Prefabricated cabin electrical equipment module, prefabricated cabin and substation

By adopting functional modular design and supporting frame tube structure in the prefabricated cabin, the electrical equipment can be prefabricated and wired in the factory, solving the problems of long construction period and low equipment integration of traditional substations, improving on-site installation efficiency and quality control, and adapting to the rapid installation needs in various environments.

CN115492433BActive Publication Date: 2025-09-30QINGDAO TGOOD ELECTRIC
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Patent Information

Application Number
CN202111441341.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-30
Publication Date
2025-09-30
Estimated Expiration
2041-11-30

AI Technical Summary

Technical Problem

Traditional substations have a long construction period, occupy a large area, have a great environmental impact, and are difficult to build in high-altitude environments. In addition, the way the electrical equipment of prefabricated cabin substations is divided leads to a large workload for wiring between equipment, low integration, and difficult quality control.

Method used

A functional modular design is adopted, with electrical equipment centrally arranged in the same transport unit. Prefabrication and wiring are completed in the factory. The supporting frame tube structure is used to improve structural strength and integrate wiring and pressure relief functions, realizing modular production and rapid on-site splicing.

Benefits of technology

Shorten the construction period, reduce on-site workload, improve equipment integration and quality control, reduce floor space, and adapt to rapid installation requirements in various environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a prefabricated cabin electrical equipment module, a prefabricated cabin, and a substation. The electrical equipment module includes a cabin body and electrical equipment disposed within the cabin body. The cabin body includes a vertical support frame tube structure. At least one of a bus duct, a cable duct, and a pressure relief duct is disposed within the interior space enclosed by the support frame tube structure. The electrical equipment module is an independent transport unit, and the electrical equipment is prefabricated and wired in a factory. The prefabricated cabin is divided according to functional modules, ensuring that the electrical equipment is highly concentrated in the same transport unit, enabling prefabrication and wiring in the factory. The factory's robust internal production quality inspection mechanism effectively ensures product quality while improving on-site installation efficiency and reliability.
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Description

Technical Field

[0001] The present invention relates to the technical field of substations, and in particular to a prefabricated cabin electrical equipment module, a prefabricated cabin and a substation. Background Art

[0002] Traditional substations are generally of the civil engineering mode and need to be constructed on site, which has disadvantages such as long construction periods, great impact on the surrounding environment, and large floor areas. With the increasing tension of urban land and the continuous increase of residential density, there are problems such as affecting the normal life of residents and the surrounding living environment when building new substations in the city center. In addition, when building substations in harsh environments such as high altitudes, there are also problems such as long construction periods, poor environments, difficult construction, and high labor intensity of personnel.

[0003] To solve the above problems, prefabricated cabin substations with prefabricated cabin structures are widely used. High-voltage equipment, low-voltage equipment, secondary equipment, bus bridges and other electrical equipment are integrated in the prefabricated cabin, and auxiliary equipment such as air ducts, stairs, and air conditioners are also integrated. The internal structure of the prefabricated cabin is compact, which can effectively reduce the floor area.

[0004] Currently, referring to Figure 1 , the division method of the prefabricated cabin substation is the "mu" - shaped division. Among the multiple modules formed by the division, except for the unit module R on the side only including the corridor 12, each of the other unit modules R includes electrical equipment 11 and the corridor 12. The "mu" - shaped division method makes these electrical equipment in different segmented modules, resulting in the fact that the primary and secondary connections between the equipment can only be completed after the on - site cabin splicing. The on - site workload is large, the equipment integration degree is not high, and it is difficult to control the quality problems.

[0005] The above - disclosed information in this background art is only used to increase the understanding of the background art of the present application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Summary of the Invention

[0006] In view of the problems pointed out in the background art, the present invention provides a prefabricated cabin electrical equipment module, a prefabricated cabin and a substation. The prefabricated cabin adopts a form of division according to functional modules, ensuring that the electrical equipment is centrally arranged in the same transportation unit, realizing prefabrication and wiring in the factory, effectively guaranteeing the product quality by using the sound production quality inspection mechanism inside the factory, and forming a core module mainly composed of electrical equipment.

