Transport packaging for a sash window unit

Abstract

The application discloses a kind of transport packaging of saddle type window machine, it includes upper cushion block and lower cushion block;Upper cushion block includes upper roof and is located at the first flanging of upper roof four, and downwardly extending, the upper profile of window machine is located in the space surrounded by upper cushion block;Lower cushion block includes lower bottom plate and is located at the second flanging of lower bottom plate four, and upwardly extending, lower bottom plate is equipped with midsection, and the accommodating space is equipped in midsection, midsection separates the space surrounded by lower cushion block into first space and second space, outdoor unit is located in first space, indoor unit is located in second space, midsection is located between outdoor unit and indoor unit, the top of midsection and the bottom surface of saddle bridge structure abut, and the accommodating space of midsection places window machine accessory.The transport packaging can effectively improve the reliability in the process of window machine transportation, and the internal structure is compact.

Description

Technical Field

[0001] This invention relates to the field of air conditioner technology, and more particularly to a saddle-shaped window air conditioner transport packaging. Background Technology

[0002] Most window air conditioners on the market are square in shape and are integrated units, consisting of a chassis, casing, panel, air duct, indoor fan, outdoor fan, motor, compressor, condenser, evaporator, etc. After installation, the height of the sun blockage is approximately the total height of the window air conditioner, preventing customers from enjoying sufficient sunlight. Because the outdoor and indoor parts of a window air conditioner are a single unit, noise generated by the outdoor part will also be transmitted into the room, resulting in very loud noise and affecting customer comfort, making it unsuitable for customers who are sensitive to noise.

[0003] To address this issue, the saddle-type air conditioner was developed. It mainly consists of an indoor section and an outdoor section, separating the two effectively to reduce indoor noise. The indoor and outdoor sections are connected by a saddle-shaped structure. The indoor section mainly includes components such as a panel, casing, chassis, indoor heat exchanger, cross-flow fan, motor, air duct, and electrical control components. The outdoor section mainly includes components such as a casing, chassis, compressor, outdoor heat exchanger, piping, motor, motor bracket, and axial fan.

[0004] Traditional window air conditioner packaging typically includes a box and two cushioning blocks for added strength. These blocks are designed to enhance the overall product's durability, and corner strips or protectors are usually added to the bottom and top of the box. However, saddle-type window air conditioners have an N-shaped structure, making them unstable and more prone to damage during transport than standard window air conditioners. Therefore, traditional packaging methods are unsuitable for the newer saddle-type window air conditioners.

[0005] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Summary of the Invention

[0006] In response to the problems mentioned in the background art, the present invention proposes a transport packaging for saddle-type window air conditioners. This transport packaging is suitable for N-type saddle-type window air conditioners, effectively improving the reliability of window air conditioner transportation, with a compact internal structure, and also saving transportation costs.

[0007] To achieve the above-mentioned objectives, the present invention employs the following technical solution:

[0008] The present invention provides a transport packaging for a saddle-type window air conditioner, the window air conditioner including an indoor unit located on the indoor side, an outdoor unit located on the outdoor side, and a saddle bridge structure connecting the indoor unit and the outdoor unit, the indoor unit and the outdoor unit extending toward the lower side of the saddle bridge structure;

[0009] The transport packaging includes:

[0010] The upper pad includes an upper top plate and a first flange located around the upper top plate and extending downwards. The upper outline of the window machine is located within the space enclosed by the upper pad.

[0011] The lower pad includes a lower base plate and a second flange located around the lower base plate and extending upward. The lower base plate has a central partition, which has a receiving space. The central partition divides the space enclosed by the lower pad into a first space and a second space. The outdoor unit is located in the first space, and the indoor unit is located in the second space. The central partition is located between the outdoor unit and the indoor unit. The receiving space of the central partition holds window air conditioner accessories.

[0012] In some embodiments of this application, one side of the partition abuts against the rear panel of the outdoor unit, and the other side of the partition abuts against the rear panel of the indoor unit.

[0013] In some embodiments of this application, the partition is provided with a support, and the side wall of the partition is provided with an opening for the support to extend out. One end of the support abuts against the rear panel of the outdoor unit, and the other end of the support abuts against the rear panel of the indoor unit.

[0014] In some embodiments of this application, the lower base plate is provided with a hollow opening, the bottom surface of the support portion is exposed through the hollow opening, and the bottom surface of the support portion is flush with the outer bottom surface of the lower base plate.

[0015] In some embodiments of this application, the top of the accommodating space of the partition is open, an accessory box is provided in the accommodating space, the window machine accessory is placed in the accessory box, and the support is located at the lower part of the accessory box.

[0016] In some embodiments of this application, the lower base plate is provided with lower cutouts in the portions located in the first space and the second space, and the upper top plate is provided with multiple upper cutouts.

