A vibration device for casting precast concrete structural components

Abstract

A vibration device for casting prefabricated concrete structure components, which relates to the technical field of manufacturing prefabricated building components. In order to solve the problems in the prior art that manual operation is adopted for vibration, the operation is complex, the construction time is long, the vibration force cannot be evenly applied to the vertical casting mold manually, resulting in poor vibration effect, and when the vertical casting mold is high, it is dangerous for operators and cannot meet the production requirements on the assembly line. Two slide rails are arranged relatively parallel, and a rack is arranged on the upper surface of each slide rail along the length direction. A ratchet separation and combination vibration platform unit and a fork separation and combination vibration platform unit are arranged on the pair of slide rails in sequence from left to right. Driving units are respectively arranged at the bottoms of the two vibration platform units, and the output end of each driving unit is in mating connection with the rack on the slide rail. A mold support is arranged between the middle parts of the two slide rails, and the axis of the mold support is perpendicular to the axis of the slide rail. The present invention is applicable to the prefabricated building production line.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated building component manufacturing, and particularly relates to a vibration device for casting prefabricated concrete structural components. Background Art

[0002] With the rapid development of prefabricated buildings, the demand for prefabricated component production lines has gradually increased. In traditional construction, the high-noise and high-pollution operations on the construction site can now all be transferred to the factory, and the "components" required for construction can be placed on the assembly line for standardized production. Currently, the vibration platforms used for casting components on the assembly line are relatively single, and can only meet the molds for horizontal casting. For the vertical casting production line, it still stays in manual vibration. The operation is complex, the construction time is long, the vibration effect is poor, and the high-altitude operation poses great danger to the operators, unable to meet the production requirements on the assembly line.

[0003] In summary, when vibrating the vertical casting mold, the existing manual method is used for vibration, with complex operation, long construction time, and the manual vibration cannot evenly apply the vibration force to the vertical casting mold, resulting in a poor vibration effect. When the vertical casting mold is relatively high, the operator needs to vibrate the vertical casting mold at a high altitude, which poses great danger to the operator and cannot meet the production requirements on the assembly line. Summary of the Invention

[0004] In order to solve the problems that when vibrating the vertical casting mold, the existing manual method is used for vibration, with complex operation, long construction time, the manual vibration cannot evenly apply the vibration force to the vertical casting mold, resulting in a poor vibration effect. When the vertical casting mold is relatively high, the operator needs to vibrate the vertical casting mold at a high altitude, which poses great danger to the operator and cannot meet the production requirements on the assembly line, the present invention provides a vibration device for casting prefabricated concrete structural components.

[0005] A vibration device for casting prefabricated concrete structural components of the present invention comprises a ratchet separation and combination vibration platform unit 1, a fork separation and combination vibration platform unit 2, a slide rail 3, a rack 4, a driving unit 5 and a mold support 7;

[0006] Two slide rails 3 are arranged relatively parallel to each other, and a rack 4 is provided on the upper surface of each slide rail 3 along the length direction. A ratchet separation and combination vibration platform unit 1 and a fork separation and combination vibration platform unit 2 are successively arranged on the pair of slide rails 3 from left to right. A driving unit 5 is respectively provided at the bottom of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2, and the output end of each driving unit 5 is in mating connection with the rack 4 on the slide rail 3. A mold support 7 is arranged between the middle parts of the two slide rails 3, and the axis of the mold support 7 is perpendicular to the axis of the slide rail 3;

[0007] Further, the ratchet separation and combination vibration platform unit 1 includes a first vibration frame body 1-1, a first lead screw 1-2, a first slider 1-3, a support beam 1-4, a first lifting motor 1-5, a U-shaped frame 1-6, a vibration beam 1-7, an inserting strip 1-8, a ratchet separation and combination mechanism 1-9, a first vibrator 1-10, a longitudinal commutator 1-11, a first lateral deflector 1-12, a first lateral lead screw 1-13, a second lateral deflector 1-14 and a second lateral lead screw 1-15;

[0008] A pair of first lead screws 1-2 are respectively arranged between a pair of columns on both sides of the first vibration frame body 1-1, and a first slider 1-3 is arranged on each pair of first lead screws 1-2. Longitudinal commutators 1-11 are respectively arranged at both ends of the lower surface of the first slider 1-3, and the longitudinal commutators 1-11 are arranged on the first lead screws 1-2. The two longitudinal commutators 1-11 on each first slider 1-3 are connected by a second transverse lead screw 1-15. A second transverse steering device 1-14 is arranged on the second transverse lead screw 1-15. A support beam 1-4 is arranged between the two first sliders 1-3 on the first vibration frame body 1-1. A first lifting motor 1-5 is arranged in the middle of the front surface of the support beam 1-4. The first lifting motor 1-5 is fixedly connected to the middle of the front surface of the support beam 1-4 through a motor base. The output end of the first lifting motor 1-5 is connected to the input end of the first transverse steering device 1-12. One end of the first transverse lead screw 1-13 passes through the output end of the first transverse steering device 1-12 and is connected to the input end of the second transverse steering device 1-14 below the first slider 1-3 at one end of the first vibration frame body 1-1. The other end of the first transverse lead screw 1-13 is connected to the input end of the second transverse steering device 1-14 below the first slider 1-3 at the other end of the first vibration frame body 1-1. U-shaped frames 1-6 are respectively arranged in the middle of the front surfaces of the columns at both ends of the first vibration frame body 1-1. U-shaped through holes are respectively arranged on the upper and lower surfaces of the U-shaped frames 1-6. A ratchet separation and combination mechanism 1-9 is arranged in the middle of the upper surface of one of the U-shaped frames 1-6. One end of the vibration beam 1-7 is inserted into one U-shaped frame 1-6, and the other end of the vibration beam 1-7 is inserted into the other U-shaped frame 1-6. Pins are respectively arranged on the upper and lower surfaces at both ends of the vibration beam 1-7. The ratchet separation and combination mechanism 1-9 is used to lock and fix the U-shaped frame 1-6 and the end of the vibration beam 1-7. A plurality of first vibrators 1-10 are evenly arranged on the back surface of the vibration beam 1-7 along the length direction. Insertion strips 1-8 are respectively arranged at both ends of the front surface of the vibration beam 1-7, and the axes of the insertion strips 1-8 are perpendicular to the axis of the vibration beam 1-7. Rollers are respectively arranged at the four corners of the bottom surface of the first vibration frame body 1-1;

[0009] Further, the ratchet separation and combination mechanism 1-9 includes a housing 1-9-1, a claw disc 1-9-2, a pin 1-9-3, and a spring 1-9-4;

[0010] A square through hole is arranged on the side surface of the housing 1-9-1. A claw disc 1-9-2 is arranged inside the housing 1-9-1. The claw disc 1-9-2 is rotationally connected to the housing 1-9-1 through a pin 1-9-3. The outer surface of the claw disc 1-9-2 is connected to the inner wall of the housing 1-9-1 through a spring 1-9-4. The tip of the claw disc 1-9-2 passes through the square through hole on the side surface of the housing 1-9-1;

[0011] Further, the fork separating and combining vibration platform unit 2 includes a second vibration frame 2-1, a second lead screw 2-2, a second elevator 2-3, a second slider 2-4, a U-shaped clamp 2-5, a fork separating and combining mechanism 2-6, a vibration cross beam 2-7, a second vibrator 2-8, a longitudinal commutator 2-9 of the fork separating and combining vibration platform unit, a first transverse lead screw 2-10 of the fork separating and combining vibration platform unit, a first transverse commutator 2-11 of the fork separating and combining vibration platform unit, a second transverse commutator 2-12 of the fork separating and combining vibration platform unit, a second transverse lead screw 2-13 of the fork separating and combining vibration platform unit, a sleeve rod 2-14, a pin unit 2-15, and a baffle 2-16;

