An edge pressing device for umbrella cloth based on image reading

By designing an umbrella cloth edge pressing device based on image reading, and using the traction device and image control device to realize automatic tensioning and edge pressing of the umbrella cloth, the existing equipment is solved the problem of time-consuming and labor-intensive and wasteful materials when dealing with the end of the umbrella cloth, and the automatic edge pressing fixation and production efficiency are achieved from the beginning to the end.

CN115447150BActive Publication Date: 2025-06-27周迎迎
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Patent Information

Application Number
CN202211060452.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-30
Publication Date
2025-06-27
Estimated Expiration
2042-08-30

AI Technical Summary

Technical Problem

The existing umbrella cloth edge pressing equipment requires manual operation when handling the end of the umbrella cloth, which is time-consuming and labor-intensive, and leads to waste of materials.

Method used

An umbrella cloth edge pressing device based on image reading is designed, and the automatic tensioning and edge pressing of the umbrella cloth is realized through the traction device and the image control device. The traction device drives the traction roller to rotate through the servo motor. During the winding process of the traction rope, the umbrella cloth passes through the edge cloth rolling device, the edge pressing device and the flattening device in turn, realizing automatic edge pressing fixation from the beginning to the end. The image control device automatically adjusts the tension level of the umbrella cloth through industrial cameras and computers.

Benefits of technology

Automatic edge fixation of umbrella cloth from beginning to end is realized, avoiding material waste, saving manual operation time and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a hemming device for umbrella cloth based on image reading, which comprises a frame, a cloth winding wheel arranged on the frame, an edge cloth winding device arranged on the frame, and a hemming device arranged on the frame at a position corresponding to the edge cloth winding device. It further comprises a tension output device arranged on the frame between the cloth winding wheel and the edge cloth winding device, and a flattening device arranged on the frame at a position corresponding to the hemming device. A traction device is arranged on the frame at a position corresponding to the flattening device, which is used to clamp the end of the umbrella cloth before the cloth winding wheel outputs and traction the end of the umbrella cloth to sequentially pass through the tension output device, the edge cloth winding device, the hemming device, and the flattening device when the cloth winding wheel outputs, so that the umbrella cloth can complete hemming and fixing when passing through the hemming device from the end. The traction device is also used to wind up the umbrella cloth flattened by the flattening device.
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Description

Technical Field

[0001] The present invention relates to the field of processing equipment for umbrella accessories, and particularly to a hemming device for umbrella cloth based on image reading. Background Art

[0002] At present, in order to improve the aesthetic degree of umbrellas, lace strips are usually arranged on the umbrella surfaces of many umbrellas. The lace strips are generally realized by sewing. In order to sew both sides simultaneously, basically two sewing machines need to be configured at present, and each sewing machine requires a staff member. In this way, a great deal of manpower, material resources and time are consumed. In the current increasingly competitive environment, it is simply impossible to control costs and there is an urgent need for innovation.

[0003] The Chinese invention patent with the patent application number 201711488440.6 and the patent name of "A Double-Head Ultrasonic Hemming Machine for Umbrella Cloth" discloses a double-head ultrasonic hemming machine for umbrella cloth. Through the arrangement relationship among the edge cloth winding mechanism, the hemming mechanism and the conveying mechanism, the conveying mechanism keeps the umbrella cloth in a tensioned state all the time, so that there can be a certain distance between the edge cloth winding mechanism and the hemming mechanism, but still ensure high-quality hemming. Since the traditional sewing method is changed, the cost is greatly reduced and the production efficiency is improved.

[0004] Although the above patent realizes automatic hemming of umbrella cloth, the following problems still exist: Before the umbrella cloth starts to be processed, the end of the umbrella cloth needs to be drawn out and passed through the edge cloth winding mechanism, the hemming mechanism and the conveying mechanism in sequence. Only at this time can the conveying mechanism drive to realize automatic hemming of the umbrella cloth. It is time-consuming and laborious for workers to draw out the end of the umbrella cloth and pass it through the edge cloth winding mechanism, the hemming mechanism and the conveying mechanism in sequence. And in order to ensure the safety of workers, the hemming mechanism cannot be started. Therefore, the end section of the umbrella cloth cannot be hemmed, resulting in waste of materials. Summary of the Invention

[0005] Therefore, in view of the above problems, the present invention proposes a hemming device for umbrella cloth based on image reading.

