Welding equipment for waveguide window components

Abstract

This invention relates to the field of waveguide window welding equipment technology, specifically disclosing a welding device for waveguide window accessories, comprising: a base; a lifting welding table movably mounted on the base, the lifting welding table including a positioning table and a lifting assembly, the lifting assembly being drively connected to the positioning table, the positioning table being elongated, the positioning table having a limiting groove, a magnetic strip installed within the limiting groove, the two sides of the magnetic strip forming welding positions with the walls of the limiting groove; and a welding device mounted above the lifting welding table, the welding device including multiple welders arranged in a line above the positioning table. This design addresses the shortcomings of the prior art and improves welding efficiency.

Description

Technical Field

[0001] This invention relates to the field of waveguide window welding equipment technology, and in particular to a welding equipment for waveguide window accessories. Background Technology

[0002] To maintain airflow while sealing the shield, windows need to be created in the shielding shell. However, waveguide windows that meet relevant standards must be installed. The function of the waveguide windows is to ensure airflow while preventing electromagnetic signal leakage. Ventilation waveguide windows are the main channel for air exchange between the shielded interior and the outside environment, effectively blocking the passage of electromagnetic waves.

[0003] Waveguide windows are generally composed of a frame and honeycomb components. The honeycomb components are formed by welding multiple iron plates together. Currently, there are few devices on the market that can weld honeycomb components. Most of them are welded manually, which is inefficient. Some use welding equipment to assist in welding, but these welding equipment are generally simple in structure, have limited function and poor stability.

[0004] Therefore, a solution is urgently needed. Summary of the Invention

[0005] The purpose of this invention is to provide a welding device for waveguide window components, so as to overcome the shortcomings of the prior art and improve welding efficiency.

[0006] To achieve the above objectives, the technical solutions of the present invention are as follows:

[0007] A welding apparatus for waveguide window fittings, comprising:

[0008] Base;

[0009] A lifting welding table is movably installed on the base. The lifting welding table includes a positioning table and a lifting assembly. The lifting assembly is connected to the positioning table in a transmission manner. The positioning table is elongated and has a limiting groove. A magnetic strip is installed in the limiting groove, and the two sides of the magnetic strip form welding positions with the walls of the limiting groove.

[0010] A welding device is installed above the lifting welding platform. The welding device includes multiple welders arranged in a line above the positioning platform.

[0011] Optionally, the welding device is further provided with an adjustment mechanism, which includes a base, an adjustment cylinder, an adjustment guide rail, and a sliding block. The base is fixed on the base, the adjustment cylinder is drivenly connected to the sliding block, multiple sliding blocks are installed at the bottom of the welding device, the sliding blocks are slidably installed on the adjustment guide rail, and the welding device is slidably installed on the base through the matching of the adjustment guide rail and the sliding block.

[0012] Optionally, the lifting assembly includes a lifting cylinder and a guide assembly. The lifting cylinder is fixed to the bottom of the base and is connected to the positioning platform. The guide assembly is provided at both ends of the lifting cylinder and is installed at the bottom of the positioning platform. The guide assembly moves synchronously with the positioning platform.

[0013] Optionally, the guide assembly includes a mounting plate, a connecting rod, a guide rail, and a guide block. The mounting plates are symmetrically arranged on both sides of the lifting cylinder. Multiple connecting rods are provided between the two mounting plates. The guide rail is fixed on the mounting plate. The guide block is slidably mounted on the guide rail. A connecting plate is fixed on the guide block. The positioning platform is mounted and fixed on the connecting plate. The connecting plate is connected to the lifting cylinder in a transmission manner.

[0014] Optionally, the welder includes a main body and two welding heads, both of which are movably mounted on the lower end of the main body.

[0015] Optionally, positioning holes are provided on both sides of the magnetic strip, and positioning posts are symmetrically provided on the positioning platform. The positioning posts extend into the magnetic strip through the positioning holes.

[0016] Optionally, the magnetic strip includes multiple interconnected magnetic blocks, each magnetic block having a positioning hole on both sides, and each magnetic block having a positioning post on both sides of the positioning platform.

[0017] Optionally, the positioning column is further provided with a push cylinder, the movable end of the push cylinder is connected to the positioning column, and the push cylinder is mounted on the positioning platform.

