the stretching shell, and the stretching component is fixedly connected to the traction component; the heating module includes a heating component and a heating shell, and the heating shell is detachably arranged on the upper side of the support component away from the end of the stretching shell, and the heating component is arranged in the heating shell; the control module is arranged in the support component, and the control module is used to be electrically connected to the traction component, and control the traction component to drive the stretching component to move in the stretching shell and the heating shell, and the control module is used to be electrically connected to the heating component, and control the heating component to heat the inner cavity of the heating shell.

[0006] In one embodiment of the present invention, the stretching assembly includes a stretching frame, four stretching structures and a driving structure. The stretching frame is arranged on the supporting assembly, and the traction assembly is fixedly connected to the stretching frame; the stretching structure is arranged on the stretching frame, and two horizontally arranged stretching structures cooperate with two vertically arranged stretching structures to form a tic-tac-toe shape; the driving structure includes a driving motor and a transmission member, the driving motor is arranged on the stretching frame, the control module is electrically connected to the driving motor, the driving motor is driven to connect to the transmission member, and the transmission member is driven to connect to the four stretching structures.

[0007] Furthermore, the traction assembly includes a traction rail, a traction slider and a traction belt. The traction rail is arranged on the support assembly; the traction slider is fixedly connected to the stretching assembly, and the traction slider is slidably arranged on the traction rail; one end of the traction belt is fixedly connected to the stretching frame, and the end of the traction belt away from the stretching frame is fixedly connected to the traction slider.

[0008] In one embodiment of the present invention, the support module further includes a lifting assembly, and the lifting assembly includes a lifting plate and a lifting structure. The stretching shell is disposed on the upper side of the lifting plate, and the heating shell is disposed on the upper side of the lifting plate at one end away from the stretching shell; the lifting structure is sandwiched between the support assembly and the lifting plate, and the control module is electrically connected to the lifting structure and is used to control the lifting structure to drive the lifting plate to rise and fall.

[0009] In one embodiment of the present invention, the heating assembly includes a main heating element and at least two main fans, and the at least two main fans and the main heating element are arranged at intervals in the middle of one inner wall of the heating shell;

[0010] And / or, the heating module also includes an auxiliary heating component, the auxiliary heating component includes an auxiliary fan, an auxiliary heating component and an auxiliary air duct, the two ends of the auxiliary air duct are respectively connected to the edge and the center of the inner wall of one side of the heating shell in the vertical direction, the auxiliary heating component is arranged in the auxiliary air duct, the auxiliary fan is arranged in the auxiliary air duct, and the auxiliary fan is arranged at a side opening of the auxiliary air duct close to the edge of the inner wall of one side of the heating shell.

[0011] In an embodiment of the present invention, the control module includes an electric control cabinet, an operation panel, and a measurement and control screen. The electric control cabinet is provided on the support assembly. A main control board is provided inside the electric control cabinet. The stretching assembly is electrically connected to the main control board, and the heating assembly is electrically connected to the main control board. The operation panel is provided on the support assembly and is electrically connected to the main control board. The support assembly further includes a mounting rack. The mounting rack is provided on one side of the operation panel. The measurement and control screen is detachably provided on the mounting rack and is electrically connected to the main control board.

[0012] Optionally, the film stretching device further includes a vision module. The vision module includes a high-speed camera and a video acquisition system. The support assembly is provided with a vision mounting bracket. One end of the vision mounting bracket facing away from the support assembly extends into the heating housing. The high-speed camera is slidably connected to the vision mounting bracket and can slide along the vision mounting bracket into the heating housing. The video acquisition system is provided on the vision mounting bracket. The high-speed camera and the video acquisition system are electrically connected to the main control board.

[0013] In an embodiment of the present invention, the stretching housing is provided with a sample operation window, and the heating housing is provided with a detection window. The film stretching device further includes an incident light source. The incident light source is provided on a side of the stretching housing facing away from the sample operation window and is used for emitting light to pass through the central area enclosed by the stretching assembly and reach the sample operation window.

[0014] Further, the film stretching device further includes a wide-angle X-ray scattering detector. The wide-angle X-ray scattering detector is correspondingly provided on a side of the sample operation window facing away from the incident light source. The wide-angle X-ray scattering detector is electrically connected to the main control board;

[0015] And / or, the film stretching device further includes a small-angle X-ray scattering detector. The small-angle X-ray scattering detector is correspondingly provided on a side of the sample operation window facing away from the incident light source. The small-angle X-ray scattering detector is electrically connected to the main control board;

[0016] And / or, the film stretching device further includes an ultra-small-angle X-ray scattering detector. The ultra-small-angle X-ray scattering detector is correspondingly provided on a side of the sample operation window facing away from the incident light source. The ultra-small-angle X-ray scattering detector is electrically connected to the main control board;

[0017] And / or, the film stretching device further includes a vacuum system. The vacuum system is correspondingly provided on a side of the sample operation window facing away from the incident light source.

