Implant assembly packaging system, clamp carrier and implant assembly packaging method

Abstract

The application discloses an implant assembly and packaging system, comprising a magnetic suspension conveying line, a plurality of clamping carriers are arranged on the magnetic suspension conveying line, the magnetic suspension conveying line is sequentially provided with a syringe feeding device, a drug column feeding device, a push rod feeding device, a finished product detection mechanism and a qualified product discharging mechanism on the conveying direction, the qualified product discharging mechanism is provided with a packaging device on one side, and positioning devices are arranged between the drug column feeding device and the push rod feeding device and the magnetic suspension conveying line. A clamping carrier is also disclosed, comprising a carrier, a positioning groove, a circumferential limiting part and an axial limiting part are arranged on the top of the carrier, and a through hole is arranged below the positioning groove of the carrier. An implant assembly and packaging method is also disclosed, comprising the steps of: syringe feeding; drug column feeding; push rod feeding; finished product detection; qualified product discharging; and packaging. The implant assembly and packaging system and method improve the production efficiency and reduce the production cost. The clamping carrier can realize the positioning of the syringe and is convenient for assembly operation.

Description

Technical Field

[0001] This invention relates to the field of food and pharmaceutical packaging machinery and equipment, and in particular to an implant assembly and packaging system, a clamping carrier, and an implant assembly and packaging method. Background Technology

[0002] The drug cartridge is an implantable drug, generally cylindrical, with a diameter of 1–2 mm and a length of 10–20 mm. It is used in subcutaneous sustained-release implantation syringes (the syringe has a raised ring and a safety lug on its periphery) and needs to be manufactured in a Class A / B clean area. During the manufacturing process, the drug cartridge is first loaded into the syringe, then the plunger is loaded into the syringe, and finally, the assembled product (drug cartridge, syringe, and plunger) is bagged. This process is called the implant assembly and packaging process. During the implant assembly and packaging process, the syringe is transported using a clamping carrier.

[0003] Currently, implant product assembly is still in the manual assembly stage, resulting in low production efficiency and the inability to guarantee the sterility of the product during the assembly process, thus failing to meet customer requirements.

[0004] Furthermore, the existing clamping carrier cannot position the syringe. During the assembly process with the drug cartridge and plunger, the syringe needs to be transferred from the clamping carrier to another station for assembly, which is time-consuming, labor-intensive, and affects work efficiency. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an implant assembly and packaging system that can improve production efficiency and reduce production costs;

[0006] It also provides a clamping carrier that can restrict the axial and circumferential movement of the syringe placed on it, thereby positioning the syringe and facilitating the assembly of the syringe with the drug cartridge and plunger.

[0007] An implant assembly and packaging method that can improve production efficiency and reduce production costs is also provided.

[0008] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0009] An implantable drug assembly and packaging system includes a magnetic levitation conveyor line. The magnetic levitation conveyor line is equipped with multiple clamping carriers for holding syringes. Along the conveying direction, the magnetic levitation conveyor line is sequentially equipped with a syringe loading device for placing syringes on the clamping carriers, a drug loading device for loading drug cartridges into syringes on the clamping carriers, a push rod loading device for loading push rods into syringes on the clamping carriers, a finished product inspection mechanism for inspecting the assembled syringes, drug cartridges, and push rods, and a qualified product unloading mechanism for unloading qualified assembled syringes, drug cartridges, and push rods from the magnetic levitation conveyor line. A packaging device for packaging qualified assembled syringes, drug cartridges, and push rods is provided on one side of the qualified product unloading mechanism. Positioning devices are provided between the drug cartridge loading device and the push rod loading device and the magnetic levitation conveyor line.

[0010] As a further improvement to the above technical solution:

[0011] The syringe feeding device includes two syringe supply mechanisms arranged at intervals and a syringe transfer mechanism located between the two syringe supply mechanisms. The syringe transfer mechanism is used to transfer the syringes on the syringe supply mechanisms to the clamping carrier on the magnetic levitation conveyor line.

[0012] The syringe supply mechanism includes a syringe base conveying assembly and a syringe unpacking assembly located at the inlet end of the syringe base conveying assembly. The syringe transfer mechanism is located between the outlet ends of the syringe base conveying assemblies of the two syringe supply mechanisms. A syringe base recovery assembly is also provided between the syringe base conveying assemblies of the two syringe supply mechanisms.

[0013] The drug delivery device includes a material handling device, a material distribution device, a quality inspection device, and a drug delivery device for loading drug delivery into a syringe on a clamping carrier. The material distribution device is located on the discharge side of the material handling device. A first drug delivery transfer device is provided between the material distribution device and the quality inspection device, and a second drug delivery transfer device is provided between the quality inspection device and the drug delivery device.

