A magnetic force testing system

By combining magnetic components and magnetic force testing components, the problem of fixing irregularly shaped products under test is solved, thereby improving stability and efficiency and simplifying the magnetic force testing process.

CN115469252BActive Publication Date: 2025-10-28SUZHOU JQS INFO TECH CO LTD
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Patent Information

Application Number
CN202211054911.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-31
Publication Date
2025-10-28
Estimated Expiration
2042-08-31

AI Technical Summary

Technical Problem

In existing magnetic force testing technologies, irregularly shaped products cannot be stably fixed, resulting in complex magnetic force testing and poor performance.

Method used

A magnetic force testing system consisting of magnetic components, magnetic force test pieces, position fixing components, and positioning components obtains magnetic force test results by controlling the magnetic connection and movement between the magnetic force test pieces and the workpiece under test, thereby improving installation stability and testing efficiency.

Benefits of technology

It enables stable fixation of irregularly shaped products under test and simplifies the magnetic force testing process, thereby improving the stability and efficiency of magnetic force testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to the field of magnetic equipment technology, specifically to a magnetic force testing system, characterized by comprising: a magnetic component, a magnetic force testing component, a position fixing component, a positioning component, and a controller; the position fixing component is fixedly connected to the magnetic force testing component; the magnetic force testing component is provided with multiple magnetic component receiving slots, and the magnetic component is disposed within the magnetic component receiving slots; the positioning component is used to fix the component to be tested; the magnetic component and the magnetic device in the component to be tested have opposite polarities; the controller is used to, during the magnetic force testing of the component to be tested, control the magnetic force testing component to move until it magnetically connects with the component to be tested on the positioning component, and, in response to the magnetic connection between the magnetic force testing component and the component to be tested, control the magnetic force testing component to move away from the component to be tested until the distance between the magnetic force testing component and the component to be tested is greater than or equal to a preset distance, and acquire the magnetic force test result of the component to be tested during the movement of the magnetic force testing component. This application improves the stability of magnetic force testing and the installation stability of the component to be tested.
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Description

Technical Field

[0001] This application relates to the field of magnetic equipment technology, specifically to a magnetic testing system. Background Technology

[0002] In existing magnetic force testing technologies, the magnetic effect of a product under test is typically measured by the mutual attraction between two identical components. However, since the product under test is often irregularly shaped and lacks obvious features for fixation, this method is ineffective. Furthermore, the stability of the fixation is poor, and the magnetic force test is complex and yields poor results. Therefore, there is a need for an improved magnetic force testing system to address the aforementioned problems in existing technologies. Summary of the Invention

[0003] To address the aforementioned problems in the prior art, this application discloses a magnetic force testing system that can improve the stability of magnetic force testing and the installation stability of the component under test.

[0004] This application is achieved through the following technical solution:

[0005] This application provides a magnetic force testing system, characterized in that it includes: a magnetic component, a magnetic force testing component, a position fixing component, a positioning component, and a controller;

[0006] The position fixing component is fixedly connected to the magnetic force test piece;

[0007] The magnetic test piece is provided with multiple magnetic component receiving slots, and the magnetic component is disposed in the magnetic component receiving slots;

[0008] The positioning element is used to fix the item to be tested;

[0009] The magnetic component has the opposite polarity to the magnetic device in the test piece;

[0010] The controller is used to, during the magnetic force test of the test piece, control the magnetic force test piece to move to magnetic connection with the test piece on the positioning piece, and in response to the magnetic connection between the magnetic force test piece and the test piece, control the magnetic force test piece to move away from the test piece until the distance between the magnetic force test piece and the test piece is greater than or equal to a preset distance, and acquire the magnetic force test result of the test piece during the movement of the magnetic force test piece.

[0011] Furthermore, the magnetic test piece includes a detection surface;

[0012] The detection surface is used for magnetic connection with the contact surface of the workpiece to be tested, and the profile of the detection surface matches the profile of the contact surface of the workpiece to be tested.

[0013] Furthermore, the magnetic force test piece includes a grooved surface;

[0014] The groove surface is positioned opposite to the detection surface;

[0015] Multiple magnetic component receiving slots are disposed on the groove surface.

[0016] Furthermore, a magnetic component observation hole is provided on the detection surface, and the magnetic component observation hole is connected to the magnetic component receiving groove.

