A stem gathering, bundling and cutting device
By designing a stem retraction, bundling and cutting device including rubber strip guide, arc-shaped rubber strip guide, closing, pressing nails and cutting mechanisms, the problems of insufficient tightness of the equipment on the market, limited application conditions and untidy cutting are solved, and efficient and neat stem bundling and cutting effects are achieved.
Patent Information
- Application Number
- CN202211206945.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-09-30
AI Technical Summary
There is a lack of stem retraction and bundling cutting devices on the market that can meet the required tightness, wide application conditions, and neat cuts of stem.
A stem retraction, bundling and cutting device including a rubber strip guide mechanism, an arc-shaped rubber strip guide mechanism, a retraction mechanism, a nail pressing mechanism and a stem cutting mechanism is designed. The device collects and fixes the plant stems through the rubber strip guide and the arc-shaped rubber strip guide mechanism, and then presses the nails at the docking point of the rubber strips through the nail pressing mechanism, and cuts the stems by the cutting mechanism.
It realizes efficient collection and tightening of the plant stems, ensuring that the cut stems are neat and burrs and damage, and are widely applicable to the scenes and the fast binding process.
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Figure CN115367181B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automatic bundling device, in particular to a device for gathering, bundling and cutting the stalk part. Background Art
[0002] Among the existing cable tie machines on the market, there are a cable tie conveying mechanism, a cable tie conveying circular track, a cable tie clamping mechanism, a cable tie retracting mechanism and a cable tie heat sealing mechanism. The cable tie passes through the conveying track, clamps the cable tie head, retracts the cable tie, clamps the articles inside the loop with the cable tie, and then seals the opening.
[0003] Both such cable tie machines and sealing machines have the situation that the tightening degree cannot meet the requirements, and they are not applicable to the vast majority of working conditions. Therefore, this work is currently completed manually. The specific reasons are as follows: The cable tie material used in the cable tie machine is a relatively hard material, and the sealing is carried out by heat sealing, and there will be a little distance loosened during sealing, so it cannot be tightened; there is also a method of tying with a rubber rope to tighten, but the rubber rope cannot be pulled too tightly to tie a knot, so it also cannot be tightened.
[0004] Due to the loose bundling of the stalk part, the stalk part will move during subsequent cutting, and there are problems such as burrs, damage and uneven cutting on the cut stalk part.
[0005] In summary, there is a problem in the market that there is a lack of a device for gathering, bundling and cutting the stalk part that can meet the requirements of tightening degree, has a wide range of applicable working conditions and can cut the stalk part neatly. Summary of the Invention
[0006] The technical problem to be solved by the present invention is: to provide a device for gathering, bundling and cutting the stalk part in order to solve the problem that there is a lack of a device for gathering, bundling and cutting the stalk part in the market that can meet the requirements of tightening degree, has a wide range of applicable working conditions and can cut the stalk part neatly.
[0007] The technical solution adopted by the present invention to solve its technical problems is: a device for gathering, bundling and cutting the stalk part, including a rubber strip guiding mechanism, an arc-shaped rubber strip guiding mechanism, a gathering mechanism, a pressing nail mechanism and a stalk cutting mechanism;
[0008] The rubber strip guiding mechanism includes a rubber strip guiding frame, a rubber strip cutter and a rubber strip clamping block. A rubber strip channel is opened on one side of the rubber strip guiding frame, the rubber strip cutter is installed in the rubber strip channel, and the rubber strip clamping block is installed on the rubber strip guiding frame on the opposite side of the rubber strip channel;
[0009] The arc-shaped rubber strip guiding mechanism includes an arc-shaped rubber strip guiding block. A notch for the rubber strip to pass through is opened on the inner wall of the arc-shaped opening of the arc-shaped rubber strip guiding block. Both ends of the notch are open and communicate with each other between the two ends;
[0010] The nail pressing mechanism comprises a left rubber strip shrinking push block, a right rubber strip shrinking push block, a nail pressing groove and a nail pressing component. The left rubber strip shrinking push block and the right rubber strip shrinking push block are respectively arranged on the left and right sides of the upper end of the nail pressing groove, and the nail pressing component is arranged above the nail pressing groove;
[0011] The stem cutting mechanism comprises an upper knife and a lower knife, wherein the upper knife is fixedly mounted below the arc-shaped rubber strip guide mechanism, and the lower knife is rotatably mounted on the side of the upper knife;
[0012] The gathering mechanism cooperates with the arc-shaped rubber strip guiding mechanism to gather the scattered plant stems and limit the plant stems in the arc-shaped rubber strip guiding mechanism. The rubber strips enter the pressing nail mechanism through the rubber strip guiding mechanism and the arc-shaped rubber strip guiding mechanism in turn. The pressing nail mechanism presses and fixes the rubber strips, and the lower knife rotates and cooperates with the upper knife to cut the plant stems.