[0018] In an embodiment of the present invention, the support assembly includes a plurality of casters and a plurality of floor feet. The plurality of casters are provided on the lower end surface of the support assembly, and the plurality of floor feet are provided on the lower end surface of the support assembly;

[0019] And / or, the support assembly is provided with a plurality of support rings, and the plurality of support rings are arranged at intervals on the outer peripheral surface of the support assembly;

[0020] And / or, the stretching housing is provided with a plurality of stretching rings, and the plurality of stretching rings are arranged at intervals on the outer peripheral surface of the stretching housing;

[0021] And / or, the heating housing is provided with a plurality of heating rings, and the plurality of heating rings are arranged at intervals on the outer peripheral surface of the heating housing.

[0022] The technical solution of the present invention detachably arranges a stretching module and a heating module on the upper side of the support module, and controls the stretching assembly in the stretching module to move in the inner cavity of the stretching housing and the inner cavity of the heating housing through a control module provided on the support module, meeting the test requirements for the film in different experimental environments. At the same time, each module is detachable. The film stretching device arranged in this way has strong flexibility and good applicability, and can meet various test requirements. Description of the Drawings

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0024] Figure 1 It is a schematic structural diagram of an embodiment of the film stretching device of the present invention;

[0025] Figure 2 For Figure 1 It is a schematic structural diagram of another angle of the embodiment in;

[0026] Figure 3 It is a schematic structural diagram of another embodiment of the film stretching device of the present invention with the stretching housing hidden;

[0027] Figure 4 For Figure 3 It is a schematic structural diagram when the stretching assembly in the embodiment moves into the heating housing;

[0028] Figure 5 For Figure 4 It is a schematic structural diagram of another angle of the embodiment in;

[0029] Figure 6This is a schematic structural diagram of a stretching component in another embodiment of the film stretching device of the present invention;

[0030] Figure 7 is Figure 6 a partial enlarged view of part A in

[0031] Figure 8 This is a schematic diagram of the positional relationship in another embodiment of the film stretching device of the present invention.

[0032] Explanation of the reference numerals in the drawings:

[0033]

[0034]

[0035] The realization of the object, functional characteristics and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.

[0037] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0038] In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions appears to be contradictory or unable to be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0039] Refer to Figures 1 to 8As shown, the present invention proposes a film stretching device 100, which aims to solve the problems of the film stretching device 100 used in the polymer film stretching experiment in the related art, such as high equipment requirements and site requirements, difficult structure change, inability to be used in conjunction with other testing devices, and poor flexibility, and improve the adaptability and versatility of the film stretching device 100.

[0040] To achieve the above objectives, the film stretching device 100 proposed in the present invention includes a supporting module 10 , a stretching module 30 , a heating module 50 and a control module 70 . The support module 10 includes a support component 11 and a traction component 13, and the traction component 13 is arranged on the support component 11; the stretching module 30 includes a stretching component 31 and a stretching shell 33, and the stretching shell 33 is detachably arranged on the upper side of the support component 11, and the stretching component 31 is arranged in the stretching shell 33, and the stretching component 31 is fixedly connected to the traction component 13; the heating module 50 includes a heating component 51 and a heating shell 55, and the heating shell 55 is detachably arranged on the upper side of the support component 11 away from the stretching shell 33. The heating component 51 is arranged in the heating shell 55; the control module 70 is arranged on the support component 11, and the control module 70 is used to be electrically connected to the traction component 13, and control the traction component 13 to drive the stretching component 31 to move in the stretching shell 33 and the heating shell 55, and the control module 70 is used to be electrically connected to the heating component 51, and control the heating component 51 to heat the space in the inner cavity of the heating shell 55.

