A maintenance device for oil production equipment
By designing a petroleum mining equipment maintenance device that includes a rotary table, a storage bucket, a spherical fixed seat and a flip motor, the complex maintenance process in the existing technology is solved, efficient flaw detection and maintenance of parts is achieved, and the efficiency and environmental protection of use are improved.
Patent Information
- Application Number
- CN202110568188.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2041-05-25
AI Technical Summary
The existing oil mining equipment maintenance equipment requires multiple devices to be used together during the maintenance process, resulting in cumbersome operation and has not yet achieved the best use efficiency.
A maintenance device including a rotary table, a storage bucket, a spherical fixed seat and a flip motor is designed. By rotating the rotary table and a flip motor, the flaw detection, flip and transfer of parts are realized, and the maintenance process is simplified.
By simplifying the maintenance process, the device improves the flaw detection and maintenance efficiency of parts, reduces operational complexity, and improves the overall practicality and environmental protection of use.
Smart Images

Figure CN115533443B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oil production equipment, and in particular to a maintenance device for oil production equipment. Background Art
[0002] In the process of oil extraction, the phenomenon of parts loss is inevitable. Some parts can be put into use again after being repaired by grinding and other maintenance methods. Before maintenance, it is often necessary to conduct inspections, such as flaw detection with flaw detection fluid, and further maintenance is carried out according to the inspection results. Although the current oil extraction equipment maintenance devices can meet certain usage needs, multiple devices need to be used in conjunction in the entire maintenance process, which makes the operation more cumbersome, so it still needs to be improved.
[0003] After searching, the Chinese patent application number CN200920250128.8 discloses a maintenance work platform, including a detection unit, a transport unit, and a maintenance cleaning unit. The detection unit includes a box and a detection device, and the detection device is located in the box. The transport unit includes a conveying device and a carrier, and the conveying device is located on both sides of the detection unit. The maintenance cleaning unit includes a maintenance cleaning device and two boxes, and the two boxes are spliced into one by a connecting structure, and the splicing surface is opened to form an overall space. The maintenance cleaning device is located in the overall space. The maintenance work platform in the above patent has the following shortcomings: although it can meet certain usage requirements, multiple devices need to be used in conjunction in the entire maintenance process, resulting in cumbersome operations, so it needs to be improved. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a maintenance device for oil production equipment.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An oil extraction equipment maintenance device includes a maintenance mechanism. The maintenance mechanism includes a turntable and a rotating motor. The output end of the rotating motor is rotatably connected to a rotating main shaft, and the rotating main shaft is fixed to the center of the bottom outer wall of the turntable by screws. The bottom outer wall of the turntable is welded with circumferentially distributed spherical fixing seats, and the top outer wall of the turntable is welded with a receiving hopper corresponding to the position of the spherical fixing seats. A spherical accommodating seat adapted to the spherical fixing seat is arranged in the spherical fixing seat, and uniformly distributed leakage holes are formed in the bottom outer wall of the spherical fixing seat; a turning plate is welded to one outer wall of the spherical accommodating seat, and the turning plate penetrates through the spherical fixing seat and is exposed on the side close to the rotating main shaft. A support frame is arranged outside the rotating motor, and circumferentially distributed turning motors are fixed to the top of the support frame by screws. The output end of the turning motor is rotatably connected to a turning head. The turning plate is in an I-shaped structure, and the turning head is in a C-shaped structure adapted to the turning plate; the bottom outer wall of the turntable is installed with a guiding frame through a bracket, and the guiding frame is flush with the turning plate; a flaw detection component is installed on one side of the turntable, and a maintenance component is installed on the other side of the turntable. The flaw detection component includes a first mounting frame and a storage barrel. The storage barrel is fixed to the top outer wall of the first mounting frame by screws. A first nozzle is fixed to one outer wall of the first mounting frame by screws, and a first electric control valve is arranged on the first nozzle; one end of the first nozzle is connected to the output end of the storage barrel; a flaw detection medium is arranged in the storage barrel.
[0007] Preferably: An annular receiving platform is arranged below the turntable. One outer wall of the annular receiving platform is installed on one outer wall of the support frame through a bracket. The bottom of the annular receiving platform is connected to a recovery box through a connecting pipe. The recovery box is in a C-shaped structure. The cross-section of the annular receiving platform is in a V-shaped structure, and the position of the annular receiving platform corresponds to the leakage holes.
[0008] Furthermore: A ball rod is fixed to the bottom outer wall of the turntable by screws. The ball rod is slidably connected to the bottom inner wall of the annular receiving platform. A connecting frame is welded to one outer wall of the ball rod, and a scraping plate is welded to the bottom end of the connecting frame. The scraping plate is slidably connected to the bottom inner wall of the annular receiving platform, and the scraping plate is adapted to the shape of the bottom inner wall of the annular receiving platform.
