An automatic yarn winding system for fiberglass molding grid molding

By using the precise yarn laying and pressurized glue injection technology of the automatic yarn winding system, the problem of easy fiber yarn dispersion and deviation in the fiberglass molded grating forming device has been solved, realizing efficient and stable grating forming, and improving structural strength and production efficiency.

CN115352087BActive Publication Date: 2025-12-05JIANGSU JIUDING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202210990531.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-18
Publication Date
2025-12-05
Estimated Expiration
2042-08-18

AI Technical Summary

Technical Problem

In existing fiberglass molded grating molding equipment, the warp and weft yarn laying causes the fiberglass yarn at the corners of the grating molding cavity to be easily dispersed or shifted by the resin, resulting in a reduction in structural strength.

Method used

An automatic yarn winding system, including a yarn winding system, a yarn pressing system, a glue injection system, and a walking mechanism, is adopted. The precise laying and reversing of glass fiber yarn is achieved through a yarn laying component, a swing component, and an overall centering and reversing mechanism. Combined with a pressurized glue storage tank and a vibration motor, the uniform injection of resin and the removal of air bubbles are ensured, thereby improving the structural strength.

Benefits of technology

This technology enables highly efficient and automated production of fiberglass molded gratings, avoiding loosening or breakage of the fiber yarn, ensuring the stability and structural strength of the yarn within the grating molding cavity, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to an automatic yarn winding system for glass steel molded grid forming, which comprises a yarn winding system, a glue injection system and a yarn pressing system. The yarn winding system is used to realize the movement of the installation mechanism along the length direction of the forming mold and the movement of the installation mechanism along the width direction of the forming mold through a yarn winding walking mechanism, so that one yarn laying assembly can complete the warp laying and the weft laying in the forming mold, and the change between the warp laying and the weft laying is realized through an overall centering change mechanism, so that the glass fiber yarn does not need to be cut during the whole laying process, the laying pipe can be changed by 90 DEG in the grid forming cavity of the forming mold, the change can be realized without leaving the grid forming cavity in the upward movement, the lifting of the laying pipe is avoided, the glass fiber yarn is prevented from being loosened or broken during glue injection, and finally the problem that the structural strength of the formed glass steel molded grid is reduced is solved, so that the structural strength of the glass steel molded grid is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of composite grid production technology structure, and particularly relates to an automatic yarn winding system for glass fiber reinforced plastic (FRP) molded grid forming. BACKGROUND

[0002] Glass fiber reinforced plastic (FRP) molded grid was invented in the 1940s, and has irreplaceable advantages in preparing various drilling platforms, ship decks, walkways, and insulation equipment due to its light weight, high strength, corrosion resistance, and other characteristics. At present, the glass fiber reinforced plastic (FRP) molded grid series products have been widely used in the fields of petroleum and chemical industry, sea and land transportation, civil construction, and power engineering, and have broad domestic and overseas markets.

[0003] The glass fiber reinforced plastic (FRP) molded grid product is named due to its molding forming process, and the specific process flow can be summarized as follows: fiber laying, resin pouring, compaction and degassing, heating and curing, (cooling), and demolding. In terms of composition, the glass fiber reinforced plastic (FRP) molded grid is a multiphase material formed by taking synthetic resin as a matrix and taking carbon fiber or glass fiber as a reinforcing material; in terms of geometric characteristics, the glass fiber reinforced plastic (FRP) molded grid is a porous rectangular plate. Due to the complexity of the molding forming process itself and the porous characteristics of the grid product, it is difficult to realize the automatic production of the glass fiber reinforced plastic (FRP) molded grid. At present, each production process of the domestic glass fiber reinforced plastic (FRP) molded grid product is manually operated, that is, the bundled fibers are manually laid layer by layer, the liquid resin is manually poured layer by layer, and the product is manually compacted and degassed multiple times. This production method mainly has three problems: first, human operation errors such as fiber missing laying or re-laying and uneven resin pouring can easily occur, which can cause unstable overall product quality; second, the labor intensity is high, the working environment is poor, which can cause fatigue work and occupational diseases; and third, the labor cost is high and the production efficiency is low, which can cause the production capacity to decrease, the economic benefits to decrease, and the large-scale production of the glass fiber reinforced plastic (FRP) molded grid product to be not conducive.

[0004] The existing patent CN201810528877.6 provides a glass fiber reinforced plastic molding grid automatic yarn winding system, which comprises a base support, and a forming mold is arranged on the base support; longitudinal yarn winding slides and transverse yarn winding slides extending along the length direction of the forming mold and the width direction of the forming mold are respectively arranged on the base support on both sides or both ends of the forming mold, a longitudinal yarn winding car is arranged on the longitudinal yarn winding slide, and a transverse yarn winding car is arranged on the transverse yarn winding slide; a longitudinal yarn clamping and cutting device extending along the width direction of the forming mold is fixedly connected to the inner side of the base support between the longitudinal yarn winding car and the forming mold, and a transverse yarn clamping and cutting device extending along the length direction of the forming mold is fixedly connected to the inner side of the base support between the transverse yarn winding car and the forming mold; and the longitudinal yarn winding slide and the transverse yarn winding slide each comprise a roller type slide and a group of cylindrical linear guide pairs. The advantages of the present application are that the phenomenon of wheel rolling yarn can be effectively avoided by the system.

[0005] However, the above-mentioned patent still has the following defects: the longitudinal and transverse yarns in the forming mold are both made of a single glass fiber yarn, which leads to the fact that when the glue is injected into the grid forming cavity of the forming mold, the glass fiber yarn at the corner of the grid forming cavity is easily scattered or deviated by the resin, and finally the structural strength of the molded glass fiber reinforced plastic molding grid is reduced. SUMMARY

[0006] The technical problem to be solved by the present application is to provide an automatic yarn winding system for glass fiber reinforced plastic molding grid forming, which solves the problem of low structural strength of the glass fiber reinforced plastic molding grid produced by the existing device.

[0007] To solve the above technical problems, the technical scheme of the present application is as follows: an automatic yarn winding system for glass fiber reinforced plastic molding grid forming, comprising at least one forming mold, the forming mold is horizontally installed on a support table, comprising a forming frame and a plurality of protrusions, and the protrusions are arrayed and spaced apart in the forming frame, so that a grid forming cavity is formed between the forming frame and the protrusions, and the grid forming cavity has a plurality of transverse grooves and longitudinal grooves arranged perpendicular to each other in the horizontal plane, and the transverse grooves extend along the length direction of the forming mold, and the longitudinal grooves extend along the width direction of the forming mold, and the innovation point is that it comprises

[0008] A yarn winding system is used for laying yarn in the grid forming cavity of the forming mold, the yarn winding system comprises a laying assembly, a swinging assembly, an integral centering reversing mechanism and a mounting mechanism, and the laying assembly, the swinging assembly and the integral centering reversing mechanism are installed on the mounting mechanism, and the mounting mechanism drives the laying assembly, the swinging assembly and the integral centering reversing mechanism to move synchronously in the vertical direction;

[0009] The installation mechanism is arranged on the yarn winding walking mechanism and is used to drive the yarn winding system to move in the length direction and the width direction of the forming mold;

[0010] The yarn pressing system is arranged above the forming mold and comprises a turnover structure and a compacting plate. The turnover structure is connected with the compacting plate. The compacting plate is used to compact and exhaust bubbles of resin and yarn in the grid forming cavity. The turnover structure is used to turn the compacting plate by a certain angle to maintain and clean the yarn pressing system.