[0041] Specifically, Figures 1 to 4 As shown, before using the film stretching device 100 to perform the film stretching in-situ characterization experiment, the stretching module 30 and the heating module 50 are movably installed side by side on the upper side of the support module 10, the film to be tested is clamped in the stretching assembly 31, and the control module 70 is connected to the power supply required to realize the control action, and the film stretching in-situ characterization experiment can be performed. It can be understood that the stretching shell 33 of the stretching module 30 and the heating shell 55 of the heating module 50, which are arranged side by side on the upper side of the support module 10, have a connected moving space at the connection. In this way, during the experiment, the control module 70 can control the electrically connected traction assembly 13 to drive the stretching assembly 31 to move between the inner cavity of the stretching shell 33 and the inner cavity of the heating shell 55. When the stretching component 31 is located in the inner cavity of the stretching shell 33, an in-situ stretching characterization experiment of the film to be tested can be carried out at room temperature. Correspondingly, when the stretching component 31 moves to the inner cavity of the heating shell 55, the heating component 51 can be controlled by the control module 70 to heat the test space in the inner cavity of the heating shell 55 to a preset temperature and maintain it, so as to meet the demand for an in-situ stretching characterization experiment of the film under a preset temperature environment.

[0042] like Figures 1 to 7As shown, in an embodiment of the present invention, the stretching assembly 31 includes a stretching frame 311, four stretching structures 313, and a driving structure 315. The stretching frame 311 is provided on the support assembly 11, and the traction assembly 13 is fixedly connected to the stretching frame 311; the stretching structures 313 are provided on the stretching frame 311, and the two horizontally arranged stretching structures 313 cooperate with the two vertically arranged stretching structures 313 to form a cross shape; the driving structure 315 includes a driving motor 315a and a transmission member 315b. The driving motor 315a is provided on the stretching frame 311, the control module 70 is electrically connected to the driving motor 315a, the driving motor 315a is drivingly connected to the transmission member 315b, and the transmission member 315b is drivingly connected to the four stretching structures 313. With such a setting, the four stretching structures 313 arranged in a cross shape enclose a test space in the center. The thin film to be tested is clamped and fixed on the side of the stretching structure 313 close to the test space in four directions. The control module 70 is electrically connected to the driving motor 315a and controls the driving motor 315a to drive the transmission member 315b. The transmission member 315b transmits the power of the driving motor 315a and drives the movement of the stretching structure 313, so as to control the stretching movement of the thin film in the test space in four directions on the plane.

[0043] Further, as Figures 6 to 7 shown, the stretching structure 313 includes a rhombic traction mechanism 313a, a linear motion slider 313b correspondingly provided at one end of the rhombic traction mechanism 313a, at least one linear guide rod 313c passing through the linear motion slider 313b, and a clamp 313d correspondingly provided on the side of the linear motion slider 313b away from the rhombic traction mechanism 313a. The transmission member 315b includes a main power guide rail 315c and a power traction slider 315d. The power traction slider 315d is slidably connected to the main power guide rail 315c, and one end of the power traction slider 315d is fixedly connected to one side of the rhombic traction mechanism 313a. During the working process of the stretching assembly 31, the thin film to be tested is clamped and fixed in the test space by the clamp 313d. During the stretching process, the control module 70 controls the driving motor 315a to drive the main power guide rail 315c to move towards or away from each other. Further, the movement of the main power guide rail 315c drives the power traction slider 315d provided thereon to move, and the movement of the power traction slider 315d drives the outermost fixed connection of the rhombic traction mechanism 313a connected thereto to perform corresponding movement towards or away from each other. It can be understood that because the midpoint of the long arm of the rhombic traction mechanism 313a such as Figure 6 and Figure 7As shown, it is fixed as the midpoint of the cross movement. The movement at the two fixed points on both sides of the diamond traction mechanism 313a will drive the entire diamond traction mechanism 313a to perform stretching or compression movement. The movement of the diamond traction mechanism 313a will drive the linear motion slider 313b to perform linear motion along the linear guide rod 313c, thereby driving the film clamped by the fixture 313d to move in the linear direction, that is, to achieve the stretching process. With such a setting, the film can achieve high control accuracy and flexible control methods during the stretching process, realizing stretching in different directions and different steps, such as unidirectional unrestricted stretching, unidirectional restricted stretching, bidirectional synchronous stretching, bidirectional asynchronous stretching, and the movement of the above-mentioned stretching methods under various combined conditions of different stretching rates, temperatures, deformation amounts, implementation sequences, action times, and interval times. Specific limitations are not made here.

[0044] Furthermore, the stretching assembly 31 further includes a heat insulation plate 317. The heat insulation plate 317 is arranged on the side of the stretching frame 311 facing away from the heating housing 55. The outer shape and size of the heat insulation plate 317 are correspondingly set with the shape and size of the opening where the heating housing 55 communicates with the stretching housing 33. With such a setting, during the experiment, when the stretching assembly 31 moves into the heating housing 55, the heat insulation plate 317 is buckled to form a sealed heating space with the heating housing 55, ensuring a good heating effect.