[0007] To achieve the above - mentioned invention purposes, the present invention is implemented by the following technical solutions:

[0008] The present invention provides a prefabricated cabin electrical equipment module, including:

[0009] The cabin comprises a vertical support frame structure, wherein at least one of a bus duct, a cable duct and a pressure relief duct is provided in an internal space enclosed by the support frame structure;

[0010] electrical equipment, which is arranged in the cabin;

[0011] The electrical equipment module is an independent transport unit, and the electrical equipment is prefabricated and wired in a factory.

[0012] In some embodiments of the present application, the cabin body further includes a base and a top support portion, the support frame tube structure is connected between the base and the top support portion, and the electrical equipment is slidably disposed on the base.

[0013] In some embodiments of the present application, a slide rail is provided on the base, and the electrical equipment includes a cabinet body, and the bottom of the cabinet body is slidably arranged in the slide rail through a plastic wing nut.

[0014] In some embodiments of the present application, the support frame structure includes two opposing support wall bodies, a connecting beam is provided between the tops of the two support wall bodies, the bottom of the support wall body is connected to the bottom of the cabin body, and the top of the support wall body is connected to the top of the cabin body;

[0015] The busbar channel, the cable channel and the pressure relief channel are all arranged on the inner side of the supporting wall frame.

[0016] In some embodiments of the present application, a first side sealing plate is provided on the outer side of the support wall frame body for shielding the internal installation space of the support frame tube structure;

[0017] The first side sealing plate is provided with a detachable sealing plate for sealing the busbar channel and the pressure relief channel.

[0018] In some embodiments of the present application, the sides of the two supporting wall frames are provided with second side sealing plates and door bodies arranged up and down, the second side sealing plates connect the two supporting wall frames, and the second side sealing plates are provided with openings connected to the pressure relief channel.

[0019] In some embodiments of the present application, a plurality of the electrical equipment modules are spliced ​​in the horizontal direction by a positioning structure;

[0020] The bottom of the cabin is provided with the positioning structure, and the top of the cabin is provided with a hoisting part.

[0021] In some embodiments of the present application, the positioning structure includes a positioning member and a guide member;

[0022] The positioning member is provided with a plurality of guide posts, the guide member is provided with a guide hole, and the guide member is provided at the bottom of the cabin;

[0023] During splicing, the positioning member is installed on one of the cabins to be spliced, and one of the guide posts is passed through the guide hole on the corresponding cabin, and then the guide holes on the remaining cabins to be spliced ​​are correspondingly plugged into the remaining guide posts.

[0024] The present invention also provides a prefabricated cabin comprising the electrical equipment module described above.

[0025] In some embodiments of the present application, the prefabricated cabin further comprises a plurality of auxiliary function modules, wherein the auxiliary function modules are provided with corridors and / or stairs and / or air conditioning equipment and / or monitoring equipment;

[0026] The auxiliary function module is an independent transport unit and is prefabricated in a factory.

[0027] In some embodiments of the present application, the size of each of the electrical equipment modules and each of the auxiliary function modules is a standard modular size;

[0028] The standard module size=the minimum size of each of the electrical equipment modules and the auxiliary function modules+an integer multiple of the reference module size, and the reference module size is a preset fixed value.

[0029] The present invention also provides a substation, comprising the prefabricated cabin as described above, wherein the prefabricated cabin has a single layer or multiple layers.

[0030] Compared with the prior art, the advantages and positive effects of the present invention are:

[0031] The electrical equipment module disclosed in this application is formed based on the design concept of dividing the prefabricated cabin according to functional modules. The electrical equipment module only includes electrical equipment, and does not include other auxiliary functional modules such as corridors. The electrical equipment is highly integrated in the same cabin, and prefabrication and wiring are completed in the factory. The sound production quality inspection mechanism within the factory is used to effectively ensure product quality, avoiding the technical difficulties in the existing technology that require customers to do on-site wiring, which is labor-intensive and difficult to control wiring quality.

[0032] The electrical equipment module consisting of the cabin and electrical equipment is then delivered to the customer's site as an independent transport unit to be spliced ​​with other electrical equipment modules or auxiliary function modules (such as corridor modules, stair modules, etc.).

[0033] The supporting frame tube structure inside the cabin not only improves the overall structural strength of the cabin, but also integrates the functions of wiring and pressure relief, which helps to improve the structural compactness of the cabin and further reduce the cabin's footprint.