[0013] Furthermore, the folding mechanism comprises a left folding clamp and a right folding clamp respectively driven by a folding cylinder, and the folding cylinder drives the left folding clamp and the right folding clamp to fold inwardly and crosswise.
[0014] Furthermore, the rubber strip guiding mechanism also includes a motor, a driving wheel and a drop wheel. The motor drives the driving wheel to rotate. The driving wheel and the drop wheel are installed with a gap. The gap between the driving wheel and the drop wheel accommodates the rubber strip to pass through. The gap is located in the rubber strip channel. The rubber strip enters from the inlet of the rubber strip channel and is transmitted by the driving wheel and the drop wheel, and extends from the outlet of the rubber strip channel.
[0015] Furthermore, the arc-shaped rubber strip guiding mechanism also includes an arc-shaped rubber strip guiding cylinder and a guide plate, the movable end of the arc-shaped rubber strip guiding cylinder is connected to the rear end of the guide plate, and an arc-shaped rubber strip guiding block is installed at the front end of the guide plate. The arc-shaped rubber strip guiding cylinder drives the guide plate to push the arc-shaped rubber strip guiding block toward or away from the rubber strip guiding frame. When the arc-shaped rubber strip guiding block and the rubber strip guiding frame are brought closer, one side opening of the arc-shaped rubber strip guiding block is a rubber strip inlet, which is connected to the outlet of the rubber strip channel, and the other side opening of the arc-shaped rubber strip guiding block is a rubber strip outlet, which is connected to the rubber strip clamping block.
[0016] Furthermore, the nail pressing component includes a nail placing frame, a nail pressing cylinder, a connecting rod, a mounting frame and an aluminum nail pressing plate. The nail placing frame is connected to the mounting frame. A nail groove for accommodating the aluminum nails on the nail placing frame is opened in the mounting frame. The aluminum nail pressing plate is vertically installed above the nail groove. The aluminum nail pressing plate, the nail groove and the nail pressing groove are in the same straight line. The top end of the aluminum nail pressing plate is rotatably connected to the front end of the connecting rod, and the rear end of the connecting rod is rotatably connected to the nail pressing cylinder. The mounting frame has an extension portion extending upward, and the top end of the extension portion is rotatably connected to the middle section of the connecting rod.
[0017] Furthermore, the rubber strip clamping block is driven by a clamping cylinder to move toward or away from the inner wall of the rubber strip guiding frame.
[0018] Furthermore, the pressure nail is a C-shaped pressure nail.
[0019] Furthermore, the upper knife is a V-shaped cutter, the upper knife is installed horizontally, the V-shaped opening faces outward, and the V-shaped bottom of the V-shaped opening is located below the middle position of the nail pressing groove.
[0020] The beneficial effect of the present invention is that the stem-tightening, bundling and cutting device of the present invention realizes the tightening of the plant stems through the following steps:
[0021] 1. The scattered plant stems are gathered by the gathering mechanism;
[0022] 2. The arc-shaped rubber strip guide mechanism fastens and limits the plant stem after being gathered. A slot for accommodating the rubber strip is provided on the inner wall of the arc-shaped opening of the arc-shaped rubber strip guide block in the arc-shaped rubber strip guide mechanism. The rubber strip passes through the slot without occupying the space between the plant stem and the arc-shaped rubber strip guide block. The arc-shaped rubber strip guide block and the gathering mechanism cooperate to gather the plant stem to the greatest extent.
[0023] 3. The rubber strip is tightened for the second time after being clamped by the rubber strip clamp;
[0024] 4. After the left rubber strip shrinking push block and the right rubber strip shrinking push block press the rubber strips on both sides, the pressing nail mechanism will fix the joints of the rubber strips with nails.