[0012] A pair of second lead screws 2-2 are respectively arranged between a pair of columns on both sides of the second vibration frame body 2-1, and a second slider 2-4 is arranged on each pair of second lead screws 2-2. At both ends of the lower surface of the second slider 2-4, a fork separating and combining vibration platform unit longitudinal commutator 2-9 is respectively arranged, and the fork separating and combining vibration platform unit longitudinal commutator 2-9 is arranged on the second lead screw 2-2. Between the input ends of the two fork separating and combining vibration platform unit longitudinal commutators 2-9 on each second slider 2-4, there is a fork separating and combining vibration platform unit second transverse lead screw 2-13, and a fork separating and combining vibration platform unit second transverse commutator 2-12 is arranged on the fork separating and combining vibration platform unit second transverse lead screw 2-13. A cross beam is arranged between the two second sliders 2-4 on the second vibration frame body 2-1, and a motor base is arranged in the middle of the front surface of the cross beam. A second elevator 2-3 is arranged on the motor base. The output end of the second elevator 2-3 is connected to the input end of the fork separating and combining vibration platform unit first transverse commutator 2-11. After one end of the fork separating and combining vibration platform unit first transverse lead screw 2-10 passes through the output end of the fork separating and combining vibration platform unit first transverse commutator 2-11, it is connected to the input end of the fork separating and combining vibration platform unit second transverse commutator 2-12 below the second slider 2-4 at one end of the second vibration frame body 2-1. The other end of the fork separating and combining vibration platform unit first transverse lead screw 2-10 is connected to the input end of the fork separating and combining vibration platform unit second transverse commutator 2-12 below the second slider 2-4 at the other end of the second vibration frame body 2-1. A fork separating and combining mechanism 2-6 is respectively arranged at both ends of the front surface of the cross beam. A U-shaped clamping block 2-5 is respectively arranged in the middle of the front surface of the columns at both ends of the second vibration frame body 2-1. A vibration cross beam 2-7 is arranged between the two U-shaped clamping blocks 2-5, and the end of the vibration cross beam 2-7 is inserted and fixed with the U-shaped clamping block 2-5. A sleeve rod 2-14 is respectively sleeved on both ends of the vibration cross beam 2-7, and two stop rods are uniformly arranged on the front surface of the sleeve rod 2-14 along the length direction. An insertion pin unit 2-15 is respectively arranged at both ends inside the back surface of the vibration cross beam 2-7. One end of each insertion pin unit 2-15 is provided with a baffle 2-16, and the baffle 2-16 is fixedly connected to the inside of the back surface of the vibration cross beam 2-7. A plurality of second vibrators 2-8 are uniformly arranged along the length direction in the middle of the back surface of the vibration cross beam 2-7. The output end of the fork separating and combining mechanism 2-6 is in contact connection with the handle on the insertion pin unit 2-15. A roller is respectively arranged at the four corners of the bottom of the second vibration frame body 2-1;

[0013] Further, a rectangular jack is respectively arranged at both ends of the front surface of the vibration cross beam 2-7;

[0014] Further, the fork separating and combining mechanism 2-6 includes a first hinge connecting seat 2-6-1, an electric push rod 2-6-2, a swing arm 2-6-3, and a second hinge connecting seat 2-6-4;

[0015] One end of the front side of the crossbeam is successively provided with a second hinge connection seat 2-6-4, a limit switch, and a first hinge connection seat 2-6-1 from left to right. The bottom of the first hinge connection seat 2-6-1 is hinged to the bottom of the electric push rod 2-6-2. The output end of the electric push rod 2-6-2 is hinged to the middle of the outer surface of the swing arm 2-6-3. The bottom of the swing arm 2-6-3 is hinged to the second hinge connection seat 2-6-4;

[0016] Furthermore, a fork is provided at the top end of the swing arm 2-6-3;

[0017] Furthermore, the pin unit 2-15 includes a roller 2-15-1, a handle 2-15-2, a pin body 2-15-3, a connecting rod 2-15-4, and a shaft 2-15-5;

[0018] Two square through holes are uniformly machined along the length direction on the side surface of the pin body 2-15-3. A roller 2-15-1 is provided inside each square through hole. The roller 2-15-1 is in rolling connection with the pin body 2-15-3 through the shaft 2-15-5. A handle 2-15-2 is provided in the middle of the upper surface of the pin body 2-15-3. The end face of the end of the pin body 2-15-3 is connected to one end of the connecting rod 2-15-4;

[0019] Furthermore, a through hole is provided in the middle of the side surface of the baffle 2-16. After the other end of the connecting rod 2-15-4 in the pin unit 2-15 passes through the through hole on the side surface of the baffle 2-16, it is fixedly connected to the retaining piece. A torsion spring is provided on the connecting rod 2-15-4. One end of the torsion spring contacts the end face of the end of the pin body 2-15-3, and the other end of the torsion spring contacts the side surface of the baffle 2-16;

[0020] Furthermore, the drive unit 5 includes a drive motor 5-1, a chain 5-2, a gear 5-3, a first transmission shaft 5-4, a driven gear 5-5, a transmission shaft bracket 5-6, a drive motor base 5-7, a bearing seat 5-8, a second transmission shaft 5-9, a third transmission shaft 5-10, and a fourth transmission shaft 5-11;

[0021] The driving motor base 5-7 is connected to one end of the lower surface of the bottom cross beam of the first vibration frame body 1-1 of the ratchet separation and combination vibration platform unit 1. A driving motor 5-1 is provided on the driving motor base 5-7. A transmission shaft support 5-6 is provided at each of the two ends of the lower surface of the bottom cross beam of the first vibration frame body 1-1 of the ratchet separation and combination vibration platform unit 1, and a bearing seat 5-8 is provided in the middle of the bottom surface of the first vibration frame body 1-1. After one end of the first transmission shaft 5-4 passes through one of the transmission shaft supports 5-6, it is connected to one end of the second transmission shaft 5-9 through a coupling. After the other end of the second transmission shaft 5-9 passes through the inner ring of the bearing seat 5-8, it is connected to one end of the third transmission shaft 5-10 through a bushing. The other end of the third transmission shaft 5-10 is connected to one end of the fourth transmission shaft 5-11 through a coupling. The other end of the fourth transmission shaft 5-11 is inserted into the interior of the other transmission shaft support 5-6. A torque limiter and a gear 5-3 are sequentially provided on the first transmission shaft 5-4 along the axial direction. A driving gear is provided on the output shaft of the driving motor 5-1, and this driving gear is connected to the gear 5-3 on the first transmission shaft 5-4 through a chain 5-2. A driven gear 5-5 is provided on the end surfaces of the other end of the transmission shaft 5-4 and the other end of the fourth transmission shaft 5-11 respectively;

[0022] Further, the driven gear 5-5 on the driving unit 5 is meshed and connected with the rack 4 on the slide rail 3;

[0023] Further, a plurality of rollers are evenly provided on the upper surface of the mold support 7 along the length direction, and the rollers are rotatably connected with the mold support 7;

[0024] Further, during use, first transport the vertical casting mold 6 to the upper surface of the mold support 7 through a production line, and then through the driving unit 5 at the bottom of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2, realize the relative sliding of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 on the slide rail 3. A plurality of vibration beams 1-7 can be provided on the ratchet separation and combination vibration platform unit 1 in this device, and a plurality of vibration cross beams can be provided on the corresponding fork separation and combination vibration platform unit 2, and an appropriate number of vibration beams can be selected according to the height of the vertical casting mold during actual application;