[0017] Furthermore, the position fixing member is disposed on the outer periphery of the magnetic force test piece, and the magnetic force test piece has a hollow structure.

[0018] Furthermore, the detection surface of the magnetic force test piece protrudes from the position fixing member.

[0019] Furthermore, it also includes a tension sensor;

[0020] The tension sensor is communicatively connected to the controller;

[0021] The tension sensor is used to collect magnetic force data between the magnetic test piece and the test piece as the magnetic test piece moves away from the test piece, and send the magnetic force data to the controller so that the controller can perform magnetic force detection based on the magnetic force data and the distance between the magnetic test piece and the test piece to obtain the magnetic force test result.

[0022] Furthermore, the position fixing component is provided with mounting holes; the position fixing component is fixed to the tension sensor through the mounting holes.

[0023] Furthermore, the length tolerance and width tolerance of the magnetic component receiving groove are less than or equal to ±0.02mm.

[0024] Furthermore, the profile tolerance of the detection surface is less than or equal to ±0.05 mm.

[0025] By adopting the above technical solution, the magnetic force testing system disclosed in this application has the following beneficial effects:

[0026] This application uses the magnetic force generated by a magnetic test piece as a magnetic standard, and uses the magnetic test piece to replace the actual part to perform magnetic force testing on the part under test. During the magnetic force testing process, the magnetic test piece is controlled to move until it magnetically connects with the part under test on the positioning part. In response to the magnetic connection between the magnetic test piece and the part under test, the magnetic test piece is controlled to move away from the part under test until the distance between the magnetic test piece and the part under test is greater than or equal to a preset distance. The magnetic force test results of the part under test are obtained during the movement of the magnetic test piece. The entire testing process is simple to operate, improves the detection efficiency and stability of magnetic force testing, as well as the installation stability of each part. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the structure of a magnetic force testing system according to an embodiment of this application;

[0029] Figure 2 This is a schematic diagram of the structure of a magnetic force testing system according to an embodiment of this application;

[0030] Figure 3 This is a side view of a magnetic force testing system according to an embodiment of this application;

[0031] Figure 4 This application embodiment relates to a curve showing the relationship between the distance between a magnetic test piece and the test object and the force value.

[0032] In the figure, the corresponding reference numerals are: 1-magnetic test piece; 2-position fixing piece; 11-magnetic component receiving groove; 12-test surface; 13-groove surface; 14-magnetic component observation hole; 21-mounting hole; 22-positioning pin hole. Detailed Implementation

[0033] This application discloses a magnetic force testing system that improves the stability of magnetic force testing and the installation stability of the test piece, and is easy to operate.

[0034] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0035] It should be noted that in the description of this application, the terms "side," etc., indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the components referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first," "second," etc., are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data used can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein.

[0036] This application provides a magnetic force testing system; please refer to [reference needed]. Figure 1-4 The device includes: a magnetic component, a magnetic test component 1, a position fixing component 2, a positioning component, and a controller; the position fixing component 2 is fixedly connected to the magnetic test component 1; the magnetic test component 1 is provided with multiple magnetic component receiving slots 11, and the magnetic component is disposed in the magnetic component receiving slots 11; the positioning component is used to fix the test component; the magnetic component has the opposite polarity to the magnetic device in the test component; the controller is used to control the magnetic test component 1 to move to magnetic connection with the test component on the positioning component during the magnetic force test of the test component, and in response to the magnetic connection between the magnetic test component 1 and the test component, control the magnetic test component 1 to move away from the test component until the distance between the magnetic test component and the test component is greater than or equal to a preset distance, and acquire the magnetic force test result of the test component during the movement of the magnetic test component 1.

[0037] This application uses the magnetic force generated by a magnetic test piece as a magnetic standard, and uses the magnetic test piece to replace the actual part to perform magnetic force testing on the part under test. During the magnetic force testing process, the magnetic test piece is controlled to move until it magnetically connects with the part under test on the positioning part. In response to the magnetic connection between the magnetic test piece and the part under test, the magnetic test piece is controlled to move away from the part under test until the distance between the magnetic test piece and the part under test is greater than or equal to a preset distance. The magnetic force test results of the part under test are obtained during the movement of the magnetic test piece. The entire testing process is simple to operate, improves the detection efficiency and stability of magnetic force testing, as well as the installation stability of each part.