[0014] The push rod feeding device includes two push rod supply mechanisms arranged at intervals and a push rod transfer mechanism located between the two push rod supply mechanisms. The push rod transfer mechanism is used to transfer the push rods on the push rod supply mechanisms to the syringes on the clamping carrier.

[0015] The push rod supply mechanism includes a push rod base conveying assembly and a push rod bag-removing assembly located at the inlet end of the push rod base conveying assembly. The push rod transfer mechanism is located between the outlet ends of the push rod base conveying assemblies of the two push rod supply mechanisms. A push rod base recovery assembly is also provided between the push rod base conveying assemblies of the two push rod supply mechanisms. The push rod transfer mechanism includes a first transfer mechanism hand, a push rod splitting assembly, a second transfer mechanism hand, and a push rod pushing assembly arranged sequentially in the direction of the magnetic levitation conveyor line. The first transfer mechanism hand is used to transfer the push rod on the push rod base conveying assembly to the push rod splitting assembly. The push rod splitting assembly is used to split the push rod. The second transfer mechanism hand is used to transfer the push rod after being split by the push rod splitting assembly to the push rod pushing assembly. The push rod pushing assembly is used to push the push rod into the syringe on the clamping carrier.

[0016] The positioning device includes a first lifting frame, a second lifting frame, a first lifting drive mechanism for driving the first lifting frame to rise and fall, and a second lifting drive mechanism for driving the second lifting frame to rise and fall. The second lifting frame is provided with multiple support seats arranged side by side, and the first lifting frame is provided with multiple clamping seats arranged side by side. The clamping seats and support seats are located above and below the magnetic levitation conveyor line and are arranged vertically and vertically in correspondence, for clamping and positioning the clamping carrier or clamping the syringe on the carrier.

[0017] The packaging device includes a packaging bag conveyor line and, sequentially arranged along the conveying direction of the packaging bag conveyor line, a bag loading mechanism, an imprinting mechanism, a bag opening mechanism, a desiccant feeding mechanism, a bag filling mechanism for loading qualified syringes, drug cartridges and plungers into packaging bags, an inflation mechanism for filling the packaging bags with protective gas, a sealing mechanism for sealing the packaging bags, and a finished product unloading mechanism. Between the bag filling mechanism and the qualified product unloading mechanism, there is a labeling mechanism for affixing labels to the outside of the syringes and a labeling detection mechanism for detecting the labeling effect.

[0018] A clamping carrier includes a carrier, the top of which is provided with a positioning groove adapted to a syringe, a circumferential limiting part for engaging with a safety lug of the syringe to limit the rotation of the syringe, and an axial limiting part for engaging with a convex ring on the periphery of the syringe to limit the axial movement of the syringe, and the carrier is provided with a through opening extending vertically below the positioning groove.

[0019] An implant assembly and packaging method includes the following steps:

[0020] S1. Syringe loading: The syringe loading device loads the syringes onto the clamping carrier of the magnetic levitation conveyor line;

[0021] S2, Drug loading: The clamping carrier of the magnetic levitation conveyor line transports the syringe to the position corresponding to the drug loading device. The positioning device positions the syringe, and the drug loading device loads the drug into the syringe on the clamping carrier.

[0022] S3, Push rod feeding: The clamping carrier of the magnetic levitation conveyor line transports the syringe to the position corresponding to the push rod feeding device. The positioning device positions the syringe, and the push rod feeding device loads the push rod into the syringe on the clamping carrier.

[0023] S4. Finished Product Inspection: The clamping carrier of the magnetic levitation conveyor line transports the syringe to the finished product inspection mechanism. The finished product inspection mechanism inspects the assembled finished product of syringe, drug cartridge and push rod. If the finished product is qualified, it will proceed to S5. If the finished product is unqualified, it will be rejected and recycled.

[0024] S5. Qualified Product Unloading: The clamping carrier of the magnetic levitation conveyor line transports qualified products to the qualified product unloading mechanism, which unloads the assembled qualified products of syringes, drug cartridges and push rods from the magnetic levitation conveyor line.

[0025] S6. Packaging: The qualified product unloading mechanism transports the qualified products to the packaging device, and the packaging device packages the qualified products by assembling the syringe, drug cartridge and plunger.

[0026] Compared with the prior art, the advantages of the present invention are as follows:

[0027] The implant assembly and packaging system of the present invention enables streamlined operation of syringes by setting up clamping carriers on a magnetic levitation conveyor line, sequentially assembling the drug cartridge and syringe, assembling the plunger and syringe, and packaging the assembled product, thereby improving production efficiency and reducing production costs.