[0011] The yarn pressing walking mechanism is connected with the yarn pressing system and is used to drive the yarn pressing system to walk in the length direction of the forming mold.

[0012] The resin injection system is used to inject resin into the grid forming cavity.

[0013] The resin injection walking mechanism is connected with the resin injection system and is used to drive the resin injection system to walk in the length direction of the forming mold.

[0014] The yarn laying assembly comprises a yarn laying row. The yarn laying row comprises a horizontal connecting plate and three vertical yarn laying pipes. The three yarn laying pipes are arranged side by side on the connecting plate. The bottoms of the three yarn laying pipes are respectively arranged in adjacent three longitudinal grooves in a transverse groove or are respectively arranged in adjacent three transverse grooves in a longitudinal groove.

[0015] The swinging assembly is connected with the yarn laying row and is used to drive the yarn laying row to swing slightly.

[0016] The integral centering reversing mechanism is used to drive the yarn laying pipes to reversely turn by 90° in the grid forming cavity of the forming mold. The lower ends of the yarn laying pipes do not leave the grid forming cavity during the reversing.

[0017] Further, the installation mechanism comprises a vertical support plate, an L-shaped support plate and a screw lifting machine.

[0018] The vertical support plate is provided with a vertical lifting slide rail. The vertical part of the L-shaped support plate is slidingly connected with the lifting slide rail through a lifting slide block. A screw lifting machine is connected between the L-shaped support plate and the vertical support plate. The screw lifting machine is used to drive the L-shaped support plate to ascend or descend in the vertical direction, so as to drive the yarn laying assembly, the swinging assembly and the integral centering reversing mechanism to ascend or descend in the vertical direction.

[0019] A mounting passage is further provided in the central part of the horizontal part of the L-shaped support plate.

[0020] Further, the integral centering reversing mechanism specifically comprises:

[0021] The rotating mechanism comprises a rotating motor, a rotating gear, a rotating motor support seat and a large gear, the rotating motor is installed on the vertical part of the L-shaped support plate through a rotating motor support seat, the rotating gear is connected with the output shaft of the rotating motor, the large gear is horizontally arranged at the installation channel, and a first bearing is further arranged between the large gear and the L-shaped support plate;

[0022] The cam template comprises a rectangular base plate, a round-cornered square structure channel is left in the middle of the rectangular base plate, a round-cornered square structure ring is vertically fixed outside the round-cornered square structure channel in the middle of the rectangular base plate, so that the rectangular base plate and the round-cornered square structure ring form a ⊥ shape, and the inner cavity of the round-cornered square structure ring is coaxial with the round-cornered square structure channel and is in communication with each other, forming a square through slot for accommodating the laying row, that is, a limiting slot, and the laying pipe at the center of the laying row is also coaxial with the limiting slot;

[0023] Through the cam template, the distance between the three laying pipes can be changed in the grid forming cavity during the rotation switching process, without interference with the protruding blocks;

[0024] The middle part of the connecting plate is provided with a laying channel for accommodating the laying pipe, and slide rods consistent with the length direction of the connecting plate are arranged on both sides of the laying channel on the top surface of the connecting plate, the three laying pipes are connected between the two slide rods through slide blocks, and a horizontally arranged spring is arranged between adjacent slide blocks, so that the other two laying pipes are pushed outwards to tightly contact the inner wall of the limiting slot through the spring;

[0025] The cam template is horizontally arranged, and when the round-cornered square structure ring of the cam template passes through the large gear to the top surface of the rectangular base plate and contacts the bottom end of the horizontal part of the L-shaped support plate from bottom to top, the rotation is stopped and fixed, the rotating motor is driven to rotate the rotating gear, so that the large gear, the laying row and the swing assembly are rotated and switched.

[0026] Further, the four adjacent protruding blocks in the same row on the forming die are a first protruding block, a second protruding block, a third protruding block and a fourth protruding block, and the distance between the first protruding block and the fourth protruding block is the side length of the limiting slot.

[0027] Further, the swing assembly adopts gear transmission, and comprises a mounting seat, a first swing motor, a first motor base, a sector gear, a driven gear and a first swing shaft.

[0028] The first swing motor is installed on the large gear through the first motor base, the sector gear is connected with the output shaft of the first swing motor, the first swing shaft is fixedly connected to both ends of the connecting plate, and both sides of the first swing shaft are fixedly connected to the top surface of the large gear through a mounting seat.

[0029] The driven gear is mounted at one end of one of the first swing shafts and is engaged with the sector gear, the sector gear is driven to rotate by the first swing motor, the sector gear drives the driven gear to rotate, thereby driving the laying row to swing slightly with the first swing shaft as the rotation line.

[0030] Further, the glue injection system comprises a pressure storage glue tank, a glue storage support table and a glue injection pipe.

[0031] The glue storage support table is arranged above one side of the length of the forming mold, and is driven to move along the length direction of the forming mold by the glue injection moving structure, the pressure storage glue tank is mounted on the top of the glue storage support table, the glue injection pipe is mounted on the glue storage support table near the side of the forming mold by a glue injection support rod, and the glue injection pipe is connected with the pressure storage glue tank by a glue injection pipe.

[0032] Further, the glue injection pipe is horizontally arranged and comprises an outer pipe and an inner pipe, the top center of the outer pipe is provided with an exposed opening in communication with the inner part of the outer pipe, the top of the outer pipe is provided with pressing holes on both sides of the exposed opening, and the bottom of the outer pipe is provided with a strip-shaped opening in communication with the inner part of the outer pipe along the length direction of the outer pipe, the inner pipe comprises a hollow cylindrical structure body with both ends being closed, the top center of the inner pipe is provided with a connecting opening in communication with the inner part of the inner pipe, the bottom center of the inner pipe is provided with a glue outlet in communication with the inner part of the inner pipe, and the bottom of the inner pipe is provided with support rods clamped on the glue injection support rod on both sides of the glue outlet.

[0033] The inner pipe is inserted into the inner part of the outer pipe, the support rods are arranged outside the strip-shaped opening, and the connecting opening is arranged in the exposed opening, a pipe joint is installed at the connecting opening by passing a gasket through the exposed opening, the glue injection pipe is installed between the top of the pipe joint and the pressure storage glue tank, and a hook wing is arranged on the outer wall of the pipe joint.

[0034] Further, the glue injection moving structure comprises a glue injection sliding rail and a glue injection motor, the glue injection sliding rail is arranged on the support table at both sides of the width of the forming mold, a glue injection moving block is arranged on the glue injection sliding rail, the output shaft of the glue injection motor is connected with the glue storage support table, and the glue injection motor drives the glue storage support table and the glue injection pipe to move.

[0035] Further, the yarn winding travel mechanism is a gantry type, comprising a yarn winding slide rail and a gantry support frame, the yarn winding slide rail is laid on the support table, the gantry support frame is arranged at one side of the length of the forming mold, and the bottom thereof is slidably arranged on the yarn winding slide rail through a support slide block, a gantry driving motor is connected with the gantry support frame, the gantry support frame is driven to move on the yarn winding slide rail by the gantry driving motor, so that the gantry support frame moves along the length direction of the forming mold, a width slide rail is arranged at the top of the gantry support frame, a width slide block is arranged on the width slide rail, the mounting mechanism is movably arranged on the gantry support frame through the width slide block, a width driving motor is connected with the mounting mechanism, and the mounting mechanism is driven to move along the width direction of the forming mold by the width driving motor.