[0006] To achieve the above object, the technical solution of the present invention provides an edge pressing device for umbrella cloth based on image reading, which includes a frame, a cloth winding wheel arranged on the frame for placing the umbrella cloth and outputting the umbrella cloth, an edge winding device arranged on the frame for pressing against both sides of the umbrella cloth to bend the edges of both sides of the umbrella cloth, and a pressing device arranged on the frame at a position corresponding to the edge winding device for pressing and fixing the bent edges of both sides of the umbrella cloth to the umbrella cloth after the edge winding device bends the edges of both sides of the umbrella cloth. It further includes a tension output device arranged on the frame between the cloth winding wheel and the edge winding device for adjusting the tension of the umbrella cloth during the output of the umbrella cloth and turning the umbrella cloth to output it to the edge winding device, and a flattening device arranged on the frame at a position corresponding to the pressing device for flattening the fixed area after the pressing device presses and fixes the edges of both sides of the umbrella cloth to the umbrella cloth. A traction device is arranged on the frame at a position corresponding to the flattening device for clamping the end of the umbrella cloth before the cloth winding wheel outputs and pulling the end of the umbrella cloth to sequentially pass through the tension output device, the edge winding device, the pressing device, and the flattening device so that the umbrella cloth can complete the edge pressing and fixing when passing through the pressing device from the end, and the traction device is also used for winding the umbrella cloth flattened by the flattening device.

[0007] Further improvement is that: the traction device includes a traction bracket arranged on the frame, a traction roller rotatably arranged on the traction bracket, a servo motor arranged on the traction bracket for driving the traction roller to rotate on the traction bracket, a traction rope with one end arranged on the traction roller, and a clamping mechanism arranged on the other end of the traction rope for clamping the end of the umbrella cloth.

[0008] Further improvement is that: the clamping mechanism can be a clip.

[0009] Further improvement is that: an anti-offset plate is arranged at one end of the traction roller away from the traction bracket for preventing the wound umbrella cloth from offsetting when the traction device winds the umbrella cloth.

[0010] Further improvement is that: the tension output device includes a linear guide slide arranged on the frame above the cloth winding wheel, a turning roller rotatably arranged on the slider of the linear guide slide, and an image control device arranged on the frame between the tension output device and the edge winding device for scanning the umbrella cloth during output to judge the tension of the umbrella cloth during the output process and controlling the linear guide slide to adjust the tension of the umbrella cloth.

[0011] Further improvement: The image control device includes an industrial camera disposed on the frame between the tension output device and the edge cloth winding device for photographing the umbrella cloth during output, and a computer disposed on the frame for receiving the image captured by the industrial camera, judging the tension degree of the umbrella cloth during the output process, and controlling the linear guide slide to adjust the tension degree of the umbrella cloth.

[0012] Further improvement: The flattening device includes a flattening adjustment frame disposed on the frame at a position corresponding to the edge pressing device, a flattening drive motor adjustably disposed on the flattening adjustment frame, a flattening roller disposed at the output end of the flattening drive motor for flattening the fixed area after the edge pressing device presses and fixes the two side edges of the umbrella cloth to the umbrella cloth, and a flattening avoidance groove opened on the flattening roller for avoiding the clamping mechanism when the traction device pulls the end of the umbrella cloth through the flattening roller.