[0028] The clamping carrier of the present invention can restrict the axial and circumferential movement of the syringe placed on it, thereby positioning the syringe and facilitating its assembly with the drug cartridge and plunger.

[0029] The implant assembly and packaging method of the present invention achieves streamlined operation of syringes by setting a clamping carrier on a magnetic levitation conveyor line, sequentially assembling the drug cartridge and syringe, assembling the plunger 7 and syringe, and packaging the assembled product, thereby improving production efficiency and reducing production costs. A positioning device is used to clamp and release the syringe, positioning it during the assembly of the drug cartridge and syringe, and during the assembly of the plunger and syringe, facilitating the insertion of the drug cartridge and plunger. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the implant assembly and packaging system of the present invention.

[0031] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0032] Figure 3 yes Figure 1 Enlarged view of point B in the middle.

[0033] Figure 4 yes Figure 1 Enlarged view of point C in the middle.

[0034] Figure 5 yes Figure 1 Enlarged view of point D in the middle.

[0035] Figure 6 This is a partial structural schematic diagram of the implant assembly and packaging system of the present invention.

[0036] Figure 7 This is a schematic diagram of the structure of the clamping carrier of the present invention.

[0037] Figure 8 This is a schematic diagram of a syringe.

[0038] The labels in the diagram represent:

[0039] 1. Magnetic levitation conveyor line; 11. Labeling mechanism; 12. Labeling detection mechanism; 13. Positioning device; 131. First lifting frame; 132. Second lifting frame; 133. Support base; 134. Pressing base; 2. Clamping carrier; 21. Carrier; 22. Positioning groove; 23. Circumferential limiting part; 24. Axial limiting part; 25. Through port; 3. Syringe feeding device; 31. Syringe supply mechanism; 311. Syringe base conveying assembly; 312. Syringe bag opening assembly; 313. Syringe base recovery assembly; 32. Syringe transfer mechanism; 4. Drug cartridge feeding device; 41. Material handling device; 42. Material distribution device; 43. Quality detection device; 44. Drug cartridge filling device; 45. First drug cartridge transfer device; 46. Second drug cartridge transfer device. 5. Push rod feeding device; 51. Push rod supply mechanism; 511. Push rod bottom support conveying assembly; 512. Push rod bag opening assembly; 513. Push rod bottom support recycling assembly; 52. Push rod transfer mechanism; 521. First transfer mechanism hand; 522. Push rod spacing assembly; 523. Second transfer mechanism hand; 524. Push rod pushing assembly; 6. Syringe; 61. Safety ear; 62. Convex ring; 7. Push rod; 8. Finished product inspection mechanism; 9. Qualified product unloading mechanism; 91. Packaging device; 911. Packaging bag conveying line; 912. Bag loading mechanism; 913. Imprinting mechanism; 914. Bag opening mechanism; 915. Desiccant feeding mechanism; 916. Bag filling mechanism; 917. Inflation mechanism; 918. Sealing mechanism; 919. Finished product unloading mechanism. Detailed Implementation

[0040] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0041] As shown in this disclosure and the claims, unless the context clearly indicates otherwise, the words "a," "an," "an," and / or "the" are not specifically singular and may include plural forms. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms "comprising" or "including" mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects. The terms "connected" or "linked" are not limited to physical or mechanical connections but may include electrical connections, whether direct or indirect.

[0042] Example 1:

[0043] Figures 1 to 6 An embodiment of the implant assembly and packaging system of the present invention is shown. The implant assembly and packaging system includes a magnetic levitation conveyor line 1, on which a plurality of clamping carriers 2 for clamping syringes 6 are provided. Along the conveying direction, the magnetic levitation conveyor line 1 is provided with a syringe loading device 3 for placing syringes 6 on the clamping carriers 2, a drug loading device 4 for loading drug cartridges into syringes 6 on the clamping carriers 2, a push rod loading device 5 for loading push rods 7 into syringes 6 on the clamping carriers 2, a finished product inspection mechanism 8 for inspecting the assembled syringes 6, drug cartridges and push rods 7, and a qualified product unloading mechanism 9 for unloading qualified assembled syringes 6, drug cartridges and push rods 7 from the magnetic levitation conveyor line 1. On one side of the qualified product unloading mechanism 9, there is a packaging device 91 for packaging qualified assembled syringes 6, drug cartridges and push rods 7. Positioning devices 13 are provided between the drug loading device 4 and the push rod loading device 5 and the magnetic levitation conveyor line 1.