[0036] Further, the yarn winding travel mechanism is a gantry type, comprising a yarn winding slide rail and a gantry support frame, the yarn winding slide rail is laid on the support table, the gantry support frame is arranged at one side of the length of the forming mold, and the bottom thereof is slidably arranged on the yarn winding slide rail through a support slide block, a gantry driving motor is connected with the gantry support frame, the gantry support frame is driven to move on the yarn winding slide rail by the gantry driving motor, so that the gantry support frame moves along the length direction of the forming mold, a width slide rail is arranged at the top of the gantry support frame, a width slide block is arranged on the width slide rail, the mounting mechanism is movably arranged on the gantry support frame through the width slide block, a width driving motor is connected with the mounting mechanism, and the mounting mechanism is driven to move along the width direction of the forming mold by the width driving motor.

[0037] The compaction mechanism comprises a compaction plate, a horizontal cross plate, a lifting cylinder and a fixed cross beam, the compaction plate is horizontally arranged along the width direction of the forming mold, a plurality of compaction pieces are mounted on the bottom surface of the compaction plate, a horizontal cross plate is horizontally arranged above the compaction plate, and a fixed cross beam is horizontally arranged above the horizontal cross plate, the lifting motor is mounted on the horizontal cross plate, the output shaft of the lifting motor is vertically upwardly arranged and connected with the fixed cross beam, the fixed cross beam is connected with the compaction plate through an active guide column penetrating through the horizontal cross plate, an active guide sleeve is sleeved outside the active guide column and fixedly connected with the horizontal cross plate, and the compaction plate is driven to move up and down by the lifting cylinder, so as to drive the compaction pieces to move up and down.

[0038] The turnover structure is connected with the compaction plate, and the compaction plate is turned over by the turnover structure by a certain angle for maintenance and cleaning of the yarn winding system.

[0039] Further, when the yarn winding travel mechanism is a gantry type, the turnover mechanism adopts a first turnover structure, comprising a turnover driving plate, a first fixed bottom plate and a first cylinder.

[0040] The first fixed bottom plate is slidably arranged on both sides of the width of the forming mold through the yarn winding travel mechanism, the turnover driving plate is mounted on both sides of the length of the horizontal cross plate, the first fixed bottom plate is arranged below both sides of the length of the horizontal cross plate, a first yarn fixing frame is further mounted on the first fixed bottom plate below the horizontal cross plate, and the same side of both ends of the horizontal cross plate is hingedly connected with the top of the two first yarn fixing frames, the first cylinder is obliquely arranged between the first fixed bottom plate and the turnover driving plate, the bottom of the first cylinder is mounted on the first fixed bottom plate outside the first yarn fixing frame, and the piston rod at the top of the first cylinder is hingedly connected with the turnover driving plate.

[0041] Further, the yarn winding mechanism can also be cantilevered, comprising a single slide rail, a moving motor, a fixed cabinet and a cantilever;

[0042] The single slide rail is installed on the ground at one side of the width of the support table, the fixed cabinet is movably installed on the single slide rail, the output shaft of the moving motor is connected with the fixed cabinet to drive the fixed cabinet to move back and forth along the single slide rail, realizing the movement of the installation mechanism along the length direction of the forming mold, the cantilever is perpendicular to the fixed cabinet and is installed at the side of the fixed cabinet close to the support table, and a first slide rail of the same length is also installed on the cantilever, the installation mechanism is slidably connected to the first slide rail through a cantilever sliding block, and the output shaft of a cantilever motor is connected with the installation mechanism to drive the installation mechanism to move along the first slide rail of the cantilever, realizing the movement of the installation mechanism along the width direction of the forming mold.

[0043] Further, when the yarn winding mechanism is cantilevered, the turnover mechanism adopts a second turnover structure, comprising a pressing knife horizontal moving mechanism, a turnover driving frame, a second fixed bottom plate and a second air cylinder;

[0044] The pressing knife horizontal moving mechanism comprises a horizontal driving air cylinder, a horizontal moving slide rail, a horizontal moving sliding block and a horizontal moving connecting seat, the horizontal moving connecting seat is installed on the top surface of the horizontal horizontal plate, and the horizontal moving sliding block is connected with the horizontal moving connecting seat;

[0045] The second fixed bottom plate is slidably arranged below the two sides of the horizontal horizontal plate through the yarn winding mechanism, a second yarn pressing fixed frame is also installed on the second fixed bottom plate below the horizontal horizontal plate, the second yarn pressing fixed frame is Π-shaped, the turnover driving frame is arranged above the horizontal horizontal plate on the top surface of the two second yarn pressing fixed frames, the turnover driving frame is a U-shaped structure comprising a horizontal driving beam and vertical driving columns fixed at the bottom of both sides of the horizontal driving beam, and the bottom of the vertical driving column is arranged at the top of the second yarn pressing fixed frame, and the same side of the length of the turnover driving frame is hingedly connected with the top of the two second yarn pressing fixed frames, the horizontal moving slide rail is fixed on the bottom surface of the horizontal driving beam, and the horizontal moving sliding block is arranged on the horizontal moving slide rail, and the second air cylinder is arranged obliquely, the bottom of the second air cylinder is installed on the second fixed bottom plate, and the top piston rod of the second air cylinder is hingedly connected with the second yarn pressing fixed frame and the middle part of the horizontal driving beam;

[0046] The horizontal driving air cylinder is hingedly connected at one side of the top surface of the horizontal horizontal plate, the output end of the horizontal driving air cylinder is connected with the turnover driving frame, and the horizontal horizontal plate is driven to horizontally move in a small range in the width direction of the forming mold through the horizontal driving air cylinder, that is, the compaction plate and the compaction knife are driven to move in a small range in the width direction of the forming mold.

[0047] Further, the yarn pressing system further comprises a vibrating motor, the vibrating motor is installed on the compacting plate, the vibrating motor is used to drive the compacting plate to vibrate, so that the compacting plate drives the compacting piece to vibrate.

[0048] The present application has the advantages of:

[0049] 1) In the yarn winding system, the yarn winding mechanism is used to realize the movement of the installation mechanism along the length direction of the forming mold and the movement of the installation mechanism along the width direction of the forming mold, so that a yarn laying assembly can complete the warp laying and weft laying in the forming mold, and the reversing between the warp laying and the weft laying is realized by the overall centering reversing mechanism, so that the glass fiber yarn does not need to be cut during the whole laying process, the laying pipe can be reversed by 90 degrees in the grid forming cavity of the forming mold, the reversing can be realized without leaving the grid forming cavity in the upward movement, the glass fiber yarn is prevented from being loose or broken due to the upward movement of the laying pipe, and the glass fiber yarn at the corners in the grid forming cavity is prevented from being scattered or deviated by the resin, so that the structural strength of the molded glass steel grid is finally reduced, and the structural strength of the molded glass steel grid is ensured to be improved;

[0050] 2) In the yarn pressing system, the first cylinder is obliquely arranged, the bottom of the first cylinder is installed on the first fixed bottom plate, the piston rod at the top of the first cylinder is hinged to the turnover driving plate, the turnover driving plate is driven to move upward or downward by the first cylinder, so that the horizontal cross plate is turned upward or downward around the hinge point, and the maintenance and cleaning of the yarn pressing system are facilitated;

[0051] 3) The glue injection system comprises a pressure storage tank, a glue storage support table and a glue injection pipe, the resin is injected under pressure by the pressure storage tank and the glue injection pipe, and the pouring stability of the resin is best when the pouring pressure is 0.05 MPa;

