A dismantling table system
Through the design and demolition meter system, using automated identification and data processing technology to solve the problem of complicated and low efficiency of the manual identification and detection work in the disassembly table of the electrical meter, realize the efficient identification and management of the disassembly table, optimize the electrical energy energy energy energy, and optimize the power energy energy. Management of full life cycle of table assets.
Patent Information
- Application Number
- CN202210982141.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2042-08-16
AI Technical Summary
In the removable and recycling process of the power meter, the manual identification and detection work is complicated, low efficiency and error-prone, and the storage and processing of old power meters are difficult, resulting in excessive storage space occupied by the warehouse.
Design a type of disassembly meter system, including table meter reading, taking pictures, uploading steps, and using multi -channel communication, barcode recognition and image analysis and other IoT sensing technologies to achieve automatic recognition, asset information matching, meter meter, meter, meter Reading, photo archiving and other functions to reduce artificial intervention.
Through automated processing, the work efficiency of the initial sieve and information entry of the grass -roots power supply center for disassembly tables was improved, and errors were reduced. Effective efficiency.
Smart Images

Figure CN115475767B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dismantling meter recycling, and in particular to a dismantling meter system. Background Art
[0002] With the improvement of people's living standards, the increase in electricity load, the aging of electricity meters, and the continuous updating of metering meters, the grassroots power supply station personnel have been forced to devote their main energy to the maintenance and replacement of electricity meters. The replacement of electricity meters involves reading the total peak and valley values of the meters, taking photos of equipment for evidence collection, manually entering data, and executing marketing business. The process is complicated and cumbersome, and there are problems such as human errors and data recording errors. It requires a huge investment of manpower and energy. The recycling and processing of dismantled meters is the last link in the full life cycle management of electricity meters. Grassroots units often encounter difficulties in preserving the old electricity meters that have been dismantled, and the dismantled meters are piled up like mountains, occupying a large amount of space in the warehouse. The existing processing of dismantled electricity meters is manually recorded through the electricity display numbers, and it is impossible to automatically connect with the power system in real time. There is a lack of real-time identification of electricity meter information during detection, which may lead to inconsistency between the detected electricity meters and the actual dismantled electricity meters.
[0003] The test results still need to be manually entered into the power system, which has many operational procedures, low work efficiency, and is prone to errors in data entry. The records of the removed energy meters are not detailed and cannot truly reflect the basic situation of the energy meters; when customers have objections to the readings of the removed energy meters, the power company cannot provide favorable information to prove the accuracy of the readings of the removed energy meters. The readings of some of the old energy meters that have been removed do not match the registered numbers, and there are problems such as meter readers issuing or accumulating more electricity to users.
[0004] This has resulted in the recycling of dismantled meters becoming a weak link in the current management of electricity meters that urgently needs to be improved.
[0005] At present, all the electric energy meters in operation are standard intelligent electric energy meters, and the style, specifications and interfaces of the electric energy meters are relatively standardized and unified, and they are capable of solving the manual identification and detection work with the help of information technology, improving work efficiency, and adapting to the needs of large-scale sorting and warehousing. Therefore, it is necessary to provide an automatic or semi-automatic dismantling and recycling terminal for old electric energy meters, including relevant hardware equipment and supporting information systems, to realize the automatic intelligent processing of electric energy meter identification, bottom reading, appearance photography, business order photography, and the entire recycling process. Summary of the invention
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A dismantling table system, the dismantling table system comprising the following steps:
[0008] Step 1: Meter reading;
[0009] Step 2: Take a photo of the meter;
[0010] Step 3: Upload the meter.
[0011] Solution 1: A further improvement of the technical solution of the present invention is that the meter reading in step 1 further includes the following steps:
[0012] A1: First, connect the bottom of the disassembled meter to the adaptive meter slot on the main processing device, then connect the circuit of the main processing device through the power interface, press the control switch to start data collection of the disassembled meter barcode, collect and identify the barcode of the meter, and display the barcode data on the system interface for the operator to view and confirm.
[0013] A further improvement of the technical solution of the present invention is that the meter taking photos in step 2 further includes the following steps:
[0014] B1: Place the disassembled meter on the test base installed in the test cabinet, and then use the camera probe to take photos of its appearance and keep them.
[0015] The above technical solution is adopted, in which the image information of the disassembled smart electricity meter is photographed by a camera; the unpowered picture is photographed and archived; the barcode, specification, model and other information can be identified; the bottom reading is automatically identified after power-on and photographed and archived; indicator light faults (pulse light, trip light, alarm light) are automatically identified.