[0025] When the vibrating beam 1-7 on the ratchet separating and combining vibration platform unit 1 contacts the outer surface of the vibrating cross beam 2-7 on the fork separating and combining vibration platform unit 2 and the vertical casting mold 6, the drive motor 5-1 in the drive unit 5 is turned off. At this time, the insert 1-8 on the ratchet separating and combining vibration platform unit 1 is inserted into the rectangular jacks at both ends of the vibrating cross beam 2-7 on the fork separating and combining vibration platform unit 2. Then, the electric push rod 2-6-2 on the fork separating and combining mechanism 2-6 is started. The telescopic rod of the electric push rod 2-6-2 extends, and the fork at the top of the swing arm 2-6-3 hooks the handle 2-15-2 on the pin body 2-15-3. At this time, the telescopic rod of the electric push rod 2-6-2 contracts, causing the pin body 2-15-2 to slide backward. At this time, the insert 1-8 on the ratchet separating and combining vibration platform unit 1 can be inserted into the rectangular jacks at both ends of the vibrating cross beam 2-7 on the fork separating and combining vibration platform unit 2. Then, the telescopic rod of the electric push rod 2-6-2 extends, causing the fork at the top of the swing arm 2-6-3 to disengage from the handle 2-15-2 on the pin body 2-15-3. Then, a through hole is provided in the middle of the side surface of the baffle 2-16. The other end of the connecting rod 2-15-4 in the insert unit 2-15 passes through the through hole on the side surface of the baffle 2-16 and is fixedly connected to the retaining piece. A torsion spring is provided on the connecting rod 2-15-4. One end of the torsion spring contacts the end face of the end of the pin body 2-15-3, and the other end of the torsion spring contacts the side surface of the baffle 2-16. The elastic force of the torsion spring is used to insert the head end of the pin body 2-15-3 into the through hole on the side surface of the insert 1-8 on the ratchet separating and combining vibration platform unit 1, so as to fix the vibrating beam 1-7 on the ratchet separating and combining vibration platform unit 1 and the vibrating cross beam 2-7 on the fork separating and combining vibration platform unit 2 on the outer surface of the vertical casting mold 6;

[0026] At this time, the drive motor 5-1 is reversed, so that the ratchet separating and combining vibration platform unit 1 and the fork separating and combining vibration platform unit 2 move in opposite directions relative to each other. The end of the vibrating beam 1-7 is separated from the U-shaped frame 1-6 on the first vibrating frame body 1-1 by the ratchet separating and combining mechanism 1-9 on the ratchet separating and combining vibration platform unit 1, and the vibrating cross beam 2-7 is separated from the second vibrating frame body 2-1 by the fork separating and combining mechanism 2-6. Finally, the vibrators on the vibrating beam 1-7 and the vibrating cross beam 2-7 are started, so as to vibrate the vertical casting mold 6. Then, repeat the above method to automatically separate the vibrating beam 1-7 and the vibrating cross beam 2-7 from the vertical casting mold 6, and use the automatic production line to remove the vertical casting mold 6 from the mold support 7 and enter the next process, so as to complete the vibration operation of the vertical casting mold 6.

[0027] The present invention has the following beneficial effects compared with the prior art:

[0028] The present invention overcomes the disadvantages of the prior art and adopts the driving units at the bottoms of the ratchet separation and combination vibration platform unit and the fork separation and combination vibration platform unit to realize the relative sliding of the ratchet separation and combination vibration platform unit and the fork separation and combination vibration platform unit on the slide rail. When the vibrating beam on the ratchet separation and combination vibration platform unit and the vibrating cross beam on the fork separation and combination vibration platform unit contact the outer surface of the vertical casting mold, the driving motor in the driving unit is turned off. At this time, the inserting bar on the ratchet separation and combination vibration platform unit is inserted into the rectangular jacks at both ends of the vibrating cross beam on the fork separation and combination vibration platform unit. At this time, the electric push rod on the fork separation and combination unit is started, and the telescopic rod of the electric push rod extends out, hooking the fork at the top of the swing arm to the handle on the pin body. At this time, the telescopic rod of the electric push rod contracts, causing the pin body to slide backward. At this time, the inserting bar on the ratchet separation and combination vibration platform unit can be inserted into the rectangular jacks at both ends of the vibrating cross beam on the fork separation and combination vibration platform unit. At this time, the telescopic rod of the electric push rod extends out, causing the fork at the top of the swing arm to disengage from the handle on the pin body. Then, by using the through hole provided in the middle of the side surface of the baffle, the other end of the connecting rod in the inserting pin unit passes through the through hole on the side surface of the baffle and is fixedly connected to the retaining piece. A torsion spring is provided on the connecting rod. One end of the torsion spring contacts the end face of the end of the pin body, and the other end of the torsion spring contacts the side surface of the baffle. The elastic force of the torsion spring is used to insert the head end of the pin body into the through hole on the side surface of the inserting bar on the ratchet separation and combination vibration platform unit, thereby realizing the fixation of the vibrating beam on the ratchet separation and combination vibration platform unit and the vibrating cross beam on the fork separation and combination vibration platform unit on the outer surface of the vertical casting mold. At this time, the driving motor is reversed to make the ratchet separation and combination vibration platform unit and the fork separation and combination vibration platform unit move relatively in the opposite direction. The ratchet separation and combination unit on the ratchet separation and combination vibration platform unit is used to separate the end of the vibrating beam from the U-shaped frame on the first vibrating frame body; the vibrating cross beam is separated from the second vibrating frame body through the fork separation and combination mechanism; finally, the vibrators on the vibrating beam and the vibrating cross beam are started, thereby realizing the vibration of the vertical casting mold. This device can replace the manual method, improve the safety of the operators, and is relatively simple to use, meeting the production requirements of the assembly line in prefabricated buildings.

[0029] Multiple vibrating beams can be arranged on the ratchet separation and combination vibration platform unit of the device, and multiple vibrating cross beams can be arranged on the corresponding fork separation and combination vibration platform unit. And in actual application, an appropriate number of vibrating beams can be selected according to the height of the vertical casting mold. This structure can evenly oscillate the column casting mold, improve the vibrating effect, and greatly shorten the construction time. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is the three-dimensional vertical schematic diagram of a vibration device for casting precast concrete structural components according to the present invention;

[0031] Figure 2It is a three-dimensional schematic diagram of the ratchet separation and combination vibration platform unit in a vibration device for casting precast concrete structural components according to the present invention;

[0032] Figure 3 It is a schematic diagram of the mechanism of the ratchet separation and combination vibration platform unit in a vibration device for casting precast concrete structural components according to the present invention;

[0033] Figure 4 It is a top view of the ratchet separation and combination unit in the ratchet separation and combination vibration platform unit of a vibration device for casting precast concrete structural components according to the present invention;

[0034] Figure 5 It is a three-dimensional schematic diagram of the fork separation and combination vibration platform unit in a vibration device for casting precast concrete structural components according to the present invention;

[0035] Figure 6 It is a schematic diagram of the mechanism of the fork separation and combination vibration platform unit in a vibration device for casting precast concrete structural components according to the present invention;

[0036] Figure 7 It is a three-dimensional schematic diagram of the vibration crossbeam of the fork separation and combination vibration platform unit in a vibration device for casting precast concrete structural components according to the present invention;

[0037] Figure 8 It is a three-dimensional schematic diagram of the fork separation and combination unit in the fork separation and combination vibration platform unit of a vibration device for casting precast concrete structural components according to the present invention;

[0038] Figure 9 It is a front view of the pin unit in the fork separation and combination vibration platform unit of a vibration device for casting precast concrete structural components according to the present invention;

[0039] Figure 10 It is a three-dimensional schematic diagram of the drive unit in a vibration device for casting precast concrete structural components according to the present invention. Specific embodiments