[0034] Other features and advantages of the present invention will become more apparent after reading the detailed description of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0036] Figure 1 It is the mesh-shaped segmentation method of the prefabricated cabin in the prior art;

[0037] Figure 2 The prefabricated cabin is divided into modules according to the embodiment;

[0038] Figure 3 is a structural diagram of an electrical device module according to an embodiment;

[0039] Figure 4 is a structural schematic diagram of a support frame tube structure according to an embodiment;

[0040] Figure 5 for Figure 4 The structure shown is a schematic diagram of the structure after omitting the first side sealing plate;

[0041] Figure 6 A sliding mounting structure between an electrical device and a base according to an embodiment;

[0042] Figure 7 A horizontal splicing structure between two adjacent electrical equipment modules according to an embodiment;

[0043] Figure 8 for Figure 7 Enlarged view of part A in the middle;

[0044] Figure 9 for Figure 8 Exploded view of the structure shown;

[0045] Figure 10 Schematic diagram of the structure of the positioning member according to the embodiment.

[0046] Reference numerals:

[0047] Figure 1 and Figure 2 middle:

[0048] 10-prefabricated cabin, 11-electrical equipment, 12-corridor;

[0049] S-segment line;

[0050] R-unit module, R1-electrical equipment module, R2-corridor module;

[0051] Figures 3 to 10 middle:

[0052] 1- First module;

[0053] 2- Second module;

[0054] 100 - Cabin, 110 - Base, 120 - Top support, 130 - Support frame structure, 131 - Support wall frame, 132 - Connecting beam, 1321 - First connecting beam, 1322 - Second connecting beam, 133 - Corner support plate, 141 - Busway, 142 - Wire trough, 143 - Pressure relief channel, 150 - Cable bracket, 151 - Fixing hole, 161 - First side cover plate, 162 - Second side cover plate, 1621 - Opening, 170 - Door, 180 - Removable cover plate, 181 - First removable cover plate, 182 - Second removable cover plate, 190 - Lifting ring;

[0055] 200-Electrical equipment;

[0056] 300 - positioning structure, 310 - positioning member, 311 - base plate, 312 - connecting portion, 313 - positioning column, 314 - first connecting hole, 320 - guide member, 321 - guide hole, 322 - second connecting hole, 330 - bolt;

[0057] 410-slide rail, 420-plastic wing nut;

[0058] 500- Hoisting Department;

[0059] W1 is the depth of the cabinet; W2 is the width of the cabinet. DETAILED DESCRIPTION

[0060] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0061] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0062] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.

[0063] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0064] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0065] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but those skilled in the art will recognize the application of other processes and / or the use of other materials. Example 1

[0066] This embodiment discloses an electrical equipment module for use in a prefabricated cabin.

[0067] Reference Figure 3 The electrical equipment module includes a cabin 100 and electrical equipment 200 arranged in the cabin 100.

[0068] The electrical equipment 200 may be high voltage equipment, medium voltage equipment, low voltage equipment, secondary equipment, bus bridge, etc.

[0069] The cabin body 100 is a frame structure assembled by welding profiles and / or plates. The cabin body 100 includes a vertical support frame structure 130. At least one of a bus channel 141, a cable channel and a pressure relief channel 143 is provided in the internal space surrounded by the support frame structure 130.

[0070] The electrical equipment module only includes electrical equipment, and does not include other auxiliary function modules such as corridors. The electrical equipment is highly integrated in the same cabin, and prefabrication and wiring are completed in the factory. The sound production quality inspection mechanism within the factory is used to effectively ensure product quality, avoiding the technical difficulties in existing technologies that require customers to conduct on-site wiring, with a large workload and difficult to control wiring quality.

[0071] The electrical equipment module consisting of the cabin 100 and the electrical equipment 200 is then transported to the customer site as an independent transport unit to be assembled with other electrical equipment modules or auxiliary function modules (such as corridor modules, staircase modules, etc.).

[0072] The support frame tube structure 130 not only improves the overall structural strength of the cabin 100, but also integrates the functions of wiring and pressure relief, which helps to improve the structural compactness of the interior of the cabin 100 and further reduce the footprint of the cabin.

[0073] The bus channel 141, the cable channel and the pressure relief channel 143 are reasonably selected and configured according to the type of electrical equipment 200 installed in the cabin 100. For example, the pressure relief channel 143 is only required when medium voltage equipment is installed in the cabin 100.

[0074] It should be noted that the entire internal space enclosed by the supporting frame tube structure 130 can be regarded as a cable channel.