[0044] The production process of this implant assembly and packaging system is as follows: First, the syringe feeding device 3 feeds the syringe 6 onto the clamping carrier 2 of the magnetic levitation conveyor line 1; Second, the clamping carrier 2 of the magnetic levitation conveyor line 1 conveys the syringe 6 to the position corresponding to the drug delivery device 4, the positioning device 13 positions the syringe 6, and the drug delivery device 4 loads the drug delivery into the syringe 6 on the clamping carrier 2; Third, the clamping carrier 2 of the magnetic levitation conveyor line 1 conveys the syringe 6 to the position corresponding to the push rod feeding device 5, the positioning device 13 positions the syringe 6, and the push rod feeding device 5 loads the push rod 7 into the syringe 6 on the clamping carrier 2; Fourth... The magnetic levitation conveyor line 1 uses a clamping carrier 2 to transport the syringe 6 to a finished product inspection mechanism 8. The finished product inspection mechanism 8 inspects the assembled syringe 6, drug cartridge, and plunger 7. If the finished product is qualified, it proceeds to the fifth step; otherwise, it is rejected and recycled. In the fifth step, the clamping carrier 2 of the magnetic levitation conveyor line 1 transports the qualified product to a qualified product unloading mechanism 9, which unloads the qualified assembled syringe 6, drug cartridge, and plunger 7 from the magnetic levitation conveyor line 1. In the sixth step, the qualified product unloading mechanism 9 transports the qualified product to a packaging device 91, which packages the qualified assembled syringe 6, drug cartridge, and plunger 7. This implant assembly and packaging system achieves a streamlined operation of the syringe 6 by setting a clamping carrier 2 on the magnetic levitation conveyor line 1, sequentially assembling the drug cartridge and syringe 6, assembling the plunger 7 and syringe 6, and packaging the assembled product, thereby improving production efficiency and reducing production costs.

[0045] In this embodiment, as Figure 2 As shown, the syringe feeding device 3 includes two spaced-apart syringe supply mechanisms 31 and a syringe transfer mechanism 32 located between the two syringe supply mechanisms 31. The syringe transfer mechanism 32 is used to transfer the syringes 6 on the syringe supply mechanisms 31 to the clamping carrier 2 on the magnetic levitation conveyor line 1. The two syringe supply mechanisms 31 are configured and symmetrically arranged on both sides of the syringe transfer mechanism 32 to improve the feeding efficiency of the syringes 6.

[0046] In this embodiment, the syringe supply mechanism 31 includes a syringe base conveying assembly 311 and a syringe unpacking assembly 312 located at the inlet end of the syringe base conveying assembly 311. The syringe transfer mechanism 32 is located between the outlet ends of the syringe base conveying assemblies 311 of the two syringe supply mechanisms 31. A syringe base recycling assembly 313 is also provided between the syringe base conveying assemblies 311 of the two syringe supply mechanisms 31.

[0047] The bagged syringe material tray is manually transferred to the syringe unpacking assembly 312. After unpacking, the syringes are placed into the syringe base tray. Then, the syringe base tray conveying assembly 311 conveys the syringe base tray containing the syringes 6 to the syringe transfer mechanism 32. The syringe transfer mechanism 32 then transfers the syringes 6 from the syringe base tray conveying assembly 311 to the clamping carrier 2 on the magnetic levitation conveyor line 1. The syringe transfer mechanism 32 alternately rotates the syringes 6 on the two syringe base tray conveying assemblies 311. After the syringes 6 are removed, the empty base tray is transferred by the syringe transfer mechanism 32 to the syringe base tray recycling assembly 313 for recycling.

[0048] In this embodiment, as Figure 3 As shown, the drug column feeding device 4 includes a material handling device 41, a material distribution device 42, a quality inspection device 43, and a drug column loading device 44 for loading drug columns into the syringe 6 on the clamping carrier 2. The material distribution device 42 is located on the discharge side of the material handling device 41. A first drug column transfer device 45 is provided between the material distribution device 42 and the quality inspection device 43, and a second drug column transfer device 46 is provided between the quality inspection device 43 and the drug column loading device 44.