[0045] As Figures 1 to 7 As shown, in an embodiment of the present invention, the traction assembly 13 includes a traction guide rail 131, a traction slider 133, and a traction belt 135. The traction guide rail 131 is arranged on the support assembly 11; the traction slider 133 is fixedly connected to the stretching assembly 31, and the traction slider 133 is slidably arranged on the traction guide rail 131; one end of the traction belt 135 is fixedly connected to the stretching frame 311, and the end of the traction belt 135 facing away from the stretching frame 311 is fixedly connected to the traction slider 133. The traction assembly 13 further includes a traction motor. The traction motor can drive the traction belt 135 to move in the horizontal direction. When the stretching mechanism needs to move between the normal temperature housing and the heating housing 55, the control module 70 controls the traction motor to drive the traction belt 135 to move. The traction belt 135 is fixedly connected to the stretching assembly 31 and provides power when the stretching assembly 31 moves. The lower end of the stretching assembly 31 is fixedly connected to the traction slider 133. The traction slider 133 is slidably arranged on the traction guide rail 131, and the traction slider 133 guides and limits the moving direction of the stretching assembly 31.

[0046] Further, a cable carrier is provided at the lower end of the stretching assembly 31. The cables through which the control module 70 is electrically connected to the stretching assembly 31 are all arranged inside the cable carrier. When the stretching mechanism moves between the normal-temperature housing and the heating housing 55, the cables arranged inside the cable carrier move together with the stretching assembly 31. The cable carrier protects the cables from being entangled or broken during the movement of the stretching assembly 31, improves the stability of the film stretching device 100 during operation, and reduces the probability of failure of the cables electrically connecting the electrical components.

[0047] As Figures 1 to 7 shown, in an embodiment of the present invention, the support module 10 further includes a lifting assembly 15. The lifting assembly 15 includes a lifting plate 153 and a lifting structure 151. The stretching housing 33 is arranged on the upper side of the lifting plate 153, and the heating housing 55 is arranged at one end of the upper side of the lifting plate 153 away from the stretching housing 33; the lifting structure 151 is clamped between the support assembly 11 and the lifting plate 153. The control module 70 is electrically connected to the lifting structure 151 and is used to control the lifting structure 151 to drive the lifting plate 153 to lift. It can be understood that the lifting structure 151 can be an actuator such as a cylinder or an electric cylinder, and no specific limitation is made thereto again.

[0048] It can be understood that in the in-situ characterization experiment of film stretching, the control module 70 can control the lifting structure 151 electrically connected thereto to drive the lifting plate 153 to lift. The lifting plate 153 enables the heating module 50 and the stretching module 30 arranged thereon to reach a preset height, so that the film to be tested in the film stretching device 100 has a correct spatial position relationship with the relevant characterization equipment used in combination outside the device, which is convenient for the acquisition of data in the in-situ characterization experiment of film stretching, and improves the flexibility and applicability of the film stretching device 100. Correspondingly, magnetic cover plates are arranged around the support assembly 11 and the lifting assembly 15. The plurality of magnetic cover plates enclose the support assembly 11 and the lifting assembly 15. The cover plates adopting the non-screw fastening magnetic installation method do not interfere with the film stretching device 100 during height adjustment, and also facilitate the removal and reinstallation during maintenance and repair.

[0049] In an embodiment of the present invention, the heating assembly 51 includes a main heating element and at least two main blowers. The at least two main blowers and the main heating element are arranged at intervals in the middle of one inner wall side inside the heating housing 55;

[0050] and / or, the heating module 50 further includes an auxiliary heating assembly 53. The auxiliary heating assembly 53 includes an auxiliary blower, an auxiliary heating assembly 53 and an auxiliary air duct. The two ends of the auxiliary air duct are respectively connected to the vertical edge and the center of one inner wall side inside the heating housing 55. The auxiliary heating assembly 53 is arranged inside the auxiliary air duct, and the auxiliary blower is arranged inside the auxiliary air duct. The auxiliary blower is arranged at the side opening of the auxiliary air duct close to the edge of one inner wall side inside the installation housing.