[0016] A further improvement of the technical solution of the present invention is that the meter uploading in step 3 further includes the following steps:
[0017] C1: Upload the data collected in A1 and B1 to the system one by one or in batches.
[0018] The above technical solution is adopted, in which the relevant data of the dismantled meter is collected according to the set required meter code data items, including images, meter attributes and other information, and the data preservation function after automatic storage and review and comparison of the barcode is used to provide a real historical basis for future supervision and electricity quantity tracing.
[0019] A further improvement of the technical solution of the present invention is that an adaptive electric meter slot is provided on the upper surface of the main processing device, a retractable handle is movably connected to the top outer wall of the main processing device, a touch display screen is fixedly connected to the front of the main processing device, a control switch is provided on the back of the main processing device, a power interface is provided on the back of the main processing device, and a USB interface is provided on one side of the power interface.
[0020] A further improvement of the technical solution of the present invention is that a camera probe is fixedly connected to the top of the inner wall of the detection cabinet, a detection base is arranged below the camera probe, a processing cabinet is fixedly connected to the left side of the detection cabinet, a storage cabinet is arranged on the left side of the processing cabinet, and a dismantled watch placement rack is fixedly connected to the inner wall of the storage cabinet.
[0021] A further improvement of the technical solution of the present invention is that a control module is arranged inside the processing cabinet, and the control module is connected to the industrial control host or the communication expansion board through the upper serial port. A control module is configured for each meter holder, and different communication addresses are set, and the host performs unified control. The control module is connected to the meter holder motor interface, the meter 485 interface, the meter reading infrared communication module, etc.
[0022] Solution 2: A further improvement of the technical solution of the present invention is that: the meter dismantling system also includes a mobile meter dismantling device that can be used at the dismantling site, and the meter dismantling device is provided with the meter reading module, the meter photo taking module and the meter uploading and archiving module; the meter dismantling device includes a box; a lifting mechanism and a storage mechanism are provided in the box; the lifting mechanism includes a first lifting rod vertically arranged in the middle of the box, and a base is fixed on the top of the first lifting rod; a carrier is arranged above the base; a plurality of second lifting rods are connected between the carrier and the base along the bottom surface of the carrier near the periphery; the plurality of second lifting rods control the inclination and inclination direction of the carrier; a turntable is fixedly arranged at the bottom of the first lifting rod; the turntable is driven to rotate by a servo motor; the storage mechanism includes a plurality of storage compartments; the storage compartments are stacked and distributed around the lifting mechanism in a divergent shape; the storage compartment opening faces the lifting mechanism and is inclined upward; a flexible buffer pad is provided at the bottom of the storage compartment; opening and closing doors are respectively provided at the connection between the bottom of the storage compartment and the outer wall of the box body; the middle of the top of the box body is provided An opening is provided which matches the shape of the platform; the first lifting mechanism can drive the platform to rise to fit with the opening to block the opening; the meter reading module includes a standard connection body of an electric meter installed in the platform; the standard connection body of the electric meter includes a carrier plate arranged in the platform, a connection column vertically arranged on the upper end surface of the carrier plate, and a third lifting rod arranged below the carrier plate to control the lifting of the carrier plate; a through hole is arranged on the upper surface of the platform corresponding to the connection column; the third lifting rod drives the carrier plate to lift and lower so that the connection column switches between the two states of extending from the platform and being flush with the platform; the meter photographing module includes a photographing cavity, one or more first camera devices installed in the photographing cavity, and a second camera device embedded on the platform to shoot upward; the photographing cavity is arranged in a box above the storage mechanism; the meter upload and archiving module includes an antenna and a panel arranged outside the box; the panel can display the read disassembly table information and storage information; the operator can operate the disassembly table device and enter the user information corresponding to the disassembly table through the panel; the antenna can send the collected and entered information to the system memory for archiving and storage.
[0023] A further improvement of the technical solution of the present invention is that: the carrier includes a regular hexagonal center plate and arc plates that are rotatably connected to each side of the center plate; the center plate and the arc plates that do not rotate constitute the circular carrier; the limit of the downward rotation of the arc plate is to be parallel to the center plate and form a straight line, and the limit of the upward rotation is less than ninety degrees; the upper end of the second lifting rod is hinged to the arc plate.
[0024] A further improvement of the technical solution of the present invention is that one or more of the first lifting rod, the second lifting rod and the third lifting rod are hydraulic lifting rods or electric push rods.