[0040] Specific embodiment 1: In combination with Figure 1 This embodiment is described. A vibration device for casting precast concrete structural components according to this embodiment includes a ratchet separation and combination vibration platform unit 1, a fork separation and combination vibration platform unit 2, a slide rail 3, a rack 4, a drive unit 5, and a mold support 7;

[0041] Two slide rails 3 are arranged relatively parallel to each other, and a rack 4 is provided on the upper surface of each slide rail 3 along the length direction. A ratchet separation and combination vibration platform unit 1 and a fork separation and combination vibration platform unit 2 are successively arranged on the pair of slide rails 3 from left to right. A driving unit 5 is respectively provided at the bottom of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2, and the output end of each driving unit 5 is in cooperative connection with the rack 4 on the slide rail 3. A mold support 7 is arranged between the middle parts of the two slide rails 3, and the axis of the mold support 7 is perpendicular to the axis of the slide rail 3;

[0042] In this specific embodiment, during use, first, the vertical casting mold 6 is transported to the upper surface of the mold support 7 through a production line, and then the driving units 5 at the bottoms of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 are used to realize the relative sliding of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 on the slide rail 3. Multiple vibration beams 1-7 can be arranged on the ratchet separation and combination vibration platform unit 1 of this device, and multiple vibration cross beams can be arranged on the corresponding fork separation and combination vibration platform unit 2. And in actual application, an appropriate number of vibration beams can be selected according to the height of the vertical casting mold;

[0043] When the vibration beam 1-7 on the ratchet separation and combination vibration platform unit 1 and the vibration cross beam 2-7 on the fork separation and combination vibration platform unit 2 come into contact with the outer surface of the vertical casting mold 6, the driving motor 5-1 in the driving unit 5 is turned off. At this time, the insert bar 1-8 on the ratchet separation and combination vibration platform unit 1 is inserted into the rectangular jacks at both ends of the vibration cross beam 2-7 on the fork separation and combination vibration platform unit 2. At this time, the electric push rod 2-6-2 on the fork separation and combination mechanism 2-6 is started, and the telescopic rod of the electric push rod 2-6-2 extends out, hooking the fork at the top of the swing arm 2-6-3 to the handle 2-15-2 on the pin body 2-15-3. At this time, the telescopic rod of the electric push rod 2-6-2 contracts, causing the pin body 2-15-2 to slide backward. At this time, the insert bar 1-8 on the ratchet separation and combination vibration platform unit 1 can be inserted into the rectangular jacks at both ends of the vibration cross beam 2-7 on the fork separation and combination vibration platform unit 2. At this time, the telescopic rod of the electric push rod 2-6-2 extends out, causing the fork at the top of the swing arm 2-6-3 to disengage from the handle 2-15-2 on the pin body 2-15-3. Then, a through hole is provided in the middle of the side surface of the baffle 2-16. The other end of the connecting rod 2-15-4 in the insert pin unit 2-15 passes through the through hole on the side surface of the baffle 2-16 and is fixedly connected to the retaining piece. A torsion spring is arranged on the connecting rod 2-15-4. One end of the torsion spring contacts the end face of the tail end of the pin body 2-15-3, and the other end of the torsion spring contacts the side surface of the baffle 2-16. The elastic force of the torsion spring is used to insert the head end of the pin body 2-15-3 into the through hole on the side surface of the insert bar 1-8 on the ratchet separation and combination vibration platform unit 1, thereby realizing the fixation of the vibration beam 1-7 on the ratchet separation and combination vibration platform unit 1 and the vibration cross beam 2-7 on the fork separation and combination vibration platform unit 2 on the outer surface of the vertical casting mold 6;

[0044] At this time, reverse the driving motor 5-1 to make the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 move in opposite directions relative to each other. Use the ratchet separation and combination mechanism 1-9 on the ratchet separation and combination vibration platform unit 1 to disengage the end of the vibration beam 1-7 from the U-shaped frame 1-6 on the first vibration frame body 1-1, and separate the vibration cross beam 2-7 from the second vibration frame body 2-1 through the fork separation and combination mechanism 2-6; finally, start the vibrators on the vibration beam 1-7 and the vibration cross beam 2-7 to vibrate the vertical casting mold 6; repeat the above method to automatically disengage the vibration beam 1-7 and the vibration cross beam 2-7 from the vertical casting mold 6, and use the automatic production line to move the vertical casting mold 6 away from the mold support 7 and into the next process, thus completing the vibration operation of the vertical casting mold 6.

[0045] Specific Embodiment 2: In combination with Figure 2 and Figure 3 describe this embodiment. This embodiment is a further limitation on the vibration device described in Specific Embodiment 1. The vibration device for casting prefabricated concrete structural components described in this embodiment, the ratchet separation and combination vibration platform unit 1 includes a first vibration frame body 1-1, a first lead screw 1-2, a first slider 1-3, a support beam 1-4, a first lifting motor 1-5, a U-shaped frame 1-6, a vibration beam 1-7, an insert 1-8, a ratchet separation and combination mechanism 1-9, a first vibrator 1-10, a longitudinal commutator 1-11, a first transverse deflector 1-12, a first transverse lead screw 1-13, a second transverse deflector 1-14, and a second transverse lead screw 1-15;

[0046] A pair of first lead screws 1-2 are respectively arranged between a pair of columns on both sides of the first vibrating frame body 1-1, and a first slider 1-3 is arranged on each pair of first lead screws 1-2. A longitudinal commutator 1-11 is respectively arranged at both ends of the lower surface of the first slider 1-3, and the longitudinal commutator 1-11 is arranged on the first lead screw 1-2. The two longitudinal commutators 1-11 on each first slider 1-3 are connected by a second transverse lead screw 1-15. A second transverse steering gear 1-14 is arranged on the second transverse lead screw 1-15. A support beam 1-4 is arranged between the two first sliders 1-3 on the first vibrating frame body 1-1, and a first lifting motor 1-5 is arranged in the middle of the front surface of the support beam 1-4. The first lifting motor 1-5 is fixedly connected to the middle of the front surface of the support beam 1-4 through a motor base. The output end of the first lifting motor 1-5 is connected to the input end of the first transverse steering gear 1-12. One end of the first transverse lead screw 1-13 passes through the output end of the first transverse steering gear 1-12 and is connected to the input end of the second transverse steering gear 1-14 below the first slider 1-3 at one end of the first vibrating frame body 1-1. The other end of the first transverse lead screw 1-13 is connected to the input end of the second transverse steering gear 1-14 below the first slider 1-3 at the other end of the first vibrating frame body 1-1. U-shaped frames 1-6 are respectively arranged in the middle of the front surfaces of the columns at both ends of the first vibrating frame body 1-1, and a U-shaped through hole is respectively arranged on the upper and lower surfaces of the U-shaped frame 1-6. A ratchet separating and combining mechanism 1-9 is arranged in the middle of the upper surface of one of the U-shaped frames 1-6. One end of the vibrating beam 1-7 is inserted into one U-shaped frame 1-6, and the other end of the vibrating beam 1-7 is inserted into the other U-shaped frame 1-6. A pin shaft is respectively arranged on the upper and lower surfaces at both ends of the vibrating beam 1-7. The ratchet separating and combining mechanism 1-9 is used to lock and fix the U-shaped frame 1-6 and the end of the vibrating beam 1-7. A plurality of first vibrators 1-10 are evenly arranged on the back surface of the vibrating beam 1-7 along the length direction. Insertion strips 1-8 are respectively arranged at both ends of the front surface of the vibrating beam 1-7, and the axis of the insertion strip 1-8 is perpendicular to the axis of the vibrating beam 1-7. A roller is respectively arranged at the four corners of the bottom surface of the first vibrating frame body 1-1;

[0047] In this specific embodiment, grooved wheels are adopted for the rollers at both ends of a short side of the bottom surface of the first vibrating frame body 1-1 to realize the movement of the first vibrating frame body 1-1 along the track. Plain wheels are adopted for the rollers at both ends of the other short side of the bottom surface of the first vibrating frame body 1-1, which is convenient for the cooperation with the other side of the first vibrating frame body 1-1. Different rollers are adopted on both sides for convenient installation and operation.