[0049] The drug cartridge filling process is as follows: First, the drug cartridges are processed in the material handling device 41; second, the drug cartridges are intermittently output from the discharge side of the material handling device 41, received by the distribution device 42, and then transferred to a preset position separated from the discharge side of the material handling device 41, for the first drug cartridge transfer device 45 to pick up the drug; third, the drug cartridges on the distribution device 42 are transferred horizontally to the quality inspection device 43 by the first drug cartridge transfer device 45; fourth, the drug cartridges are inspected on the quality inspection device 43. If the quality is unqualified, they are rejected; if the quality is qualified, the fifth step is performed; fifth, qualified drug cartridges are transferred horizontally from the quality inspection device 43 to the drug cartridge filling device 44 by the second drug cartridge transfer device 46; sixth, the drug cartridge filling device 44 fills the drug cartridges into the syringe 6 on the clamping carrier 2. This drug cartridge feeding device 4 has a reasonable structural layout, which can meet the needs of syringe 6 and drug cartridge filling, and can achieve high-efficiency assembly line operation.

[0050] The material handling device 41, the material distribution device 42, the quality inspection device 43, the first drug column transfer device 45, the drug column filling device 44, and the second drug column transfer device 46 are arranged in an overall manner so that the movement direction of the drug column is the same as the axis of the drug column. This helps to reduce the wear of the drug column during the movement process, improve the qualification rate of the finished product, and reduce the production cost.

[0051] In this embodiment, as Figure 4As shown, the push rod feeding device 5 includes two spaced-apart push rod supply mechanisms 51 and a push rod transfer mechanism 52 located between the two push rod supply mechanisms 51. The push rod transfer mechanism 52 is used to transfer the push rods 7 on the push rod supply mechanisms 51 to the syringes 6 on the clamping carrier 2. The two push rod supply mechanisms 51 are configured and symmetrically arranged on both sides of the push rod transfer mechanism 52 to improve the feeding efficiency of the push rods 7.

[0052] In this embodiment, as Figure 4 As shown, the push rod supply mechanism 51 includes a push rod base conveying assembly 511 and a push rod bag-unpacking assembly 512 located at the inlet end of the push rod base conveying assembly 511. The push rod transfer mechanism 52 is located between the outlet ends of the push rod base conveying assemblies 511 of the two push rod supply mechanisms 51. A push rod base recovery assembly 513 is also provided between the push rod base conveying assemblies 511 of the two push rod supply mechanisms 51. The push rod transfer mechanism 52 includes a first transfer mechanism hand 521 arranged sequentially in the direction of the magnetic levitation conveyor line 1. The push rod splitting assembly 522, the second transfer mechanism hand 523, and the push rod pushing assembly 524 are provided. The first transfer mechanism hand 521 is used to transfer the push rod 7 on the push rod base conveying assembly 511 to the push rod splitting assembly 522. The push rod splitting assembly 522 is used to split the push rod 7. The second transfer mechanism hand 523 is used to transfer the push rod 7 after being split by the push rod splitting assembly 522 to the push rod pushing assembly 524. The push rod pushing assembly 524 is used to push the push rod 7 into the syringe 6 on the clamping carrier 2.

[0053] The push rod unpacking assembly 512 unpacks the packaged push rods and then places each push rod 7 individually onto a push rod base tray on the push rod base tray conveying assembly 511. The push rod base tray conveying assembly 511 conveys the push rod base tray containing the push rod 7 to the first transfer mechanism hand 521. The first transfer mechanism hand 521 transfers the push rod base tray from the push rod base tray conveying assembly 511 to the push rod splitting assembly 522. The push rods are split by the push rod splitting assembly 522 to increase the spacing. The second transfer mechanism hand 523 translates and transfers the split push rods 7 to the push rod pushing assembly 524. The push rod pushing assembly 524 pushes the push rod 7 into the syringe 6 on the clamping carrier 2, completing the assembly of the push rod 7 and the syringe 6. The assembly of the syringe 6 and the push rod 7 can be carried out through the push rod supply mechanism 51, which has high production efficiency and low production cost compared to manual labor. After the push rod 7 is removed, the empty base tray is transferred by the first transfer mechanism 521 to the push rod base tray recycling assembly 513 for recycling.

[0054] In this embodiment, as Figure 6As shown, the positioning device 13 includes a first lifting frame 131, a second lifting frame 132, a first lifting drive mechanism for driving the first lifting frame 131 to rise and fall, and a second lifting drive mechanism for driving the second lifting frame 132 to rise and fall. The second lifting frame 132 is provided with a plurality of side-by-side support seats 133, and the first lifting frame 131 is provided with a plurality of side-by-side clamping seats 134. The clamping seats 134 and the support seats 133 are respectively located above and below the magnetic levitation conveyor line 1 and are arranged correspondingly above and below, for clamping the positioning clamping carrier 2 or the syringe 6 on the clamping carrier 2.