[0018] Optionally, the positioning platform includes a main seat and baffles installed on both sides of the main seat, and the main seat and the two baffles cooperate with each other to form the limiting groove.

[0019] Optionally, a baffle cylinder is also connected to one side of the baffle. The baffle cylinder is fixed on the base and is throttle-connected to the baffle.

[0020] The present invention discloses a welding device for waveguide window accessories, specifically referring to honeycomb accessories, and its beneficial effects are as follows:

[0021] 1. By cooperating with the base, lifting welding table and welding device, the welding of waveguide window accessories can be achieved. During welding, the workpiece only needs to be placed in the limiting groove, and the welding device will weld the workpiece at the welding station. The whole process does not require much user intervention, which effectively improves welding efficiency and effectively solves the shortcomings of the background technology.

[0022] 2. The workpiece is positioned by using a magnetic strip in combination with a limiting groove. Since the honeycomb parts are formed by welding multiple iron plates together, the magnetic strip can effectively limit the position of the workpiece on the limiting groove, thereby positioning the workpiece before welding. This is beneficial to improving welding efficiency and enhancing the overall welding stability of the equipment. Attached Figure Description

[0023] Figure 1 A schematic diagram of the welding equipment for waveguide window components;

[0024] Figure 2 A schematic diagram of the internal structure of the welding equipment for waveguide window components;

[0025] Figure 3 A schematic diagram of the internal structure of a welding equipment for waveguide window components;

[0026] Figure 4 A schematic diagram of the upper part of the welding equipment for waveguide window components;

[0027] Figure 5 A schematic diagram of the lower half of the welding equipment for waveguide window components;

[0028] Figure 6 A partial structural diagram of the lifting welding table;

[0029] Figure 7 for Figure 6 Schematic diagram of the structure at point A in the middle;

[0030] Figure 8 This is a partial structural diagram of a cellular accessory;

[0031] Figure 9 This is a schematic diagram of the iron plate structure. Detailed Implementation

[0032] The following description, in conjunction with the accompanying drawings, illustrates a welding apparatus for a waveguide window accessory according to the present invention.

[0033] like Figures 1-9 As shown, this is a preferred embodiment of the present invention:

[0034] A welding device for waveguide window accessories, specifically referring to honeycomb accessories 1, which are formed by welding multiple iron plates 2 together. The welding device for waveguide window accessories includes: a base 3; a lifting welding table 4, which is movably installed on the base 3, the lifting welding table 4 including a positioning table 5 and a lifting assembly 6, the lifting assembly 6 being drivenly connected to the positioning table 5, the positioning table 5 being elongated, the positioning table 5 having a limiting groove 7, a magnetic strip 8 installed in the limiting groove 7, the two sides of the magnetic strip 8 forming welding positions 9 with the walls of the limiting groove 7 respectively; and a welding device 10, which is installed above the lifting welding table 4, the welding device 10 including multiple welders 15, the multiple welders 15 being arranged in a straight line above the positioning table 5.

[0035] In this process, the welding equipment primarily welds the side of the honeycomb accessory 1, which is the side of the stacked iron plates 2. When the workpiece, i.e. the iron plate 2, is placed in the limiting groove 7, the magnetic strip 8 will attract the iron plate 2. Then, a second iron plate 2 is placed and welded to the first iron plate 2. After the two iron plates 2 are welded, a third iron plate 2 is stacked on top and welded, and so on, to complete the welding of the remaining iron plates 2, thereby achieving the overall welding of the honeycomb accessory 1. The entire process does not require much user intervention, effectively improving welding efficiency and effectively solving the shortcomings of the background technology.

[0036] The welding device 10 is also provided with an adjustment mechanism, which includes a base 11, an adjustment cylinder 12, an adjustment guide rail 13, and a sliding block 14. The base 11 is fixed on the base 3. The adjustment cylinder 12 is drivenly connected to the sliding block 14. Multiple sliding blocks 14 are installed at the bottom of the welding device 10. The sliding blocks 14 are slidably installed on the adjustment guide rail 13. The welding device 10 is slidably installed on the base 11 through the matching installation of the adjustment guide rail 13 and the sliding block 14.