[0048] Specific embodiment three: Combine Figure 4 Describe this embodiment. This embodiment is a further limitation on the vibrating device described in the second specific embodiment. The vibrating device for pouring prefabricated concrete structure members described in this embodiment, the ratchet separating and combining mechanism 1-9 includes a housing 1-9-1, a claw disc 1-9-2, a pin shaft 1-9-3, and a spring 1-9-4;

[0049] The side of the housing 1-9-1 is provided with a square through-hole. Inside the housing 1-9-1, there is a jaw chuck 1-9-2, and the jaw chuck 1-9-2 is rotatably connected to the housing 1-9-1 through a pin shaft 1-9-3. The outer surface of the jaw chuck 1-9-2 is connected to the inner wall of the housing 1-9-1 through a spring 1-9-4. The tip of the jaw chuck 1-9-2 passes through the square through-hole on the side of the housing 1-9-1.

[0050] In this specific embodiment, the jaw chuck 1-9-2 is rotatably connected to the housing 1-9-1 through the pin shaft 1-9-3. The outer surface of the jaw chuck 1-9-2 is connected to the inner wall of the housing 1-9-1 through the spring 1-9-4. The tip of the jaw chuck 1-9-2 passes through the square through-hole on the side of the housing 1-9-1. During use, in the engaged state: when the pin shaft on the upper surface of the vibrating beam 1-7 is inserted into the U-shaped through-hole on the U-shaped frame 1-6, the pin shaft on the upper surface of the vibrating beam 1-7 contacts the tip of the jaw chuck 1-9-2. By using the relative rotation of the jaw chuck 1-9-2 and the housing 1-9-1, the pin shaft on the upper surface of the vibrating beam 1-7 contacts the inner end of the U-shaped through-hole on the U-shaped frame 1-6. And by using the elastic force of the spring 1-9-4, when the vibrating beam is not subjected to a lateral tensile force, the end of the vibrating beam 1-7 can be locked and fixed to the U-shaped frame 1-6 through the ratchet engaging and disengaging mechanism 1-9.

[0051] In the separated state: when the vibrating beam 1-7 is in contact with the mold and in a fitting state, the ratchet engaging and disengaging vibrating platform unit 1 continues to advance forward. The pin shaft on the upper surface of the vibrating beam 1-7 pushes the jaw chuck 1-9-2 backward, causing the jaw chuck 1-9-2 to rotate clockwise. After the pin shaft on the upper surface of the vibrating beam 1-7 passes through the jaw chuck 1-9-2, the jaw chuck 1-9-2 restores to its initial state by using the elastic force of the spring 1-9-4. Then the ratchet engaging and disengaging vibrating platform unit 1 moves backward. The pin shaft on the upper surface of the vibrating beam 1-7 pushes the jaw chuck 1-9-2 to rotate counterclockwise to the position of the jaw chuck 1-9-2. The jaw chuck 1-9-2 blocks the bayonet, enabling the pin shaft on the upper surface of the vibrating beam 1-7 to smoothly pass through the bayonet. The jaw chuck 1-9-2 starts to restore to its initial state. When the pin shaft on the upper surface of the vibrating beam 1-7 separates, the jaw chuck 1-9-2 starts to restore to its initial state, thus completing the operation of the vibrating beam 1-7 disengaging from the mold.

[0052] Specific Embodiment 4: Combining Figure 5 and Figure 6To describe this embodiment, this embodiment further limits the vibration device described in the specific embodiment 1. A vibration device for casting prefabricated concrete structural components described in this embodiment, the fork separation and combination vibration platform unit 2 includes a second vibration frame body 2-1, a second lead screw 2-2, a second elevator 2-3, a second slider 2-4, a U-shaped clamp block 2-5, a fork separation and combination mechanism 2-6, a vibration cross beam 2-7, a second vibrator 2-8, a longitudinal commutator 2-9 of the fork separation and combination vibration platform unit, a first transverse lead screw 2-10 of the fork separation and combination vibration platform unit, a first transverse commutator 2-11 of the fork separation and combination vibration platform unit, a second transverse commutator 2-12 of the fork separation and combination vibration platform unit, a second transverse lead screw 2-13 of the fork separation and combination vibration platform unit, a sleeve rod 2-14, a pin unit 2-15 and a baffle 2-16;

[0053] A pair of second lead screws 2-2 are respectively arranged between a pair of columns on both sides of the second vibration frame body 2-1, and a second slider 2-4 is arranged on each pair of second lead screws 2-2. A fork separating and combining vibration platform unit longitudinal commutator 2-9 is respectively arranged at both ends of the lower surface of the second slider 2-4, and the fork separating and combining vibration platform unit longitudinal commutator 2-9 is arranged on the second lead screw 2-2. Between the input ends of the two fork separating and combining vibration platform unit longitudinal commutators 2-9 on each second slider 2-4, there is a fork separating and combining vibration platform unit second transverse lead screw 2-13, and a fork separating and combining vibration platform unit second transverse commutator 2-12 is arranged on the fork separating and combining vibration platform unit second transverse lead screw 2-13. A cross beam is arranged between the two second sliders 2-4 on the second vibration frame body 2-1, and a motor base is arranged in the middle of the front surface of the cross beam. A second elevator 2-3 is arranged on the motor base. The output end of the second elevator 2-3 is connected to the input end of the fork separating and combining vibration platform unit first transverse commutator 2-11. After one end of the fork separating and combining vibration platform unit first transverse lead screw 2-10 passes through the output end of the fork separating and combining vibration platform unit first transverse commutator 2-11, it is connected to the input end of the fork separating and combining vibration platform unit second transverse commutator 2-12 below the second slider 2-4 at one end of the second vibration frame body 2-1. The other end of the fork separating and combining vibration platform unit first transverse lead screw 2-10 is connected to the input end of the fork separating and combining vibration platform unit second transverse commutator 2-12 below the second slider 2-4 at the other end of the second vibration frame body 2-1. A fork separating and combining mechanism 2-6 is respectively arranged at both ends of the front surface of the cross beam. A U-shaped clamping block 2-5 is respectively arranged in the middle of the front surface of the columns at both ends of the second vibration frame body 2-1. A vibration cross beam 2-7 is arranged between the two U-shaped clamping blocks 2-5, and the end part of the vibration cross beam 2-7 is inserted and fixed with the U-shaped clamping block 2-5. A sleeve rod 2-14 is respectively sleeved on both ends of the vibration cross beam 2-7, and two stop rods are evenly arranged on the front surface of the sleeve rod 2-14 along the length direction. An insertion pin unit 2-15 is respectively arranged at both ends inside the back surface of the vibration cross beam 2-7. A baffle 2-16 is arranged at one end of each insertion pin unit 2-15, and the baffle 2-16 is fixedly connected to the inside of the back surface of the vibration cross beam 2-7. A plurality of second vibrators 2-8 are evenly arranged along the length direction in the middle of the back surface of the vibration cross beam 2-7. The output end of the fork separating and combining mechanism 2-6 is in contact connection with the handle on the insertion pin unit 2-15. A roller is respectively arranged at the four corners of the bottom of the second vibration frame body 2-1;

[0054] In this specific embodiment, grooved wheels are adopted for the rollers at both ends of a short side of the bottom surface of the second vibration frame body 2-1 to realize the movement of the second vibration frame body 2-1 along the track. Plain wheels are adopted for the rollers at both ends of the other short side of the bottom surface of the second vibration frame body 2-1, which is convenient for the cooperation with the other side of the second vibration frame body 2-1. Different rollers are adopted on both sides, which is convenient for installation and operation.