[0025] 5. After nailing, the stems are tied in place, and the stem cutting mechanism cuts the stems.
[0026] During the whole process, the plant stems are in a highly retracted state, and the rubber strips are also in a taut state before being nailed and fixed. The combination of the two can ensure that the tightness of the stems after bundling can meet the requirements, and at the same time, the whole set of equipment adopts an opening and closing design, which can be applied to a wide range of working conditions. The stems are cut after being tied in place, and the cut stems are neat, without burrs or damage. In summary, the present invention has the characteristics of moderate tightness, wide application scenarios, efficient and fast bundling process and neat cutting of the stems. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0028] Figure 1 and Figure 2 It is a structural schematic diagram of the present invention.
[0029] Figures 3 to 5 It is a partial structural schematic diagram of the present invention.
[0030] Figure 6 It is a structural schematic diagram of the arc-shaped rubber strip guide block.
[0031] Figure 7 It is a partial structural diagram of the nail pressing mechanism.
[0032] In the figure: 10. rubber strip guide frame, 11. rubber strip cutter, 12. rubber strip clamping block, 13. rubber strip channel, 14. motor, 15. driving wheel, 16. fall wheel, 17. clamping cylinder, 18. fall wheel anti-rotation block;
[0033] 20. arc-shaped rubber strip guide block, 21. notch, 22. arc-shaped rubber strip guide cylinder, 23. guide plate;
[0034] 30. Left rubber strip retraction push block, 31. Right rubber strip retraction push block, 32. Nail pressing groove, 33. Nail placing frame, 34. Nail pressing cylinder, 35. Connecting rod, 36. Aluminum nail pressing plate, 37. Nail groove;
[0035] 40. Upper knife, 41. Lower knife;
[0036] 50. Folding cylinder, 51. Left-side folding clamp, 52. Right-side folding clamp. DETAILED DESCRIPTION
[0037] The present invention will now be described in further detail in conjunction with the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0038] like Figures 1 to 7 A stem gathering, bundling and cutting device is shown. First, the device can be used in conjunction with a robot, which grabs scattered plants to the location of the stem gathering, bundling device; the device can also be installed on a three-axis mobile device, which moves the device to the location of the scattered plants.
[0039] S1: The scattered plants are located in the middle area of the gathering mechanism; the two gathering cylinders 50 simultaneously drive the left gathering clamp 51 and the right gathering clamp 52, and the left gathering clamp 51 and the right gathering clamp 52 cross-close to gather the scattered plants in the middle area into bundles.
[0040] S2: The arc-shaped rubber strip guide cylinder 22 extends to push the guide plate 23 to drive the arc-shaped rubber strip guide block 20 to move toward the bundled plants. Finally, the arc-shaped rubber strip guide block 20 is finally buckled on the rubber strip guide frame 10 in the rubber strip guide mechanism. One side opening of the arc-shaped rubber strip guide block 20 after buckling is a rubber strip inlet, which is connected to the outlet of the rubber strip channel 13. The other side opening of the arc-shaped rubber strip guide block 20 is a rubber strip outlet, which is connected to the rubber strip clamping block 12.
[0041] S3: The rubber strip is guided and transmitted through the rubber strip guide mechanism, and the motor 14 drives the driving wheel 15 to rotate through a transmission method such as a belt and a gear box. The driving wheel 15 and the fall wheel 16 are installed in a gap, and the rubber strip enters from the entrance of the rubber strip channel 13. When it contacts the driving wheel 15, the driving wheel 15 guides and pulls the rubber strip into the gap between the driving wheel 15 and the fall wheel 16, and the rubber strip fills the gap. A fall wheel stop block 18 is installed on the outer side of the fall wheel 16. The fall wheel stop block 18 presses the fall wheel 16 to prevent the fall wheel 16 from rotating when the driving wheel 15 stops rotating; the rubber strip is transported by the driving wheel 15 and extends out from the exit of the rubber strip channel 13, and at the same time enters the notch 21 from the rubber strip inlet on the arc-shaped rubber strip guide block 20. The rubber strip continues to move forward and finally extends from the rubber strip outlet on the arc-shaped rubber strip guide block 20 to the location of the rubber strip clamp 12.