[0038] The magnetic test piece of this application replaces the real part for magnetic force testing of the part to be tested. Since the size and structure of the real part cannot be arbitrarily changed, while the size and structure of the magnetic test piece of this application can be set to be smaller and more compatible with the part to be tested, thereby increasing the testing space area and leaving space for the positioning part to fix the part to be tested, thus improving the fixation stability of the part to be tested.

[0039] In some embodiments, the magnetic component includes, but is not limited to, a magnet, and may also be other objects with magnetic properties. The magnetic component may be a cuboid, a cube, or a sphere, and its size is not limited herein, as long as it can be disposed within the magnetic component receiving groove 11;

[0040] In some embodiments, the number of magnetic elements can correspond one-to-one with the magnetic element receiving slots 11; in other embodiments, one or more magnetic elements can be provided in a single magnetic element receiving slot 11; in other embodiments, no magnetic elements may be provided in a single magnetic element receiving slot 11; the number of magnetic elements and the position of the magnetic elements in multiple magnetic element receiving slots 11 are not limited here, and can be designed according to the magnetic position of the item to be tested.

[0041] In some embodiments, the number of magnetic elements is proportional to the magnetic force generated by the magnetic test piece; that is, the more magnetic elements there are, the greater the magnetic force generated by the magnetic test piece.

[0042] In some embodiments, the size of the magnetic component receiving groove 11 is not limited, as long as the space inside the groove is large enough to accommodate the magnetic component.

[0043] In one specific embodiment, the length of the magnetic component receiving groove 11 can be 3.03 mm.

[0044] In one specific embodiment, the width of the magnetic component receiving groove 11 can be 1.05 mm.

[0045] In some embodiments, the length tolerance and width tolerance of the magnetic component receiving groove 11 are less than or equal to ±0.02 mm.

[0046] This application ensures the machining accuracy of the magnetic test piece by controlling the machining length and machining width of the magnetic component receiving groove 11, so that the magnetic test piece forms the target magnetic force, and uses the magnetic force of the magnetic test piece as the standard for detecting magnetic force.

[0047] In some embodiments, the wall thickness tolerance of the magnetic component receiving groove 11 is less than or equal to ±0.01 mm.

[0048] In some embodiments, the positional tolerance of the magnetic component receiving groove 11 is less than or equal to ±0.05 mm.

[0049] This application further controls the positional accuracy and wall thickness of the magnetic component receiving groove 11 to ensure the processing accuracy of the magnetic force test piece, so that the magnetic force test piece forms the target magnetic force, and uses the magnetic force of the magnetic force test piece as the standard for detecting magnetic force.

[0050] In some embodiments, the magnetic component receiving groove 11 is snapped into the magnetic component, and the outer periphery of the magnetic component abuts against the magnetic component receiving groove 11. Without the use of force, the magnetic component cannot be detached from the magnetic component receiving groove 11.

[0051] In other embodiments, the magnetic component receiving groove 11 is bonded to the magnetic component, allowing the magnetic component to move within the magnetic component receiving groove 11. The magnetic component is fixed within the magnetic component receiving groove 11 by applying adhesive. Specifically, 502 adhesive can be used.

[0052] In some embodiments, the positioning element and the test element are applied one-to-one to fix the test element. Different test elements are matched with the same or different positioning elements. By using different positioning elements, the fixation compatibility between the positioning element and the test element is improved, and the fixation stability of the test element is improved.

[0053] In some embodiments, the positioning element includes a first positioning element and a second positioning element. The first positioning element and the second positioning element may be the same, and the test piece includes a detection end and a fixed end. The first positioning element is used to fix the detection end of the test piece to ensure that the test piece will not be displaced during the testing process. The second positioning element is used to fix the fixed end of the test piece. The double-end fixing enhances the stability of the test piece in the magnetic test.

[0054] In some embodiments, the positioning element includes a positioning block and a positioning plate. The positioning block is used to fix the object to be tested in the horizontal direction, and the positioning plate is used to fix the object to be tested in the azimuth direction.

[0055] In one specific embodiment, the test piece is placed at a preset position on the positioning plate and fixed to the positioning plate. The fixing method is not limited here and can be adhesive. Then, the positioning block is fixedly contacted with the test end of the test piece to ensure that during the magnetic force test, after the test piece is magnetically connected to the magnetic force test piece 1, the test piece remains stable on the positioning plate under the magnetic force action of the magnetic force test piece 1 moving away from the test piece.