[0055] The first and second lifting drive mechanisms respectively drive the first lifting frame 131 and the second lifting frame 132 to rise and fall, thereby causing the support seat 133 and the clamping seat 134 to move closer and further away, realizing the clamping and release of the syringe 6 or the clamping carrier 2. This allows the syringe 6 to be positioned during the assembly of the drug cartridge and the syringe 6, and the push rod 7 to be assembled with the syringe 6, facilitating the insertion of the drug cartridge and the push rod 7. Multiple pairs of clamping seats 134 and support seats 133 are arranged vertically and vertically, allowing multiple objects to be clamped side by side, improving production efficiency.

[0056] In this embodiment, as Figure 5 As shown, the packaging device 91 includes a packaging bag conveyor line 911 and, sequentially arranged along the conveying direction of the packaging bag conveyor line 911, a bag loading mechanism 912, an imprinting mechanism 913, a bag opening mechanism 914, a desiccant feeding mechanism 915, a bag filling mechanism 916 for loading qualified products of syringes 6, drug cartridges and push rods 7 into packaging bags, an inflation mechanism 917 for filling protective gas into packaging bags, a sealing mechanism 918 for sealing packaging bags, and a finished product unloading mechanism 919. Between the bag filling mechanism 916 and the qualified product unloading mechanism 919, there is a labeling mechanism 11 for affixing labels to the outside of syringes 6 and a labeling detection mechanism 12 for detecting the labeling effect.

[0057] The workers are responsible for loading the bundled packaging bags into the bag loading mechanism 912. The bag loading mechanism 912 feeds the packaging bags to the packaging bag conveyor line 911. The packaging bag conveyor line 911 conveys the packaging bags. The packaging bags are stamped by the stamping mechanism 913, opened by the bag opening mechanism 914, loaded with desiccant by the desiccant feeding mechanism 915, and loaded with syringe 6, medicine column and push rod 7 by the bag filling mechanism 916 to assemble qualified products. Protective gas is filled by the inflation mechanism 917, sealed by the sealing mechanism 918, and unloaded by the finished product unloading mechanism 919.

[0058] Example 2:

[0059] Figure 7An embodiment of the clamping carrier 2 of the present invention is shown. The clamping carrier 2 includes a carrier 21. The top of the carrier 21 is provided with a positioning groove 22 adapted to the syringe 6, a circumferential limiting part 23 for cooperating with the safety lug 61 of the syringe 6 to limit the rotation of the syringe 6, and an axial limiting part 24 for cooperating with the protruding ring 62 on the periphery of the syringe 6 to limit the axial movement of the syringe 6. The carrier 21 is provided with a through opening 25 extending vertically below the positioning groove 22. The clamping carrier 2 can limit the axial and circumferential movement of the syringe 6 placed on it, thereby achieving the positioning of the syringe 6 and facilitating the assembly of the syringe with the drug cartridge and the plunger 7.

[0060] Specifically, the opening of the positioning groove 22 faces upward, making it easy to put the syringe 6 in and out; the carrier 21 is provided with multiple supports arranged at intervals along a straight line, the positioning groove 22 is divided into multiple segments, which are respectively set on each support, the axial limiting part 24 is formed between two adjacent supports, and the through opening 25 is located at the bottom of the space between adjacent supports.

[0061] Example 3:

[0062] An implant assembly and packaging method, using the implant assembly and packaging system of Example 1, includes the following steps:

[0063] S1. Injector 6 loading: Injector loading device 3 loads syringe 6 onto clamping carrier 2 of magnetic levitation conveyor line 1;

[0064] S2, Drug loading: The clamping carrier 2 of the magnetic levitation conveyor line 1 transports the syringe 6 to the position corresponding to the drug loading device 4, the positioning device 13 positions the syringe 6, and the drug loading device 4 loads the drug into the syringe 6 on the clamping carrier 2.

[0065] S3, Push rod 7 feeding: The clamping carrier 2 of the magnetic levitation conveyor line 1 transports the syringe 6 to the position corresponding to the push rod feeding device 5, the positioning device 13 positions the syringe 6, and the push rod feeding device 5 loads the push rod 7 into the syringe 6 on the clamping carrier 2.

[0066] S4. Finished Product Inspection: The clamping carrier 2 of the magnetic levitation conveyor line 1 transports the syringe 6 to the finished product inspection mechanism 8. The finished product inspection mechanism 8 inspects the assembled finished product of syringe 6, drug cartridge and push rod 7. If the finished product is qualified, it will proceed to S5. If the finished product is unqualified, it will be rejected and recycled.

