Rubber tube film covering forming device and process thereof

Abstract

The application discloses a rubber tube film covering forming device, which comprises a fixing ring, a rotating ring connected to the fixing ring through a bearing on the outer side of the fixing ring, driven gears arranged on the outer side of the rotating ring along a circumference, a driving wheel engaged with the driven gears, a driving motor connected to the driving wheel, and a displacement mechanism and a film covering mechanism installed on the side wall of the rotating ring. The device uses the film covering mechanism and the displacement mechanism to cover the film, which can effectively improve the film covering uniformity and work efficiency of the rubber tube, reduce the occurrence of surface adhesion and unevenness of the rubber tube after vulcanization, and reduce the probability of producing unqualified products, compared with the existing manual film winding mode for the rubber tube.

Description

Technical Field

[0001] This invention relates to the field of rubber tube coating equipment technology, specifically to a rubber tube coating forming device and its process. Background Technology

[0002] Rubber hose molding is usually achieved through vulcanization. Traditional vulcanization processes require different process parameters, such as vulcanization temperature and time, depending on the material composition, ratio, and structure of the rubber hose, making it difficult to achieve a uniform effect.

[0003] If the vulcanization process is not properly controlled, the surface of the resulting rubber hose may become sticky or uneven, leading to substandard appearance. Therefore, a thin film is usually wrapped around the rubber hose before vulcanization to isolate it from air and water vapor. This improves the surface condition of the resulting hose, but does not completely solve the problem. Currently, the film wrapping is done manually, which is inefficient and makes it difficult to control the quality of the wrapping. Summary of the Invention

[0004] The purpose of this invention is to provide a rubber tube coating forming apparatus and its process to solve the problems mentioned in the background art. To achieve the above objective, this invention provides the following technical solution: a rubber tube coating forming apparatus, comprising a fixed ring, a rotating ring connected to the outside of the fixed ring via a bearing, a driven tooth provided along the circumference of the outside of the rotating ring, the driven tooth meshing with a drive wheel, the drive wheel being connected to a drive motor, and a displacement mechanism and a coating mechanism mounted on the side wall of the rotating ring.

[0005] Preferably, the coating mechanism includes an upper mounting frame, a rotating shaft is installed inside the upper mounting frame, a feeding roller shaft is rotatably connected to the rotating shaft, a material passage hole is opened at the bottom of the upper mounting frame, multiple layers of film are wrapped on the feeding roller shaft, the bottom of the film passes through the material passage hole and exits the upper mounting frame, an air jet pipe is provided on one side of the material passage hole, the air jet pipe is provided with air jet holes, the air jet pipe is located below the upper mounting frame and on the side of the film, the air jet pipe is connected to an air pump through an air delivery pipe, the air pump is installed on one side of the upper mounting frame, and a connecting shaft is connected to the side wall of the rotating ring on the other side of the upper mounting frame.

[0006] Preferably, an exhaust mechanism is installed at the bottom of the upper mounting bracket. The exhaust mechanism includes a lower mounting plate, a compression spring is connected to the bottom of the lower mounting plate, and an elastic exhaust plate is connected to the bottom of the compression spring.

[0007] Preferably, the displacement mechanism includes a connecting shaft I, one end of which is connected to the side wall of the rotating ring, and the other end is connected to a mounting block. The bottom of the mounting block is connected to an upper connecting rod, the bottom of which is connected to a spring, the bottom of which is connected to a lower connecting rod, and the bottom of which is connected to a roller frame. A driven wheel is mounted on the roller frame, and displacement rollers are connected to both ends. The driven wheel is connected to a drive wheel I via a conveyor belt, and the drive wheel I is connected to a displacement motor. The displacement motor is mounted on the lower connecting rod.

[0008] Preferably, there are three displacement mechanisms and one coating mechanism, and the displacement mechanisms and coating mechanisms are distributed circumferentially along the side wall of the rotating ring.

[0009] A rubber tube coating molding process specifically includes the following:

[0010] (1) The drive motor is mounted on one side of the rubber tube by a bracket and can be moved along the length of the rubber tube by an external moving device. The rubber tube is fitted into the ring of the fixed ring and the film on the feed roller shaft is passed through the feed strip hole and attached to the surface of the rubber tube.

[0011] (2) Start the drive motor and air pump. The drive motor drives the rotating ring to rotate through the drive wheel. The film begins to be wound. During the winding process, the air pump sprays air into the film through the air nozzle on the air pipe to prevent foreign objects from adhering to the film and to prevent the film from folding.