[0051] In the main heating component 51, heat is mainly transferred through forced convection of hot air. The main fan is a multi-wing centrifugal impeller fan. The function of the multi-wing centrifugal impeller fan is to generate a centrifugal air flow to blow over the main heating element, so that the hot air is blown towards the heating area due to forced convection. In a single-stage centrifugal fan, the gas enters the impeller axially. When the gas flows through the impeller, it changes to a radial direction and then enters the diffuser. In the diffuser, the gas changes the flow direction and the cross-sectional area of the pipeline increases to decelerate the air flow. This decelerating effect converts kinetic energy into pressure energy. Therefore, the centrifugal fan generates an air flow radially and blows it towards the main heating element. Two adjacent main fans are arranged oppositely, and the two radial air flows blow against each other to form forced convection. After the convection, the air flow blows into the heating area to jointly heat the space in the inner cavity of the heating housing 55.

[0052] As Figures 1 to 7 shown, in an embodiment of the present invention, the control module 70 includes an electric control cabinet 71, an operation panel 73 and a measurement and control screen 75. The electric control cabinet 71 is arranged on the support assembly 11. A main control board 711 is arranged in the electric control cabinet 71. The stretching assembly 31 is electrically connected to the main control board 711, and the heating assembly 51 is electrically connected to the main control board 711. The operation panel 73 is arranged on the support assembly 11, and the operation panel 73 is electrically connected to the main control board 711. The support assembly 11 further includes a mounting rack. The mounting rack is arranged on one side of the operation panel 73. The measurement and control screen 75 is detachably arranged on the mounting rack, and the measurement and control screen 75 is electrically connected to the main control board 711. In the in-situ characterization experiment of film stretching, the main control board 711 accommodated in the electric control cabinet 71 performs real-time or preset control on the parameters of the movement of each component electrically connected to it. The operation panel 73 is arranged on the support assembly, and the operation panel 73 is signal-connected to the main control board 711. A plurality of operation buttons are arranged on the operation panel 73, and the preset parameters can be manually adjusted within a preset range through the operation buttons. Before the in-situ characterization experiment of film stretching, the measurement and control screen 75 is detachably installed on the mounting rack on one side of the operation panel 73 of the support assembly 11. The measurement and control screen 75 is signal-connected to the main control board 711 and displays the parameters obtained by the main control board 711 and the experimental data on the screen. It should be noted that the measurement and control screen 75 in the present invention can be remotely controlled by installing a remote control program. The main control board 711 in the measurement and control screen 75, the operation panel 73 and the electric control cabinet 71 provide multiple operation methods for experimental personnel to conduct experiments, and display all the data obtained from the experiments and the data required for control on the measurement and control screen 75, making the whole experimental process visual and improving the accuracy and efficiency of the experiment.

[0053] On the other hand, the electric control cabinet 71 is installed in the support assembly 11 through the electric control cabinet 71 slide rail. With such a setting, the electric control cabinet 71 can be slid out from the support assembly 11, which provides convenience for the processes of installing, testing, repairing and maintaining the main control board 711.

[0054] Optionally, the film stretching device 100 further includes a vision module 90. The vision module 90 includes a high-speed camera 91 and a video acquisition system 93. The support assembly is provided with a vision mounting bracket. One end of the vision mounting bracket facing away from the support assembly extends into the heating housing 55. The high-speed camera 91 is slidably connected to the vision mounting bracket and can slide along the vision mounting bracket into the heating housing 55. The video acquisition system 93 is arranged on the vision mounting bracket. The high-speed camera 91 and the video acquisition system 93 are electrically connected to the main control board 711. The high-speed camera 91 extending into the heating housing 55 and the corresponding video acquisition system 93 can perform characterization detection on the film to be tested in the heating housing 55 and collect images during the heating process. The collected information is transmitted to the main control board 711 electrically connected to the high-speed camera 91 and the video acquisition system 93. The main control board 711 then processes the information and displays it on the measurement and control screen 75, so that the state of the film to be tested in the heating housing 55 during the experiment can be clearly displayed in real time, improving the accuracy and efficiency of the experiment.

