Road roller for rapid reinforcement of roadbed and construction method

By designing a roadbed rapid reinforcement roadbed construction roller that can adjust the width of the working surface, the problem that existing road rollers cannot effectively touch the repair surface when repairing the road surface, achieving a more efficient repair effect.

CN115418902BActive Publication Date: 2025-03-25CHINA RAILWAY 21ST BUREAU GROUP THE FOURTH ENG +1
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Patent Information

Application Number
CN202211060052.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-31
Publication Date
2025-03-25
Estimated Expiration
2042-08-31

AI Technical Summary

Technical Problem

The working surface width of the existing road roller cannot be adjusted, resulting in the inability to effectively touch the repair surface when repairing the road surface, affecting the rolling effect.

Method used

A roller for rapid reinforcement of roadbed subgrade construction is designed, including the roller body and a rolling device. The rolling device can adjust the number and layout of the rolling wheels through the height adjustment mechanism, the moving components and the limiting mechanism, thereby adjusting the width of the working surface.

Benefits of technology

By adjusting the width of the working surface, it can effectively adapt to different repair needs, improve the repair effect, ensure that the weight of the roller is fully applied to the repair surface, and improve the crushing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a road roller for roadbed rapid reinforcement construction and a construction method. The road roller comprises a road roller body and a rolling device. The road roller body is used to push the rolling device. The rolling device comprises a height adjustment mechanism. The height adjustment mechanism is fixed at the front of the road roller body. The beneficial effect is that the rolling device can be used to flatten and compact the repaired road surface by the rolling device through the road roller body. The working surface width of the rolling device can be adjusted by increasing or decreasing the number of rolling wheels. When the number of rolling wheels needs to be increased or decreased, the two rectangular sleeves are first moved away from each other by moving the assembly until the two rectangular sleeves are separated from the rectangular rod, and then the connecting piece is disassembled, and the connecting piece and the limiting mechanism are removed from the rectangular rod. Then, the rolling wheel can be removed from the rectangular rod or the number of rolling wheels on the rectangular rod can be increased, so that the working surface width of the device can be adapted to the use requirements to achieve the best working effect.
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Description

Technical Field

[0001] The invention relates to the technical field of highway construction equipment, and in particular to a road roller for roadbed rapid reinforcement construction and a construction method. Background Art

[0002] As a commonly used machine for road construction, the main function of a road roller is to compact and flatten the roadbed. However, the working surface width of most existing road rollers cannot be adjusted. For some repaired roads, the repaired position needs to be rolled separately. If the roller of the road roller is wider than the repaired surface, it will be supported by the normal road surface on both sides of the repaired surface, resulting in the inability to touch the repaired surface. When the repaired surface is filled, the roller of the road roller will still be in contact with the part outside the repaired surface, which will cause the weight of the roller to be unable to act completely on the repaired surface. Its weight will be dispersed by the normal road surface, ultimately affecting the rolling effect of the repaired surface. In order to solve the above problems, we proposed a road roller for roadbed rapid reinforcement construction. Summary of the invention

[0003] The purpose of the present invention is to provide a road roller and a construction method for quickly reinforcing a roadbed in order to solve the above-mentioned problems.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] The present invention provides a roller for roadbed rapid reinforcement construction, comprising a roller body and a rolling device, the roller body being used to push the rolling device, the rolling device comprising a height-adjusting mechanism, a height-adjusting mechanism being fixed at the front of the roller body, the height-adjusting mechanism being used to adjust the height of a U-shaped plate, a moving component being rotatably connected between the front and rear side plates of the U-shaped plate via two rotating shafts, the moving component being used to adjust the spacing between two rectangular sleeves, and a rectangular rod being inserted between the two rectangular sleeves, a plurality of rolling wheels being slidably arranged on the surface of the rectangular rod, the center of the rolling wheel being located on the axis center line of the rotating shaft, the rectangular rod being connected to a limiting mechanism via a connecting piece, the limiting mechanism being used to push the rolling wheel so that the plurality of rolling wheels fit tightly.