[0067] S5. Qualified product unloading: The clamping carrier 2 of the magnetic levitation conveyor line 1 transports the qualified products to the qualified product unloading mechanism 9. The qualified product unloading mechanism 9 unloads and unloads the assembled qualified products of syringe 6, medicine column and push rod 7 from the magnetic levitation conveyor line 1.

[0068] S6. Packaging: The qualified product unloading mechanism 9 transports the qualified product to the packaging device 91, and the packaging device 91 assembles the qualified product with syringe 6, drug cartridge and plunger 7 for packaging.

[0069] This implant assembly and packaging method achieves streamlined operation of the syringe 6 by setting up a clamping carrier 2 on the magnetic levitation conveyor line 1, sequentially assembling the drug cartridge and syringe 6, assembling the plunger 7 and syringe 6, and packaging the assembled product, thereby improving production efficiency and reducing production costs. The positioning device 13 clamps and releases the syringe 6, positioning it during the assembly of the drug cartridge and syringe 6, and during the assembly of the plunger 7 and syringe 6, facilitating the insertion of the drug cartridge and plunger 7.

[0070] While the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the invention. Any person skilled in the art can make many possible variations and modifications to the technical solutions of the present invention, or modify them into equivalent embodiments, without departing from the scope of the present invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the scope of the present invention, should fall within the protection scope of the present invention.

Claims

1. An implant assembly and packaging system, characterized in that: The system includes a magnetic levitation conveyor line (1), on which multiple clamping carriers (2) for clamping syringes (6) are provided. The magnetic levitation conveyor line (1) is provided in sequence along the conveying direction with a syringe loading device (3) for placing the syringe (6) on the clamping carrier (2), a drug loading device (4) for loading the drug column into the syringe (6) on the clamping carrier (2), a push rod loading device (5) for loading the push rod (7) into the syringe (6) on the clamping carrier (2), a finished product inspection mechanism (8) for inspecting the assembled syringe (6), drug column and push rod (7), and a qualified product unloading mechanism (9) for unloading qualified assembled syringes (6), drug column and push rod (7) from the magnetic levitation conveyor line (1). The qualified product unloading mechanism (9) is provided on one side for packaging syringes (6), drug column and push rod. The rod (7) is assembled into a packaging device (91) for qualified products. The medicine column feeding device (4) and the push rod feeding device (5) are both provided with positioning devices (13) between them and the magnetic levitation conveyor line (1). The positioning device (13) includes a first lifting frame (131), a second lifting frame (132), a first lifting drive mechanism for driving the first lifting frame (131) to lift and a second lifting drive mechanism for driving the second lifting frame (132) to lift and a second lifting drive mechanism for driving the second lifting frame (132) to lift and a third supporting seat (133) arranged in parallel on the second lifting frame (132). The first lifting frame (131) is provided with a plurality of pressing seats (134) arranged in parallel on the first lifting frame (131). The pressing seats (134) and the supporting seats (133) are respectively located above and below the magnetic levitation conveyor line (1) and are arranged correspondingly above and below, for clamping the positioning clamping carrier (2) or clamping the syringe (6) on the carrier (2).

2. The implant assembly and packaging system according to claim 1, characterized in that: The syringe feeding device (3) includes two syringe supply mechanisms (31) arranged at intervals and a syringe transfer mechanism (32) located between the two syringe supply mechanisms (31). The syringe transfer mechanism (32) is used to transfer the syringes (6) on the syringe supply mechanism (31) to the clamping carrier (2) on the magnetic levitation conveyor line (1).

3. The implant assembly and packaging system according to claim 2, characterized in that: The syringe supply mechanism (31) includes a syringe base conveying assembly (311) and a syringe unpacking assembly (312) located at the inlet end of the syringe base conveying assembly (311). The syringe transfer mechanism (32) is located between the outlet ends of the syringe base conveying assemblies (311) of the two syringe supply mechanisms (31). A syringe base recovery assembly (313) is also provided between the syringe base conveying assemblies (311) of the two syringe supply mechanisms (31).

4. The implant assembly and packaging system according to claim 1, characterized in that: The drug delivery device (4) includes a material handling device (41), a material distribution device (42), a quality inspection device (43), and a drug delivery device (44) for loading drug delivery into the syringe (6) on the clamping carrier (2). The material distribution device (42) is located on the discharge side of the material handling device (41). A first drug delivery device (45) is provided between the material distribution device (42) and the quality inspection device (43). A second drug delivery device (46) is provided between the quality inspection device (43) and the drug delivery device (44).