[0037] The adjustment mechanism is used to adjust the front and rear positions of the welding device 10. It can adjust the position of the welder 15 on the welding device 10 according to the actual welding situation, thereby optimizing the function of the welding device 10. The entire adjustment process is as follows: First, multiple sliding blocks 14 are set at the bottom of the welding device 10, mainly distributed on both sides of the bottom of the welding device 10. Then, the base 11 is set on both sides of the welding device 10. The sliding blocks 14 are installed on the base 11 through the adjustment guide rail 13. Finally, the sliding blocks 14 on the same side are connected to each other, and then move on the adjustment guide rail 13 under the drive of the adjustment cylinder 12, thereby realizing the adjustment of the position of the welding device 10. The whole process only requires driving the adjustment cylinder 12 to work, without much manual intervention. It has a high degree of intelligence, is easy to adjust, and is conducive to improving welding efficiency.

[0038] The lifting assembly 6 includes a lifting cylinder 16 and a guide assembly 17. The lifting cylinder 16 is fixed to the bottom of the base 3 and is connected to the positioning platform 5. The guide assembly 17 is provided at both ends of the lifting cylinder 16 and is installed at the bottom of the positioning platform 5. The guide assembly 17 moves synchronously with the positioning platform 5.

[0039] To achieve the raising and lowering function of the lifting welding table 4, the lifting cylinder 16 and the guide assembly 17 are designed to effectively perform the above functions. The bottom of the lifting cylinder 16 is fixed to the bottom of the base 3. The lifting cylinder 16 is vertically arranged, and the movable end of the lifting cylinder 16 is connected to the positioning table 5 for transmission, thereby realizing the up and down movement of the positioning table 5. The guide assembly 17 serves as a guide, guiding the positioning table 5 during the raising and lowering process. It can also improve the stability of the positioning table 5 during raising and lowering, which is beneficial to improving stability during adjustment and improving overall work efficiency.

[0040] The guide assembly 17 includes a mounting plate 18, a connecting rod 19, a guide rail 20, and a guide block 21. The mounting plates 18 are symmetrically arranged on both sides of the lifting cylinder 16. A plurality of connecting rods 19 are provided between the two mounting plates 18. The guide rail 20 is fixed on the mounting plate 18. The guide block 21 is slidably mounted on the guide rail 20. A connecting plate 22 is fixed on the guide block 21. The positioning platform 5 is mounted and fixed on the connecting plate 22. The connecting plate 22 is connected to the lifting cylinder 16 in a transmission manner.

[0041] The mounting plate 18 is fixed on the base 3. During the lifting and lowering of the positioning platform 5, the guide block 21 moves synchronously on the guide rail 20, which plays the role of guiding and limiting, making the lifting and lowering of the positioning platform 5 more stable. The connecting rod 19 is used for the installation and fixing between the two mounting plates 18, improving the stability and structural strength of the overall structure.

[0042] The welder 15 includes a main body 23 and two welding heads 24, both of which are movably mounted on the lower end of the main body 23.

[0043] As an alternative implementation, the welding head 24 is movably mounted at the lower end of the main body 23 by means of a cylinder, thereby making the position of the welding head 24 flexibly adjustable and facilitating the entire welding process.

[0044] In order to limit the position of the magnetic strip 8 on the limiting groove 7, positioning holes are provided on both sides of the magnetic strip 8, and positioning posts 26 are symmetrically provided on the positioning platform 5. The positioning posts 26 extend into the magnetic strip 8 through the positioning holes.

[0045] When it is necessary to fix the position of the magnetic strip 8, simply insert the positioning pin 26 into the magnetic strip 8 through the positioning hole to fix the magnetic strip 8.

[0046] As an optional implementation, the magnetic strip 8 includes a plurality of interconnected magnetic blocks 28, each magnetic block 28 having a positioning hole on both sides, and each magnetic block 28 having a positioning post 26 on both sides of the positioning platform 5.

[0047] To facilitate the control of the positioning column 26 and make the entire positioning process of the magnetic strip 8 more intelligent, a pushing cylinder 27 is also provided on the positioning column 26. The movable end of the pushing cylinder 27 is connected to the positioning column 26, and the pushing cylinder 27 is installed on the positioning platform 5.

[0048] Preferably, in order to make the movement between the positioning posts 26 more synchronized, the multiple positioning posts 26 are all mounted on the positioning post plate 29, and the multiple push cylinders 27 are all connected to the positioning post plate 29 for transmission, thereby realizing the synchronous movement between the multiple positioning posts 26.