[0013] Further improvement: The edge pressing device includes an edge pressing adjustment frame disposed on the frame at a position corresponding to the edge cloth winding device, an edge pressing drive motor adjustably disposed on the edge pressing adjustment frame, an edge pressing roller disposed at the output end of the edge pressing drive motor, an edge pressing avoidance groove opened on the edge pressing roller for avoiding the clamping mechanism when the traction device pulls the end of the umbrella cloth through the edge pressing roller, a heat conducting vibration plate disposed on the frame below the edge pressing roller for cooperating with the edge pressing roller, an ultrasonic transducer disposed on the frame below the heat conducting vibration plate for providing heat and vibration to the heat conducting vibration plate, and an ultrasonic generator disposed on the frame for providing ultrasonic waves to the ultrasonic transducer.

[0014] The present invention has the following beneficial effects:

[0015] 1. Through the traction device of the present invention, the traction roller is driven by the servo motor to rotate to wind the traction rope. During the winding process of the traction rope, the clamping mechanism is used to sequentially pass the traction umbrella cloth through the edge cloth winding device, the edge pressing device, and the flattening device to complete edge pressing and fixing, so that the umbrella cloth can be edge pressed and fixed from head to tail, without causing material waste, and saving the time for workers to draw out the end of the umbrella cloth and pass it through the edge cloth winding mechanism, the edge pressing mechanism, and the conveying mechanism in sequence;

[0016] 2. By setting the tension output device in the present invention, the automatic adjustment of the tension degree is realized by using the image control device, ensuring that the umbrella cloth is always in a tension state and ensuring the high-quality edge pressing of the umbrella cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present invention;

[0018] Figure 2 is Figure 1Enlarged view of part A Detailed implementation mode

[0019] The following combines the accompanying drawings and embodiments to further describe the detailed implementation mode of the present invention. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and cannot be used to limit the protection scope of the present invention.

[0020] Reference Figure 1 As shown, a hemming device for umbrella cloth based on image reading includes a frame 1, a cloth winding wheel 2 provided on the frame 1 for placing and outputting the umbrella cloth, an edge cloth winding device 3 provided on the frame 1 for pressing against both sides of the umbrella cloth to bend the edges of both sides of the umbrella cloth, and a hemming device 4 provided on the frame 1 at a position corresponding to the edge cloth winding device 2 for hemming and fixing the bent edges of both sides of the umbrella cloth to the umbrella cloth after the edge cloth winding device 3 bends the edges of both sides of the umbrella cloth;

[0021] The structure of the edge cloth winding device 3 is described in the patent with the patent application number 201711488440.6 and the patent name "A Double-Head Ultrasonic Hemming Machine for Umbrella Cloth", which will not be elaborated here;

[0022] It also includes a tension output device 5 provided on the frame 1 between the cloth winding wheel 2 and the edge cloth winding device 3 for adjusting the tension of the umbrella cloth during the output of the umbrella cloth and turning the umbrella cloth to output it to the edge cloth winding device 3, and a flattening device 6 provided on the frame 1 at a position corresponding to the hemming device 4 for flattening the fixed area after the hemming device 4 hemms and fixes the edges of both sides of the umbrella cloth to the umbrella cloth;

[0023] A traction device is provided on the frame 1 at a position corresponding to the flattening device 6 for clamping the end of the umbrella cloth before the cloth winding wheel outputs and pulling the end of the umbrella cloth to sequentially pass through the tension output device 5, the edge cloth winding device 3, the hemming device 4, and the flattening device 6 when the cloth winding wheel 2 outputs, so that the umbrella cloth can complete the hemming and fixing when passing through the hemming device 4 from the end, and the traction device is also used for winding the umbrella cloth flattened by the flattening device 6;

[0024] The traction device includes a traction bracket 71 provided on the frame 1, a traction roller 72 rotatably provided on the traction bracket 71, a servo motor 73 provided on the traction bracket 71 for driving the traction roller 72 to rotate on the traction bracket 71, a traction rope 74 with one end provided on the traction roller 72, and a clamping mechanism 75 provided on the other end of the traction rope 74 for clamping the end of the umbrella cloth. The clamping mechanism 75 can be a clip; an anti-deviation plate 76 is provided at one end of the traction roller 72 away from the traction bracket 71 for preventing the wound umbrella cloth from deviating when the traction device winds the umbrella cloth.

