Antibacterial, moisture-absorbing and breathable knitted fabric
The antibacterial, moisture-wicking, and breathable knitted fabric, made with a 12-way knitting structure and cross-twist knitting, solves the problems of poor breathability, antibacterial properties, and quick-drying properties of the fabric, achieving a fabric design that is lightweight, breathable, quick-drying, and has significant antibacterial effects.
Patent Information
- Application Number
- CN202423278439.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing fabrics have many layers, resulting in poor breathability, antibacterial properties, and quick-drying properties, leading to poor wearing comfort and easy bacterial growth.
Employing a 12-way knitting structure, combining antibacterial yarn and quick-drying yarn with cross-twist weaving, a unique porous structure is formed. Using banana fiber and polyester filament fibers with alternating twist directions, the loop length and twist are optimized. The finer control of the porous structure through knitting enhances the breathability and stability of the fabric.
It achieves lightweight and breathable properties, excellent quick-drying performance, and significant antibacterial effect, thereby improving the wearing comfort and stability of the fabric.
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Figure CN223688550U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of textile fabric, specifically, relates to an antibacterial moisture absorption and ventilation knitted fabric. BACKGROUND
[0002] Fabric is the material used to make clothes. As one of the three elements of clothes, fabric not only can interpret the style and characteristics of clothes, but also directly affects the performance effect of color and modeling of clothes. In the world of clothes, there are various fabrics for clothes, which change rapidly. However, in general, high-quality and high-grade fabrics have several characteristics, such as comfortable to wear, sweat-absorbing and breathable, drape and upright, visual noble, and tactile soft.
[0003] In summer, for people who are easy to sweat, if the fabric is not breathable and has poor moisture absorption and quick drying performance, the fabric is easy to adhere to the skin, resulting in poor wearing comfort. In addition, the general fabric has poor antibacterial effect, which leads to the breeding of bacteria inside when wearing, thereby affecting the health of the body.
[0004] The prior art with publication number CN214266841U discloses an antibacterial and breathable moisture-conducting fabric, which comprises a moisture-conducting layer, an antibacterial layer, a spandex core yarn layer, a banana fiber layer and an inner layer. The moisture-conducting layer is bonded with a waterproof and breathable layer on the top. The bottom of the moisture-conducting layer is connected with the top of the antibacterial layer. The bottom of the antibacterial layer is connected with the spandex core yarn layer. The bottom of the spandex core yarn layer is connected with the top of the banana fiber layer. A plurality of air holes are arranged between the antibacterial layer and the spandex core yarn layer. The air holes penetrate through the antibacterial layer and the spandex core yarn layer from top to bottom. The bottom of the banana fiber layer is connected with the inner layer. The prior art has the following problems: the fabric has many layers, the fabric is thick, and the fabric has poor breathability, antibacterial property and quick drying performance. SUMMARY
[0005] Therefore, the utility model aims at providing an antibacterial moisture absorption and ventilation knitted fabric to solve the problems of the prior art, such as many layers of fabric, thick fabric, poor breathability, poor antibacterial property and poor quick drying performance of the fabric.
[0006] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0007] An antibacterial moisture absorption and ventilation knitted fabric is knitted by two upper needle discs and two lower needle cylinders, and is knitted in 12 ways for one cycle, wherein the arrangement order of the structure of the knitted fabric is as follows:
[0008] The upper needle disc and the lower needle cylinder of the first way, the second way, the seventh way and the eighth way are all loop structures.
[0009] The third route needle disc low butt needle is tuck stitch, the upper needle disc high butt needle and the lower needle cylinder low butt needle are float stitch, and the lower needle cylinder high butt needle is loop stitch;
[0010] The fourth route and the sixth route upper needle disc and the lower needle cylinder low butt needle are loop stitch, and the lower needle cylinder high butt needle is float stitch;
[0011] The fifth route upper needle disc low butt needle is float stitch, the upper needle disc high butt needle and the lower needle cylinder low butt needle are tuck stitch, and the lower needle cylinder high butt needle is loop stitch;
[0012] The ninth route upper needle disc low butt needle is tuck stitch, the upper needle disc high butt needle and the lower needle cylinder high butt needle are float stitch, and the lower needle cylinder low butt needle is loop stitch;
[0013] The tenth route and the twelfth route upper needle disc and the lower needle cylinder high butt needle are loop stitch, and the lower needle cylinder low butt needle is float stitch;
[0014] The eleventh route upper needle disc low butt needle is float stitch, the upper needle disc high butt needle and the lower needle cylinder high butt needle are tuck stitch, and the lower needle cylinder low butt needle is loop stitch.