[0075] When the prefabricated cabin is arranged in multiple layers, the installation spaces on the upper and lower support frame tube structures 130 are connected, which facilitates the routing of electrical equipment between the upper and lower cabin bodies, is more conducive to the assembly of modular prefabricated cabins, and improves production and assembly efficiency.

[0076] According to the length of the cabin body 100, multiple support frame barrel structures 130 can be provided along the length direction of the cabin body 100 to meet the strength support requirements. Figure 3 In the shown structure, there are three support frame barrel structures 130, and the electrical equipment 200 is arranged between two adjacent support frame barrel structures 130.

[0077] The electrical equipment module in this embodiment is formed based on the design concept of dividing the prefabricated cabin according to functional modules.

[0078] Specifically, taking Figure 1 the shown prefabricated cabin as an example, the prefabricated cabin includes two rows of electrical equipment 11 and four rows of corridors 12. The final layout structure is that one row of corridors 12 is located at the end side, and the other three rows of corridors 12 are interspersed between the two rows of electrical equipment 11. According to the existing "mu" - shaped division form, except for the corridor module at the outermost end side, each of the other divided unit modules R includes electrical equipment 11 and corridors 12. The electrical equipment 11 is divided into different segmented unit modules R, resulting in that the primary and secondary connections between the equipment can only be completed after the on - site cabin splicing. The on - site workload is large, the equipment integration level is not high, and it is difficult to control the quality problems.

[0079] [[ID=​​​​​​​​​​​​​​ Figure 2 The dimension W1 of the electrical equipment 200 along the cabinet depth direction is generally fixed, while the cabinet width dimension W2 of the electrical equipment 200 is variable. The electrical equipment 200 can slide along the cabinet width W2 to adjust the position of each electrical equipment 200 for easy installation.

[0083] For the specific structure of the sliding installation, in some embodiments of the present application, refer to Figure 6 A slide rail 410 is provided on the base 110, and the slide rail 410 extends along the cabinet width W2 of the electrical equipment. The bottom of the cabinet of the electrical equipment 200 is slidably arranged in the slide rail 410 through the plastic wing nut 420. The sliding adjustment of the electrical equipment 200 is realized by sliding the plastic wing nut 420 along the slide rail 410.

[0084] The top support portion 120 is integrated with a suspended ceiling decoration (not shown). The suspended ceiling decoration includes a mounting beam and a suspended ceiling decorative panel. The mounting beam is fixed to the frame of the top support portion 120. The suspended ceiling decorative panel can be a sheet metal suspended ceiling panel, an aluminum honeycomb suspended ceiling panel, an aluminum square tube suspended ceiling panel, etc. The suspended ceiling decorative panel adopts a modular design. It is first assembled into pieces and then installed as a whole on the mounting beam, thereby being integrated as a whole into the top support portion 120 to form a suspended ceiling decoration.

[0085] Regarding the specific structure of the support frame tube structure 130 , in some specific embodiments of the present application, the support frame tube structure 130 and the base 110 of the cabin body can be fixedly connected. In this case, the bottom of the support frame tube structure 130 is fixedly connected to the base 110 by bolts.

[0086] The support frame tube structure 130 and the base 110 can also be connected by sliding (this connection method is not shown in the figure). In this case, a slide groove is provided on the base 110, and the bottom of the support frame tube structure 130 can be slidably arranged in the slide groove through a plastic wing nut.

[0087] The sliding connection method facilitates adjustment of the position of the support frame structure 130 to match electrical equipment of different sizes in the cabin 100 .

[0088] Typically, the support frame tube structures 130 disposed at both ends of the cabin body 100 generally adopt a fixed connection method, while the support frame tube structure 130 located in the middle of the cabin body 100 can adopt a sliding connection method.

[0089] In some embodiments of this application, refer to Figure 4 and Figure 5 The support frame tube structure 130 includes two opposing support wall frames 131, each welded from metal profiles. A connecting beam 132 is provided between the tops of the two support wall frames 131. The bottoms of the support wall frames 131 are connected to the base 110, and the tops of the support wall frames 131 are connected to the top support portion 120.

[0090] The bus channel 141 , the cable channel and the pressure relief channel 143 are all fixedly disposed on the inner side of the supporting wall frame 131 .