[0052] 4) When the swing assembly adopts gear transmission, the first swing motor is installed on the large gear through the first motor base, the sector gear is connected with the output shaft of the first swing motor, the first swing shaft is parallel to and fixedly connected with the connecting plate, the driven gear is installed at the end of the first swing shaft and meshes with the sector gear, the sector gear is driven to rotate by the first swing motor, so that the laying row is driven to swing slightly around the first swing shaft by the driven gear, so that the inclination of the laying pipe is realized, the lower layer of yarn in the forming cavity of the forming mold is protected, the end of the laying pipe is protected, and the laying precision and service life of the laying pipe are improved;

[0053] 5) In this invention, the cam template is horizontally set, and its limiting groove is a square through groove to accommodate the yarn laying tube. At the same time, the yarn laying tube at the center of the yarn laying tube is coaxial with the limiting groove. The drive motor makes the rotating gear rotate, thereby driving the large gear to rotate and change direction with the yarn laying tube. The yarn laying tube is slidably connected between two sliding rods by a slider, and a horizontally set spring is installed between adjacent sliders. The elastic force of the spring pushes the other two yarn laying tubes outward to their outer wall to be close to the inner wall of the limiting groove. At the same time, the side length of the limiting groove is the same as the distance between the first and fourth protrusions, ensuring that the two edge yarn laying tubes are pushed by the spring to prevent them from contacting the protrusions during rotation. This achieves the goal that the distance between the three yarn laying tubes can always be changed within the grid forming cavity during the rotation and reversal process through the cam template, without interfering with the protrusions. This prevents the yarn laying tubes from being damaged during the reversal process in the forming cavity of the forming mold, ensures the accuracy of the whole machine operation, eliminates the warp and weft yarn laying switching steps, reduces maintenance frequency, and improves processing efficiency.

[0054] 6) In this invention, the yarn winding system is first used to lay yarn in the grid forming cavity of the molding mold, then the resin injection system is used to inject resin into the grid forming cavity, and finally the pressing plate of the pressing system is used to compact the resin and yarn in the grid forming cavity and remove air bubbles. A vibration motor is added to ensure that there are no air bubbles in the molded fiberglass grid and to ensure its structural strength. Attached Figure Description

[0055] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0056] Figure 1 The present invention relates to a yarn winding system structure for an automatic yarn winding system for molding fiberglass molded grating. Figure 1 .

[0057] Figure 2 The present invention relates to a yarn winding system structure for an automatic yarn winding system for molding fiberglass molded grating. Figure 2 .

[0058] Figure 3 The present invention relates to a yarn winding system structure for an automatic yarn winding system for molding fiberglass molded grating. Figure 3 .

[0059] Figure 4 The present invention relates to a yarn winding system structure for an automatic yarn winding system for molding fiberglass molded grating. Figure 4 .

[0060] Figure 5 This is a schematic diagram of the linkage transmission structure of an automatic yarn winding system for molding fiberglass grating according to the present invention.

[0061] Figure 6 A structure diagram of a glue injection system of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0062] Figure 7 A partial structure diagram of a glue injection system of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0063] Figure 8 A gantry structure diagram of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming Figure 1 .

[0064] Figure 9 A gantry structure diagram of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming Figure 2 .

[0065] Figure 10 A gantry structure diagram of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming Figure 3 .

[0066] Figure 11 A cantilever structure diagram of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming Figure 1 .

[0067] Figure 12 A cantilever structure diagram of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming Figure 2 .

[0068] Figure 13 A front view of a cam reversing mechanism of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0069] Figure 14 A top view of a cam reversing mechanism of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0070] Figure 15 A side view of a cam reversing mechanism of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0071] Figure 16 A first position diagram of a cam reversing mechanism of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0072] Figure 17 A second position diagram of a cam reversing mechanism of an automatic yarn winding system for glass fiber reinforced plastic molded grating forming.

[0073] Figure 18This is a schematic diagram of the third position of the cam reversing mechanism in an automatic yarn winding system for molding fiberglass grating according to the present invention.

[0074] Figure 19 This is a schematic diagram of a cantilevered yarn pressing system for an automatic yarn winding system used in fiberglass molded grating forming according to the present invention. Figure 1 .

[0075] Figure 20 This is a schematic diagram of a cantilevered yarn pressing system for an automatic yarn winding system used in fiberglass molded grating forming according to the present invention. Figure 2 . Detailed Implementation

[0076] An automatic yarn winding system 1 for molding fiberglass molded grating includes a molding die 7, a yarn winding system 1, an adhesive injection system 2, a yarn pressing system 3, a yarn winding walking mechanism 4, an adhesive injection walking structure 5, and a yarn pressing walking mechanism 6.

[0077] The molding die 7 is horizontally mounted on a support platform 9 and includes a molding frame and several protrusions. The protrusions are arranged in an array and are equally spaced within the molding frame, so that a grid molding cavity is formed between the molding frame and the protrusions. The grid molding cavity has several transverse grooves and longitudinal grooves that are perpendicular to each other on the horizontal plane. The transverse grooves extend along the length direction of the molding die 7, and the longitudinal grooves extend along the width direction of the molding die 7.

[0078] like Figures 1-4 As shown, the yarn winding system 1 is located on one side above the forming mold 7, and includes a yarn laying component 11, a swing component 12, an overall centering and reversing mechanism 13, and an installation mechanism 14 mounted on the yarn winding walking mechanism 4, for laying yarn in the grid forming cavity of the forming mold 7.

[0079] The yarn spreading assembly 11 is positioned above the forming mold 7 and includes a yarn spreading row. The yarn spreading row includes a horizontally arranged connecting plate 112 and three vertically arranged yarn spreading tubes 111. The three yarn spreading tubes 111 are arranged side by side on the connecting plate 112, and the bottoms of the three yarn spreading tubes 111 are respectively placed in three adjacent longitudinal grooves in a transverse groove, or respectively placed in three adjacent transverse grooves in a longitudinal groove. The yarn storage component is connected to the yarn spreading tubes 111.

[0080] The oscillating component 12 is connected to the yarn laying row and drives the yarn laying row to oscillate slightly.

[0081] The swing assembly 12 adopts gear transmission and includes a first swing motor 121, a sector gear 122, a driven gear 123 and a first swing shaft 124.

[0082] The first swing motor 121 is installed on the gear wheel 1313 through a first motor base 125, and the sector gear 122 is connected with the output shaft of the first swing motor 121.

[0083] The middle part of the connecting plate 112 is provided with a laying channel for accommodating the laying pipe 111, and the two ends of the connecting plate 112 are fixedly connected with the first swing shaft 124, and one mounting base 125 is installed on each side of the first swing shaft 124. The driven gear 123 is installed on the end of the first swing shaft 124 and located outside one mounting base 125, and is engaged with the sector gear 122. The sector gear 122 is driven to rotate by the first swing motor 121, so that the laying row is driven to swing slightly with the first swing shaft 124 as the rotation line by the driven gear 123.

[0084] The integral centering reversing mechanism 13 is used for driving the laying pipe 111 to reverse 90° in the grid forming cavity of the forming die 7.

[0085] As shown in Figure 13 , the figure shows three laying pipes 111 arranged in three adjacent longitudinal grooves in the transverse groove, as shown in Figure 16 , the reversing is arranged in three laying pipes 111 arranged in three adjacent transverse grooves in the longitudinal groove, as shown in Figure 18 , the reversing process is as shown in Figure 17 .