[0055] As Figures 1 to 8 shown, in an embodiment of the present invention, the stretching housing 33 is provided with a sample operation window 331, and the heating housing 55 is provided with a detection window 551. The film stretching device 100 further includes an incident light source 104. The incident light source 104 is arranged on a side of the stretching housing 33 facing away from the sample operation window 331 and is used to emit light to pass through the central area enclosed by the stretching assembly 31 and reach the sample operation window 331. It can be understood that the film to be tested is correspondingly arranged on the stretching housing 33 through the test space enclosed by the cross-shaped stretching frame 311. The installation and collection of samples during the experiment can be carried out through the sample operation window 331 without disassembling and assembling the entire stretching housing 33, improving the efficiency and convenience of the test. Similarly, the in-situ characterization experiment of film stretching at room temperature can be carried out in the corresponding stretching housing 33. At this time, relevant information during the experiment needs to be obtained through the sample operation window 331. Correspondingly, an incident light source 104 is arranged on a side of the stretching housing 33 facing away from the sample operation window 331. The light of the incident light source 104 can pass through the stretched film fixed in the test space and reach the sample operation window 331, and the characterization information required for the experiment can be indirectly obtained through the changes generated by the incident light passing through the film.

[0056] Furthermore, the film stretching device 100 further includes a wide-angle X-ray scattering detector 103. The wide-angle X-ray scattering detector 103 is correspondingly arranged on a side of the sample operation window 331 facing away from the incident light source 104. The wide-angle X-ray scattering detector 103 is electrically connected to the main control board 711;

[0057] And / or, the film stretching device 100 further includes a small-angle X-ray scattering detector 101, which is correspondingly arranged on the side of the sample operation window 331 away from the incident light source 104, and the small-angle X-ray scattering detector 101 is electrically connected to the main control board 711;

[0058] And / or, the film stretching device 100 further includes an ultra-small-angle X-ray scattering detector 102, which is correspondingly arranged on the side of the sample operation window 331 away from the incident light source 104, and the ultra-small-angle X-ray scattering detector 102 is electrically connected to the main control board 711;

[0059] And / or, the film stretching device 100 further includes a vacuum system 105, which is correspondingly arranged on the side of the sample operation window 331 away from the incident light source 104.

[0060] It should be noted that the X-ray scattering instrument is an analytical instrument widely used in the field of materials. Its working principle is to irradiate the sample with X-rays and measure the scattering angles of the scattered X-rays that appear in the sample to obtain a wide range of information about the structure and properties of the sample. It can be understood that different properties of the sample will result in different scattering angles of the scattered X-rays. The wide-angle X-ray scattering detector 103, small-angle X-ray scattering detector 101, and ultra-small-angle X-ray scattering detector 102 correspondingly set for different scattering angles can obtain characterization information of the thin film to be measured at different detectable scales. The film stretching device 100 can be combined with the above three different characterization devices to obtain the characterization information of the thin film to be measured, improving the accuracy of the in-situ characterization experiment of film stretching. Further, in order to exclude the interference of air on the test instrument, a vacuum system 105 is introduced and the characterization device is arranged in the vacuum system 105, which can better exclude the influencing factors of the environment and achieve higher test accuracy and more accurate experimental results.

[0061] In an embodiment of the present invention, the support assembly 11 includes a plurality of casters 111 and a plurality of floor feet 113. The plurality of casters 111 are arranged on the lower end surface of the frame body, and the plurality of floor feet 113 are arranged on the lower end surface of the frame body;

[0062] And / or, the support assembly 11 is provided with a plurality of support rings 115, and the plurality of support rings 115 are arranged at intervals on the outer peripheral surface of the support assembly 11;

[0063] And / or, the stretching housing 33 is provided with a plurality of stretching rings, and the plurality of stretching rings are arranged at intervals on the outer peripheral surface of the stretching housing 33;

[0064] And / or, the heating housing 55 is provided with a plurality of heating rings 553, and the plurality of heating rings 553 are arranged at intervals on the outer peripheral surface of the heating housing 55.

[0065] It can be understood that the casters 111 provided at the bottom end of the support assembly 11 enable the film stretching device 100 of the present invention to move, without being restricted by the environment and site, and can be flexibly set in the required experimental site. It should be noted that during the experiment, in order to avoid unnecessary shaking of the film stretching device 100 that may affect the experimental results, the casters 111 can be locked, and the telescopic floor feet 113 can be extended to a height higher than that of the casters 111. The floor feet 113 bear the gravity of the film stretching device 100 to ensure that the position of the film stretching device 100 is fixed and does not shake, further ensuring the experimental accuracy and stability during the use of the film stretching device 100. The support lifting ring 115 is provided at the lifting point of the sling lifted by the support module 10 according to the center of gravity calculation. The stretching lifting ring and the heating lifting ring 553 are arranged on the side circumferences of the stretching assembly 31 and the heating assembly 51 using the same principle. Before conducting the in-situ characterization experiment of film stretching, the entire module can be lifted and moved to a predetermined position for the experiment by passing a sling through the lifting ring corresponding to any module. Further, according to the needs of the operator, the heating module 50 can be replaced with other modules to test and measure other characterization features. The stretching module 30, the heating module 50, and the support module 10 that are easy to disassemble and assemble improve the versatility and adaptability of the film stretching device 100.