[0017] In some embodiments of this application, the lower base plate located in the first space is provided with a molding adapted to the bottom surface of the outdoor unit.

[0018] In some embodiments of this application, a clearance opening with a top opening is provided on one of the second flanges forming the second space, and a drain outlet is provided on one side of the indoor unit, the drain outlet being located within the clearance opening.

[0019] In some embodiments of this application, the upper top plate is provided with a placement slot for placing a power plug on its side, and a cable routing groove is provided on a first flange near the placement slot.

[0020] In some embodiments of this application, corner protection structures are provided at the corners of the upper pad and the lower pad, respectively.

[0021] Compared with the prior art, the advantages and positive effects of the present invention are:

[0022] The window unit transport packaging disclosed in this application includes a packaging box, an upper pad, and a lower pad. The upper pad protects the top of the window unit, and the lower pad protects the bottom of the window unit. The lower pad has a partition that separates the outdoor unit from the indoor unit. The partition fills the gap between the outdoor and indoor units, which helps to improve the stability of the window unit. The partition can also be used to store window unit accessories, making full use of space and making the structure more compact. Furthermore, the hollow partition helps to reduce the packaging weight.

[0023] Other features and advantages of the present invention will become clearer after reading the detailed embodiments of the invention in conjunction with the accompanying drawings. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a structural schematic diagram of a saddle-type window machine according to an embodiment;

[0026] Figure 2 This is a schematic diagram of the structure of a packaging box according to an embodiment;

[0027] Figure 3 This is a schematic diagram of the structure of the transport packaging according to an embodiment;

[0028] Figure 4 This is a schematic diagram of the saddle-type window machine placed on the lower pad according to an embodiment;

[0029] Figure 5 This is a schematic diagram of the structure in which an accessory box and a sealing foam board are placed inside the lower pad according to an embodiment;

[0030] Figure 6 for Figure 5 The diagram shown is a structural schematic with the top sealing foam board omitted.

[0031] Figure 7 This is a schematic diagram of a structure in which a support portion is placed inside the lower pad according to an embodiment;

[0032] Figure 8 for Figure 7 The diagram shown is a schematic representation of the structure as observed from direction Q.

[0033] Figure 9 This is a schematic diagram of the structure of the lower pad block according to an embodiment;

[0034] Figure 10 This is a schematic diagram of the upper pad block according to an embodiment;

[0035] Figure label:

[0036] 100 - Outdoor unit, 110 - Adjusting bolt;

[0037] 200 - Indoor unit, 210 - Drain outlet;

[0038] 300-Saddle bridge structure;

[0039] 400-Upper pad block, 410-Upper top plate, 420-First flange, 430-Upper cutout, 440-Placement groove, 450-Wire routing groove;

[0040] 500-Lower pad block, 510-Lower base plate, 511-Hollowed opening, 520-Second flange, 521-Allowing opening, 530-Intermediate partition, 531-Allowing groove, 532-Opening, 541-First space, 542-Second space, 550-Supporting part, 560-Lower hollowed-out opening;

[0041] 600 - Packaging paper box;

[0042] 700-corner protectors;

[0043] 810 - Accessory box, 820 - Sealing foam board. Detailed Implementation

[0044] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0045] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0046] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0047] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0048] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0049] The following disclosure provides many different embodiments or examples for implementing various structures of the invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0050] This embodiment discloses a transport packaging for saddle-type window machines, referring to... Figure 1 The saddle-type window air conditioner includes an indoor unit 200 located on the indoor side, an outdoor unit 100 located on the outdoor side, and a saddle bridge structure 300 connecting the indoor unit 200 and the outdoor unit 100.

[0051] The saddle-type air conditioner has an N-type structure, with the indoor unit 200 and the outdoor unit 100 located at both ends of the saddle structure 300 and on the same side of the saddle structure 300, extending downwards from the saddle structure.

[0052] When the saddle-type air conditioner is installed on the window, the saddle structure 300 sits directly on the window, the indoor unit 200 is located on the indoor side, and the outdoor unit 100 is located on the outdoor side.

[0053] Since both the indoor unit 200 and the outdoor unit 100 are located below the window, this saddle-shaped air conditioner solves the problem of existing integrated window units blocking sunlight after installation.

[0054] By separating the indoor unit 200 from the outdoor unit 100 through the saddle bridge structure 300, it is helpful to prevent the noise of the outdoor unit 100 from being transmitted to the indoor side, thereby improving user comfort.

[0055] The indoor unit 200 mainly includes components such as the casing, indoor heat exchanger, water tray, cross-flow fan, and air duct.

[0056] The outdoor unit 100 mainly includes components such as the casing, outdoor heat exchanger, axial fan, and compressor.