[0086] The integral centering reversing mechanism 13 adopts a cam reversing mechanism, which specifically comprises:

[0087] The rotating mechanism 131 comprises a rotating motor 1311, a rotating gear 1312 and a gear wheel 1313. The rotating motor 1311 is installed on the vertical part of the L-shaped support plate 142 through a rotating motor 1311 support seat. The rotating gear 1312 is connected with the output shaft of the rotating motor 1311. The gear wheel 1313 is horizontally arranged at the installation channel, and a first bearing is further arranged between the gear wheel 1313 and the L-shaped support plate 142.

[0088] The bottoms of the two mounting bases 125 are fixedly connected to the top surface of the gear wheel 1313.

[0089] As shown in Figures 13-15The cam contour 132 includes a rectangular base plate 1321, a square structure channel is left in the middle of the rectangular base plate 1321, a square structure ring 1322 is vertically fixed outside the square structure channel in the middle of the rectangular base plate 1321, so that the rectangular base plate 1321 and the square structure ring 1322 form a ⊥ shape, and the inner cavity of the square structure ring 1322 is coaxial with the square structure channel and communicates with each other, forming a square through slot for accommodating the laying row, that is, the limiting slot 1323, and the laying pipe 111 at the center of the laying row is also coaxial with the limiting slot 1323.

[0090] The connecting plate 112 is further provided with a sliding rod 113 on the top surface thereof and on both sides of the laying channel, which is consistent with the length direction thereof.

[0091] The three laying pipes 111 are slidably connected between the two sliding rods 113 through the sliding blocks 114, and the horizontally arranged springs 115 are further arranged between the adjacent sliding blocks, so as to push the other two laying pipes 111 outward to the inner wall of the limiting slot 1323.

[0092] The cam contour 132 is horizontally arranged, and when the square structure ring 1322 of the cam contour 132 passes through the large gear 1313 from bottom to top to the top surface of the rectangular base plate 1321 and contacts the bottom end of the horizontal part of the L-shaped support plate 142, the driving is stopped and fixed. The rotation motor 1311 drives the rotating gear 1312 to rotate, thereby driving the large gear 1313 and the laying row to rotate and change direction.

[0093] On the forming die 7, the adjacent four protrusions in the same row are respectively the first, second, third and fourth protrusions, and the distance between the first and fourth protrusions is the length of the limiting slot 1323.

[0094] The mounting mechanism 14 is arranged above the forming die 7 on the winding walking mechanism 4, and is used for mounting the laying assembly 11, the swinging assembly 12 and the overall centering and reversing mechanism 13.

[0095] The mounting mechanism 14 includes a vertical support plate 141, an L-shaped support plate 142 and a screw lifter 143.

[0096] The vertical support plate 141 is provided with a vertically arranged lifting slide rail, the vertical part of the L-shaped support plate 142 is slidably connected with the lifting slide rail through a lifting slide block, and the L-shaped support plate 142 is connected with the vertical support plate 141 through a screw lifter 143, and the L-shaped support plate 142 is driven to ascend or descend in the vertical direction through the screw lifter 143.

[0097] The horizontal part of the L-shaped support plate 142 is further provided with a mounting passage.

[0098] As Figure 5As shown, the swing assembly 12 can also be driven by a link, chain or belt, which is highly practical. Here, a link drive is used, including a second swing motor 126, a first swing arm 127, a second swing arm and a link 128. The first and second swing arms are vertically arranged, the link 128 is horizontally arranged, and the link 128 is a waist-shaped plate with connecting holes for the link on both sides of its length.

[0099] The two ends of the connecting plate 112 are fixedly connected to the second swing shaft. The second swing motor 126 is mounted on the large gear 1313 through the second motor base 125, and the second swing motor 126 and the second swing shaft are parallel to each other.

[0100] A first mounting hole is provided at the bottom of the first swing arm 127. A first keyway is provided on the inner wall of the first mounting hole, the inner wall of the first motor bushing 129, and the outer wall of the output shaft of the first swing motor 121. The first motor bushing 129 is placed between the first swing arm 127 and the first swing motor 121, and a first key is inserted into the three first keyways, so that the bottom of the first swing arm 127 is mounted on the output shaft of the first swing motor 121 through the first motor bushing 129.

[0101] The bottom of the second swing arm is fixedly connected to the end of the second swing shaft near the first swing arm 127. The top of the first swing arm 127 and the second swing arm are rotatably connected to the second bearing via a pin bushing 130 and a connecting rod 128.

[0102] A connecting rod 128 is installed on both sides of the first and second swing arms via connecting rod connecting holes on the pin bushing 130 to improve the overall operational stability of the structure.

[0103] The resin injection system 2 is located above the molding mold 7, between the yarn winding system 1 and the yarn pressing system 3, and is used to inject resin into the grid molding cavity.

[0104] The glue injection system 2 includes a pressurized glue storage tank 21, a glue storage support platform 22, and a glue injection pipe 23.

[0105] The glue storage support platform 22 is positioned above one side of the molding mold 7 and is driven to move along the length of the molding mold 7 by the glue injection walking structure 5. The pressurized glue storage tank 21 is installed on the top of the glue storage support platform 22. The glue injection pipe 23 is installed on the side of the glue storage support platform 22 near the molding mold 7 by the glue injection support rod, and the glue injection pipe 23 is connected to the pressurized glue storage tank 21 by a glue injection pipe.

[0106] Specifically, such as Figures 6-7 As shown, the glue injection tube 23 is horizontally arranged, including an outer tube 231 and an inner tube 232.

[0107] The top center of the outer tube 231 is provided with an exposed opening 233 in communication with the interior of the outer tube 231, and pressure holes are formed on both sides of the top of the exposed opening 233. A strip-shaped opening in communication with the interior of the outer tube 231 is formed along the length of the bottom of the outer tube 231.

[0108] The inner tube 232 comprises a hollow cylindrical structure body with both ends closed, a connecting opening 235 is formed in the center of the top of the inner tube 232 in communication with the interior of the inner tube 232, and a glue outlet is formed in the center of the bottom of the inner tube 232 in communication with the interior of the inner tube 232. Support struts 234 are provided on both sides of the bottom of the glue outlet and are clamped on the glue injection support rod.

[0109] The inner tube 232 is inserted into the outer tube 231, so that the support struts 234 are placed outside the strip-shaped opening, and the connecting opening 235 is placed in the exposed opening 233. The pressure screw 236 is inserted through the pressure hole until the bottom end of the outer wall of the inner tube 232 is tightly attached to the bottom end of the inner wall of the outer tube 231. A pipe joint 238 is installed at the connecting opening 235 by passing a gasket through the exposed opening 233. The injection pipe 23 is installed between the top of the pipe joint 238 and the pressure glue storage tank 21, and a hook wing is provided on the outer wall of the pipe joint 238. A quick-release clamp 237 is installed on the outside of the outer tube 231 and the hook is loaded on the hook wing.

[0110] As shown in Figures 8-10 The yarn pressing system 3 is arranged above the other side of the forming mold 7, and the yarn pressing system 3 comprises a compaction mechanism and a turnover mechanism, and is connected with the yarn pressing walking mechanism 6. The yarn pressing system 3 is driven by the yarn pressing walking mechanism 6 to walk along the length direction of the forming mold 7. The resin and yarn in the grid forming cavity are compacted and deaerated by the compaction plate 32. The compaction plate 32 is turned over by the turnover structure 31 to expose the compaction pieces, and the maintenance and cleaning of the yarn pressing system 3 are performed.

[0111] The compaction mechanism comprises the compaction plate 32, the horizontal transverse plate 35, the lifting cylinder 38 and the fixed cross beam 37. The compaction plate 32 is arranged horizontally along the width direction of the forming mold 7, and a plurality of compaction pieces 34 are installed on the bottom surface of the compaction plate 32. The horizontal transverse plate 35 is arranged horizontally above the compaction plate 32.