[0006] By adopting the above-mentioned road roller for rapid roadbed reinforcement construction, the roller body is used to push the rolling device, and the rolling device can be used to flatten and compact the repaired road surface. The working surface width of the rolling device can be adjusted by increasing or decreasing the number of rolling wheels. When the number of rolling wheels needs to be increased or decreased, the two rectangular sleeves are first moved away from each other by the moving component until the two rectangular sleeves are separated from the rectangular rod, and then the connecting piece is disassembled, and the connecting piece and the limiting mechanism are removed from the rectangular rod. Then, the rolling wheel can be removed from the rectangular rod or the number of rolling wheels on the rectangular rod can be increased. After the number of rolling wheels is adjusted, the limiting mechanism is installed on the rectangular rod through the connecting piece, and then the rolling wheel is firmly restricted to the rectangular rod through the limiting mechanism, and the two ends of the rectangular rod are respectively aligned with the two rectangular sleeves, and the two rectangular sleeves are moved close to each other by the moving component, so that the two ends of the rectangular rod are respectively plugged with the two rectangular sleeves, so that the rectangular rod can be fixed. At that time, the step of adjusting the working surface width of the device is also completed, and then the working surface width of the device can be adapted to the use requirements to achieve the best working effect.

[0007] Preferably, the height adjustment mechanism comprises a mounting plate, which is fixed at the front of the roller body, and two electric push rods are fixed on the upper side of the mounting plate, and the movable ends of the electric push rods are fixedly connected to the bottom of the U-shaped plate.

[0008] Preferably, the moving component includes two first fixed plates, and the opposite ends of the two rotating shafts are fixed with first fixed plates, and the opposite surfaces of the two first fixed plates are rotatably connected with first screws, and the opposite surfaces of the two first fixed plates are fixed with sliding rods, and the surface of the sliding rod is slidably provided with a first sliding sleeve, the surface of the first screw is threadedly connected with a threaded sleeve, a connecting plate is fixed between the threaded sleeve and the first sliding sleeve, and the opposite surfaces of the two connecting plates are fixed with rectangular sleeves.

[0009] Preferably, a second nut is fixed on the end surface of the first screw.

[0010] Preferably, the connecting member includes two slots, the rectangular rod is provided with two slots, a fixing block is slidably arranged in the slot, the rectangular rod is provided with two through holes, and the two through holes respectively penetrate the two slots and the fixing block, bolts are inserted in the through holes, two first nuts are threadedly connected to the surface of the bolt, and the opposite surfaces of the two first nuts are respectively overlapped with the two sides of the rectangular rod.

[0011] Preferably, the limiting mechanism includes two second fixed plates, and the second fixed plates are fixed to the opposite surfaces of the two fixed blocks, and the opposite surfaces of the two second fixed plates are rotatably connected to a threaded barrel, a second screw rod is threadedly connected to the inner thread of the threaded barrel, and a push plate is fixed to the opposite ends of the two second screw rods, a rectangular opening is opened in the push plate, and the rectangular opening of the push plate is clearance-matched with the rectangular rod.

[0012] Preferably, a third nut is fixed on the surface of the threaded barrel.

[0013] Preferably, the rolling wheel comprises a rectangular sleeve, the surface of which is fixed to the steel ring by a plurality of fixing rods, and the opposite surfaces of the two adjacent steel rings are fitted together, and the opposite surfaces of the two push plates are overlapped with the opposite back surfaces of the front and rear rectangular sleeves respectively.