[0015] In the setting, the 12 routes are knitted into single-sided fabric, so that the fabric is more light, thin, breathable, comfortable and quick-drying.
[0016] Further, the first route, the fourth route, the seventh route and the tenth route are connected with the first antibacterial yarn, the second route, the sixth route, the eighth route and the twelfth route are connected with the second antibacterial yarn, and the third route, the fifth route, the ninth route and the eleventh route are connected with the quick-drying yarn.
[0017] The antibacterial yarn and the quick-drying yarn in the setting not only improve the antibacterial property of the fabric, but also improve the quick-drying type of the fabric, and the yarn connection mode of each route makes the fabric present unique holes, further improving the breathability and quick-drying type of the fabric.
[0018] Further, the first antibacterial yarn is a first banana fiber, the second antibacterial yarn is a second banana fiber, and the quick-drying yarn is a polyester filament; the twist direction of the first banana fiber is S twist, and the twist direction of the second banana fiber is Z twist.
[0019] In the setting, the twist directions of the first banana fiber and the second banana fiber are opposite, the fibers cross each other, the fabric presents a hole style, and these holes can be more finely controlled through the knitting structure, so that the fabric is more light, thin and breathable; the alternative use of S twist and Z twist also helps to enhance the size stability and shape stability of the fabric.
[0020] Further, the twist of the first banana fiber and the second banana fiber is 70-90 twists per 10 cm.
[0021] The twist range helps to improve the air permeability and moisture absorption of the fabric, and also maintains good antibacterial performance and stability of the fabric.
[0022] Further, the first banana fiber and the second banana fiber are both short fibers, and the fineness of the short fibers is 26-32S.
[0023] The arrangement not only makes the fabric have better tightness, but also makes the fabric have better air permeability and quick-drying property.
[0024] Further, the fineness of the polyester filament is 20-50D, and the F number of the polyester filament is 12-24F.
[0025] The arrangement not only makes the fabric have better tightness, air permeability and quick-drying property, but also makes the fabric have better anti-pilling property.
[0026] Further, the loop length of the first route, the second route, the fourth route, the sixth route, the seventh route, the eighth route, the tenth route and the twelfth route is 13-15cm / 50 needles.
[0027] The arrangement not only ensures the tightness of the fabric, but also makes the fabric have better air permeability and quick-drying property.
[0028] Further, the loop length of the third route, the fifth route, the ninth route and the eleventh route is 6-8cm / 50 needles.
[0029] The arrangement not only ensures the tightness of the fabric, but also makes the fabric have better air permeability and quick-drying property.
[0030] Further, the grammage of the knitted fabric is 135-140g / m2.
[0031] Compared with the prior art, the antibacterial moisture-permeable knitted fabric has the following advantages:
[0032] 1) The 12-route weaving structure is woven into a single-sided fabric, so that the fabric is more lightweight, breathable, comfortable to wear and has better quick-drying performance.
[0033] 2) The first banana fiber, the second banana fiber and the polyester filament are woven in the utility model, which not only improves the antibacterial property of the fabric, but also improves the quick-drying type of the fabric, and the yarn connection mode of each route makes the fabric present unique holes, further improving the air permeability and quick-drying type of the fabric.
[0034] 3) In the utility model, the twist directions of the first banana fiber and the second banana fiber are opposite, and the fibers cross each other, so that the fabric presents a hole style, and these holes can be more finely controlled through the weaving structure, so that the fabric is more lightweight and breathable; the alternative use of S twist and Z twist also helps to enhance the dimensional stability and shape stability of the fabric. BRIEF DESCRIPTION OF DRAWINGS
[0035] Fig. 1 It is the triangular arrangement schematic drawing of the antibacterial moisture absorption and ventilation knitted fabric of the utility model;
[0036] Fig. 2 It is the knitting arrangement drawing of the antibacterial moisture absorption and ventilation knitted fabric of the utility model. DETAILED DESCRIPTION
[0037] In order to make the above purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with reference to the drawings.