[0056] In some embodiments, the position fixing member 2 is disposed on the outer periphery of the magnetic force test member 1, and the magnetic force test member 1 has a hollow structure.

[0057] This application uses a positioning fixing member 2 set on the outer periphery of the magnetic force test piece 1. When the magnetic force test piece 1 moves away from the test piece to perform magnetic force testing, the magnetic force test piece 1 is relatively located inside the whole structure, which improves the testing stability of the magnetic force test piece 1. The magnetic force test piece 1 has a hollow structure, which saves space and cost.

[0058] In some embodiments, the magnetic test piece 1 includes a detection surface 12; the detection surface 12 is used to magnetically connect with the contact surface of the test piece, and the profile of the detection surface 12 matches the profile of the contact surface of the test piece.

[0059] The detection surface 12 of this application is machined using five-axis high-precision curved surface. By controlling the various dimensions of the detection surface 12, the uniformity of the magnetic test piece 1 is ensured. By matching the contour of the detection surface 12 with the contour of the contact surface of the test piece, the magnetic contact fit between the test piece and the magnetic test piece 1 is improved, thereby improving the magnetic detection effect of the test piece.

[0060] In some embodiments, the profile tolerance of the detection surface 12 is less than or equal to ±0.05 mm.

[0061] This application ensures the machining accuracy of the magnetic test piece by controlling the contour of the test surface 12, so that the magnetic test piece forms the target magnetic force, and uses the magnetic force of the magnetic test piece as the standard for detecting magnetic force.

[0062] In some embodiments, the detection surface 12 is further provided with a magnetic observation hole 14, which is connected to the magnetic receiving groove 11.

[0063] This application provides a magnetic component observation hole 14, which facilitates observation of the installation position of the magnetic component in the magnetic component receiving groove 11, reduces the installation difficulty of the magnetic component, and effectively ensures that the magnetic component is installed in the target position in the magnetic component receiving groove 11.

[0064] In some embodiments, the magnetic observation hole 14 corresponds one-to-one with the magnetic receiving groove 11, that is, a magnetic observation hole 14 is provided on the detection surface 12 corresponding to each magnetic receiving groove 11.

[0065] In other embodiments, each magnetic component receiving groove 11 has a plurality of magnetic component observation holes 14 on its detection surface 12. For example, each magnetic component receiving groove 11 has two magnetic component observation holes 14 on its detection surface 12. Please refer to [reference needed]. Figure 2 , Figure 2 The present invention relates to a schematic diagram of a magnetic force testing system in an embodiment of the application.

[0066] In some embodiments, the detection surface 12 of the magnetic test piece 1 protrudes from the position fixing member 2.

[0067] This application sets the detection surface 12 of the magnetic test piece 1 to protrude from the position fixing member 2, while the other opposite surface of the detection surface of the magnetic test piece 1 does not protrude from the position fixing member 2, forming a clear contrast, making it easy to distinguish which side of the magnetic test piece 1 is the detection surface. Furthermore, the detection surface 12 of the magnetic test piece 1 and the position fixing member 2 form a spatial three-dimensional interlacing, preventing the position fixing member 2 from hindering the detection process of the magnetic test piece 1 and improving the overall detection effect of the magnetic test piece 1.

[0068] In some embodiments, the magnetic test piece 1 includes a grooved surface 13; the grooved surface 13 is disposed opposite to the detection surface 12; and a plurality of magnetic element receiving grooves 11 are disposed on the grooved surface 13.

[0069] By providing a grooved surface 13, this application effectively reduces manufacturing costs and minimizes the molding space of the magnetic test piece 1, while ensuring that the grooved surface 13 can accommodate the magnetic component.

[0070] In some embodiments, a tension sensor is also included; the tension sensor is communicatively connected to the controller; the tension sensor is used to collect magnetic force data between the magnetic test piece 1 and the test piece during the movement of the magnetic test piece 1 away from the test piece, and send the magnetic force data to the controller, so that the controller can perform magnetic force detection based on the magnetic force data and the distance between the magnetic test piece 1 and the test piece to obtain the magnetic force test result. It should be noted that the magnetic force test result indicates whether the magnetic force effect generated by the test piece is qualified.

[0071] This application, by setting up a tension sensor, allows for real-time observation of the magnetic force change between the magnetic test piece and the test piece during the magnetic force detection process as the magnetic test piece moves away from the test piece after magnetic connection. This provides a specific magnetic force change value and improves the detection effect of the entire magnetic force detection process.