[0025] Before processing the umbrella cloth, first pass the clamping mechanism 75 with the traction rope 74 through the flattening device 6, the edge pressing device 4, and the edge winding device 3. Then, pull out the end of the umbrella cloth and clamp the end of the umbrella cloth through the clamping mechanism 75 in the position area of the tensioning and output device 5. Then, drive the traction roller 72 to rotate through the servo motor 73 to wind the traction rope 74. During the winding process of the traction rope 74, the umbrella cloth is successively pulled through the edge winding device 3, the edge pressing device 4, and the flattening device 6 by the clamping mechanism 75 to complete edge pressing and fixing. When the traction roller 72 finishes winding the traction rope 74, the end of the umbrella cloth will contact the traction roller 72. At this time, the traction roller 72 starts to wind the umbrella cloth. Through the above structure, the umbrella cloth can be edge-pressed and fixed from beginning to end, without causing material waste, and saving the time for workers to pull out the end of the umbrella cloth and pass it through the edge winding mechanism, the edge pressing mechanism, and the conveying mechanism in sequence.

[0026] The tensioning and output device 5 includes a linear guide slide 51 provided on the frame 1 above the cloth winding wheel 2, a steering roller 52 rotatably provided on the slider of the linear guide slide 51, and an image control device provided on the frame 1 between the tensioning and output device 5 and the edge winding device 3 for scanning the umbrella cloth during output to judge the tension degree of the umbrella cloth during output and controlling the linear guide slide 51 to adjust the tension degree of the umbrella cloth.

[0027] The image control device includes an industrial camera 81 provided on the frame 1 between the tensioning and output device 5 and the edge winding device 3 for photographing the umbrella cloth during output, and a computer 52 provided on the frame 1 for receiving the image taken by the industrial camera 81, judging the tension degree of the umbrella cloth during output, and controlling the linear guide slide 51 to adjust the tension degree of the umbrella cloth.

[0028] The flattening device 6 includes a flattening adjustment frame 61 disposed on the frame 1 at a position corresponding to the edge pressing device 4, a flattening drive motor 62 adjustably disposed on the flattening adjustment frame 61, a flattening roller 63 disposed at the output end of the flattening drive motor 62 for flattening the fixed area after the edge pressing device 4 presses and fixes the two side edges of the umbrella cloth to the umbrella cloth, and a flattening avoidance groove 64 formed on the flattening roller 63 for avoiding the clamping mechanism when the traction device pulls the end of the umbrella cloth through the flattening roller 63;

[0029] The edge pressing device 4 includes an edge pressing adjustment frame 41 disposed on the frame 1 at a position corresponding to the edge winding device 3, an edge pressing drive motor 42 adjustably disposed on the edge pressing adjustment frame 41, an edge pressing roller 43 disposed at the output end of the edge pressing drive motor 42, an edge pressing avoidance groove 44 formed on the edge pressing roller 43 for avoiding the clamping mechanism when the traction device pulls the end of the umbrella cloth through the edge pressing roller, a heat-conducting vibration plate 45 disposed on the frame below the edge pressing roller 43 for cooperating with the edge pressing roller 43, an ultrasonic transducer (not shown in the figure) disposed on the frame 1 below the heat-conducting vibration plate 45 for providing heat and vibration to the heat-conducting vibration plate 45, and an ultrasonic generator 46 disposed on the frame 1 for providing ultrasonic waves to the ultrasonic transducer (not shown in the figure).

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and descriptions only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.