[0112] The fixed cross beam 37 is arranged horizontally above the horizontal transverse plate 35. The lifting cylinder 38 is installed on the horizontal transverse plate, and the output shaft of the lifting cylinder 38 is arranged vertically upward and connected with the fixed cross beam 37. The fixed cross beam 37 and the compaction plate 32 are connected through the movable guide column passing through the horizontal transverse plate 35. A movable guide sleeve is sleeved outside the movable guide column and is fixedly connected with the horizontal transverse plate 35. The compaction plate 32 is driven by the lifting cylinder 38 to move up and down, thereby driving the compaction pieces 34 to move up and down.

[0113] The vibration motor is installed on the compaction plate 32, and the vibration motor is used to drive the compaction plate 32 to vibrate, and the compaction plate 34 is also vibrated.

[0114] The turnover structure is connected with the compaction plate 32, and the turnover structure is used to turn the compaction plate 32 by a certain angle to maintain and clean the pressing system.

[0115] The glue injection walking structure 5 comprises a glue injection sliding rail.

[0116] The yarn winding walking mechanism 4 can be a gantry type, which has higher structural stability and higher subsequent laying precision than the cantilever type yarn winding walking mechanism, and comprises a yarn winding sliding rail 41 and a gantry type support frame 42.

[0117] In actual installation and use, the glue injection walking structure 5 and the yarn winding walking mechanism 4 can share one sliding rail or not, and in the embodiment, they share one sliding rail, that is, the yarn winding sliding rail 41 is the glue injection sliding rail, and the glue storage support table 22 is also slidably arranged on the yarn winding sliding rail 41 through a glue injection sliding block.

[0118] The pressing walking mechanism 6 also shares one sliding rail with the yarn winding walking mechanism 4, that is, the yarn winding sliding rail 41 is the pressing sliding rail, and the pressing system 3 is also slidably arranged on the yarn winding sliding rail 41 through a pressing sliding block, and the pressing system 3 adopts the first turnover structure 31.

[0119] The yarn winding sliding rail 41 is arranged on the support table 9 at both sides of the width of the forming mold 7, and the gantry type support frame 42 is arranged on the yarn winding sliding rail 41 at one side of the length of the forming mold 7, and the gantry type support frame 42 is an L-shaped structure, comprising two gantry type support bottom plates arranged horizontally and symmetrically on the yarn winding sliding rail 41 at both sides of the width of the forming mold 7, and the gantry type support bottom plates are slidably arranged on the yarn winding sliding rail 41 through support sliding blocks.

[0120] A long support column and a short support column are adjacently arranged on each gantry type support bottom plate, and a short horizontal beam is connected between the long support column and the short support column, and a long horizontal beam is connected between the short support columns and the long support columns of the two gantry type support bottom plates, and a gap is left between the long horizontal beam and the top of the forming mold 7.

[0121] A wide sliding rail 43 is arranged on the top of the gantry type support frame 42 between the two long support columns, and a wide sliding block is arranged on the wide sliding rail 43.

[0122] A gantry type driving motor is connected with the gantry type support frame 42, and the gantry type driving motor is used to drive the gantry type support frame 42 to move on the yarn winding sliding rail 41, so as to realize the movement of the gantry type support frame 42 along the length direction of the forming mold 7.

[0123] The installation mechanism 14 is fixedly connected with the width slide, and is movably arranged on the gantry support frame 42 through the width slide. The width drive motor is connected with the installation mechanism 14, and drives the installation mechanism 14 to move along the width direction of the forming mold 7.

[0124] The glue storage support table 22 is also connected with the gantry drive motor, and the glue storage support table 22 and the glue injection pipe 23 are driven by the gantry drive motor to move on the winding slide rail 41.

[0125] The first overturning mechanism 31 comprises an overturning drive plate 311, a first fixed bottom plate 312 and a first air cylinder 313.

[0126] The first fixed bottom plate 312 is slidably arranged on the winding slide rail 41 at both sides of the width of the forming mold 1. The overturning drive plate 311 is a Z-shaped plate, one side of which is installed at both sides of the length of the horizontal transverse plate 35, and the other side extends outward.

[0127] The first fixed bottom plate 312 is arranged below both sides of the length of the horizontal transverse plate 35. The first pressing yarn fixed frame 314 is also installed on the first fixed bottom plate 312 below the horizontal transverse plate 35. The same side of the two ends of the horizontal transverse plate 35 is respectively hinged to the top of the two first pressing yarn fixed frames 314. The first air cylinder 313 is arranged obliquely between the first fixed bottom plate 312 and the overturning drive plate 311. The bottom of the first air cylinder 313 is installed on the first fixed bottom plate 312 outside the first pressing yarn fixed frame 314. The piston rod at the top of the first air cylinder 313 is hinged to the other side of the bottom of the overturning drive plate 311. The overturning drive plate 311 is driven to move up or down by the first air cylinder 313, so as to drive the horizontal transverse plate 35 to overturn around the hinge point as the rotation line.

[0128] As shown in Figures 11-12 The winding traveling mechanism 4 can also be cantilevered, comprising a single slide rail', a moving motor 42', a fixed cabinet 43' and a cantilever 44'.

[0129] The single slide rail' is installed on the ground at one side of the width of the support table 9. The fixed cabinet 43' is a rectangular structure cabinet and is movably installed on the single slide rail'. The output shaft of the moving motor 42' is connected with the fixed cabinet 43', drives the fixed cabinet 43' to move back and forth along the single slide rail', and realizes the movement of the installation mechanism 14 along the length direction of the forming mold 7.

[0130] The cantilever 44' is perpendicular to the fixed cabinet 43' and is installed at one side of the fixed cabinet 43' close to the support table 9, and a first slide rail of the same length is also installed on the cantilever 44', the mounting mechanism 14 is slidably connected to the first slide rail through the cantilever 44' slider, the output shaft of a cantilever 44' motor is connected with the mounting mechanism 14, and the mounting mechanism 14 is driven to move along the first slide rail of the cantilever 44', so that the mounting mechanism 14 moves along the width direction of the forming mold 7.

[0131] A support is also installed on the top of the fixed cabinet 43', and a yarn guide rod is installed on the support for guiding and conveying the glass fiber yarn wound on the bobbin into the laying pipe.

[0132] At this time, the presser bar walking mechanism includes a presser bar slide rail 6' and a presser bar motor, the presser bar slide rail 6' is laid on the ground at both sides of the width of the support table 9, a presser bar slider is arranged on the presser bar slide rail 6', and the output shaft of the presser bar motor is connected with the first presser bar fixing frame 8 and drives the first presser bar fixing frame 8 and the compaction plate 32 to move through the presser bar motor.

[0133] At this time, the glue injection walking structure 5 and the presser bar walking mechanism 6 are not used together, and the presser bar walking mechanism 6 and the yarn winding walking mechanism 4 are not used together.

[0134] The presser bar walking mechanism 6 includes a presser bar slide rail, a presser bar slider, and a presser bar motor, the presser bar slide rail is arranged on the ground at both sides of the width of the forming mold, the presser bar slider is arranged on the presser bar slide rail, and the output shaft of the presser bar motor is connected with the second fixed bottom plate 332 and drives the second fixed bottom plate 332 and the compaction plate 32 to move through the presser bar motor.