[0042] S4: The rubber strip clamping block 12 is driven by the clamping cylinder 17 to move closer to the inner wall of the rubber strip guiding frame 10 to compress the rubber strip. The driving wheel 15 reverses a distance to tighten the rubber strip. The arc-shaped rubber strip guiding cylinder 22 retracts to pull the guide plate 23 to drive the arc-shaped rubber strip guiding block 20 to leave the rubber strip guiding frame 10, and the tightened rubber strip escapes from the slot 21.
[0043] S5: The left rubber strip shrinking push block 30 and the right rubber strip shrinking push block 31 in the nail pressing mechanism are closed toward the middle under the push of the cylinder, squeezing the rubber strip surrounding the stem, so that the two sections of the rubber strip are fitted together, and the fitting position is in the nail pressing groove 32 or above the nail pressing groove 32. The nail in the nail placing frame 33 slides into the nail groove 37 along the nail placing frame 33. The nail pressing cylinder 34 extends out to push the connecting rod 35 to perform a lever movement to squeeze the aluminum nail pressing plate 36 downward. The aluminum nail pressing plate 36 moves downward along the nail groove, pushing the nail to squeeze the rubber strip fitting section, and finally the nail contacts the nail pressing groove 32. The nail is a C-shaped nail, and the two sides of the C-shaped nail are bent and buckled and pressed tightly on the rubber strip fitting section.
[0044] S6: The rubber strip cutter 11 is driven by the cylinder to extend and cut the rubber strip, while the clamping cylinder 17 retracts to drive the rubber strip clamping block 12 to release the rubber strip, and the stalk bundling is now completed.
[0045] The rubber strip is elastic and will rebound after S6 is executed to ensure that the binding force is just right.
[0046] A stem cutting mechanism is installed to meet the need of cutting the stem part. The stem cutting mechanism includes an upper knife 40 as a fixed knife and a lower knife 41 as a movable knife. The upper knife 40 is a V-shaped cutter with the V-shaped opening facing outward. The V-shaped bottom of the V-shaped opening is located below the middle position of the pressure nail groove 32. The upper knife 40 is installed horizontally, and the lower knife 41 is driven by a cylinder to rotate and cooperate with the V-shaped incision of the upper knife 40 to complete the cutting of the plant stem.
[0047] After cutting, the plants are grabbed by a robot and the gathering mechanism releases the bundled plants.
[0048] The cylinder mentioned above is actually used in the actual product, and its function is to drive the connected components to move. It belongs to the power component, and a driving component such as a motor can also be used to complete what the cylinder does; the stalk part includes the stalks of large-leaf crops, flower stalks and some other plant stalks; the rubber strip is a commercially available product with certain elasticity.
[0049] Combined with Figure 1 and Figure 3 , below the folding mechanism in this application is the rubber strip guiding frame 10. The front end of the rubber strip guiding frame 10 is the nail pressing mechanism. The rubber strip contraction push block 30 on the left side and the rubber strip contraction push block 31 on the right side of the nail pressing mechanism are installed on the left and right sides at the front end of the rubber strip guiding frame 10. The nail pressing groove 32 is installed at the middle position between the rubber strip contraction push block 30 on the left side and the rubber strip contraction push block 31 on the right side below the front end of the rubber strip guiding frame 10. The nail pressing cylinder 34, the connecting rod 35 and the aluminum nail pressing plate 36 are all installed above the rubber strip guiding frame 10, and the aluminum nail pressing plate 36 is located directly above the nail pressing groove 32.
[0050] What is described in the above specification is only the specific implementation manner of the present invention. Various examples do not constitute a limitation to the essence of the present invention. Those of ordinary skill in the art can make modifications or deformations to the previously described specific implementation manner after reading the specification, without departing from the essence and scope of the invention.