[0072] In some embodiments, the magnetic force data may include, but is not limited to, a curve showing the change in force value between the magnetic test piece 1 and the test piece. During the magnetic force test when the magnetic test piece 1 is moving away from the test piece, a curve showing the change in force value as the distance between the magnetic test piece 1 and the test piece changes is acquired in real time. Please refer to [reference needed] for details. Figure 4 As shown in the figure, the distance between the magnetic test piece 1 and the test piece gradually increases, while the force between the magnetic test piece 1 and the test piece first increases to the peak value of the magnetic force and then decreases, gradually approaching 0.

[0073] In some embodiments, the position fixing member 2 is provided with a mounting hole 21; the position fixing member 2 is fixed to the tension sensor through the mounting hole 21.

[0074] This application improves the stability of magnetic force testing by providing mounting holes 21 on the position fixing component 2 and fixing the position fixing component 2 to the tension sensor through the mounting holes 21, which means fixing the magnetic force testing component 1 to the tension sensor.

[0075] Specifically, the tension sensor includes a mounting plate with a mounting hole 21 and a fixing hole matching the mounting hole 21. Fasteners are inserted into both the mounting hole 21 and the fixing hole to fix the position fixing member 2 to the mounting plate.

[0076] In some embodiments, a positioning pin is also included. The positioning fastener 2 is provided with a positioning pin hole 22. The positioning pin passes through the positioning pin hole 22 to position the positioning fastener 2 between itself and the tension sensor, that is, to position the magnetic test piece 1 between itself and the tension sensor, thereby determining the fixed position of the positioning fastener 2 and the magnetic test piece 1.

[0077] In some embodiments, during the magnetic force test of the test piece, after the magnetic force test piece 1 is magnetically connected to the test piece, the magnetic force test piece 1 is controlled to move away from the test piece until the distance between the magnetic force test piece and the test piece is greater than or equal to a preset distance, wherein the preset distance can be 5 mm, and the speed at which the magnetic force test piece 1 moves away from the test piece can be less than or equal to 0.65 mm / s.

[0078] In some embodiments, the tension sensor is calibrated by suspending a standard weight below the tension sensor, obtaining the tension sensor value, and determining whether the tension sensor value matches the weight of the standard weight. If the tension sensor value matches the weight of the standard weight, the tension sensor is determined to be normal and can be used to perform magnetic force testing on the workpiece.

[0079] In some embodiments, the magnetic force testing system provided in this application for detecting the magnetic force effect on a test piece includes the following steps:

[0080] S1: Place the part to be tested on the testing platform.

[0081] S2: The position of the part to be tested is fixed by the positioning component.

[0082] S3: Place the magnetic test piece 1 at the interval above the test piece.

[0083] S4: The controller controls the magnetic test piece 1 to move downward from above the test piece until it is magnetically connected to the test piece, and the detection surface of the magnetic test piece 1 is completely in contact with the detection surface of the test piece.

[0084] S5: In response to the magnetic connection between the magnetic test piece 1 and the test piece, the controller controls the magnetic test piece 1 to move away from the test piece until the distance between the test piece and the test piece is greater than or equal to a preset distance.

[0085] As the magnetic test piece 1 moves away from the test piece, the tension sensor collects the magnetic force change data between the magnetic test piece 1 and the test piece in real time and sends the magnetic force change data to the controller.

[0086] S6: The controller performs magnetic force detection based on the magnetic force change data and the distance between the magnetic force test piece 1 and the part under test, and obtains the magnetic force test result. It should be noted that the magnetic force test result indicates whether the magnetic force generated by the part under test is qualified.

[0087] The following are some specific embodiments of the above technical solutions listed in this specification.

[0088] Example 1

[0089] This embodiment 1 discloses a magnetic force testing system, applied in the field of VR glasses technology. Please refer to [link / reference needed]. Figure 1-4 The device includes: a magnetic component, a magnetic test component 1, a position fixing component 2, a positioning component, and a controller; the position fixing component 2 is fixedly connected to the magnetic test component 1; the magnetic test component 1 is provided with multiple magnetic component receiving slots 11, and the magnetic component is disposed in the magnetic component receiving slots 11; the positioning component is used to fix the test component; the magnetic component has the opposite polarity to the magnetic device in the test component; the controller is used to control the magnetic test component 1 to move to magnetic connection with the test component on the positioning component during the magnetic force test of the test component, and in response to the magnetic connection between the magnetic test component 1 and the test component, control the magnetic test component 1 to move away from the test component until the distance between the magnetic test component and the test component is greater than or equal to a preset distance, and acquire the magnetic force test result of the test component during the movement of the magnetic test component 1.