[0014] The embodiment of the present invention further provides a construction method for rapidly reinforcing a roadbed in a loess region by using a roadbed rapid reinforcement roadbed construction roller as described in any one of the above-mentioned solutions, the method comprising:

[0015] Step a: Sprinkling water on the roadbed surface of the roadbed working surface with a compaction degree of not less than 93% until the moisture content of the roadbed surface increases by 0% to 2% based on the optimal moisture content;

[0016] Step b: using the roadbed rapid reinforcement roadbed construction roller to perform roadbed reinforcement operations;

[0017] Step c: Repeat steps a to b to complete the roadbed reinforcement work in the next area.

[0018] Preferably, the step b is specifically as follows: the travel speed of the roller used for the roadbed rapid reinforcement construction is controlled at 2-3 km / h, and the large vibration operation is performed 1-2 times in each overlapping area of ​​20-60 cm, and the roadbed strictness is increased by 1-3%, and the roadbed reinforcement operation is completed by the same method.

[0019] Compared with the prior art, the present invention pushes the rolling device through the roller body, and the rolling device can be used to flatten and compact the repaired road surface. The working surface width of the rolling device can be adjusted by increasing or decreasing the number of rolling wheels. When the number of rolling wheels needs to be increased or decreased, the two rectangular sleeves are first moved away from each other by the moving component until the two rectangular sleeves are separated from the rectangular rod, and then the connecting piece is disassembled, and the connecting piece and the limiting mechanism are removed from the rectangular rod. Then, the rolling wheel can be removed from the rectangular rod or the number of rolling wheels on the rectangular rod can be increased. After the number of rolling wheels is adjusted, the limiting mechanism is installed on the rectangular rod through the connecting piece, and then the rolling wheel is firmly restricted to the rectangular rod through the limiting mechanism, and the two ends of the rectangular rod are respectively aligned with the two rectangular sleeves, and the two rectangular sleeves are moved close to each other by the moving component, so that the two ends of the rectangular rod are respectively plugged with the two rectangular sleeves, thereby fixing the rectangular rod. At that time, the step of adjusting the working surface width of the device is also completed, and the working surface width of the device can be adapted to the use requirements to achieve the best working effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 It is a front view structural schematic diagram of the present invention;

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the rolling device of the present invention;

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the steel ring of the present invention;

[0025] Figure 5 It is a schematic diagram of the top view of the rectangular rod structure of the present invention;

[0026] Figure 6 It is a schematic diagram of the right side cross-sectional structure of the rectangular rod of the present invention.

[0027] The following are the descriptions of the reference numerals:

[0028] 1. Roller body; 2. Rolling device; 3. U-shaped plate; 4. Rotating shaft; 5. Moving assembly; 6. Height adjustment mechanism; 7. Rectangular sleeve; 8. Rectangular rod; 9. Rolling wheel; 10. Connector; 11. Limiting mechanism; 12. Mounting plate; 13. Electric push rod; 14. First nut; 15. Bolt; 16. Fixed block; 17. Slot; 18. Push plate; 19. First fixed plate; 20. Slide rod; 21. First sliding sleeve; 22. Connecting plate; 23. First screw; 24. Threaded sleeve; 25. Second nut; 26. Fixed rod; 27. Rectangular sliding sleeve; 28. Second fixed plate; 29. ​​Threaded barrel; 30. Third nut; 31. Second screw; 32. Steel ring; 33. Through hole. DETAILED DESCRIPTION

[0029] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0030] See also Figure 1-Figure 6As shown, the present invention provides a road roller for roadbed rapid reinforcement construction, including a road roller body 1 and a rolling device 2, the road roller body 1 is used to push the rolling device 2, the rolling device 2 includes a height adjustment mechanism 6, the height adjustment mechanism 6 is fixed at the front of the road roller body 1, the height adjustment mechanism 6 is used to adjust the height of the U-shaped plate 3, the front and rear side plates of the U-shaped plate 3 are rotatably connected with a moving component 5 through two rotating shafts 4, the moving component 5 is used to adjust the spacing between two rectangular sleeves 7, and a rectangular rod 8 is inserted between the two rectangular sleeves 7, a plurality of rolling wheels 9 are slidably arranged on the surface of the rectangular rod 8, the center of the rolling wheel 9 is located on the axis line of the rotating shaft 4, the rectangular rod 8 is connected to the limiting mechanism 11 through a connecting piece 10, and the limiting mechanism 11 is used to push the rolling wheel 9 to make the plurality of rolling wheels 9 fit tightly.