[0038] Example 1
[0039] As Figs. 1-2 shown, the utility model relates to a kind of antibacterial moisture absorption and ventilation knitted fabric, the knitted fabric is woven by using circular knitting machine, and the needle spacing is 20 ~ 30N, preferably 25N, the knitted fabric is knitted by the upper needle disc of two needles and the lower needle cylinder of two needles, and is woven in 12 ways for a cycle, wherein, the arrangement order of the organization structure of the knitted fabric is as follows:
[0040] The upper needle disc and lower needle cylinder of first way, second way, seventh way and eighth way are loop organization;
[0041] The low heel needle of third way upper needle disc is tuck stitch, the high heel needle of upper needle disc and the low heel needle of lower needle cylinder are float stitch, and the high heel needle of lower needle cylinder is loop organization;
[0042] The low heel needle of fourth way upper needle disc and lower needle cylinder and the high heel needle of lower needle cylinder are loop organization;
[0043] The low heel needle of fifth way upper needle disc is float stitch, the high heel needle of upper needle disc and the low heel needle of lower needle cylinder are tuck stitch, and the high heel needle of lower needle cylinder is loop organization;
[0044] The low heel needle of ninth way upper needle disc is tuck stitch, the high heel needle of upper needle disc and the high heel needle of lower needle cylinder are float stitch, and the low heel needle of lower needle cylinder is loop organization;
[0045] The high heel needle of tenth way upper needle disc and lower needle cylinder and the low heel needle of lower needle cylinder are loop organization;
[0046] The low heel needle of eleventh way upper needle disc is float stitch, the high heel needle of upper needle disc and the high heel needle of lower needle cylinder are tuck stitch, and the low heel needle of lower needle cylinder is loop organization.
[0047] The 12-way woven structure is woven into a single-sided fabric, making the fabric lighter, more breathable and faster-drying. The third, fourth, fifth, sixth, ninth, tenth, eleventh and twelfth ways give the fabric a hole style effect. Such design makes the fabric more breathable and faster-drying.
[0048] Specifically, the first, fourth, seventh and tenth ways are connected to the first antibacterial yarn, the second, sixth, eighth and twelfth ways are connected to the second antibacterial yarn, and the third, fifth, ninth and eleventh ways are connected to the fast-drying yarn.
[0049] Specifically, the first antibacterial yarn is a first banana fiber, the second antibacterial yarn is a second banana fiber, and the fast-drying yarn is a polyester filament.
[0050] Specifically, the first banana fiber has an S twist and the second banana fiber has a Z twist.
[0051] In this arrangement, the first banana fiber and the second banana fiber have opposite twists, and the fibers cross each other to form larger holes. These holes can be more finely controlled through the weaving structure, making the fabric lighter, more breathable and faster-drying. The alternating use of S twist and Z twist also helps to enhance the dimensional stability and shape stability of the fabric.
[0052] Specifically, the twist of the first banana fiber and the second banana fiber is 70 twists per 10 cm.
[0053] Specifically, the first banana fiber and the second banana fiber are both short fibers with a thickness of 26S. The polyester filament is 20D / 12F.
[0054] Preferably, the polyester filament is an FDY polyester filament.
[0055] Specifically, the loop length of the first, second, fourth, sixth, seventh, eighth, tenth and twelfth ways is 13 cm / 50 needles, and the loop length of the third, fifth, ninth and eleventh ways is 6 cm / 50 needles.
[0056] Specifically, the weight of the knitted fabric is 135 g / m2.
[0057] Example 2
[0058] The difference between the embodiment and embodiment 1 is that the twist of the first banana fiber and the second banana fiber is 80 twist / 10cm; the thickness of the first banana fiber and the second banana fiber is 28S; the polyester filament is 30D / 12F; the loop length of the first road, the second road, the fourth road, the sixth road, the seventh road, the eighth road, the tenth road and the twelfth road is 14cm / 50 needles, the loop length of the third road, the fifth road, the ninth road and the eleventh road is 7cm / 50 needles, and the grammage of the knitted fabric is 138g / m2.
[0059] Embodiment 3
[0060] The difference between the embodiment and embodiment 1 is that the twist of the first banana fiber and the second banana fiber is 90 twist / 10cm; the thickness of the first banana fiber and the second banana fiber is 32S; the polyester filament is 50D / 12F; the loop length of the first road, the second road, the fourth road, the sixth road, the seventh road, the eighth road, the tenth road and the twelfth road is 15cm / 50 needles, the loop length of the third road, the fifth road, the ninth road and the eleventh road is 9cm / 50 needles, and the grammage of the knitted fabric is 140g / m2.