[0090] Specifically, the component to be tested can be the frame of VR glasses, and the corresponding component can be the lens of VR glasses. In the prior art, the magnetic effect of the VR glasses frame is tested by directly allowing the lens of VR glasses to attract the frame of VR glasses. The magnetic test component of this application replaces the component (the lens or frame of VR glasses) to perform magnetic testing on the component to be tested. Since the size and structure of the component cannot be arbitrarily changed, while the size and structure of the magnetic test component of this application can be set to be smaller and more compatible with the component to be tested, the testing space area is increased, and space can be left for the positioning component to fix the component to be tested, thereby improving the fixation stability of the component to be tested.

[0091] Specifically, the magnetic test piece 1 includes a detection surface 12; the detection surface 12 is used to magnetically connect with the contact surface of the test piece, and the profile of the detection surface 12 matches the profile of the contact surface of the test piece.

[0092] The detection surface 12 of this application is machined using five-axis high-precision curved surface. By controlling the various dimensions of the detection surface 12, the uniformity of the magnetic test piece 1 is ensured. By matching the contour of the detection surface 12 with the contour of the contact surface of the test piece, the magnetic contact fit between the test piece and the magnetic test piece 1 is improved, thereby improving the magnetic detection effect of the test piece.

[0093] Specifically, the profile tolerance of the inspection surface 12 is less than or equal to ±0.05mm.

[0094] This application ensures the machining accuracy of the magnetic test piece by controlling the contour of the test surface 12, so that the magnetic test piece forms the target magnetic force, and uses the magnetic force of the magnetic test piece as the standard for detecting magnetic force.

[0095] Specifically, the detection surface 12 is also provided with a magnetic component observation hole 14, which is connected to the magnetic component receiving groove 11.

[0096] This application provides a magnetic component observation hole 14, which facilitates observation of the installation position of the magnetic component in the magnetic component receiving groove 11, reduces the installation difficulty of the magnetic component, and effectively ensures that the magnetic component is installed in the target position in the magnetic component receiving groove 11.

[0097] Specifically, the magnetic component observation holes 14 correspond one-to-one with the magnetic component receiving slots 11. Each magnetic component receiving slot 11 has two magnetic component observation holes 14 on its corresponding detection surface 12. Please refer to [reference needed]. Figure 2 , Figure 2 The present invention relates to a schematic diagram of a magnetic force testing system in an embodiment of the application.

[0098] Specifically, the detection surface 12 of the magnetic force test piece 1 protrudes from the position fixing piece 2.

[0099] This application sets the detection surface 12 of the magnetic test piece 1 to protrude from the position fixing member 2, while the other opposite surface of the detection surface of the magnetic test piece 1 does not protrude from the position fixing member 2, forming a clear contrast, making it easy to distinguish which side of the magnetic test piece 1 is the detection surface. Furthermore, the detection surface 12 of the magnetic test piece 1 and the position fixing member 2 form a spatial three-dimensional interlacing, preventing the position fixing member 2 from hindering the detection process of the magnetic test piece 1 and improving the overall detection effect of the magnetic test piece 1.

[0100] Specifically, the magnetic test piece 1 includes a grooved surface 13; the grooved surface 13 is disposed opposite to the test surface 12; and a plurality of magnetic component receiving grooves 11 are disposed on the grooved surface 13.

[0101] By providing a grooved surface 13, this application effectively reduces manufacturing costs and minimizes the molding space of the magnetic test piece 1, while ensuring that the grooved surface 13 can accommodate the magnetic component.

[0102] Specifically, the magnetic component can be a magnet.

[0103] Specifically, the number of magnetic components corresponds one-to-one with the number of magnetic component receiving slots 11, and both the number of magnetic components and the number of magnetic component receiving slots 11 are 31.

[0104] Specifically, the length of the magnetic component receiving groove 11 can be 3.03 mm, and the width of the magnetic component receiving groove 11 can be 1.05 mm.

[0105] Specifically, the length and width tolerances of the magnetic component receiving groove 11 are less than or equal to ±0.02mm.