[0031] As an optional embodiment, the height adjustment mechanism 6 includes a mounting plate 12, a mounting plate 12 is fixed at the front of the roller body 1, two electric push rods 13 are fixed on the upper side of the mounting plate 12, and the movable end of the electric push rod 13 is fixedly connected to the bottom of the U-shaped plate 3, the moving assembly 5 includes two first fixed plates 19, and the opposite ends of the two rotating shafts 4 are fixed with the first fixed plates 19, and the opposite surfaces of the two first fixed plates 19 are rotatably connected with the first screw rod 23, and the opposite surfaces of the two first fixed plates 19 are fixed with a sliding rod 20, and the surface of the sliding rod 20 is slidably provided with a first sliding sleeve 21, and the surface of the first screw rod 23 is threadedly connected with a threaded sleeve 24, and the threaded sleeve 24 and the first sliding sleeve 21 are connected. A connecting plate 22 is fixed between the two connecting plates 22, and a rectangular sleeve 7 is fixed on the opposite surfaces of the two connecting plates 22. By rotating the first screw rod 23, the first screw rod 23 is threaded to transmit the threaded sleeve 24. The threaded sleeve 24 can move the rectangular sleeve 7 by cooperating with the slide rod 20, the first slide sleeve 21 and the connecting plate 22. A second nut 25 is fixed on the end surface of the first screw rod 23. The second nut 25 is set. The second nut 25 can be clamped by a wrench to rotate the first screw rod 23. The connecting member 10 includes two card grooves 17. Two card grooves 17 are provided in the rectangular rod 8. A fixing block 16 is slidably provided in the card groove 17. Two through holes 33 are provided in the rectangular rod 8, and the two through holes 33 respectively penetrate the two card grooves 17. The bolt 15 is inserted into the through hole 33, and the surface of the bolt 15 is threadedly connected to the two first nuts 14, and the opposite surfaces of the two first nuts 14 are overlapped with the two sides of the rectangular rod 8 respectively. When the connecting member 10 needs to be disassembled, the two first nuts 14 are first removed from the bolt 15, and then the bolt 15 can be pulled out of the through hole 33, and then the fixing block 16 can be taken out from the slot 17. The limiting mechanism 11 includes two second fixing plates 28, and the opposite surfaces of the two fixing blocks 16 are fixed with the second fixing plates 28, and the opposite surfaces of the two second fixing plates 28 are rotatably connected with the threaded cylinder 29, and the second screw 31 is threadedly connected to the inner thread of the threaded cylinder 29, and the two first nuts 14 are respectively overlapped with the two sides of the rectangular rod 8. A push plate 18 is fixed to the opposite ends of the two screw rods 31. A rectangular opening is opened in the push plate 18, and the rectangular opening of the push plate 18 is clearance-matched with the rectangular rod 8. A third nut 30 is fixed to the surface of the threaded cylinder 29. By rotating the threaded cylinder 29, the second screw rod 31 can move the push plate 18, so that the two push plates 18 are close to each other, and the rectangular sleeves 27 on the front and rear sides are clamped to limit the rolling wheel 9. The rolling wheel 9 includes a rectangular sleeve 27. The surface of the rectangular sleeve 27 is fixed to the steel ring 32 by a plurality of fixing rods 26, and the opposite surfaces of the two adjacent steel rings 32 are fitted, and the opposite surfaces of the two push plates 18 are overlapped with the opposite back surfaces of the front and rear rectangular sleeves 27 respectively.