5. The implant assembly and packaging system according to claim 1, characterized in that: The push rod feeding device (5) includes two push rod supply mechanisms (51) arranged at intervals and a push rod transfer mechanism (52) located between the two push rod supply mechanisms (51). The push rod transfer mechanism (52) is used to transfer the push rod (7) on the push rod supply mechanism (51) to the syringe (6) on the clamping carrier (2).

6. The implant assembly and packaging system according to claim 5, characterized in that: The push rod supply mechanism (51) includes a push rod base conveying assembly (511) and a push rod bag opening assembly (512) located at the inlet end of the push rod base conveying assembly (511). The push rod transfer mechanism (52) is located between the outlet ends of the push rod base conveying assemblies (511) of the two push rod supply mechanisms (51). A push rod base recovery assembly (513) is also provided between the push rod base conveying assemblies (511) of the two push rod supply mechanisms (51). The push rod transfer mechanism (52) includes a first transfer mechanism hand (521) and a push rod spacing group arranged sequentially in the direction of the magnetic levitation conveyor line (1). The first transfer mechanism (521) is used to transfer the push rod (7) on the push rod base conveying assembly (511) to the push rod splitting assembly (522), the push rod splitting assembly (522) is used to split the push rod (7), the second transfer mechanism (523) is used to transfer the push rod (7) split by the push rod splitting assembly (522) to the push rod pushing assembly (524), the push rod pushing assembly (524) is used to push the push rod (7) into the syringe (6) on the clamping carrier (2).

7. The implant assembly and packaging system according to any one of claims 1 to 6, characterized in that: The packaging device (91) includes a packaging bag conveyor line (911) and a bag loading mechanism (912), an imprinting mechanism (913), a bag opening mechanism (914), a desiccant feeding mechanism (915), a bag filling mechanism (916) for loading qualified syringes (6), drug cartridges and push rods (7) into the packaging bag, an inflation mechanism (917) for filling the packaging bag with protective gas, a sealing mechanism (918) for sealing the packaging bag, and a finished product unloading mechanism (919) between the bag filling mechanism (916) and the qualified product unloading mechanism (9). A labeling mechanism (11) for labeling the outside of the syringe (6) and a labeling detection mechanism (12) for detecting the labeling effect are provided between the bag filling mechanism (916) and the qualified product unloading mechanism (9).

8. A clamping carrier (2), characterized in that: An implant assembly and packaging system applicable to any one of claims 1 to 7 includes a carrier (21), the top of which is provided with a positioning groove (22) adapted to a syringe (6), a circumferential limiting part (23) for cooperating with a safety ear (61) of the syringe (6) to limit the rotation of the syringe (6), and an axial limiting part (24) for cooperating with a convex ring (62) on the periphery of the syringe (6) to limit the axial movement of the syringe (6), and the carrier (21) is provided with a through opening (25) extending vertically below the positioning groove (22).

9. A method for assembling and packaging an implant, characterized in that: The implant assembly and packaging system according to any one of claims 1 to 7 is used, comprising the following steps: S1. Syringe (6) feeding: Syringe feeding device (3) feeds syringe (6) onto clamping carrier (2) of magnetic levitation conveyor line (1); S2, Drug loading: The clamping carrier (2) of the magnetic levitation conveyor (1) transports the syringe (6) to the position corresponding to the drug loading device (4), the positioning device (13) positions the syringe (6), and the drug loading device (4) loads the drug into the syringe (6) on the clamping carrier (2); S3, Push rod (7) feeding: The clamping carrier (2) of the magnetic levitation conveyor line (1) feeds the syringe (6) to the position corresponding to the push rod feeding device (5), the positioning device (13) positions the syringe (6), and the push rod feeding device (5) loads the push rod (7) into the syringe (6) on the clamping carrier (2); S4, Finished Product Inspection: The clamping carrier (2) of the magnetic levitation conveyor line (1) transports the syringe (6) to the finished product inspection mechanism (8). The finished product inspection mechanism (8) inspects the assembled finished product of syringe (6), drug column and push rod (7). If the finished product is qualified, it will enter S5. If the finished product is unqualified, it will be rejected and recycled. S5, Qualified product unloading: The clamping carrier (2) of the magnetic levitation conveyor line (1) transports the qualified product to the qualified product unloading mechanism (9), and the qualified product unloading mechanism (9) unloads and loads the assembled qualified product of syringe (6), medicine column and push rod (7) from the magnetic levitation conveyor line (1); S6. Packaging: The qualified product unloading mechanism (9) transports the qualified product to the packaging device (91), and the packaging device (91) assembles the qualified product with syringe (6), drug cartridge and push rod (7) for packaging.

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