[0055] Specific Embodiment Five: In combination withFigure 5 and Figure 6 To illustrate this embodiment, this embodiment further limits the vibration device described in the fourth specific embodiment. A vibration device for casting precast concrete structural components, at both front ends of the vibration cross beam 2-7, there is respectively provided a rectangular jack, and at both ends of the rectangular jack, there is respectively provided a retaining post, and the retaining post is fixedly connected to the vibration cross beam 2-7;

[0056] In this specific embodiment, by providing a rectangular jack at both front ends of the vibration cross beam 2-7, it is convenient for the top end of the insert bar 18 of the ratchet separation and combination vibration platform unit 1 to be inserted into the rectangular jack on the front surface of the vibration cross beam 2-7.

[0057] Specific embodiment six: Combining Figure 8 To illustrate this embodiment, this embodiment further limits the vibration device described in the fourth specific embodiment. A vibration device for casting precast concrete structural components, the fork separation and combination mechanism 2-6 includes a first hinge connection seat 2-6-1, an electric push rod 2-6-2, a swing arm 2-6-3, and a second hinge connection seat 2-6-4;

[0058] At one end of the front surface of the cross beam, there are successively provided from left to right a second hinge connection seat 2-6-4, a limit switch, and a first hinge connection seat 2-6-1, and the first hinge connection seat 2-6-1 is hinge-connected to the bottom of the electric push rod 2-6-2, the output end of the electric push rod 2-6-2 is hinge-connected to the middle of the outer surface of the swing arm 2-6-3, and the bottom of the swing arm 2-6-3 is hinge-connected to the second hinge connection seat 2-6-4;

[0059] In this specific embodiment, the fork separation and combination mechanism 2-6 with such a structure is used to laterally move the pin body 2-15-3 in the pin unit 2-15;

[0060] The limit switch in the fork separation and combination mechanism 2-6 is used to judge the state of the pin mechanism. When the pin mechanism is compressed to touch the limit switch, the limit switch sends a signal to the moving motor of the fork separation and combination type vibration platform moving frame, causing the fork separation and combination type vibration platform moving frame to separate.

[0061] Specific embodiment seven: Combining Figure 8 To illustrate this embodiment, this embodiment further limits the vibration device described in the sixth specific embodiment. A vibration device for casting precast concrete structural components, at the top end of the swing arm 2-6-3, there is provided a fork;

[0062] In this specific embodiment, by providing a fork at the top end of the swing arm 2-6-3, it is convenient to hook the handle 2-15-2 on the pin body 2-15-3.

[0063] Embodiment VIII: In combination with Figure 9 Describe this embodiment. This embodiment is a further limitation on the vibration device described in Embodiment IV. A vibration device for casting prefabricated concrete structural components described in this embodiment, the pin unit 2-15 includes a roller 2-15-1, a handle 2-15-2, a pin body 2-15-3, a connecting rod 2-15-4 and a shaft 2-15-5;

[0064] Two square through holes are uniformly processed on the side surface of the pin body 2-15-3 along the length direction, and a roller 2-15-1 is arranged inside each square through hole, and the roller 2-15-1 is rollingly connected to the pin body 2-15-3 through the shaft 2-15-5. A handle 2-15-2 is arranged in the middle of the upper surface of the pin body 2-15-3, and the end face of the pin body 2-15-3 is connected to one end of the connecting rod 2-15-4;

[0065] In this specific embodiment, this structure is adopted to facilitate locking the inserts on the ratchet split vibration platform unit 1, so as to fix the vibration beam 1-7 on the ratchet split vibration platform unit 1 and the vibration cross beam 2-7 on the fork split vibration platform unit 2 on the outer surface of the vertical casting mold;

[0066] And by using the fact that two square through holes are uniformly processed on the side surface of the pin body 2-15-3 along the length direction, and a roller 2-15-1 is arranged inside each square through hole, and the roller 2-15-1 is rollingly connected to the pin body 2-15-3 through the shaft 2-15-5. The upper part of the outer surface of the roller 2-15-1 contacts the inner top end of the back surface of the vibration cross beam 2-7; the lower part of the outer surface of the roller 2-15-1 contacts the inner bottom end of the back surface of the vibration cross beam 2-7, so as to ensure that the pin body 2-15-3 moves horizontally along the axis of the vibration cross beam 2-7, thereby avoiding the phenomenon of sliding friction between the pin body 2-15-3 and the inner surface of the vibration cross beam 2-7, and greatly extending the service life of the pin unit.

[0067] Embodiment IX: In combination with Figure 7 and Figure 9 Describe this embodiment. This embodiment is a further limitation on the vibration device described in Embodiment VIII. A vibration device for casting prefabricated concrete structural components described in this embodiment, a through hole is arranged in the middle of the side surface of the baffle 2-16. After the other end of the connecting rod 2-15-4 in the pin unit 2-15 passes through the through hole on the side surface of the baffle 2-16, it is fixedly connected to the retaining piece. A torsion spring is arranged on the connecting rod 2-15-4. One end of the torsion spring contacts the end face of the pin body 2-15-3, and the other end of the torsion spring contacts the side surface of the baffle 2-16;

[0068] In this specific embodiment, by utilizing the elastic force of the torsion spring, when the fork at the top of the swing arm 2-6-3 disengages from the handle 2-15-2 on the pin body 2-15-3, the elastic force is used to insert the head end of the pin body 2-15-3 into the through hole on the side of the insert bar 1-8 on the ratchet separation and combination vibration platform unit 1, thereby fixing the vibration beam 1-7 on the ratchet separation and combination vibration platform unit 1 and the vibration cross beam 2-7 on the fork separation and combination vibration platform unit 2 to the outer surface of the vertical casting mold 6.

[0069] Specific Embodiment Ten: Combining Figure 8 To describe this embodiment, this embodiment is a further limitation on the vibration device described in Specific Embodiment One. A vibration device for casting prefabricated concrete structural components, the drive unit 5 includes a drive motor 5-1, a chain 5-2, a gear 5-3, a first drive shaft 5-4, a driven gear 5-5, a drive shaft bracket 5-6, a drive motor base 5-7, a bearing seat 5-8, a second drive shaft 5-9, a third drive shaft 5-10, and a fourth drive shaft 5-11;

[0070] The drive motor base 5-7 is connected to one end of the lower surface of the bottom cross beam of the first vibration frame body 1-1 of the ratchet separation and combination vibration platform unit 1. The drive motor base 5-7 is provided with a drive motor 5-1. One drive shaft bracket 5-6 is respectively provided at both ends of the lower surface of the bottom cross beam of the first vibration frame body 1-1 of the ratchet separation and combination vibration platform unit 1, and a bearing seat 5-8 is provided in the middle of the bottom surface of the first vibration frame body 1-1. After one end of the first drive shaft 5-4 passes through one of the drive shaft brackets 5-6, it is connected to one end of the second drive shaft 5-9 through a coupling. After the other end of the second drive shaft 5-9 passes through the inner ring of the bearing seat 5-8, it is connected to one end of the third drive shaft 5-10 through a bushing. The other end of the third drive shaft 5-10 is connected to one end of the fourth drive shaft 5-11 through a coupling. The other end of the fourth drive shaft 5-11 is inserted into the other drive shaft bracket 5-6. And a torque limiter and a gear 5-3 are sequentially provided on the first drive shaft 5-4 along the axial direction. A driving gear is provided on the output shaft of the drive motor 5-1, and this driving gear is connected to the gear 5-3 on the first drive shaft 5-4 through a chain 5-2. Driven gears 5-5 are respectively provided on the end faces of the other ends of the drive shaft 5-4 and the fourth drive shaft 5-11;

[0071] The driven gear 5-5 on the drive unit 5 is meshed and connected with the rack 4 on the slide rail 3;

[0072] A plurality of rollers are evenly provided on the upper surface of the mold support 7 along the length direction, and the rollers are rotatably connected to the mold support 7;

[0073] In this specific embodiment, a plurality of rollers are evenly arranged along the length direction on the upper surface of the mold support 7, which facilitates placing the vertical casting mold on the mold support 7 and is relatively labor-saving. The torque limiter in the drive unit 5 is used to ensure that the vibration platform mechanism stops moving after being completely attached to the component mold. Firstly, when the component mold is not at the theoretical center; secondly, when the component mold is not parallel to the track; thirdly, when the mold width dimensions are inconsistent; the torque limiter is used to correct the component mold.