[0025] A further improvement of the technical solution of the present invention is that: a cylindrical elastic cloth or a corrugated cylinder is connected between the base and the box at the bottom of the lifting mechanism, so that when the lifting mechanism is raised to the limit, the elastic cloth or the corrugated cylinder is unfolded and blocks the opening of the storage compartment to prevent the disassembled watch therein from falling out; the corrugated cylinder includes a plurality of steel wire rings arranged at intervals and a flexible cloth covering the steel wire rings; when the corrugated cylinder is fully unfolded, the steel wire ring is just located in the middle of the storage compartment opening.
[0026] Due to the adoption of the above technical solution, the present invention has the following technical advances compared with the prior art:
[0027] 1. The meter removal system of the present invention is automatically connected with the marketing meter removal installation information entry link to realize the reading of the meter bottom, taking pictures of the total peak and valley electricity, taking pictures of the meter appearance, scanning of business documents such as installation and removal orders and meter replacement notices, and automatically linking with marketing and uploading work orders through an interface to reduce manual intervention.
[0028] 2. The meter removal system of the present invention adopts Internet of Things sensing technologies such as multi-channel communication, barcode recognition, and image analysis. It is an intelligent rapid detection management system that integrates software and hardware. The data is seamlessly connected with the MDS and marketing business system to realize the functions of automatic identification of removed meters, asset information matching, meter bottom reading, photo archiving, label generation and printing, and removed meter packaging and warehousing. It improves the work efficiency of primary power supply stations in initial screening and information entry of removed meters. It adopts a modular and framework design, is expandable and configurable, and can be used in combination with the intelligent turnover cabinet of electric energy meters to strengthen the status monitoring of removed meters and effectively support the full life cycle management needs of electric energy meter assets.
[0029] 3. The dismantling meter system of the present invention adopts modular design, and the overall design of the device complies with the unified technical framework and standards of the State Grid Corporation's information system, and fully considers the advancement, practicality, integrity, reliability, safety, economy, and expansibility of the device. It has unified standards, simple structure, safety and reliability, good expansibility, beautiful process, convenient maintenance, friendly working environment, low noise and low consumption, energy saving and environmental protection, and realizes seamless connection with the marketing business system.
[0030] 4. The mobile meter dismantling device of the meter dismantling system of the present invention is easy to carry, and can automatically read information, take photos, and upload and archive the dismantled meters. On the one hand, it can significantly improve the operator's meter dismantling efficiency, and on the other hand, it can reduce the problem of errors in the process of dismantling meter recovery. The existing meters are disorganized after dismantling, which makes it difficult to count and even more difficult to match with the correct householder and address. Even if relevant information is posted on the meter when it is dismantled, it takes a lot of manpower and material resources to organize and re-count. The mobile meter dismantling device of the present invention can solve these problems. At the dismantling site, the device The device can automatically complete the data collection, photography, brand information collection and orderly storage of the dismantled meters, and the operator only needs to input the household information of the meter through the panel to correspond one by one to the information and storage compartment of the relevant meters, and all information is automatically archived and uploaded for backup. When the meter is taken out, the device can also automatically display and print out the label of the relevant information of the meter. Therefore, whether it is information or physical statistics and archiving of meters, it can be completed highly automatically at the dismantling site, which not only improves the overall efficiency of meter dismantling operations, summarization and statistics, but also can significantly improve accuracy and orderliness.