[0061] Embodiment 4
[0062] The difference between the embodiment and embodiment 2 is that the embodiment relates to a preparation method of an antibacterial moisture-absorbing and air-permeable knitted fabric, comprising the following steps:
[0063] S1, yarn preparation;
[0064] The yarn in embodiment 2 is selected;
[0065] S2, fabric weaving;
[0066] The weaving structure of 12 roads in embodiment 2 is selected;
[0067] S3, flat washing;
[0068] Specifically, the process parameters of step S3 are that the temperature is 30-50℃, and the time is 15-30min. In this setting, on the one hand, the grammage of the fabric is improved to avoid the fabric being too light and thin, and on the other hand, the fabric is pre-shrunk to improve the stability of the fabric.
[0069] Preferably, the temperature is 40℃, and the time is 20min.
[0070] S4, setting;
[0071] Specifically, the setting temperature is 160-200℃, the overfeed is 5-20%, and the setting speed is 15-25m / min. This setting makes the fabric more stable, avoids the problem of edge curling of single-sided fabric during dyeing, and improves the dyeing effect.
[0072] Preferably, the setting temperature is 190℃, the overfeed is 17%, and the setting speed is 20 m / min.
[0073] S5, dyeing treatment, comprising the following steps:
[0074] S51, pretreatment;
[0075] Specifically, according to the bath ratio 1:8, add chelating agent, oil removing agent, hydrogen peroxide, and oxygen removing enzyme to remove impurities of the fabric. The concentration of the chelating agent is 0.9-1.1 g / L, the concentration of the oil removing agent is 0.4-0.6 g / L, the concentration of the hydrogen peroxide is 9-11 g / L, and the concentration of the oxygen removing enzyme is 0.2-0.4 g / L.
[0076] Preferably, the concentration of the chelating agent is 1 g / L, the concentration of the oil removing agent is 0.5 g / L, the concentration of the hydrogen peroxide is 10 g / L, and the concentration of the oxygen removing enzyme is 0.3 g / L.
[0077] S52, dyeing;
[0078] According to the bath ratio 1:8, add the dyeing solution, then increase the temperature by 1.5℃ every 2 minutes, heat to 45℃ for 15 minutes, then increase the temperature by 1.5℃ every 2 minutes, heat to 65℃ for 15 minutes, then add the dispersing agent, increase the temperature by 1.5℃ every 2 minutes, heat to 110℃, add the leveling agent and the softening agent, keep for 20 minutes, then decrease the temperature to room temperature at a rate of 2℃ per minute, and then wash.
[0079] The dyeing solution in the embodiment uses the dyeing solution formula in the embodiment 1 of CN 113930982 B.
[0080] Specifically, the concentration of the softening agent is 0.4-0.6 g / L, and the concentration of the softening agent is 3-5 g / L.
[0081] Preferably, the concentration of the leveling agent is 0.5 g / L, and the concentration of the softening agent is 4 g / L.
[0082] The addition of the leveling agent in the setting makes the fabric dyeing more uniform, and the addition of the softening agent makes the final light gray fabric more soft and comfortable.
[0083] S53, post-dyeing treatment;
[0084] Specifically, the post-dyeing treatment is performed on the fabric, according to the bath ratio 1:8, 0.5-1.5 g / L of keratinase is added to remove the fluff on the fabric surface, so that the fabric surface is smoother.
[0085] S6, re-setting;
[0086] Specifically, the re-setting temperature is 100-130℃, the overfeed is 15-20%, and the speed is 20-30 m / min.
[0087] Preferably, the setting temperature is 110°C, the overfeed is 18%, and the running speed is 25 m / min.
[0088] The fabric weight in this embodiment is 140 g / m2.
[0089] Comparative Example 1
[0090] The difference between this comparative example and Example 2 is that the first banana fiber and the second banana fiber are both S-twisted, and the twist is 80 twists / 10 cm.
[0091] Comparative Example 2
[0092] The difference between this comparative example and Example 4 is that no open-width washing is performed, and the fabric weight is 110 g / m2.
[0093] Comparative Example 3
[0094] This comparative example uses the padding dyeing solution of Example 1 in CN 113930982 B.