[0012] (3) When the film is wrapped, the elastic venting plate presses and flattens the wrapped film under the action of the compression spring, thereby avoiding air residue;

[0013] (4) After the film coating mechanism runs for one cycle, the film completes one turn of the rubber tube. The displacement motor is started, and the displacement motor drives the roller frame to rotate through the conveyor belt, so that the displacement roller moves along the length of the rubber tube, and finally the entire rubber tube is coated.

[0014] The technical effects and advantages of this invention are as follows: This device uses a film coating mechanism and a displacement mechanism for film coating. Compared with the existing method of manually wrapping rubber tubes with film, it can effectively improve the uniformity of film coating and work efficiency of rubber tubes, reduce the occurrence of adhesion and unevenness on the surface of rubber tubes after vulcanization, and reduce the probability of producing unqualified products. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the coating mechanism of the present invention;

[0017] Figure 3 This is a schematic diagram of the displacement mechanism of the present invention.

[0018] In the diagram, 1. Fixed ring; 2. Rotating ring; 3. Driven gear; 4. Drive wheel; 5. Drive motor; 6. Upper mounting bracket; 7. Rotating shaft; 8. Feed roller shaft; 9. Film; 10. Air jet pipe; 11. Air supply pipe; 12. Air pump; 13. Connecting shaft; 14. Lower mounting plate; 15. Compression spring; 16. Elastic exhaust plate; 17. Connecting shaft I; 18. Mounting block; 19. Upper connecting rod; 20. Spring; 21. Lower connecting rod; 22. Roller frame; 23. Driven wheel; 24. Displacement roller; 25. Conveyor belt; 26. Drive wheel I; 27. Displacement motor; 28. Displacement mechanism; 29. ​​Film coating mechanism. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention will be further described below with reference to specific illustrations. In the description of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can be fixed connections, detachable connections, integral connections, mechanical connections, or electrical connections; they can be direct connections or indirect connections through an intermediate medium; and they can be internal connections between two components.

[0020] Example

[0021] like Figure 1-3 The device for forming a rubber tube coating includes a fixed ring 1, a rotating ring 2 connected to the outside of the fixed ring 1 via a bearing, a driven tooth 3 provided along the circumference of the outside of the rotating ring 2, the driven tooth 3 meshing with a drive wheel 4, the drive wheel 4 being connected to a drive motor 5, and a displacement mechanism 28 and a coating mechanism 29 installed on the side wall of the rotating ring 2.

[0022] The film coating mechanism 29 includes an upper mounting frame 6, inside which a rotating shaft 7 is installed. A feeding roller shaft 8 is rotatably connected to the rotating shaft 7. A material passage hole is opened at the bottom of the upper mounting frame 6. Multiple layers of film 9 are wrapped on the feeding roller shaft 8. The bottom of the film 9 passes through the material passage hole and exits the upper mounting frame 6. An air jet pipe 10 is provided on one side of the material passage hole. The air jet pipe 10 is provided with air jet holes. The air jet pipe 10 is located below the upper mounting frame 6 and on one side of the film 9. The air jet pipe 10 is connected to an air pump 12 through an air supply pipe 11. The air pump 12 is installed on one side of the upper mounting frame 6. A connecting shaft 13 is connected to the other side of the upper mounting frame 6. The connecting shaft 13 is connected to the side wall of the rotating ring 2.

[0023] The upper mounting bracket 6 is equipped with an exhaust mechanism at its bottom. The exhaust mechanism includes a lower mounting plate 14. A compression spring 15 is connected to the bottom of the lower mounting plate 14. An elastic exhaust plate 16 is connected to the bottom of the compression spring 15.

[0024] The displacement mechanism 28 includes a connecting shaft I 17, one end of which is connected to the side wall of the rotating ring 2, and the other end is connected to a mounting block 18. The bottom of the mounting block 18 is connected to an upper connecting rod 19, the bottom of the upper connecting rod 19 is connected to a spring 20, the bottom of the spring 20 is connected to a lower connecting rod 21, the bottom of the lower connecting rod 21 is connected to a roller frame 22, a driven wheel 23 is mounted on the roller frame 22, and displacement rollers 24 are connected to both ends. The driven wheel 23 is connected to a drive wheel I 26 via a conveyor belt 25, and the drive wheel I 26 is connected to a displacement motor 27. The displacement motor 27 is mounted on the lower connecting rod 21.

[0025] The displacement mechanism 28 is provided in three parts, and the coating mechanism 29 is provided in one part. The displacement mechanism 28 and the coating mechanism 29 are distributed around the side wall of the rotating ring 2.