[0031] 5. The lifting mechanism of the meter disassembly system of the present invention is combined with a servo motor and a turntable, which can not only realize the lifting and lowering of the position of the meter, thereby realizing multiple space utilization and functions of placement, shooting, and storage, but also can realize multi-angle shooting and reading of the meter. Therefore, the staff does not need to have too many operating requirements on the posture of the meter, and only needs to make the meter interface and the connection post electrically connected; and the initial position setting of the carrier can not only be used by the operator to simply and quickly place the meter and electrically connect the connection post, but also can serve as a baffle plate to close the opening at the upper end of the box body. At the same time, the lifting position is also used to make the elastic cloth unfold and tighten or the corrugated tube unfold into a tube shape, so as to close the opening of the storage compartment, so as to avoid the meter from falling out of the storage compartment due to factors such as bumps or tilts during transportation. The inclined setting of the storage compartment can also effectively prevent the electric meter from falling out of the storage compartment. The platform can be tilted at any angle by lifting and lowering the second lifting rods, so that the electric meter can slide into the storage compartment planned by the system. The combined design of the center plate and the curved plate of the platform can not only ensure the circular surface of the platform under normal conditions, but also push the curved plate to bend upward by controlling the corresponding second lifting rod to rise during the process of controlling the tilting posture of the platform. The platform will continue to rise and tilt as a whole only after bending to the limit. Each curved plate will not only automatically correct the position of the electric meter, but also form an enclosure with only one cut, thereby ensuring the drawing direction of the electric meter during the tilting process of the platform, so that it can stably and smoothly slide into the storage compartment planned by the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the process structure of the present invention;
[0033] Figure 2 It is a schematic diagram of the structure of the main processing device of the present invention;
[0034] Figure 3 It is a rear view structural schematic diagram of the main processing device of the present invention;
[0035] Figure 4 It is a schematic diagram of the structure of the detection cabinet of the present invention;
[0036] Figure 5 It is a schematic diagram of the left side structure details of the storage cabinet of the present invention;
[0037] Figure 6 It is a structural schematic diagram of the mobile dismantling meter device of the present invention in an initial state;
[0038] Figure 7 It is a structural schematic diagram of the mobile dismantling meter device of the present invention during the photographing stage;
[0039] Figure 8 for Figure 7 Enlarged view of the middle circle;
[0040] Fig. 9 It is a structural schematic diagram of the mobile meter dismantling device of the present invention when placing the electric meter into the storage compartment;
[0041] Fig.10 It is a schematic structural diagram of the carrier of the mobile disassembly and recovery device of the present invention when it is in an initial state;
[0042] Fig.11 It is a structural schematic diagram of the mobile disassembly device of the present invention when a part of the arc-shaped plate is warped when the carrier is tilted.
[0043] In the figure: 1. main processing device; 2. touch screen; 3. retractable handle; 4. adaptive meter slot; 5. power interface; 6. control switch; 7. USB interface; 8. storage cabinet; 9. detection cabinet; 10. camera probe; 11. processing cabinet; 12. detection base; 13. disassembled meter placement rack; 14. box; 15. lifting mechanism; 151. first lifting rod; 152. base; 153. carrier; 1531. platform core plate; 1 532. curved plate; 154. second lifting rod; 155. turntable; 156. servo motor; 16. storage mechanism; 161. storage compartment; 162. buffer pad; 163. opening and closing door; 171. carrier plate; 172. connecting column; 173. third lifting rod; 181. photographing chamber; 182. first camera device; 183. second camera device; 191. antenna; 192. panel; 20. elastic cloth; 21. bellows; 22. electric meter. DETAILED DESCRIPTION
[0044] The present invention is further described in detail below in conjunction with embodiments:
[0045] Example 1
[0046] like Figure 1-5 As shown, the present invention provides a disassembly table system, which includes the following steps:
[0047] Step 1: Meter reading;
[0048] Step 2: Take a photo of the meter;
[0049] Step 3: Upload the meter.
[0050] The meter reading in step 1 also includes the following steps:
[0051] A1: First, connect and install the bottom of the disassembled meter with the adaptive meter slot 4 on the main processing device 1, then connect the circuit of the main processing device 1 through the power interface 5, press the control switch 6 to start data collection of the disassembled meter barcode, collect and identify the barcode of the meter, and display the barcode data on the system interface for the operator to view and confirm.
[0052] The meter photo taking process in step 2 also includes the following steps:
[0053] B1: Place the disassembled meter on the testing base 12 installed in the testing cabinet 9, and then use the camera probe 10 to take photos of its appearance and keep them.
[0054] The meter upload in step 3 also includes the following steps:
[0055] C1: Upload the data collected in A1 and B1 to the system one by one or in batches.
[0056] Beneficial effects: By automatically connecting with the marketing department to input installation information of the meter removed and returned, the bottom reading of the meter can be realized, photos of total peak and valley electricity consumption, photos of the meter appearance, and scanning of business documents such as installation and removal orders and meter replacement notices can be achieved. By connecting work orders through interfaces, automatic linkage with marketing can be achieved, and automatic upload can be achieved, reducing the degree of manual intervention.
[0057] It adopts IoT sensing technologies such as multi-channel communication, barcode recognition, and image analysis, and is an intelligent rapid detection management system that integrates software and hardware. The data is seamlessly connected with the MDS and marketing business system, realizing functions such as automatic identification of returned meters, asset information matching, meter bottom reading, photo archiving, label generation and printing, and returned meter boxing and warehousing. It improves the efficiency of primary power supply stations in initial screening of returned meters and information entry. It adopts a modular, framework-based design, is expandable and configurable, and can be used in combination with the smart turnover cabinet for electricity meters to strengthen the status monitoring of returned meters and effectively support the full life cycle management needs of electricity meter assets.