[0057] The saddle bridge structure 300 is telescopic to adjust the distance between the indoor unit 200 and the outdoor unit 100, adapting to walls of different thicknesses.

[0058] Saddle-type window machines are used during transportation. Figure 2 and Figure 3 The transport packaging shown is used for transportation to avoid damage such as bumps and knocks during transport, thereby improving the reliability of the window unit during transportation.

[0059] The transport packaging includes a cardboard box 600, an upper pad 400, and a lower pad 500.

[0060] In use, place the lower pad 500 at the bottom of the packaging box 600, then place the window machine on the lower pad 500 to protect the bottom of the window machine. Next, place the upper pad 400 on the top of the window machine to protect the top of the window machine. Finally, close the packaging box 600.

[0061] The upper pad 400, the lower pad 500, and the packaging cardboard box 600 are closely fitted together to prevent shaking and improve the transport reliability of the window air conditioner.

[0062] Figure 3 The diagram shows the assembly of the upper pad 400, the lower pad 500, and the window unit. Figure 4 The diagram shows the assembly of the window unit and the lower pad 500.

[0063] Reference Figure 3 and Figure 10 The upper pad 400 includes an upper top plate 410 and a first flange 420 located around the upper top plate 410 and extending downward. The upper top plate 410 and the first flange 420 are an integral structure. The upper outline of the window unit is located within the space enclosed by the upper pad 400, that is, the top of the outdoor unit 100, the top of the indoor unit 200 and the top of the saddle structure 300 are all located within the space enclosed by the upper pad 400.

[0064] Reference Figures 5 to 7 ,as well as Figure 9 The lower pad 500 includes a lower base plate 510 and a second flange 520 that is disposed around the lower base plate 510 and extends upward. The lower base plate 510 and the second flange 520 are integral structures. The lower base plate 510 is provided with a central partition 530, and the central partition 530 has a receiving space. The central partition 530 divides the space surrounded by the lower pad 500 into a first space 541 and a second space 542. The outdoor unit 100 is located in the first space 541, and the indoor unit 200 is located in the second space 542. The central partition 530 is located between the outdoor unit 100 and the indoor unit 200. The receiving space of the central partition 530 is used to place window air conditioner accessories.

[0065] The outdoor unit 100 and the indoor unit 200 are separated by the partition 530, which fills the gap between them and helps to improve the stability of the window unit. The partition 530 can also be used to place window unit accessories, making full use of space and making the structure more compact. Furthermore, the hollow partition 530 also helps to reduce the weight of the packaging.

[0066] Although the upper pad 400 and the lower pad 500 do not completely wrap around the window air conditioner, they do wrap around the top and bottom of the window air conditioner, and the sides of the window air conditioner do not come into contact with the packaging box 600. This ensures the reliability of the window air conditioner during transportation while reducing packaging materials and saving costs.

[0067] In some embodiments of this application, reference is made to Figure 4 One side of the partition 530 abuts against the rear panel of the outdoor unit 100, and the other side of the partition 530 abuts against the rear panel of the indoor unit 200, further improving the transport reliability of the window unit and preventing the window unit from shaking.

[0068] In some embodiments of this application, reference is made to Figure 7 The partition 530 contains a support 550, which is a rigid rod-shaped structure. The left and right side walls of the partition 530 have openings 532 for the support 550 to extend out. One end of the support 550 abuts against the back panel of the outdoor unit 100, and the other end of the support 550 abuts against the back panel of the indoor unit 200, further improving the stability of the outdoor unit 100 and the indoor unit 200 and preventing the window unit from shaking during transportation.

[0069] The support section 550 has a hollow rod structure, which reduces the packaging weight.

[0070] Reference Figure 8 The bottom plate 510 has a hollow opening 511, and the bottom surface of the support part 550 is exposed through the hollow opening 511. The bottom surface of the support part 550 is flush with the outer bottom surface of the bottom plate 510.

[0071] After the lower pad 500 is placed inside the packaging box 600, the bottom surfaces of the lower base plate 510 and the support part 550 are attached to the bottom wall of the packaging box 600. The openwork 511 helps to further reduce the weight of the lower pad 500, while the support part 550 is located inside the openwork 511 without reducing the structural strength of the lower pad 500.

[0072] In some embodiments of this application, reference is made to Figure 6 and Figure 7 The top of the accommodating space of the partition 530 is open, and an accessory box 810 is provided inside the accommodating space. The accessory box 810 contains window machine accessories, and the support part 550 is located at the lower part of the accessory box 810.

[0073] Window unit accessories include sealing strips, mounting brackets, etc.

[0074] Figure 5 In the middle, a sealing foam board 820 is placed on the top of the accessory box 810 for sealing between the saddle bridge structure 300 and the window frame. The sealing foam board 820 is large in volume and seals the top opening of the partition 530, which limits the internal accessory box 810 and prevents the accessory box 810 from moving up and down during the transportation of the window machine.