[0091] Furthermore, the connecting beam 132 includes a first connecting beam 1321 and a second connecting beam 1322. The first connecting beam 1321 is arranged at the top corners of the two supporting wall frames 131 and has an L-shaped structure. It plays a connecting and fixing role on the top and side of the supporting wall frame 131. Multiple second connecting beams 1322 are arranged between the two first connecting beams 1321.

[0092] The first connecting beam 1321 and the second connecting beam 1322 are formed by bending and welding sheet metal, and are fixed to the supporting wall frame body 131 by bolts or welding.

[0093] Furthermore, angle support plates 133 are welded between the transverse beams and vertical beams constituting the support wall frame body 131 to further improve the structural strength.

[0094] Furthermore, a plurality of symmetrically distributed lifting rings 190 are provided on the top of the supporting wall frame body 131 to facilitate top lifting by a lifting device for easy installation.

[0095] Furthermore, a first side sealing plate 161 is provided on the outer side of the supporting wall frame body 131 to shield the internal installation space of the supporting frame tube structure 130 .

[0096] The first side sealing plate 161 is made of a metal sheet that is spray-painted or plastic-sprayed, and is fixed to the outer side of the supporting wall frame body 131 by bolts or welding.

[0097] Furthermore, a removable sealing plate 180 is provided on the first side sealing plate 161, and the removable sealing plate 180 is used to block the bus channel 141 and the pressure relief channel 143. The first removable sealing plate 181 is defined as facing the bus channel 141, and the second removable sealing plate 182 is defined as facing the pressure relief channel 143.

[0098] The detachable cover plate 180 is also made of sheet metal or plastic spraying and is mounted on the supporting wall frame 131 by bolts.

[0099] When the electrical equipment module does not need busbar routing, the busbar channel 141 is blocked by the first detachable sealing plate 181; and when the cabin 100 needs busbar routing, the first detachable sealing plate 181 is removed.

[0100] When the electrical equipment module does not need to relieve pressure, the pressure relief channel 143 is blocked by the second detachable sealing plate 182 ; and when the cabin 100 needs to relieve pressure, the second detachable sealing plate 182 is removed.

[0101] Furthermore, the sides of the two supporting wall frames 131 are provided with a second side sealing plate 162 and a door body 170 arranged up and down.

[0102] The second side sealing plate 162 is made of a metal sheet that is spray-painted or plastic-sprayed, and is fixed to the supporting wall frame body 131 by bolts or welding, so as to connect the two supporting wall frame bodies 131 .

[0103] The second side sealing plate 162 is provided with an opening 1621 communicating with the pressure relief channel 143 to achieve pressure relief.

[0104] The door body 170 can be a single-door or double-door type, which is convenient for operators to enter the support frame tube structure 130 to perform line maintenance, etc.

[0105] Furthermore, a plurality of cable brackets 150 are provided on the inner side of the supporting wall frame body 131 , and the cable brackets 150 are provided with fixing holes 151 for fixing cables.

[0106] The cable bracket 150 is made of metal profiles or hot plate welding, and a flange (not marked) is welded on the end side of the profile. The flange is fixed to the supporting wall frame body 131 by bolts or welding.

[0107] The number and installation positions of the cable supports 150 can be specifically set according to wiring requirements.

[0108] Furthermore, a wiring trough 142 is provided on the inner side of the supporting wall frame 131. The wiring trough 142 is formed by bending a metal plate, and the surface can be painted or sprayed with plastic. It includes a wiring trough body and a wiring trough cover. The wiring trough body and the wiring trough cover are fixed by bolts. The wiring trough 142 as a whole can be fixed to the supporting wall frame 131 by bolts or welding.

[0109] A cable climbing frame is designed inside the cable duct to fix the secondary cables.

[0110] The number and installation positions of the wiring troughs 142 can be specifically set according to wiring requirements.

[0111] The cable support 150 and the wiring trough 142 are used for routing different types of wires.

[0112] Regarding the specific structure of the bus channel 141, in some embodiments of the present application, the bus channel 141 is assembled from busbar panels formed by bending stainless steel plates, and the busbar panels and the busbar panels and the supporting wall frame 131 are fixed by bolts.

[0113] Furthermore, an insulator bracket (not shown) is provided in the bus channel 141 for installing and fixing the insulators of the copper busbar.

[0114] The bus channel 141 can realize the through connection of the copper bars of the switch cabinet equipment on both sides of the supporting frame tube structure and has an anti-eddy current function.