[0135] At this time, the turnover mechanism adopts a second turnover structure 33, as shown in Figures 19-20 , including a presser bar horizontal moving mechanism, a turnover driving frame 331, a second fixed bottom plate 332, and a second air cylinder 333.

[0136] The presser bar horizontal moving mechanism includes a horizontal driving air cylinder 334, a horizontal moving slide rail 335, a horizontal moving slider 336, and a horizontal moving connecting seat 338, the horizontal moving connecting seat 338 is installed on the top surface of the horizontal horizontal plate 35, and the horizontal moving slider 336 is connected with the horizontal moving connecting seat 338.

[0137] The second fixed bottom plate 332 is arranged on the presser bar slider and below both sides of the horizontal horizontal plate 35, and a second presser bar fixing frame 337 is also installed on the second fixed bottom plate 332 below the horizontal horizontal plate 35, and the second presser bar fixing frame 337 is Π-shaped.

[0138] The turnover driving frame 331 is arranged on the top surface of the two second presser bar fixing frames 337 above the horizontal horizontal plate 35.

[0139] The turnover driving frame 331 is a U-shaped structure, comprising a horizontal driving beam and vertical driving columns fixed on both sides of the bottom of the horizontal driving beam, and the bottom of the vertical driving column is arranged on the top of the second yarn pressing fixed frame;

[0140] The same side of the length of the turnover driving frame 331 is hingedly connected with the top of the two second yarn pressing fixed frames 337, the transverse sliding rail 335 is fixed on the bottom surface of the horizontal driving beam, the transverse sliding block 336 is arranged on the transverse sliding rail 335, the second air cylinder 333 is arranged obliquely, the bottom of the second air cylinder 333 is mounted on the second fixed bottom plate 332, and the top of the piston rod of the second air cylinder 333 is hingedly connected with the second yarn pressing fixed frame 337 and the middle part of the horizontal driving beam;

[0141] The transverse driving air cylinder 334 is hingedly connected to one side of the top surface of the horizontal transverse plate 35, the output end of the transverse driving air cylinder 334 is connected with the turnover driving frame 331, and the horizontal transverse plate 35 is driven to move in a small range in the width direction of the forming mold 1 by the transverse driving air cylinder 334, that is, the compacting plate 34 and the compacting knife 32 are driven to move in a small range in the width direction of the forming mold 1.

[0142] The working principle of the patent is as follows:

[0143] When working, firstly, winding yarn: through the gantry driving motor driving the gantry support frame 42 to move along the length direction of the forming die 7, through the width driving motor driving the installation mechanism 14 to move along the width direction of the forming die 7, driving the laying row into the above of the grid forming cavity of the forming die 7, using the screw lifter 143 to drive the L-shaped support plate 142 to descend to the laying pipe 111 of the laying row to reach the guide yarn position in the grid forming cavity, using the screw lifter 143 to drive the laying pipe 111 to descend again and move towards the walking direction simultaneously with the gantry driving motor, and at the same time, through the swing assembly 12 to tilt the laying pipe 111 to the walking direction by 30~60°, preventing the laying pipe 111 from scratching the yarn, then through the width driving motor driving the laying row to realize one row of laying of the laying pipe 111 in the width direction in the forming cavity, through the screw lifter 143 to drive the laying pipe 111 to lift up, at the same time, driving the swing assembly 12, tilting the laying pipe 111 to the vertical state without leaving the grid forming cavity, then through the gantry driving motor driving the laying row to move along the length direction of the forming die 7 to the next row, using the screw lifter 143 to drive the laying pipe 111 to descend again and move towards the walking direction simultaneously with the gantry driving motor, and at the same time, through the swing assembly 12 to tilt the laying pipe 111 to the walking direction by 30~60°, through the width driving motor driving the laying row to realize the next row of laying of the laying pipe 111 in the forming cavity, and so on until all the rows in the grid forming cavity are laid, at this time, using the whole centering reversing mechanism 13 to make the laying pipe 111 to reverse by 90° in the grid forming cavity of the forming die 7, and the lower end of the laying pipe 111 does not leave the grid forming cavity during the reversing process, using the operation consistent with the width direction laying to tilt the laying pipe 111, and using the gantry driving motor to drive the laying pipe 111 to move along the length direction of the forming die 7, thereby realizing one row of laying, lifting up the laying pipe 111 and tilting to the vertical state, through the width driving motor driving the laying row to move along the width direction of the forming die 7 to the next row, through the swing assembly 12 to tilt to the walking direction by 30~60°, repeating the above steps until the laying of all the rows in the grid forming cavity is completed, and the laying is finished.

[0144] Secondly, injecting glue: through the glue injection motor driving the glue injection system 2 to move along the length direction of the forming die 7 on the winding slide rail 41, at the same time, the resin in the pressure storage glue tank 21 flows out from the glue outlet of the glue injection pipe 23 and is injected into the grid forming cavity of the forming die 7, until the resin amount in the grid forming cavity meets the requirement, then stopping, when the pouring pressure is 0.05MPa, the pouring stability of the resin is best.

[0145] Final pressing: the pressing motor drives the pressing system 3 to move along the length direction of the forming die 7 on the pressing guide rail, stops when the compacting plate 32 is completely placed above the grid forming cavity, drives the compacting plate 32 to move downward by the lifting cylinder 38 until the compacting piece 34 contacts the glass steel grid wire, stops, and opens the vibration motor to vibrate and compact the glass steel grid wire and discharge the air bubbles in the resin.

[0146] Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic winding system for molding a glass fiber reinforced plastic grid, comprising at least one molding die horizontally mounted on a support table, comprising a molding frame and a plurality of protrusions, and the protrusions are arranged in an array and are spaced apart in the molding frame, so that the molding frame and the protrusions form a grid molding cavity, and the grid molding cavity has a plurality of transverse grooves and longitudinal grooves arranged perpendicular to each other in the horizontal plane, and the transverse grooves extend along the length direction of the molding die, and the longitudinal grooves extend along the width direction of the molding die, characterized in that: Comprising The yarn winding system includes a yarn laying assembly, a swing assembly, a whole centering reversing mechanism and a mounting mechanism, and the yarn laying assembly, the swing assembly and the whole centering reversing mechanism are mounted on the mounting mechanism, and the yarn laying assembly, the swing assembly and the whole centering reversing mechanism are driven by the mounting mechanism to move synchronously in the vertical direction; The mounting mechanism of the yarn winding system is arranged on the yarn winding walking mechanism, which is used to drive the yarn winding system to move in the length direction and the width direction of the forming mold; The glue injection system is used to inject resin into the grid forming cavity; The glue injection walking structure is connected with the glue injection system and is used to drive the glue injection system to walk in the length direction of the forming mold; The yarn pressing system is arranged above the forming mold and is used to compact and exhaust bubbles of resin and yarn in the grid forming cavity; The yarn pressing walking mechanism is connected with the yarn pressing system and is used to drive the yarn pressing system to walk in the length direction of the forming mold; The yarn laying assembly includes a yarn laying row, and the yarn laying row includes a horizontally arranged connecting plate and three vertically arranged yarn laying pipes, and the three yarn laying pipes are arranged side by side on the connecting plate, and the bottoms of the three yarn laying pipes are respectively arranged in adjacent three longitudinal grooves in a transverse groove or are respectively arranged in adjacent three transverse grooves in a longitudinal groove; The swing assembly is connected with the yarn laying row and is used to drive the yarn laying row to swing slightly; The whole centering reversing mechanism is used to drive the yarn laying row to reversely turn 90 degrees in the grid forming cavity of the forming mold with the middle yarn laying pipe as the center, and the lower ends of the yarn laying pipes do not leave the grid forming cavity during the reversing process.