Claims
1. A stem-gathering, bundling and cutting device, characterized in that: It includes a rubber strip guiding mechanism, an arc-shaped rubber strip guiding mechanism, a gathering mechanism, a nail pressing mechanism and a stem cutting mechanism; The strip guide mechanism comprises a strip guide frame, a strip cutter and a strip clamp block. A strip channel is provided on one side of the strip guide frame. The strip cutter is installed in the strip channel. The strip clamp block is installed on the strip guide frame on the opposite side of the strip channel. The arc-shaped rubber strip guiding mechanism comprises an arc-shaped rubber strip guiding block, and a slot for accommodating the rubber strip passing through is provided on the inner wall of the arc-shaped opening of the arc-shaped rubber strip guiding block, and both ends of the slot are open and the openings at both ends are connected; The nail pressing mechanism comprises a left rubber strip shrinking push block, a right rubber strip shrinking push block, a nail pressing groove and a nail pressing component. The left rubber strip shrinking push block and the right rubber strip shrinking push block are respectively arranged on the left and right sides of the upper end of the nail pressing groove, and the nail pressing component is arranged above the nail pressing groove; The stem cutting mechanism comprises an upper knife and a lower knife, wherein the upper knife is fixedly mounted below the arc-shaped rubber strip guide mechanism, and the lower knife is rotatably mounted on the side of the upper knife; The gathering mechanism cooperates with the arc-shaped rubber strip guiding mechanism to gather the scattered plant stems, and limit the plant stems in the arc-shaped rubber strip guiding mechanism. The rubber strips enter the pressing nail mechanism through the rubber strip guiding mechanism and the arc-shaped rubber strip guiding mechanism in sequence. The pressing nail mechanism uses pressing nails to fix the rubber strips, and the lower knife rotates and cooperates with the upper knife to cut the plant stems. The folding mechanism comprises a left folding clamp and a right folding clamp driven by a folding cylinder respectively, and the folding cylinder drives the left folding clamp and the right folding clamp to fold inwardly and crosswise; The rubber strip clamping block is driven by a clamping cylinder to move toward or away from the inner wall of the rubber strip guiding frame.
2. The stem part gathering, binding and cutting device according to claim 1, characterized in that: The rubber strip guiding mechanism also includes a motor, a driving wheel and a drop wheel. The motor drives the driving wheel to rotate. The driving wheel and the drop wheel are installed with a gap. The gap between the driving wheel and the drop wheel accommodates the rubber strip to pass through. The gap is located in the rubber strip channel. The rubber strip enters from the inlet of the rubber strip channel and is transmitted by the driving wheel and the drop wheel, and extends from the outlet of the rubber strip channel.
3. The stem part gathering, binding and cutting device according to claim 1, wherein: The arc-shaped rubber strip guiding mechanism also includes an arc-shaped rubber strip guiding cylinder and a guide plate. The movable end of the arc-shaped rubber strip guiding cylinder is connected to the rear end of the guide plate. The front end of the guide plate is installed with an arc-shaped rubber strip guiding block. The arc-shaped rubber strip guiding cylinder drives the guide plate to push the arc-shaped rubber strip guiding block toward or away from the rubber strip guiding frame. When the arc-shaped rubber strip guiding block and the rubber strip guiding frame are brought together, one side opening of the arc-shaped rubber strip guiding block is a rubber strip inlet, which is connected to the outlet of the rubber strip channel. The other side opening of the arc-shaped rubber strip guiding block is a rubber strip outlet, which is connected to the rubber strip clamping block.
4. The stem part gathering, binding and cutting device according to claim 1, characterized in that: The nail pressing component includes a nail placing frame, a nail pressing cylinder, a connecting rod, a mounting frame and an aluminum nail pressing plate. The nail placing frame is connected to the mounting frame. A nail groove for accommodating the aluminum nails on the nail placing frame is opened in the mounting frame. The aluminum nail pressing plate is vertically installed above the nail groove. The aluminum nail pressing plate, the nail groove and the nail pressing groove are on the same straight line. The top end of the aluminum nail pressing plate is rotatably connected to the front end of the connecting rod, and the rear end of the connecting rod is rotatably connected to the nail pressing cylinder. The mounting frame is provided with an extension portion extending upward, and the top end of the extension portion is rotatably connected to the middle section of the connecting rod.
5. The stem part gathering, bundling and cutting device according to claim 1, wherein: The pressing nail is a C-shaped pressing nail.
6. The stem part gathering, bundling and cutting device according to claim 1, characterized in that: The upper knife is a V-shaped cutting knife, which is horizontally installed with the V-shaped opening facing outward, and the V-shaped bottom of the V-shaped opening is located below the middle position of the nail pressing groove.
Citation Information
Patent Citations
Stem folding and bundling device
CN218172695U