[0115] Regarding the specific structure of the pressure relief channel 143, in some embodiments of the present application, the pressure relief channel 143 is assembled from pressure relief panels formed by bending metal sheets, and the pressure relief panels and the pressure relief panels and the supporting wall frame 131 are fixed by bolts.

[0116] The pressure relief channel 143 can penetrate the switch cabinet pressure relief channels on both sides of the support frame tube structure 130 and guide the cabinet pressure relief to the outside of the cabin through the support frame tube structure.

[0117] In order to further improve the on-site installation efficiency, in some embodiments of the present application, multiple electrical equipment modules are spliced ​​in the horizontal direction through a positioning structure 300, a positioning structure 300 is provided at the bottom of the cabin 100, and a lifting part 500 is provided at the top of the cabin 100.

[0118] This application overturns the original bottom hoisting method. The electrical equipment modules are quickly spliced ​​by top hoisting and bottom positioning, thereby improving on-site installation efficiency and reliability.

[0119] Of course, electrical equipment and other adjacent auxiliary function modules (such as corridor modules, stair modules, etc.) also use the same positioning structure for rapid splicing.

[0120] The hoisting portion 500 may be a lifting lug or a lifting ring, and the lifting points are symmetrically distributed to ensure the balance of the cabin 100 during hoisting. At the same time, the present application also innovatively introduces auxiliary lifting points to further improve the hoisting balance by adding auxiliary lifting points during hoisting.

[0121] For the specific structure of the positioning structure 300, in some embodiments of the present application, refer to Figures 7 to 9 ,in, Figure 7 The structure shown may be two electrical equipment modules spliced ​​together, or an electrical equipment module spliced ​​together with other auxiliary function modules. For ease of description, the two spliced ​​modules are defined as a first module 1 and a second module 2.

[0122] The positioning structure 300 includes a positioning member 310 and a guide member 320 . The positioning member 310 is provided with a plurality of positioning posts 313 , and the guide member 320 is provided with a guide hole 321 . The guide member 320 is provided at the bottom of the cabin 100 .

[0123] During splicing, the positioning piece 310 is first installed on one of the cabins to be spliced ​​(such as the first module 1), and one of the positioning columns 313 is passed through the guide hole 321 on the corresponding cabin (i.e., the first module 1). Then, the guide holes 321 on the remaining cabins to be spliced ​​(i.e., the second module 2) are correspondingly plugged into the remaining positioning columns 313. With the help of top hoisting, the rapid splicing of two adjacent modules can be easily completed.

[0124] Specifically, the positioning member 310 includes a base plate 311, a connecting portion 312 and a positioning column 313. The connecting portion 312 is vertically arranged in the middle position of the base plate 311. A first connecting hole 314 is formed on the connecting portion 312 for fixing the entire positioning member 310 to the bottom of the cabin. A plurality of positioning columns 313 are vertically arranged on the base plate 311. The plurality of positioning columns 313 are respectively located on both sides of the connecting portion 312 for positioning connections between adjacent cabins.

[0125] For ease of processing, the base plate 311 , the connecting portion 312 and the positioning column 313 are connected by welding. Of course, other assembly forms such as bolt connections may also be used. This is only one implementation method proposed here and is not specifically limited.

[0126] The guide member 320 is a plate-like structure, formed horizontally at the bottom of the cabin. A guide hole 321 is formed on the guide member 320. During the positioning process, the positioning column 313 penetrates into the corresponding guide hole 321 to achieve splicing between adjacent cabins.

[0127] A second connection hole 322 is formed on the bottom side wall of the cabin. In the installed state, the second connection hole 322 corresponds to the first connection hole 314. The bolt 330 passes through the first connection hole 314 and the second connection hole 322 to fix the positioning member 310 on the cabin.

[0128] Figures 7 to 9 In the structure shown, two positioning posts 313 are provided on the positioning member for connecting two adjacent modules.

[0129] If four adjacent modules are required to form a cross-shaped splicing, the required positioning member 310 needs to be provided with four positioning posts 313, referring to Figure 10 The installation process can refer to the splicing process of the two modules, which will not be repeated here. Example 2

[0130] This embodiment discloses a prefabricated cabin, which includes the electrical equipment module and auxiliary function module disclosed in the first embodiment.