[0032] With the above structure, the roller body 1 pushes the rolling device 2, and the rolling device 2 can be used to flatten and compact the repaired road surface. The working surface width of the rolling device 2 can be adjusted by increasing or decreasing the number of rolling wheels 9. When it is necessary to increase or decrease the number of rolling wheels 9, the two rectangular sleeves 7 are first moved away from each other by the moving component 5 until the two rectangular sleeves 7 are separated from the rectangular rod 8, and then the connecting piece 10 is disassembled, and the connecting piece 10 and the limiting mechanism 11 are removed from the rectangular rod 8. Then, the rolling wheel 9 can be removed from the rectangular rod 8 or the number of rolling wheels 9 on the rectangular rod 8 can be increased. After the number of rolling wheels 9 is adjusted, the limiting mechanism 11 is installed on the rectangular rod 8 through the connecting piece 10, and then the rolling wheel 9 is firmly limited to the rectangular rod 8 through the limiting mechanism 11, and the two ends of the rectangular rod 8 are respectively aligned with the two rectangular sleeves 7, and the two rectangular sleeves 7 are moved close to each other by moving the component 5, so that the two ends of the rectangular rod 8 are respectively plugged into the two rectangular sleeves 7, so that the rectangular rod 8 can be fixed. At that time, the step of adjusting the working surface width of the device is also completed, and the working surface width of the device can be adapted to the use requirements to achieve the best working effect.

[0033] The embodiment of the present invention further provides a construction method for rapidly reinforcing a roadbed in a loess region by using a road roller for rapidly reinforcing a roadbed. The method comprises:

[0034] Step a: Sprinkling water on the roadbed surface of the roadbed working surface with a compaction degree of not less than 93% until the moisture content of the roadbed surface increases by 0% to 2% based on the optimal moisture content;

[0035] Specifically, the roadbed surface is above the roadbed working surface. 3~5cm的表层土 .

[0036] Step b: using the roadbed rapid reinforcement roadbed construction roller to perform roadbed reinforcement operations;

[0037] Specifically, the travel speed of the road roller used for the roadbed rapid reinforcement construction is controlled at 2-3 km / h, and the large vibration operation is performed 1-2 times in each overlapping area of ​​20-60 cm. The roadbed strictness is improved by 1-3%, and the roadbed reinforcement operation is completed using the same method.

[0038] Step c: Repeat steps a to b to complete the roadbed reinforcement work in the next area.

[0039] After reinforcement by the present invention, a large area of ​​surface peeling will be caused on the roadbed reinforcement surface, and the roadbed as a whole can be reinforced in a planar manner. The construction method is simple in construction, high in efficiency, good in roadbed reinforcement construction quality, cost-saving, and carbon dioxide emission reduction, thus achieving the requirements of green highway construction.