[0106] This application ensures the machining accuracy of the magnetic test piece by controlling the machining length and machining width of the magnetic component receiving groove 11, so that the magnetic test piece forms the target magnetic force, and uses the magnetic force of the magnetic test piece as the standard for detecting magnetic force.

[0107] Specifically, the wall thickness tolerance of the magnetic component receiving groove 11 is less than or equal to ±0.01mm, and the position tolerance of the magnetic component receiving groove 11 is less than or equal to ±0.05mm.

[0108] This application further controls the positional accuracy and wall thickness of the magnetic component receiving groove 11 to ensure the processing accuracy of the magnetic force test piece, so that the magnetic force test piece forms the target magnetic force, and uses the magnetic force of the magnetic force test piece as the standard for detecting magnetic force.

[0109] Specifically, the magnetic component receiving groove 11 is bonded to the magnetic component, allowing the magnetic component to move within the magnetic component receiving groove 11. The magnetic component is fixed within the magnetic component receiving groove 11 by applying adhesive. The adhesive can be 502 glue.

[0110] Specifically, the positioning components include a first positioning component and a second positioning component. The first and second positioning components have the same structure and are both positioning blocks. The component to be tested includes a detection end and a fixed end. The first positioning component is used to fix the detection end of the component to be tested to ensure that the component to be tested will not be displaced during the testing process. The second positioning component is used to fix the fixed end of the component to be tested. The stability of the component to be tested in magnetic testing is enhanced by fixing it at both ends.

[0111] Specifically, the position fixing component 2 is set on the outer periphery of the magnetic force test piece 1, and the magnetic force test piece 1 has a hollow structure.

[0112] This application uses a positioning fixing member 2 set on the outer periphery of the magnetic force test piece 1. When the magnetic force test piece 1 moves away from the test piece to perform magnetic force testing, the magnetic force test piece 1 is relatively located inside the whole structure, which improves the testing stability of the magnetic force test piece 1. The magnetic force test piece 1 has a hollow structure, which saves space and cost.

[0113] Specifically, it also includes a tension sensor; the tension sensor is communicatively connected to the controller; the tension sensor is used to collect magnetic force data between the magnetic test piece 1 and the test piece as the magnetic test piece 1 moves away from the test piece, and sends the magnetic force data to the controller, so that the controller can perform magnetic force detection based on the magnetic force data and the distance between the magnetic test piece 1 and the test piece to obtain the magnetic force test result. It should be noted that the magnetic force test result indicates whether the magnetic force effect generated by the test piece is qualified.

[0114] This application, by setting up a tension sensor, allows for real-time observation of the magnetic force change between the magnetic test piece and the test piece during the magnetic force detection process as the magnetic test piece moves away from the test piece after magnetic connection. This provides a specific magnetic force change value and improves the detection effect of the entire magnetic force detection process.

[0115] Specifically, the magnetic data may include, but is not limited to, a curve showing the change in force between the magnetic test piece 1 and the test piece. During the magnetic test, as the magnetic test piece 1 moves away from the test piece, a real-time curve showing the change in force as the distance between the magnetic test piece 1 and the test piece changes is acquired. Please refer to [reference needed] for details. Figure 4 As shown in the figure, the distance between the magnetic test piece 1 and the test piece gradually increases, while the force between the magnetic test piece 1 and the test piece first increases to the peak value of the magnetic force and then decreases, gradually approaching 0.

[0116] Specifically, the position fixing component 2 is provided with 6 mounting holes 21; the position fixing component 2 is fixed to the tension sensor through the mounting holes 21.

[0117] This application improves the stability of magnetic force testing by providing mounting holes 21 on the position fixing component 2 and fixing the position fixing component 2 to the tension sensor through the mounting holes 21, which means fixing the magnetic force testing component 1 to the tension sensor.

[0118] Specifically, the tension sensor includes a mounting plate with a mounting hole 21 and a fixing hole matching the mounting hole 21. Fasteners are inserted into both the mounting hole 21 and the fixing hole to fix the position fixing member 2 to the mounting plate.

[0119] Specifically, it also includes positioning pins. The position fixing component 2 is provided with two positioning pin holes 22. The positioning pins are inserted into the positioning pin holes 22 to position the position fixing component 2 between itself and the tension sensor, that is, to position the magnetic force test component 1 between itself and the tension sensor, and to determine the fixed position of the position fixing component 2 and the magnetic force test component 1.