[0131] The electrical equipment module may be a high voltage equipment module, a medium voltage equipment module, a low voltage equipment module, a secondary equipment module, etc.

[0132] Auxiliary function modules can be corridor modules, stair modules, environmental control modules, etc.

[0133] Electrical equipment modules and auxiliary function modules can be freely combined and arranged according to user needs.

[0134] This application standardizes the interfaces between modules, standardizes and modularizes the module sizes, so that each module has strong interchangeability and the feasibility of factory prefabrication.

[0135] The size of each module is a standard modular size. By setting the standard modular size, the module can be easily and quickly increased by increasing the number of modules to meet the needs of substation equipment expansion and increase in operation and maintenance space, while reducing the types of modules.

[0136] Standard module size = the smallest module size among all modules + integer multiples of the reference module. The reference module is obtained by calculation based on the actual size of the prefabricated cabin and substation.

[0137] The introduction of standard modules and benchmark modules makes the cabin shape standardized to the greatest extent possible, thus realizing the prefabricated production of modules. Example 3

[0138] This embodiment discloses a substation, which includes the prefabricated cabin disclosed in the second embodiment. The prefabricated cabin can be single-layer or multi-layer.

[0139] In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.

[0140] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A prefabricated cabin, characterized in that: It includes an electrical equipment module and an auxiliary function module; the electrical equipment module includes: The cabin comprises a base, a top support portion, and a support frame structure, wherein the support frame structure is provided between the base and the top support portion, and at least one of a busbar channel, a cable channel, and a pressure relief channel is provided in an internal space enclosed by the support frame structure; electrical equipment, which is arranged in the cabin; The electrical equipment module is an independent transport unit, and the electrical equipment is prefabricated and wired in the factory; When the prefabricated cabin is a multi-layer layout, the installation spaces on the upper and lower support frame structures are connected. According to the length of the cabin, a plurality of support frame tube structures are provided along the length direction of the cabin; The support frame tube structures arranged at both ends of the cabin body adopt a fixed connection method, while the support frame tube structure located in the middle of the cabin body adopts a sliding connection method; The support frame structure includes two supporting wall frames arranged opposite to each other, a connecting beam is provided between the tops of the two supporting wall frames, the bottom of the supporting wall frames is connected to the bottom of the cabin, and the top of the supporting wall frames is connected to the top of the cabin; The bus channel, the cable channel and the pressure relief channel are all arranged on the inner side of the supporting wall frame; A first side sealing plate is provided on the outer side of the support wall frame body for shielding the internal installation space of the support frame tube structure; The first side sealing plate is provided with a detachable sealing plate for sealing the bus channel and the pressure relief channel; When the electrical equipment module does not need busbar routing, the busbar channel is blocked by a first detachable sealing plate; and when the cabin requires busbar routing, the first detachable sealing plate is removed; When the electrical equipment module does not need to relieve pressure, the pressure relief channel is blocked by a second detachable sealing plate; and when the cabin needs to relieve pressure, the second detachable sealing plate is removed.

2. The prefabricated cabin according to claim 1, characterized in that: A plurality of the electrical equipment modules are spliced ​​together in the horizontal direction through a positioning structure; The bottom of the cabin is provided with the positioning structure, and the top of the cabin is provided with a hoisting part.

3. The prefabricated cabin according to claim 2, characterized in that: The positioning structure includes a positioning member and a guide member; The positioning member is provided with a plurality of guide posts, the guide member is provided with a guide hole, and the guide member is provided at the bottom of the cabin; During splicing, the positioning piece is installed on one of the cabins to be spliced, and one of the guide posts is passed through the guide hole on the corresponding cabin, and then the guide holes on the remaining cabins to be spliced ​​are correspondingly plugged into the remaining guide posts.

4. The prefabricated cabin according to claim 1, characterized in that: The sides of the two supporting wall frames are provided with second side sealing plates and door bodies arranged up and down, the second side sealing plates connect the two supporting wall frames, and the second side sealing plates are provided with an opening communicating with the pressure relief channel.

5. A substation, characterized in that: The prefabricated cabin comprises the prefabricated cabin according to any one of claims 1 to 4, wherein the prefabricated cabin has a single layer or multiple layers.

Citation Information

Patent Citations

  • Modular precast substation cabin

    CN110284738A

  • Prefabricated cabin electrical equipment module, prefabricated cabin and transformer substation

    CN217001107U