[0095] Examples 1-4 and Comparative Examples 1-3 are tested for quick-drying, antibacterial, and color fastness, wherein the standard for quick-drying is GB / T 21655.2, and the standard for antibacterial is FZ / T 73023-2006. The quick-drying test results are shown in Table 1, and the antibacterial test results are shown in Table 2.
[0096] Table 1
[0097]
[0098] From the above table, it can be seen that the fabric prepared by the present application is not only light and breathable, but also has good quick-drying and antibacterial properties, and is resistant to washing.
[0099] From the comparison between Example 2 and Comparative Example 1, it can be found that the S-twisted and Z-twisted banana fibers of the present application can improve the quick-drying property of the fabric.
[0100] From the comparison between Example 4 and Comparative Example 2, it can be found that the open-width washing of the present application allows the fabric to maintain a certain lightness, and the quick-drying and antibacterial properties are both improved.
[0101] From the comparison between Example 4 and Comparative Example 3, it can be found that the dyeing treatment of the present application makes the fabric dyeing more firm and has high color fastness.
[0102] Although the present application is disclosed as above, the present application is not limited thereto. Any person skilled in the art can make various modifications and changes without departing from the spirit and scope of the present application, and therefore the protection scope of the present application should be subject to the scope defined by the claims.
Claims
1. An antibacterial moisture-absorbing and air-permeable knitted fabric, characterized by comprising a fiber mixture of a polyethylene terephthalate fiber and a polyethylene naphthalate fiber. The knitted fabric is knitted by two needle plates and two needle cylinders, and is knitted in 12 routes as a cycle, wherein the arrangement sequence of the knitted fabric is as follows: The first route, the second route, the seventh route and the eighth route are all knitted by the upper needle plate and the lower needle cylinder; The third route is knitted by the upper needle plate, the upper needle plate and the lower needle cylinder, and the lower needle cylinder is knitted by the upper needle plate and the lower needle cylinder; The fourth route and the sixth route are knitted by the upper needle plate and the lower needle cylinder, and the lower needle cylinder is knitted by the upper needle plate and the lower needle cylinder; The fifth route is knitted by the upper needle plate and the lower needle cylinder, and the lower needle cylinder is knitted by the upper needle plate and the lower needle cylinder; The ninth route is knitted by the upper needle plate and the lower needle cylinder, and the lower needle cylinder is knitted by the upper needle plate and the lower needle cylinder; The tenth route and the twelfth route are knitted by the upper needle plate and the lower needle cylinder, and the lower needle cylinder is knitted by the upper needle plate and the lower needle cylinder; The eleventh route is knitted by the upper needle plate and the lower needle cylinder, and the lower needle cylinder is knitted by the upper needle plate and the lower needle cylinder.
2. The anti-bacterial moisture-wicking and air-permeable knitted fabric according to claim 1, wherein, The first route, the fourth route, the seventh route and the tenth route are connected with the first antibacterial yarn, the second route, the sixth route, the eighth route and the twelfth route are connected with the second antibacterial yarn, and the third route, the fifth route, the ninth route and the eleventh route are connected with the quick-drying yarn.
3. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 2, wherein, The first antibacterial yarn is a first banana fiber, the second antibacterial yarn is a second banana fiber, and the quick-drying yarn is a polyester filament.
4. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 3, wherein, The twist direction of the first banana fiber is S twist, and the twist direction of the second banana fiber is Z twist.
5. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 3, wherein, The twist of the first banana fiber and the second banana fiber is 70-90 twists per 10 cm.
6. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 3, wherein, The first banana fiber and the second banana fiber are both short fibers, and the fineness of the short fibers is 26-32S.
7. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 3, wherein, The fineness of the polyester filament is 20-50D.
8. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 7, wherein, The F number of the polyester filament is 12-24F.
9. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 1, wherein, The loop length of the first route, the second route, the fourth route, the sixth route, the seventh route, the eighth route, the tenth route and the twelfth route is 13-15 cm / 50 needles.
10. The anti-microbial, moisture-wicking, and air-permeable knitted fabric according to claim 1, wherein, The loop length of the third route, the fifth route, the ninth route and the eleventh route is 6-8 cm / 50 needles.
Citation Information
Patent Citations
One-bath dyeing process for dark-colored polyester / cotton fabrics using disperse / reactive dyes
CN113930982B
Antibacterial breathable moisture-conducting fabric
CN214266841U
Cited By
Antibacterial, moisture-absorbing and breathable knitted fabric and preparation method thereof
CN119465493A