[0040] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A road roller for roadbed rapid reinforcement construction, characterized in that: The invention comprises a roller body (1) and a rolling device (2), wherein the roller body (1) is used to push the rolling device (2), and the rolling device (2) comprises a height adjustment mechanism (6). The height adjustment mechanism (6) is fixed at the front of the roller body (1), and the height adjustment mechanism (6) is used to adjust the height of the U-shaped plate (3). A moving assembly (5) is rotatably connected between the front and rear side plates of the U-shaped plate (3) via two rotating shafts (4). The moving assembly (5) is used to adjust the spacing between two rectangular sleeves (7), and a rectangular rod (8) is inserted between the two rectangular sleeves (7). A plurality of rolling wheels (9) are slidably arranged on the surface of the rectangular rod (8), and the center of the rolling wheel (9) is located on the axis line of the rotating shaft (4). The rectangular rod (8) is connected to a limiting mechanism (11) via a connecting piece (10), and the limiting mechanism (11) is used to push the rolling wheel (9) so that the plurality of rolling wheels (9) are tightly fitted. The moving assembly (5) comprises two first fixing plates (19), and the first fixing plates (19) are fixed to the opposite ends of the two rotating shafts (4), and the opposite surfaces of the two first fixing plates (19) are rotatably connected to the first screw rods (23), and the opposite surfaces of the two first fixing plates (19) are fixed to the sliding rods (20), and the surfaces of the sliding rods (20) are slidably provided with first sliding sleeves (21), and the surfaces of the first screw rods (23) are threadedly connected to the threaded sleeves (24), and a connecting plate (22) is fixed between the threaded sleeves (24) and the first sliding sleeves (21), and the opposite surfaces of the two connecting plates (22) are fixed to the rectangular sleeves (7); The connecting member (10) comprises two slots (17), the rectangular rod (8) is provided with two slots (17), a fixing block (16) is slidably arranged in the slots (17), the rectangular rod (8) is provided with two through holes (33), and the two through holes (33) respectively penetrate the two slots (17) and the fixing block (16), a bolt (15) is inserted in the through hole (33), the surface of the bolt (15) is threadedly connected with two first nuts (14), and the opposite surfaces of the two first nuts (14) are overlapped with two sides of the rectangular rod (8) respectively; The limiting mechanism (11) comprises two second fixing plates (28), and the second fixing plates (28) are fixed to the opposite surfaces of the two fixing blocks (16), and the opposite surfaces of the two second fixing plates (28) are rotatably connected to the threaded cylinder (29), the threaded cylinder (29) is internally threadedly connected to the second screw rod (31), and the opposite ends of the two second screw rods (31) are fixed to the pushing plates (18), and the pushing plates (18) are provided with a rectangular opening, and the rectangular opening of the pushing plates (18) is clearance-matched with the rectangular rod (8).

2. The road roller for roadbed rapid reinforcement construction according to claim 1, characterized in that: The height adjustment mechanism (6) comprises a mounting plate (12), the mounting plate (12) being fixed at the front of the roller body (1), two electric push rods (13) being fixed on the upper side of the mounting plate (12), and the movable ends of the electric push rods (13) being fixedly connected to the bottom of the U-shaped plate (3).

3. The road roller for roadbed rapid reinforcement construction according to claim 1, characterized in that: A second nut (25) is fixed on the end surface of the first screw rod (23).

4. The road roller for roadbed rapid reinforcement construction according to claim 1, characterized in that: A third nut (30) is fixed on the surface of the threaded barrel (29).

5. The road roller for roadbed rapid reinforcement construction according to claim 4, characterized in that: The rolling wheel (9) comprises a rectangular sliding sleeve (27), the surface of which is fixed to a steel ring (32) via a plurality of fixing rods (26), and the opposite surfaces of two adjacent steel rings (32) are in contact with each other, and the opposite surfaces of the two pushing plates (18) are respectively overlapped with the opposite back surfaces of the front and rear rectangular sliding sleeves (27).

6. A construction method for rapidly reinforcing a roadbed in a loess region by using the roadbed rapid reinforcement roadbed construction roller as described in any one of claims 1 to 5, characterized in that: The method includes: Step a: Sprinkling water on the roadbed surface of the roadbed working surface with a compaction degree of not less than 93% until the moisture content of the roadbed surface increases by 0% to 2% based on the optimal moisture content; Step b: using the roadbed rapid reinforcement roadbed construction roller to perform roadbed reinforcement operations; Step c: Repeat steps a to b to complete the roadbed reinforcement work in the next area.

7. The method for rapidly reinforcing a roadbed in a loess region by using a road roller for rapidly reinforcing a roadbed according to claim 6, characterized in that: The step b is specifically as follows: the travel speed of the roller used for the roadbed rapid reinforcement construction is controlled at 2-3 km / h, and the large vibration operation is performed 1-2 times in each overlapping area of ​​20-60 cm, and the roadbed strictness is increased by 1-3%, and the roadbed reinforcement operation is completed by the same method.

Citation Information

Patent Citations

  • Road roller for roadbed rapid reinforcement construction

    CN218026967U