[0074] Working principle

[0075] During use, first, the vertical casting mold 6 is transported to the upper surface of the mold support 7 through a production line, and then the drive units 5 at the bottoms of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 are used to realize the relative sliding of the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 on the slide rail 3. A plurality of vibration beams 1-7 can be arranged on the ratchet separation and combination vibration platform unit 1 in this device, and a plurality of vibration cross beams can be arranged on the corresponding fork separation and combination vibration platform unit 2. And in actual application, an appropriate number of vibration beams can be selected according to the height of the vertical casting mold. When the number of vibration beams is greater than one, the ratchet separation and combination vibration platform unit 1 and the fork separation and combination vibration platform unit 2 can use their respective elevators in cooperation with the steering gears to move the sliders at both ends up and down, so that the cross beams move up and down, and then the fork separation and combination mechanism 2-6 on the cross beams is used to unlock or lock the pin units 2-15 on the vibration cross beams 2-7.

[0076] When the vibrating beam 1-7 on the ratchet separating and combining vibration platform unit 1 contacts the outer surface of the vibrating crossbeam 2-7 on the fork separating and combining vibration platform unit 2 and the outer surface of the vertical casting mold 6, the drive motor 5-1 in the drive unit 5 is turned off. At this time, the insert 1-8 on the ratchet separating and combining vibration platform unit 1 is inserted into the rectangular jacks at both ends of the vibrating crossbeam 2-7 on the fork separating and combining vibration platform unit 2. At this time, the electric push rod 2-6-2 on the fork separating and combining mechanism 2-6 is started, and the telescopic rod of the electric push rod 2-6-2 extends, hooking the fork at the top of the swing arm 2-6-3 to the handle 2-15-2 on the pin body 2-15-3. At this time, the telescopic rod of the electric push rod 2-6-2 contracts, causing the pin body 2-15-2 to slide backward. At this time, the insert 1-8 on the ratchet separating and combining vibration platform unit 1 can be inserted into the rectangular jacks at both ends of the vibrating crossbeam 2-7 on the fork separating and combining vibration platform unit 2. At this time, the telescopic rod of the electric push rod 2-6-2 extends, causing the fork at the top of the swing arm 2-6-3 to disengage from the handle 2-15-2 on the pin body 2-15-3. Then, by using the through hole provided in the middle of the side surface of the baffle 2-16, the other end of the connecting rod 2-15-4 in the insert unit 2-15 passes through the through hole on the side surface of the baffle 2-16 and is fixedly connected to the retaining piece. A torsion spring is provided on the connecting rod 2-15-4. One end of the torsion spring contacts the end face of the end of the pin body 2-15-3, and the other end of the torsion spring contacts the side surface of the baffle 2-16. The elastic force of the torsion spring is used to insert the head end of the pin body 2-15-3 into the through hole on the side surface of the insert 1-8 on the ratchet separating and combining vibration platform unit 1, thereby realizing the fixation of the vibrating beam 1-7 on the ratchet separating and combining vibration platform unit 1 and the vibrating crossbeam 2-7 on the fork separating and combining vibration platform unit 2 on the outer surface of the vertical casting mold 6;

[0077] At this time, the drive motor 5-1 is reversed to make the ratchet separating and combining vibration platform unit 1 and the fork separating and combining vibration platform unit 2 move relatively in the opposite direction. The end of the vibrating beam 1-7 is disengaged from the U-shaped frame 1-6 on the first vibrating frame body 1-1 by the ratchet separating and combining mechanism 1-9 on the ratchet separating and combining vibration platform unit 1; the vibrating crossbeam 2-7 is separated from the second vibrating frame body 2-1 by the fork separating and combining mechanism 2-6; finally, the vibrators on the vibrating beam 1-7 and the vibrating crossbeam 2-7 are started, thereby realizing the vibration of the vertical casting mold 6; repeating the above method, the vibrating beam 1-7 and the vibrating crossbeam 2-7 are automatically disengaged from the vertical casting mold 6, and the vertical casting mold 6 is removed from the mold support 7 by an automatic production line and enters the next process, thereby completing the vibration operation of the vertical casting mold 6.

Claims

1. A vibrating device for casting prefabricated concrete structural components, characterized in that: It includes a ratchet separation and combination vibration platform unit, a fork separation and combination vibration platform unit, slide rails, racks, a drive unit and a mold support; Two slide rails are arranged relatively parallel to each other. On the upper surface of each slide rail, a rack is provided along the length direction. A ratchet separation and combination vibration platform unit and a fork separation and combination vibration platform unit are successively arranged on the pair of slide rails from left to right. A drive unit is respectively provided at the bottom of the ratchet separation and combination vibration platform unit and the fork separation and combination vibration platform unit. The output end of each drive unit is in mating connection with the rack on the slide rail. A mold support is arranged between the middle parts of the two slide rails, and the axis of the mold support is vertically arranged with respect to the axis of the slide rail; The ratchet separation and combination vibration platform unit includes a first vibration frame body, a U-shaped frame, a vibration beam, insertion strips, a ratchet separation and combination mechanism and a first vibrator; on the middle parts of the front surfaces of the columns at both ends of the first vibration frame body, a U-shaped frame is respectively provided. On the upper and lower surfaces of the U-shaped frame, a U-shaped through hole is respectively provided. The ratchet separation and combination mechanism is provided in the middle of the upper surface of one of the U-shaped frames. One end of the vibration beam is inserted into one U-shaped frame, and the other end of the vibration beam is inserted into the other U-shaped frame. A pin shaft is respectively provided on the upper and lower surfaces at both ends of the vibration beam. The ratchet separation and combination mechanism is used to lock and fix the U-shaped frame and the end part of the vibration beam. A plurality of first vibrators are evenly arranged on the back surface of the vibration beam along the length direction. Insertion strips are respectively provided at both ends of the front surface of the vibration beam, and the axis of the insertion strip is vertically arranged with respect to the axis of the vibration beam; The fork separation and combination vibration platform unit includes a second vibration frame body, U-shaped clamping blocks, a fork separation and combination mechanism, a vibration cross beam, a second vibrator, a sleeve rod and a pin unit; on the middle parts of the front surfaces of the columns at both ends of the second vibration frame body, a U-shaped clamping block is respectively provided. A vibration cross beam is arranged between the two U-shaped clamping blocks. The end part of the vibration cross beam is inserted and fixed with the U-shaped clamping block. A sleeve rod is respectively sleeved on both ends of the vibration cross beam. Two retaining rods are evenly arranged on the front surface of the sleeve rod along the length direction. A pin unit is respectively provided at both ends inside the back surface of the vibration cross beam. A plurality of second vibrators are evenly arranged on the middle part of the back surface of the vibration cross beam along the length direction. The output end of the fork separation and combination mechanism is in contact connection with the handle on the pin unit.