[0058] The modular design is adopted, and the overall design of the device complies with the unified technical framework and standards of the State Grid Corporation's information system, taking full account of the device's advancement, practicality, integrity, reliability, safety, economy, and expansibility. It has unified standards, simple structure, safety and reliability, good expansibility, beautiful technology, convenient maintenance, friendly working environment, low noise and low consumption, energy saving and environmental protection, and realizes seamless connection with the marketing business system.
[0059] Example 2
[0060] like Figure 1-5 As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, an adaptive meter slot 4 is provided on the upper surface of the main processing device 1, a retractable handle 3 is movably connected to the top outer wall of the main processing device 1, a touch display screen 2 is fixedly connected to the front of the main processing device 1, a control switch 6 is provided on the back of the main processing device 1, a power interface 5 is provided on the back of the main processing device 1, and a USB interface 7 is provided on one side of the power interface 5.
[0061] A camera probe 10 is fixedly connected to the top of the inner wall of the detection cabinet 9. The distortion rate of the camera lens is no more than 1.7%. The number of cameras is 3. The first camera is used for single-phase meter appearance inspection, and each camera identifies 2 single-phase meters. The second camera is used for three-phase meter appearance inspection, and each camera identifies 1 three-phase meter. The second camera is used for taking photos of burned meters and scanning documents. The maximum aperture F value of the camera lens is no more than 2.2. A detection base 12 is set below the camera probe 10. A processing cabinet 11 is fixedly connected to the left side of the detection cabinet 9. A storage cabinet 8 is set on the left side of the processing cabinet 11. The inner wall of the storage cabinet 8 is fixedly connected to a dismantled meter placement rack 13.
[0062] A control module is provided inside the processing cabinet 11. The control module is connected to the industrial control host or the communication expansion board through the serial port. Each meter holder is equipped with a control module and different communication addresses are set. The host performs unified control. The control module is connected to the meter holder motor interface, the meter 485 interface, the meter reading infrared communication module, etc.
[0063] The industrial control host controls the meter support motor movement through the control module, tests the meter RS485 interface communication, tests the meter infrared communication, etc. The control module provides 3-way dual-color indicator lights and 4-digit digital tubes, and the host controls the display of detection information and status through the protocol.
[0064] The microprocessor of the control module adopts the STM32F10xx series 32-bit ARM chip of STMicroelectronics, whose core is Cortex-M3. The main features of the CPU are as follows:
[0065] The chip integrates multiple functions such as timer, CAN, ADC, SPI, I2C, USB, UART, etc.
[0066] Maximum operating frequency of 72MHz, single-cycle multiplication and hardware division;
[0067] 2 DMA controllers, total 12 DMA channels;
[0068] Up to 8 timers; System time timer: 24-bit self-decreasing counter;
[0069] 2 watchdog timers, independent and window type;
[0070] Maximum 64K bytes SRAM, maximum 512K bytes FLASH.
[0071] Adopt program-controlled design and computer control to complete the control of voltage and current;
[0072] Each meter position is equipped with an independent interface and has the function of communicating with all the inspected electric energy meters simultaneously;
[0073] The appearance and structural design can be effectively integrated with other functional units, its functions should be stable and reliable, the overall appearance should be beautiful, and it should be easy to operate and maintain;
[0074] Equipped with a barcode gun that can recognize one-dimensional and two-dimensional barcodes;
[0075] Each meter position has an automatic crimping function, which is realized by a stepper motor. If the electric energy meter is abnormal during crimping, there is an action protection mechanism to protect the equipment and the electric energy meter from damage;
[0076] Each table position has the function of current loop open circuit detection. When a table position is found to be open circuit, it will automatically short-circuit the table position, and other table positions can be detected normally. It has the function of software and hardware resetting the open circuit relay state;
[0077] The internal communication of the device uses a serial port server, and the number of ports of the serial port server should be able to meet the communication needs of single-phase and three-phase meters;
[0078] The control software can have a memory function in case of power failure or abnormal exit.
[0079] The control software has local specified project functions;
[0080] It can automatically identify the nameplate barcode, abnormal appearance conditions and LCD display content (the total, sharp, peak, flat and valley data of the meter) by taking photos of the meter's appearance and LCD display.
[0081] The following is a detailed description of the working principle of the dismantling table system.