[0066] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made using the description and drawings of the present invention under the inventive concept of the present invention, or any direct / indirect application in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A film stretching device (100), characterized in that, The film stretching device (100) comprises: A support module (10), the support module (10) comprising a support component (11) and a traction component (13), the traction component (13) being arranged on the support component (11); A stretching module (30), the stretching module (30) comprising a stretching assembly (31) and a stretching shell (33), the stretching shell (33) being detachably arranged on the supporting assembly (11), and the stretching assembly (31) being arranged inside the stretching shell (33); a heating module (50), the heating module (50) comprising a heating component (51) and a heating shell (55), the heating shell (55) being detachably arranged on an end of the upper side of the support component (11) away from the stretching shell (33), and the heating component (51) being arranged in the heating shell (55); and a control module (70), the control module (70) being arranged on the support assembly (11), the control module (70) being used for being electrically connected to the traction assembly (13), and controlling the traction assembly (13) to drive the stretching assembly (31) to move within the stretching shell (33) and the heating shell (55), the control module (70) being used for being electrically connected to the heating assembly (51), and controlling the heating assembly (51) to heat the inner cavity of the heating shell (55); The stretching assembly (31) comprises a stretching frame (311) and a heat insulation board (317); the stretching frame (311) is arranged on the supporting assembly (11); the traction assembly (13) is fixedly connected to the stretching frame (311); the heat insulation board (317) is arranged on a side of the stretching frame (311) away from the heating shell (55); the outer dimensions of the heat insulation board (317) are arranged corresponding to the shape and dimensions of the opening at which the heating shell (55) and the stretching shell (33) communicate with each other; when the stretching assembly (31) moves into the heating shell (55), the heat insulation board (317) and the heating shell (55) are buckled to form a closed heating space; the stretching assembly (31) 31) further comprises four stretching structures (313) and a driving structure (315), wherein the stretching structure (313) is arranged on the stretching frame (311), and two horizontally arranged stretching structures (313) cooperate with two vertically arranged stretching structures (313) to form a tic-tac-toe shape; the driving structure (315) comprises a driving motor (315a) and a transmission member (315b), wherein the driving motor (315a) is arranged on the stretching frame (311), and the control module (70) is electrically connected to the driving motor (315a), wherein the driving motor (315a) is driven to connect to the transmission member (315b), and the transmission member (315b) is driven to connect to the four stretching structures (313); The stretching structure (313) includes a diamond-shaped traction mechanism (313a), a linear motion slider (313b) correspondingly arranged at one end of the diamond-shaped traction mechanism (313a), at least one linear guide rod (313c) passing through the linear motion slider (313b), and a fixture (313d) correspondingly arranged on the side of the linear motion slider (313b) away from the diamond-shaped traction mechanism (313a); the transmission member (315b) includes a main power guide rail (315c) and a power traction slider (315d), the power traction slider (315d) is slidably connected to the main power guide rail (315c), and one end of the power traction slider (315d) is fixedly connected to one side of the diamond-shaped traction mechanism (313a).

2. The film stretching device (100) according to claim 1, characterized in that, The traction assembly (13) includes: A traction guide rail (131), the traction guide rail (131) is arranged on the support assembly (11); A traction slider (133), the traction slider (133) is fixedly connected to the stretching assembly (31), and the traction slider (133) is slidably arranged on the traction guide rail (131); and A traction belt (135), one end of the traction belt (135) is fixedly connected to the stretching frame (311), and the end of the traction belt (135) away from the stretching frame (311) is fixedly connected to the traction slider (133).

3. The film stretching device (100) according to claim 1, characterized in that, The support module (10) further includes a lifting assembly (15), and the lifting assembly (15) includes: A lifting plate (153), the stretching housing (33) is arranged on the upper side of the lifting plate (153), and the heating housing (55) is arranged at one end of the upper side of the lifting plate (153) away from the stretching housing (33); and A lifting structure (151), the lifting structure (151) is clamped between the support assembly (11) and the lifting plate (153), the control module (70) is electrically connected to the lifting structure (151), and is used to control the lifting structure (151) to drive the lifting plate (153) to lift and lower.