[0026] A rubber tube coating molding process specifically includes the following:

[0027] (1) The drive motor 5 is mounted on one side of the rubber tube by a bracket, and can be moved along the length of the rubber tube by an external moving device. The rubber tube is fitted into the ring of the fixing ring 1, and the film 9 on the feeding roller shaft 8 is passed through the feed strip hole and attached to the surface of the rubber tube.

[0028] (2) Start the drive motor 5 and the air pump 12. The drive motor 5 drives the rotating ring 2 to rotate through the drive wheel 4. The film 9 begins to be wound. During the winding process, the air pump 12 sprays air into the film 9 through the air hole on the air pipe 10 to prevent the film 9 from being attached to foreign objects and to prevent the film 9 from folding.

[0029] (3) When the film 9 is wound, the elastic venting plate 16 presses and flattens the wound film 9 under the action of the compression spring 15, thereby avoiding air residue;

[0030] (4) After the film coating mechanism 29 runs for one turn, the film 9 completes one turn of the rubber tube. The displacement motor 27 is started. The displacement motor 27 drives the roller frame 22 to rotate through the conveyor belt 25, so that the displacement roller 24 is moved along the length of the rubber tube, and finally the entire rubber tube is coated.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rubber tube coating forming device, comprising a fixing ring, characterized in that: The fixed ring is connected to the rotating ring via a bearing on its outer side. The rotating ring has driven teeth along its circumference on its outer side, which mesh with a drive wheel. The drive wheel is connected to a drive motor. A displacement mechanism and a film coating mechanism are installed on the side wall of the rotating ring. The film coating mechanism includes an upper mounting frame. A rotating shaft is installed inside the upper mounting frame. A feeding roller shaft is rotatably connected to the rotating shaft. A material passage hole is opened at the bottom of the upper mounting frame. Multiple layers of film are wrapped on the feeding roller shaft. The bottom of the film passes through the material passage hole and exits the upper mounting frame. An air jet pipe is provided on one side of the material passage hole. The air jet pipe has air jet holes. The air jet pipe is located below the upper mounting frame and on the side of the film. The air jet pipe is connected to an air pump via an air supply pipe. The air pump is installed on one side of the upper mounting frame. A connecting shaft is connected to the other side of the upper mounting frame. The connecting shaft is connected to the side wall of the rotating ring.

2. The rubber tube coating and forming device according to claim 1, characterized in that: The upper mounting bracket is equipped with an exhaust mechanism at its bottom. The exhaust mechanism includes a lower mounting plate, a compression spring is connected to the bottom of the lower mounting plate, and an elastic exhaust plate is connected to the bottom of the compression spring.

3. The rubber tube coating and forming device according to claim 1, characterized in that: The displacement mechanism includes a connecting shaft I, one end of which is connected to the side wall of a rotating ring, and the other end is connected to a mounting block. The bottom of the mounting block is connected to an upper connecting rod, the bottom of which is connected to a spring. The bottom of the spring is connected to a lower connecting rod, and the bottom of the lower connecting rod is connected to a roller frame. A driven wheel is mounted on the roller frame, and displacement rollers are connected to both ends. The driven wheel is connected to a drive wheel I via a conveyor belt. The drive wheel I is connected to a displacement motor, and the displacement motor is mounted on the lower connecting rod.

4. The rubber tube coating and forming device according to claim 1, characterized in that: The displacement mechanism is provided in three parts, and the coating mechanism is provided in one part. The displacement mechanism and the coating mechanism are distributed around the circumference of the side wall of the rotating ring.

5. A rubber tube coating and molding process, based on the rubber tube coating and molding apparatus according to any one of claims 1-4, characterized in that, Specifically, it includes the following: (1) The drive motor is mounted on one side of the rubber tube by a bracket and can be moved along the length of the rubber tube by an external moving device. The rubber tube is fitted into the ring of the fixed ring and the film on the feed roller shaft is passed through the feed strip hole and attached to the surface of the rubber tube. (2) Start the drive motor and air pump. The drive motor drives the rotating ring to rotate through the drive wheel. The film begins to be wound. During the winding process, the air pump sprays air into the film through the air nozzle on the air pipe to prevent foreign objects from adhering to the film and to prevent the film from folding. (3) When the film is wrapped, the elastic venting plate presses and flattens the wrapped film under the action of the compression spring, thereby avoiding air residue; (4) After the film coating mechanism runs for one cycle, the film completes one turn of the rubber tube. The displacement motor is started, and the displacement motor drives the roller frame to rotate through the conveyor belt, so that the displacement roller moves along the length of the rubber tube, and finally the entire rubber tube is coated.

Images