Claims

1. An umbrella cloth hemming device based on image reading, comprising a frame, a cloth winding wheel arranged on the frame for placing the umbrella cloth and outputting the umbrella cloth, an edge cloth winding device arranged on the frame for abutting against both sides of the umbrella cloth to bend the edges of both sides of the umbrella cloth, and a hemming device arranged on the frame at a position corresponding to the edge cloth winding device for hemming and fixing the bent edges of both sides of the umbrella cloth to the umbrella cloth after the edge cloth winding device bends the edges of both sides of the umbrella cloth, characterized in that: It further includes a tension output device disposed on the frame between the cloth winding wheel and the edge cloth winding device for adjusting the tension of the umbrella cloth during the output of the umbrella cloth and turning the umbrella cloth to be output to the edge cloth winding device, and a flattening device disposed on the frame at a position corresponding to the edge pressing device for flattening the fixed area after the edge pressing device presses and fixes the two side edges of the umbrella cloth to the umbrella cloth. At a position corresponding to the flattening device on the frame, there is a traction device for clamping the end of the umbrella cloth before the cloth winding wheel outputs and pulling the end of the umbrella cloth to sequentially pass through the tension output device, the edge cloth winding device, the edge pressing device, and the flattening device when the cloth winding wheel outputs, so that the umbrella cloth can complete the edge pressing and fixing when passing through the edge pressing device from the end. The traction device is also used for winding the umbrella cloth flattened by the flattening device; The traction device includes a traction bracket disposed on the frame, a traction roller rotatably disposed on the traction bracket, a servo motor disposed on the traction bracket for driving the traction roller to rotate on the traction bracket, a traction rope with one end disposed on the traction roller, and a clamping mechanism disposed at the other end of the traction rope for clamping the end of the umbrella cloth; The tension output device includes a linear guide rail slider disposed on the frame above the cloth winding wheel, a turning roller rotatably disposed on the slider of the linear guide rail slider, and an image control device disposed on the frame between the tension output device and the edge cloth winding device for scanning the umbrella cloth during output to judge the tension of the umbrella cloth during the output process and controlling the linear guide rail slider to adjust the tension of the umbrella cloth.

2. The edge pressing device for umbrella cloth based on image reading according to claim 1, characterized in that: The clamping mechanism can be a clip.

3. The edge pressing device for umbrella cloth based on image reading according to claim 1, characterized in that: At one end of the traction roller away from the traction bracket, there is an anti-deviation plate for preventing the wound umbrella cloth from deviating when the traction device winds the umbrella cloth.

4. The edge pressing device for umbrella cloth based on image reading according to claim 1, wherein: The image control device includes an industrial camera disposed on the frame between the tension output device and the edge cloth winding device for photographing the umbrella cloth during output, and a computer disposed on the frame for receiving the image photographed by the industrial camera, judging the tension of the umbrella cloth during the output process, and controlling the linear guide rail slider to adjust the tension of the umbrella cloth.

5. The edge pressing device for umbrella cloth based on image reading according to claim 1, wherein: The flattening device includes a flattening adjustment frame disposed on the frame at a position corresponding to the edge pressing device, a flattening drive motor adjustably disposed on the flattening adjustment frame, a flattening roller disposed at the output end of the flattening drive motor for flattening the fixed area after the edge pressing device presses and fixes the two side edges of the umbrella cloth to the umbrella cloth, and a flattening avoidance groove opened on the flattening roller for avoiding the clamping mechanism when the traction device pulls the end of the umbrella cloth through the flattening roller.

6. The edge pressing device for umbrella cloth based on image reading according to claim 1, wherein: The hemming device includes a hemming adjustment frame provided on the frame at a position corresponding to the edge fabric winding device, a hemming drive motor adjustably provided on the hemming adjustment frame, a hemming roller provided at the output end of the hemming drive motor, a hemming avoidance groove formed on the hemming roller for avoiding the clamping mechanism when the end of the umbrella fabric is pulled by the traction device through the hemming roller, a heat-conducting vibration plate provided on the frame below the hemming roller for cooperating with the hemming roller, an ultrasonic transducer provided on the frame below the heat-conducting vibration plate for providing heat and vibration to the heat-conducting vibration plate, and an ultrasonic generator provided on the frame for providing ultrasonic waves to the ultrasonic transducer.

Citation Information

Patent Citations

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