[0120] Specifically, during the magnetic force test of the test piece, after the magnetic test piece 1 is magnetically connected to the test piece, the magnetic test piece 1 is controlled to move away from the test piece until the distance between the magnetic test piece and the test piece is greater than or equal to a preset distance. The preset distance can be 5mm, and the speed at which the magnetic test piece 1 moves away from the test piece can be 0.65mm / s.

[0121] By adopting the above technical solution, the magnetic force testing system disclosed in this application has the following beneficial effects:

[0122] This application uses the magnetic force generated by a magnetic test piece as a magnetic standard, and uses the magnetic test piece to replace the actual part to perform magnetic force testing on the part under test. During the magnetic force testing process, the magnetic test piece is controlled to move until it magnetically connects with the part under test on the positioning part. In response to the magnetic connection between the magnetic test piece and the part under test, the magnetic test piece is controlled to move away from the part under test until the distance between the magnetic test piece and the part under test is greater than or equal to a preset distance. The magnetic force test results of the part under test are obtained during the movement of the magnetic test piece. The entire testing process is simple to operate, improves the detection efficiency and stability of magnetic force testing, as well as the installation stability of each part.

[0123] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A magnetic force testing system, characterized in that, include: Magnetic components, magnetic force testing components (1), position fixing components (2), positioning components, and controllers; The position fixing member (2) is disposed on the outer periphery of the magnetic force test piece (1) and is fixedly connected to the magnetic force test piece (1); The magnetic test piece (1) is provided with a plurality of magnetic component receiving grooves (11), and the magnetic component is disposed in the magnetic component receiving grooves (11); The positioning element is used to fix the part to be tested, and includes a first positioning element and a second positioning element. The part to be tested includes a detection end and a fixed end. The first positioning element is used to fix the detection end of the part to be tested, and the second positioning element is used to fix the fixed end of the part to be tested. The magnetic component has the opposite polarity to the magnetic device in the test piece; The controller is used to control the magnetic test piece (1) to move to magnetic connection with the test piece on the positioning piece during the magnetic force test of the test piece, and in response to the magnetic connection between the magnetic test piece (1) and the test piece, control the magnetic test piece (1) to move away from the test piece to a distance greater than or equal to a preset distance, and acquire the magnetic force test result of the test piece during the movement of the magnetic test piece (1).

2. The magnetic force testing system according to claim 1, characterized in that, The magnetic test piece (1) includes a detection surface (12); The detection surface (12) is used to magnetically connect with the contact surface of the workpiece to be tested, and the profile of the detection surface (12) matches the profile of the contact surface of the workpiece to be tested.

3. The magnetic force testing system according to claim 2, characterized in that, The magnetic test piece (1) includes a grooved surface (13); The groove surface (13) is arranged opposite to the detection surface (12); Multiple magnetic component receiving slots (11) are disposed on the groove surface (13).

4. The magnetic force testing system according to claim 2, characterized in that, The detection surface (12) is also provided with a magnetic component observation hole (14), which is connected to the magnetic component receiving groove (11).

5. The magnetic force testing system according to claim 1, characterized in that, The magnetic test piece (1) has a hollow structure.

6. The magnetic force testing system according to claim 2, characterized in that, The detection surface (12) of the magnetic force test piece (1) protrudes from the position fixing piece (2).

7. The magnetic force testing system according to claim 1, characterized in that, It also includes a tension sensor; The tension sensor is communicatively connected to the controller; The tension sensor is used to collect magnetic force data between the magnetic force test piece (1) and the test piece during the process of the magnetic force test piece (1) moving away from the test piece, and send the magnetic force data to the controller so that the controller can perform magnetic force detection based on the magnetic force data and the distance between the magnetic force test piece (1) and the test piece to obtain the magnetic force test result.

8. The magnetic force testing system according to claim 7, characterized in that, The position fixing member (2) is provided with a mounting hole (21); the position fixing member (2) is fixed to the tension sensor through the mounting hole (21).

9. The magnetic force testing system according to claim 1, characterized in that, The length and width tolerances of the magnetic component receiving groove (11) are less than or equal to ±0.02 mm.

10. The magnetic force testing system according to claim 2, characterized in that, The profile tolerance of the detection surface (12) is less than or equal to ±0.05 mm.

Citation Information

Patent Citations

  • Magnetic detection device and magnetic detection equipment

    CN114814676A

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    CN217133345U