[0082] like Figure 1-5 As shown, the bottom end of the disassembled meter is docked and installed with the adaptive meter slot 4 on the main processing device 1, and then the circuit of the main processing device 1 is connected through the power interface 5, and the control switch 6 is pressed to start data collection for the disassembled meter, and the disassembled meter is placed on the detection base 12 installed in the detection cabinet 9, and then the camera probe 10 is used to take a picture of its appearance and retain it, and then the collected data is uploaded to the system one by one or in batches.
[0083] In addition, if Figure 6-11As shown, the meter dismantling system of this embodiment also provides a mobile meter dismantling device that can be used at the dismantling site, and the meter dismantling device is provided with a meter reading module, a meter photo taking module and a meter uploading and archiving module; the meter dismantling device includes a box body 14; a lifting mechanism 15 and a storage mechanism 16 are provided in the box body 14; the lifting mechanism 15 includes a first lifting rod 151 vertically arranged in the middle of the box body 14, and a base 152 is fixed on the top of the first lifting rod 151; a carrier 153 is provided above the base 152; a plurality of second lifting mechanisms are connected between the carrier 153 and the base 152 along the bottom surface of the carrier 153 near the periphery The first lifting rod 151 is provided with a rotating disk 155 at the bottom; the rotating disk 155 is driven to rotate by a servo motor 156; the storage mechanism 16 includes a plurality of storage compartments 161; the storage compartments 161 are distributed in a divergent shape around the lifting mechanism 15; the storage compartments 161 are opened toward the lifting mechanism 15 and tilted upward; a flexible cushion 162 is provided at the bottom of the storage compartment 161; opening and closing doors 163 are provided at the connection between the bottom of the storage compartment 161 and the outer wall of the box body 14; a storage compartment 161 having a shape matching that of the platform 153 is provided in the middle of the top of the box body 14. The first lifting mechanism 151 can drive the carrier 153 to rise to fit with the opening to block the opening; the meter reading module includes an electric meter standard connector installed in the carrier 153; the electric meter standard connector includes a carrier plate 171 arranged in the carrier 153, a connecting post 172 vertically arranged on the upper end surface of the carrier plate 171, and a third lifting rod 173 arranged below the carrier plate 171 to control the lifting of the carrier plate 171; a through hole is provided on the upper surface of the carrier 153 corresponding to the connecting post 172; the third lifting rod 173 drives the carrier plate 171 to rise and fall so that the connecting post 172 switches between the two states of extending out of the carrier 153 and being flush with the carrier 153; the meter The photographing module includes a photographing cavity 181, one or more first camera devices 182 installed in the photographing cavity 181, and a second camera device 183 embedded on the carrier 153 for shooting upward; the photographing cavity 181 is arranged in the box 14 above the storage mechanism 16; the meter upload archiving module includes an antenna 191 and a panel 192 arranged outside the box 14; the panel 192 can display the read disassembly table information and storage information; the operator can operate the disassembly table device and enter the user information corresponding to the disassembly table through the panel 192; the antenna 191 can send the collected and entered information to the system memory for archiving and storage.
[0084] The carrier 153 includes a regular hexagonal center plate 1531 and arc plates 1532 rotatably connected to each side of the center plate 1531; the center plate 1531 and the arc plates 1532 that do not rotate constitute a circular carrier 153; the limit of the downward rotation of the arc plate 1532 is to be parallel to the center plate 1531 and to form a straight line, and the limit of the upward rotation is less than ninety degrees; the upper end of the second lifting rod 154 is hinged to the arc plate 1532.
[0085] One or more of the first lifting rod 151 , the second lifting rod 154 and the third lifting rod 173 is a hydraulic lifting rod or an electric push rod.
[0086] A cylindrical elastic cloth 20 or a corrugated tube 21 is connected between the base 152 and the box body 14 at the bottom of the lifting mechanism 15, so that when the lifting mechanism 15 is raised to the limit, the elastic cloth 20 or the corrugated tube 21 is unfolded and blocks the opening of the storage compartment 161 to prevent the disassembled watch therein from falling out; the corrugated tube 21 includes a plurality of steel wire rings arranged at intervals and a flexible cloth covering the steel wire rings; when the corrugated tube 21 is fully unfolded, the steel wire ring is just located in the middle of the opening of the storage compartment 161.