2. An automatic yarn winding system for fiberglass molding grid forming as claimed in claim 1, wherein: The mounting mechanism includes a vertical support plate, an L-shaped support plate and a screw lifting machine; The vertical support plate is provided with a vertically arranged lifting slide rail, the vertical part of the L-shaped support plate is slidably connected with the lifting slide rail through a lifting slide block, and a screw lifting machine is connected between the L-shaped support plate and the vertical support plate, and the L-shaped support plate is driven to rise or fall in the vertical direction by the screw lifting machine; A mounting passage is further provided in the center of the horizontal part of the L-shaped support plate.

3. An automatic yarn winding system for fiberglass molding grid forming as claimed in claim 2, wherein: The whole centering reversing mechanism specifically includes: A rotating mechanism includes a rotating motor, a rotating gear, a rotating motor support seat and a large gear, the rotating motor is mounted on the vertical part of the L-shaped support plate through a rotating motor support seat, the rotating gear is connected with the output shaft of the rotating motor, the large gear is horizontally arranged at the mounting passage, and a first bearing is further arranged between the large gear and the L-shaped support plate; A cam template includes a rectangular bottom plate, a rounded square structure passage is left in the middle of the rectangular bottom plate, a rounded square structure ring is vertically fixed outside the middle of the rectangular bottom plate and the rounded square structure passage, so that the rectangular bottom plate and the rounded square structure ring form a ⊥ shape, and the inner cavity of the rounded square structure ring is coaxial with the rounded square structure passage and is in communication with each other, forming a square through slot for accommodating the yarn laying row, and the yarn laying pipe at the center of the yarn laying row is also coaxial with the limiting slot. The middle part of the connecting plate is provided with a laying channel for accommodating the laying pipes, and slide rods consistent with the length direction of the laying channel are arranged on both sides of the laying channel on the top surface of the connecting plate, the three laying pipes are slidably connected between the two slide rods through slide blocks, and springs arranged horizontally are arranged between adjacent slide blocks to push the other two laying pipes outward to tightly contact the inner wall of the limiting groove through the springs; The cam template is horizontally arranged, and when the circular square structure ring of the cam template is passed from the large gear to the top surface of the rectangular bottom plate and the bottom end of the horizontal part of the L-shaped support plate from bottom to top, the circular square structure ring is stopped and fixed. The driving rotary motor drives the rotary gear to rotate, thereby driving the large gear, the laying row and the swing assembly to rotate and change direction.

4. An automatic yarn winding system for fiberglass molding grid forming as claimed in claim 3, wherein: The four protrusions in the same row on the forming die are a first protrusion, a second protrusion, a third protrusion and a fourth protrusion, and the distance between the first protrusion and the fourth protrusion is the length of the side of the limiting groove.

5. An automatic yarn winding system for fiberglass molding grid forming as claimed in claim 3, wherein: The swing assembly is driven by a gear, and comprises a mounting seat, a first swing motor, a first motor base, a sector gear, a driven gear and a first swing shaft. The first swing motor is mounted on the large gear through the first motor base, the sector gear is connected with the output shaft of the first swing motor, and the two ends of the connecting plate are fixedly connected with the first swing shaft, and the two sides of the first swing shaft are fixedly connected with the top surface of the large gear through a mounting seat. The driven gear is mounted at one end of one of the first swing shafts and is engaged with the sector gear, the sector gear is driven to rotate by the first swing motor, the sector gear drives the driven gear to rotate, thereby driving the laying row to swing slightly with the first swing shaft as the rotation line through the driven gear.

6. An automatic yarn winding system for fiberglass molding grid forming as defined in claim 1, wherein: The glue injection system comprises a pressure storage glue tank, a glue storage support table and a glue injection pipe. The glue storage support table is arranged above one side of the length of the forming die, the pressure storage glue tank is mounted on the top of the glue storage support table, one glue injection support rod is arranged on one side of the glue storage support table close to the forming die, the glue injection pipe is mounted on the glue storage support table through the glue injection support rod, and a glue injection pipe is connected between the glue injection pipe and the pressure storage glue tank.

7. An automatic yarn winding system for fiberglass molding grid forming as defined in claim 1, wherein: The yarn winding traveling mechanism is a gantry type, comprising a yarn winding slide rail and a gantry support frame. The yarn winding slide rail is arranged on the support table on both sides of the width of the forming die, the gantry support frame is arranged on one side of the length of the forming die, and the bottom of the gantry support frame is slidably arranged on the yarn winding slide rail through a support slide block, a gantry driving motor is connected with the gantry support frame, and the gantry support frame is driven to move on the yarn winding slide rail by the gantry driving motor, thereby realizing the movement of the gantry support frame along the length direction of the forming die. A width slide rail is arranged on the top of the gantry support frame, a width slide block is arranged on the width slide rail, a width driving motor is connected with the mounting mechanism, the mounting mechanism is movably arranged on the gantry support frame through the width slide block, and the mounting mechanism is driven to move along the width direction of the forming die by the width driving motor.

8. The automatic yarn winding system for glass fiber reinforced plastic molding grid forming according to claim 1, characterized in that: The yarn pressing system comprises a compacting mechanism and a turnover mechanism, and is connected with the yarn pressing walking mechanism, and is driven by the yarn pressing walking mechanism to walk along the length direction of the forming die; The compacting mechanism comprises a compacting plate, a horizontal transverse plate, a lifting cylinder and a fixed crossbeam, the compacting plate is horizontally arranged along the width direction of the forming die, and a plurality of compacting pieces are installed on the bottom surface of the compacting plate, a horizontal transverse plate is horizontally arranged above the compacting plate, and a fixed crossbeam is horizontally arranged above the horizontal transverse plate, the lifting cylinder is installed on the horizontal transverse plate, and the output shaft of the lifting cylinder is vertically upward arranged and connected with the fixed crossbeam, the fixed crossbeam and the compacting plate are connected through a movable guide column penetrating through the horizontal transverse plate, a movable guide sleeve is sleeved on the outside of the movable guide column and is fixedly connected with the horizontal transverse plate, the compacting plate is driven by the lifting cylinder to move up and down, so as to drive the compacting pieces to move up and down; The turnover mechanism is connected with the compacting plate, and the turnover mechanism is used to turn the compacting plate by a certain angle to maintain and clean the yarn pressing system.

9. An automatic yarn winding system for fiberglass molding grid forming as claimed in claim 8, wherein: When the yarn walking mechanism is a gantry type, the turnover mechanism adopts a first turnover structure comprising a turnover driving plate, a first fixed bottom plate and a first cylinder; The first fixed bottom plate is slidingly installed on the slide rail of the yarn pressing walking mechanism on both sides of the width of the forming die, the turnover driving plate is installed on both sides of the length of the horizontal transverse plate, the first fixed bottom plate is arranged below both sides of the length of the horizontal transverse plate, a first yarn pressing fixed frame is further installed on the first fixed bottom plate below the horizontal transverse plate, and the same side of both ends of the horizontal transverse plate is hingedly connected with the top of the two first yarn pressing fixed frames, the first cylinder is obliquely arranged between the first fixed bottom plate and the turnover driving plate, the bottom of the first cylinder is installed on the first fixed bottom plate outside the first yarn pressing fixed frame, and the piston rod at the top of the first cylinder is hingedly connected with the turnover driving plate.

Citation Information

Patent Citations

  • An automatic yarn winding system for fiberglass molded grating

    CN108928015B

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    CN218701462U