2. The vibration device for casting prefabricated concrete structural components according to claim 1, characterized in that: The ratchet separation and combination vibration platform unit further includes a first lead screw, a first slider, a support beam, a first lifting motor, a longitudinal commutator, a first lateral steering gear, a first lateral lead screw, a second lateral steering gear and a second lateral lead screw; A pair of first lead screws are respectively arranged between a pair of columns on both sides of the first vibration frame body. A first slider is arranged on each pair of first lead screws. Two longitudinal commutators are respectively arranged at both ends of the lower surface of the first slider. The longitudinal commutators are arranged on the first lead screws. The two longitudinal commutators on each first slider are connected by a second transverse lead screw. A second transverse steering gear is arranged on the second transverse lead screw. A support beam is arranged between the two first sliders on the first vibration frame body. A first lifting motor is arranged in the middle of the front surface of the support beam. The first lifting motor is fixedly connected with the middle of the front surface of the support beam through a motor seat. The output end of the first lifting motor is connected with the input end of the first transverse steering gear. One end of the first transverse lead screw passes through the output end of the first transverse steering gear and is connected with the input end of the second transverse steering gear below the first slider at one end of the first vibration frame body. The other end of the first transverse lead screw is connected with the input end of the second transverse steering gear below the first slider at the other end of the first vibration frame body. A roller is respectively arranged at the four corners of the bottom surface of the first vibration frame body.

3. A vibration device for casting prefabricated concrete structural components according to claim 2, characterized in that: The ratchet separation and combination mechanism includes a housing, a claw disc, a pin shaft and a spring; A square through hole is arranged on the side surface of the housing. A claw disc is arranged inside the housing. The claw disc is rotationally connected with the housing through a pin shaft. The outer surface of the claw disc is connected with the inner wall of the housing through a spring. The tip of the claw disc passes through the square through hole on the side surface of the housing.

4. A vibrating device for casting prefabricated concrete structural components according to claim 1, characterized in that: The fork separation and combination vibration platform unit further includes a second lead screw, a second elevator, a fork separation and combination vibration platform unit longitudinal commutator, a fork separation and combination vibration platform unit first transverse lead screw, a second slider, a fork separation and combination vibration platform unit first transverse commutator, a fork separation and combination vibration platform unit second transverse commutator, a fork separation and combination vibration platform unit second transverse lead screw and a baffle; At both ends of the front side of the cross beam, a fork separating and combining mechanism is respectively provided. Between a pair of columns on both sides of the second vibrating frame body, a pair of second lead screws are respectively provided. On each pair of second lead screws, a second slider is provided. At both ends of the lower surface of the second slider, a longitudinal commutator for the fork separating and combining vibration platform unit is respectively provided. The longitudinal commutator for the fork separating and combining vibration platform unit is arranged on the second lead screw. Between the two longitudinal commutators at the input ends of the fork separating and combining vibration platform unit on each second slider, there is a second transverse lead screw for the fork separating and combining vibration platform unit. On the second transverse lead screw for the fork separating and combining vibration platform unit, a second transverse commutator for the fork separating and combining vibration platform unit is provided. Between the two second sliders on the second vibrating frame body, there is a cross beam. In the middle of the front side of the cross beam, there is a motor base. On this motor base, a second elevator is provided. The output end of the second elevator is connected to the input end of the first transverse commutator for the fork separating and combining vibration platform unit. After one end of the first transverse lead screw for the fork separating and combining vibration platform unit passes through the output end of the first transverse commutator for the fork separating and combining vibration platform unit, it is connected to the input end of the second transverse commutator for the fork separating and combining vibration platform unit below the second slider at one end of the second vibrating frame body. The other end of the first transverse lead screw for the fork separating and combining vibration platform unit is connected to the input end of the second transverse commutator for the fork separating and combining vibration platform unit below the second slider at the other end of the second vibrating frame body. At one end of each pin unit, there is a baffle, and the baffle is fixedly connected to the inside of the back surface of the vibrating cross beam. At the four corners of the bottom of the second vibrating frame body, a roller is respectively provided.

5. A vibrating device for casting prefabricated concrete structural members according to claim 4, characterized in that: At both ends of the front side of the vibrating cross beam, a rectangular jack is respectively provided. At both ends of the rectangular jack, a stop post is respectively provided, and the stop post is fixedly connected to the vibrating cross beam.

6. A vibration device for casting prefabricated concrete structural members according to claim 4, characterized in that: The fork separating and combining mechanism includes a first hinge connecting seat, an electric push rod, a swing arm and a second hinge connecting seat; On one end of the front side of the cross beam, from left to right in sequence, there are a second hinge connecting seat, a limit switch and a first hinge connecting seat. The first hinge connecting seat is hingedly connected to the bottom of the electric push rod. The output end of the electric push rod is hingedly connected to the middle of the outer surface of the swing arm. The bottom of the swing arm is hingedly connected to the second hinge connecting seat.

7. A vibrating device for casting prefabricated concrete structural members according to claim 6, characterized in that: At the top end of the swing arm, there is a fork.

8. A vibration device for casting prefabricated concrete structural components according to claim 4, characterized in that: The pin unit includes a roller, a handle, a pin body, a connecting rod and a shaft; On the side surface of the pin body, two square through holes are uniformly processed along the length direction. Inside each square through hole, a roller is provided. The roller is rollingly connected to the pin body through the shaft. In the middle of the upper surface of the pin body, there is a handle. The end face of the end of the pin body is connected to one end of the connecting rod.

9. A vibrating device for casting prefabricated concrete structural members according to claim 8, characterized in that: In the middle of the side surface of the baffle, there is a through hole. After the other end of the connecting rod in the pin unit passes through the through hole on the side surface of the baffle, it is fixedly connected to a retaining piece. A torsion spring is provided on the connecting rod. One end of the torsion spring contacts the end face of the end of the pin body, and the other end of the torsion spring contacts the side surface of the baffle.

10. A vibration device for casting prefabricated concrete structural members according to claim 1, characterized in that: The drive unit includes a drive motor, a chain, a gear, a first transmission shaft, a driven gear, a transmission shaft support, a drive motor base, a bearing seat, a second transmission shaft, a third transmission shaft and a fourth transmission shaft; The driving motor base is connected to one end of the lower surface of the bottom cross beam of the first vibration frame body of the ratchet separation and combination vibration platform unit. A driving motor is provided on the driving motor base. A transmission shaft support is provided at each of the two ends of the lower surface of the bottom cross beam of the first vibration frame body of the ratchet separation and combination vibration platform unit. A bearing seat is provided in the middle of the bottom surface of the first vibration frame body. After one end of the first transmission shaft passes through one of the transmission shaft supports, it is connected to one end of the second transmission shaft through a coupling. After the other end of the second transmission shaft passes through the inner ring of the bearing seat, it is connected to one end of the third transmission shaft through a shaft sleeve. The other end of the third transmission shaft is connected to one end of the fourth transmission shaft through a coupling. The other end of the fourth transmission shaft is inserted into the interior of the other transmission shaft support. A torque limiter and a gear are sequentially provided on the first transmission shaft along the axial direction. A driving gear is provided on the output shaft of the driving motor. The driving gear is connected to the gear on the first transmission shaft through a chain. A driven gear is provided on each of the other end of the transmission shaft and the end face of the other end of the fourth transmission shaft; The driven gear on the driving unit is meshed and connected with the rack on the slide rail; A plurality of rollers are evenly arranged on the upper surface of the mold support along the length direction. The rollers are rotatably connected to the mold support.

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