4. The film stretching device (100) according to claim 1, characterized in that, The heating assembly (51) includes a main heating element and at least two main air blowers, and at least two main air blowers and the main heating element are arranged at intervals in the middle of one side inner wall of the heating housing (55); And / or, the heating module (50) further includes an auxiliary heating assembly (53), the auxiliary heating assembly (53) includes an auxiliary air blower, an auxiliary heating assembly (53) and an auxiliary air duct, both ends of the auxiliary air duct are respectively connected to the edge and the center of one side inner wall of the heating housing (55) along the vertical direction, the auxiliary heating assembly (53) is arranged in the auxiliary air duct, the auxiliary air blower is arranged in the auxiliary air duct, and the auxiliary air blower is arranged at one opening of the auxiliary air duct close to the edge of one side inner wall of the heating housing (55).

5. The film stretching device (100) according to claim 1, characterized in that, The control module (70) includes: An electric control cabinet (71), the electric control cabinet (71) being arranged on the supporting assembly (11), a main control board (711) being arranged in the electric control cabinet (71), the stretching assembly (31) being electrically connected to the main control board (711), and the heating assembly (51) being electrically connected to the main control board (711); an operation panel (73), the operation panel (73) being arranged on the support assembly (11), the operation panel (73) being electrically connected to the main control board (711); and The support assembly (11) further comprises a mounting frame, wherein the mounting frame is arranged on one side of the operation panel (73), the measuring and control screen (75) is detachably arranged on the mounting frame, and the measuring and control screen (75) is electrically connected to the main control board (711).

6. The film stretching device (100) according to claim 5, characterized in that, The film stretching device (100) also includes a visual module (90), and the visual module (90) includes a high-speed camera (91) and a video acquisition system (93). The support component (11) is provided with a visual mounting bracket, and the end of the visual mounting bracket facing away from the support component (11) extends into the heating shell (55). The high-speed camera (91) is slidably connected to the visual mounting bracket and slides along the visual mounting bracket into the heating shell (55). The video acquisition system (93) is arranged on the visual mounting bracket, and the high-speed camera (91) and the video acquisition system (93) are electrically connected to the main control board (711).

7. The film stretching device (100) according to claim 5, characterized in that, The stretching shell (33) is provided with a sample operation window (331), the heating shell (55) is provided with a detection window (551), and the film stretching device (100) further includes an incident light source (104), which is arranged on a side of the stretching shell (33) away from the sample operation window (331) and is used to emit light through a central area enclosed by the stretching component (31) to reach the sample operation window (331).

8. The film stretching device (100) according to claim 7, characterized in that, The film stretching device (100) further comprises a wide-angle X-ray scattering detector (103), the wide-angle X-ray scattering detector (103) being arranged correspondingly on a side of the sample operation window (331) away from the incident light source (104), and the wide-angle X-ray scattering detector (103) being electrically connected to the main control board (711); And / or, the film stretching device (100) further comprises a small-angle X-ray scattering detector (101), the small-angle X-ray scattering detector (101) being arranged correspondingly on a side of the sample operation window (331) away from the incident light source (104), and the small-angle X-ray scattering detector (101) being electrically connected to the main control board (711); And / or, the film stretching device (100) further comprises an ultra-small angle X-ray scattering detector (102), the ultra-small angle X-ray scattering detector (102) being arranged correspondingly on a side of the sample operation window (331) away from the incident light source (104), and the ultra-small angle X-ray scattering detector (102) being electrically connected to the main control board (711); And / or, the film stretching device (100) further includes a vacuum system (105), and the vacuum system (105) is correspondingly arranged on a side of the sample operation window (331) away from the incident light source (104).

9. The film stretching device (100) according to claim 1, characterized in that, The support assembly (11) includes a plurality of casters (111) and a plurality of floor feet (113). The plurality of casters (111) are arranged on the lower end surface of the support assembly (11), and the plurality of floor feet (113) are arranged on the lower end surface of the support assembly (11); And / or, the support assembly (11) is provided with a plurality of support rings (115), and the plurality of support rings (115) are arranged at intervals on the outer peripheral surface of the support assembly (11); And / or, the stretching housing (33) is provided with a plurality of stretching rings, and the plurality of stretching rings are arranged at intervals on the outer peripheral surface of the stretching housing (33); And / or, the heating housing (55) is provided with a plurality of heating rings (553), and the plurality of heating rings (553) are arranged at intervals on the outer peripheral surface of the heating housing (55).

Citation Information

Patent Citations

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    CN109470563A

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    CN216284716U