[0075] In some embodiments of this application, reference is made to Figure 7 The partition 530 has a clearance groove 531 on its side wall facing the first space 541. The clearance groove 531 is an elongated opening structure extending vertically. (Refer to...) Figure 1 The outdoor unit 100 has an adjusting bolt 110 on its rear panel. When the window unit is installed on the window, the adjusting bolt 110 abuts against the outer wall to improve the stability of the window unit installation. After the window unit is placed on the lower pad 500, the adjusting bolt 110 falls from top to bottom into the clearance groove 531 to prevent the adjusting bolt 110 from scratching the lower pad 500, and at the same time, the structure is more compact.

[0076] In some embodiments of this application, reference is made to Figure 7 The lower base plate 510 has lower cutouts 560 in the portions located in the first space 541 and the second space 542, respectively, to reduce the weight of the lower pad 500; see reference Figure 10 The upper top plate 410 is provided with multiple upper hollow openings 430 to reduce the weight of the upper pad block 400.

[0077] In some embodiments of this application, reference is made to Figure 9 One of the second flanges 520 forming the second space 542 has a top-opening clearance opening 521, as shown in the reference. Figure 1 The indoor unit 200 has a drain outlet 210 on one side, which is located inside the clearance opening 521 to prevent the drain outlet 210 from being damaged by impact during transportation.

[0078] In some embodiments of this application, the lower base plate 510 located in the first space 541 is provided with a molding adapted to the bottom surface of the outdoor unit 100, thereby improving the stability of the outdoor unit 100.

[0079] In some embodiments of this application, reference is made to Figure 3 and Figure 10 The top plate 410 has a placement slot 440 for placing a power plug on one side, and a cable routing slot 450 is provided on a first flange 420 near the placement slot 440.

[0080] There are two slots 440 to accommodate different types of power plugs.

[0081] In some embodiments of this application, corner guards 700 are provided at the corners of the upper pad 400 and the lower pad 500 to increase structural strength.

[0082] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.

[0083] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A transport package for a saddle-type window air conditioner, the window air conditioner comprising an indoor unit located on the indoor side, an outdoor unit located on the outdoor side, and a saddle structure connecting the indoor unit and the outdoor unit, the indoor unit and the outdoor unit extending toward the underside of the saddle structure; Its features are, The transport packaging includes: The upper pad includes an upper top plate and a first flange located around the upper top plate and extending downwards. The upper outline of the window machine is located within the space enclosed by the upper pad. The lower pad includes a lower base plate and a second flange located around the lower base plate and extending upward. The lower base plate has a central partition, which has a receiving space. The central partition divides the space enclosed by the lower pad into a first space and a second space. The outdoor unit is located in the first space, and the indoor unit is located in the second space. The central partition is located between the outdoor unit and the indoor unit. Window unit accessories are placed in the receiving space of the central partition. One side of the partition abuts against the rear panel of the outdoor unit, and the other side of the partition abuts against the rear panel of the indoor unit. The partition is provided with a support, and the side wall of the partition is provided with an opening for the support to extend out. One end of the support abuts against the rear panel of the outdoor unit, and the other end of the support abuts against the rear panel of the indoor unit. The lower base plate has a hollow opening, and the bottom surface of the support part is exposed through the hollow opening. The bottom surface of the support part is flush with the outer bottom surface of the lower base plate. The top of the accommodating space of the partition is open, and an accessory box is provided inside the accommodating space. The window machine accessories are placed inside the accessory box, and the support part is located at the lower part of the accessory box. A sealing foam board is placed on top of the accessory box. The sealing foam board is used to seal between the saddle bridge structure and the window frame. The sealing foam board seals the top opening of the partition and limits the position of the accessory box inside.

2. The transport packaging for the saddle-type window machine according to claim 1, characterized in that, The bottom plate has lower cutouts in the portions located in the first space and the second space, and the top plate has multiple upper cutouts.

3. The transport packaging for the saddle-type window machine according to claim 1, characterized in that, The bottom plate located in the first space is provided with a molding that is adapted to the bottom surface of the outdoor unit.

4. The transport packaging for the saddle-type window machine according to claim 1, characterized in that, One of the second flanges forming the second space is provided with a clearance opening with an open top, and a drain outlet is provided on one side of the indoor unit, the drain outlet being located inside the clearance opening.

5. The transport packaging for the saddle-type window machine according to claim 1, characterized in that, The upper top plate has a placement slot for placing a power plug on one side, and a cable routing groove is provided on one of the first flanges near the placement slot.

6. The transport packaging for the saddle-type window machine according to claim 1, characterized in that, The upper pad and the lower pad are respectively provided with corner protection structures at their corners.

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