[0049] The positioning platform 5 includes a main seat and baffles 30 installed on both sides of the main seat. The main seat and the two baffles 30 cooperate with each other to form the limiting groove 7.

[0050] In order to control the baffle 30 and adjust the width of the limiting groove 7 in real time to meet the processing requirements under different environments, a baffle cylinder 31 is also connected to one side of the baffle 30. The baffle cylinder 31 is fixed on the base 3 and is connected to the baffle 30 in a transmission manner.

[0051] The present invention discloses a welding device for waveguide window accessories, used for welding waveguide window accessories, specifically referring to honeycomb accessories 1, and its beneficial effects are as follows:

[0052] 1. Through the cooperation between the base 3, the lifting welding table 4 and the welding device 10, the welding of waveguide window accessories can be realized. During welding, the workpiece only needs to be placed in the limiting groove 7, and the welding device 10 will weld the workpiece at the welding station 9. The whole process does not require much user intervention, effectively improving welding efficiency and effectively solving the shortcomings of the background technology.

[0053] 2. The workpiece is positioned by using a magnetic strip 8 in conjunction with a limiting groove 7. Since the honeycomb accessory 1 is formed by welding multiple iron plates 2 together, the magnetic strip 8 can effectively limit the position of the workpiece on the limiting groove 7, thereby achieving the positioning of the workpiece before welding. This is beneficial to improving welding efficiency and enhancing the overall welding stability of the equipment.

[0054] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.

Claims

1. A welding device for waveguide window components, characterized in that, include: Base; A lifting welding table is movably installed on the base. The lifting welding table includes a positioning table and a lifting assembly. The lifting assembly is connected to the positioning table in a transmission manner. The positioning table is elongated and has a limiting groove. A magnetic strip is installed in the limiting groove, and the two sides of the magnetic strip form welding positions with the walls of the limiting groove. A welding device is installed above the lifting welding platform. The welding device includes multiple welders, which are arranged in a line above the positioning platform. The lifting assembly includes a lifting cylinder and a guide assembly. The lifting cylinder is fixed to the bottom of the base and is connected to the positioning platform. The guide assembly is provided at both ends of the lifting cylinder and is installed at the bottom of the positioning platform. The guide assembly moves synchronously with the positioning platform. The guide assembly includes a mounting plate, a connecting rod, a guide rail, and a guide block. The mounting plates are symmetrically arranged on both sides of the lifting cylinder. Multiple connecting rods are provided between the two mounting plates. The guide rail is fixed on the mounting plate. The guide block is slidably mounted on the guide rail. A connecting plate is fixed on the guide block. The positioning platform is mounted and fixed on the connecting plate. The connecting plate is connected to the lifting cylinder in a transmission manner. The magnetic strip has positioning holes on both sides, and positioning posts are symmetrically arranged on the positioning platform. The positioning posts extend into the magnetic strip through the positioning holes. The magnetic strip includes multiple interconnected magnetic blocks, each magnetic block has a positioning hole on both sides, and each magnetic block has a positioning post on both sides of the positioning platform. The positioning column is also equipped with a push cylinder, the movable end of which is connected to the positioning column, and the push cylinder is mounted on the positioning platform.

2. The welding equipment for waveguide window accessories according to claim 1, characterized in that, The welding device is also equipped with an adjustment mechanism, which includes a base, an adjustment cylinder, an adjustment guide rail, and a sliding block. The base is fixed on the base, and the sliding block is drivenly connected to the adjustment cylinder. Multiple sliding blocks are installed at the bottom of the welding device, and the sliding blocks are slidably installed on the adjustment guide rail. The welding device is slidably installed on the base through the matching of the adjustment guide rail and the sliding blocks.

3. The welding equipment for waveguide window accessories according to claim 1, characterized in that, The welding device includes a main body and two welding heads, both of which are movably mounted on the lower end of the main body.

4. The welding equipment for waveguide window accessories according to claim 1, characterized in that, The positioning platform includes a main seat and baffles installed on both sides of the main seat. The main seat and the two baffles cooperate with each other to form the limiting groove.

5. The welding equipment for waveguide window accessories according to claim 4, characterized in that, A baffle cylinder is also connected to one side of the baffle. The baffle cylinder is fixed on the base and is connected to the baffle in a driving connection.

Images