[0087] The method of using the dismantling meter device is as follows:
[0088] ① After the meter is removed, the meter 22 is placed on the carrier 153. At this time, the carrier 153 is raised to be flush with the upper surface of the box 14, and the connecting post 172 is extended to connect the meter interface docking post 172; during the placement and docking process, the second camera device 183 takes a picture of the bottom of the meter;
[0089] ② The first lifting rod 151 drives the base 152 and the carrier 153 to move down to the same level as the photographing chamber 181, and the first camera device 182 takes a picture of the side of the electric meter 22. The servo motor 156 drives the turntable 155 to rotate, thereby driving the lifting mechanism 15 to rotate as a whole, so that the electric meter 22 also rotates, and the first camera device 182 takes a picture of the appearance of the electric meter; the first camera device 182 and the second camera device 183 can both automatically focus and read the nameplate information of the electric meter;
[0090] ③ After the internal information of the electric meter is read, the third lifting rod 173 controls the connecting column 172 to retract, and the first lifting mechanism 151 drives the base 152 and the carrier 153 to descend to the storage compartment 161 planned by the system, and the second lifting rod 154 controls the other four arc plates 1532 except the two arc plates 1532 opposite to the storage compartment 161 to bend upward. After the four arc plates 1532 bend upward to the limit, the carrier 153 is driven to tilt toward one side of the storage compartment 161 as a whole, and the electric meter slides into the storage compartment 161;
[0091] ④ During the process of reading and storing each meter, the staff simultaneously inputs the basic user information of the meter 22, such as the cell and unit number, through the panel 192, and the system automatically forms a corresponding relationship with the remaining read information of the meter 22; the system summarizes and processes the information and sends it to the cloud system storage through the antenna 191 for archiving and storage, and the information stored by itself is used as a backup;
[0092] ⑤ When the electric meter 22 needs to be transferred to the next work area or returned after reading and storing, the lifting mechanism 15 rises to make the carrier 153 flush with the opening of the box body 14 and close the opening; in this process, during the rise of the base 152, the elastic cloth 20 is pulled to stretch or the corrugated tube 21 is opened into a cylindrical shape, thereby closing the opening of the storage cavity 161 to prevent the electric meter 22 from falling out during the transfer process;
[0093] ⑥ After returning, when it is necessary to take out the electric meter 22, just open the opening and closing door 163 to take out the electric meter 22. When the opening and closing door 163 is opened, the panel 192 automatically displays the relevant information of the corresponding electric meter 22. You can also connect an external printer to print an information label to be attached to the electric meter 22 to prevent confusion.
[0094] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A dismantling table system, characterized in that: The meter dismantling and recovery system comprises a meter reading module, a meter photographing module and a meter uploading and archiving module; the meter reading module reads the dismantling and recovery meter information; the meter photographing module photographs the appearance image of the dismantling and recovery meter; the meter uploading and archiving module uploads the dismantling and recovery meter information and the appearance image of the dismantling and recovery meter read by the meter reading module to a server for archiving and storage; the meter dismantling and recovery system also comprises a mobile meter dismantling and recovery device that can be used at the dismantling and recovery site, the meter dismantling and recovery device is provided with the meter reading module, the meter photographing module and the meter uploading and archiving module; the meter dismantling and recovery device comprises a box (14); a lifting mechanism (15) and a storage mechanism (16) are provided in the box (14); the lifting mechanism (15) comprises a vertically arranged box (14) A first lifting rod (151) is provided in the middle of the inner part, and a base (152) is fixed on the top of the first lifting rod (151); a carrier (153) is arranged above the base (152); a plurality of second lifting rods (154) are connected between the carrier (153) and the base (152) along the bottom surface of the carrier (153) near the periphery; the plurality of second lifting rods (154) control the tilt and tilt direction of the carrier (153); a turntable (155) is fixed on the bottom of the first lifting rod (151); the turntable (155) is driven to rotate by a servo motor (156); the storage mechanism (16) comprises a plurality of storage compartments (161); the storage compartments (161) are arranged in a divergent shape around the lifting mechanism (151). The storage compartment (161) is arranged in a stacked manner; the storage compartment (161) is opened toward the lifting mechanism (15) and is inclined upward; a flexible buffer pad (162) is arranged at the bottom of the storage compartment (161); opening and closing doors (163) are arranged at the connection between the bottom of the storage compartment (161) and the outer wall of the box body (14); an opening matching the shape of the carrier (153) is arranged in the middle of the top of the box body (14); the first lifting mechanism (151) can drive the carrier (153) to rise to fit with the opening to block the opening; the meter reading module includes an electric meter standard connector installed in the carrier (153); the electric meter standard connector includes a carrier plate (171) arranged in the carrier (153), and a vertically arranged upper end of the carrier plate (171). The meter comprises a connecting post (172) disposed on the upper surface of the carrier (171) and a third lifting rod (173) disposed below the carrier plate (171) for controlling the lifting of the carrier plate (171); a through hole is disposed on the upper surface of the carrier (153) corresponding to the connecting post (172); the third lifting rod (173) drives the carrier plate (171) to lift and lower so that the connecting post (172) switches between two states of extending out of the carrier plate (153) and being flush with the carrier plate (153); the meter photographing module comprises a photographing cavity (181), one or more first camera devices (182) installed in the photographing cavity (181), and a second camera device (183) embedded on the carrier plate (153) for shooting upwards; the photographing cavity (181) is disposed in a box (14) above the storage mechanism (16);The meter upload and archiving module comprises an antenna (191) and a panel (192) arranged outside the box (14); the panel (192) can display the read meter information and storage information; An operator can operate the dismantling table device and input user information corresponding to the dismantling table through the panel (192); The antenna (191) can send the collected and recorded information to the system memory for archiving and storage.
2. A dismantling table system according to claim 1, characterized in that: The disassembled meter is a smart meter, and the disassembled meter information includes at least the information stored inside the disassembled meter: meter number, meter type, asset management number, meter model, production date, manufacturer information, total power, peak power, average power, total reactive power and maximum demand.
3. A dismantling table system according to claim 1, characterized in that: The reading method of the meter reading module comprises the following steps: First, the bottom of the disassembled meter is connected to the adaptive meter slot (4) on the main processing device (1) for installation, and then the circuit of the main processing device (1) is connected through the power interface (5), and the control switch (6) is pressed to start data collection of the disassembled meter barcode, collect and identify the barcode of the meter, and display the barcode data on the system interface for the operator to view and confirm.
4. A dismantling table system according to claim 1, characterized in that: The photographing method of the meter photographing module comprises the following steps: The disassembled meter is placed on a detection base (12) installed in the detection cabinet (9), and then a camera probe (10) is used to take a photo of its appearance and keep it.
5. A dismantling table system according to claim 3, characterized in that: An adaptive meter slot (4) is provided on the upper surface of the main processing device (1); a retractable handle (3) is movably connected to the top outer wall of the main processing device (1); a touch display screen (2) is fixedly connected to the front of the main processing device (1); a control switch (6) is provided on the back of the main processing device (1); a power interface (5) is provided on the back of the main processing device (1); and a USB interface (7) is provided on one side of the power interface (5).
6. A dismantling meter system according to claim 4, characterized in that: A camera probe (10) is fixedly connected to the top of the inner wall of the detection cabinet (9), a detection base (12) is arranged below the camera probe (10), a processing cabinet (11) is fixedly connected to the left side of the detection cabinet (9), a storage cabinet (8) is arranged on the left side of the processing cabinet (11), and a disassembled meter placement rack (13) is fixedly connected to the inner wall of the storage cabinet (8); a control module is arranged inside the processing cabinet (11), the control module is connected to the industrial control host or the communication expansion board through the upper serial port, each meter holder is configured with a control module, different communication addresses are set, and the host performs unified control, and the control module is connected to the meter holder motor interface, the meter 485 interface, the meter reading infrared communication module, etc.
7. A dismantling meter system according to claim 1, characterized in that: The carrier (153) includes a regular hexagonal center plate (1531) and arc plates (1532) rotatably connected to each side of the center plate (1531); the center plate (1531) and the arc plates (1532) that do not rotate constitute a circular carrier (153); the limit of the downward rotation of the arc plate (1532) is to be parallel to the center plate (1531) and to form a straight line, and the limit of the upward rotation is less than ninety degrees; the upper end of the second lifting rod (154) is hinged to the arc plate (1532); one or more of the first lifting rod (151), the second lifting rod (154) and the third lifting rod (173) are hydraulic lifting rods or electric push rods.
8. A dismantling meter system according to claim 7, characterized in that: A cylindrical elastic cloth (20) or a corrugated drum (21) is connected between the base (152) and the box body (14) at the bottom of the lifting mechanism (15), so that when the lifting mechanism (15) is raised to the limit, the elastic cloth (20) or the corrugated drum (21) is unfolded and blocks the opening of the storage compartment (161) to prevent the disassembled watch therein from falling out; the corrugated drum (21) comprises a plurality of steel wire rings arranged at intervals and a flexible cloth covering the steel wire rings; when the corrugated drum (21) is fully unfolded, the steel wire rings are just located in the middle of the opening of the storage compartment (161).
Citation Information
Patent Citations
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