[0009] More preferably: The maintenance component includes a mounting rod, a maintenance table and a back plate. The maintenance table is rotatably connected to the top outer wall of the mounting rod. The back plate is integrally arranged on one top outer wall of the maintenance table. A support rod is rotatably connected to the top outer wall of the back plate. A buckle is integrally arranged at one end of the support rod, and a grinding pen is detachably installed in the buckle. A control component is fixed to one outer wall of the back plate by screws, and the back plate is electrically connected to the control component.
[0010] As a preferred embodiment of the present invention: Two symmetric conductive sheets are embedded in the inner walls on both sides of the buckle, and a conductive ring is embedded in the circumferential outer wall of the grinding pen. The conductive ring is clamped between the two conductive sheets, and the two conductive sheets are electrically connected to the control component.
[0011] As a further preferred embodiment of the present invention: a light strip is fixed to an outer wall of one side of the back plate by screws, and a baffle is fixed to one side of an outer wall of the top of the maintenance platform by screws.
[0012] As a further solution of the present invention: cleaning components are installed on both sides of the turntable, and the cleaning components include a second nozzle and a water tank. The second nozzle is installed on one side of the turntable through a second mounting bracket, the water tank is located on one side of the second mounting bracket, and the second nozzle is connected to the output end of the water tank through a water pipe, and a second electric-controlled valve is provided on the second nozzle; an electric telescopic rod is fixed to the inner wall of one side of the second mounting bracket by screws, and a mounting plate is fixed to the output end of the electric telescopic rod by screws, and the second nozzle is fixed to the inner wall of the mounting plate by screws.
[0013] On the basis of the above-mentioned solution: evenly distributed electric heating rods are fixed to the bottom of the mounting plate by screws, and the electric heating rods are located outside the second nozzle.
[0014] On the basis of the above scheme, it is preferred that: the maintenance device also includes a vehicle body, the number of the maintenance mechanisms is one or more, the maintenance mechanisms are installed on the vehicle body through a base, and the outer walls on both sides of the vehicle body are hinged with side baffles through hinges, and the vehicle body is also provided with pins for fixing the side baffles, and the two side baffles are respectively located on both sides of the maintenance mechanism.
[0015] On the basis of the above scheme, it is preferred that: the tail of 04 tows a maintenance platform with wheels, and more than two maintenance mechanisms are installed on the top of the maintenance platform through a base, and symmetrical side platform bodies are hinged on the outer walls on both sides of the maintenance platform, and the top outer wall of the maintenance platform is fixed with equidistantly distributed transverse slides and longitudinal slides by screws, and the transverse slides and longitudinal slides are criss-crossed and connected to each other; the top outer wall of the side platform body is fixed with side slides corresponding to the positions of the transverse slides by screws; a sliding seat is installed at the bottom of the base of the maintenance mechanism located on the maintenance platform, and the maintenance mechanism located on the maintenance platform is slidably connected to the inner walls of the transverse slides and the longitudinal slides through the sliding seat of the base; the bottom outer wall of the side platform body is provided with evenly distributed accommodating grooves, and electric support legs are hinged in the accommodating grooves.
[0016] A method for using a petroleum production equipment maintenance device comprises the following steps:
[0017] S1: The user drives the vehicle to the designated working position;
[0018] S2: Open the side baffle and place the component in the spherical receiving seat under the second nozzle;
[0019] S3: Control the first electronically controlled valve of the first nozzle to work, output the flaw detection liquid into the spherical receiving seat, and perform flaw detection on the parts;
[0020] S4: Controlling the flip motor to drive the flip head to rotate, so that the opening of the spherical receiving seat faces downward, so that the flaw detection liquid flows down from the leakage hole of the spherical fixing seat;
[0021] S5: Control the rotating motor to work, drive the turntable to rotate, and make the spherical receiving seat with parts rotate to one side of the maintenance table;
[0022] S6: Take out the component and observe the damaged part, use a polishing pen to polish and repair the component, and put it into the spherical receiving seat after completion;
[0023] S7: Control the rotating motor to work, drive the turntable to rotate, and make the spherical receiving seat with parts rotate to the bottom of the second nozzle;
[0024] S8: Control the second electronically controlled valve of the second nozzle to operate and clean the parts.
[0025] The beneficial effects of the present invention are:
[0026] 1. The present invention provides a turntable, a storage bucket, a spherical fixing seat and other structures, so that when repairing the parts of the mining equipment, the parts can be placed in the spherical receiving seat, the first electric control valve of the first nozzle can be controlled to work, and the flaw detection liquid can be output to the spherical receiving seat to perform flaw detection on the parts. The operation of the flip motor can drive the flip head to rotate. Since the flip head and the flip plate are mutually engaged, the rotation of the flip head drives the spherical receiving seat to rotate in the spherical fixing seat through the flip plate, so that the opening of the spherical receiving seat faces downward, and the flaw detection liquid flows down from the leakage hole of the spherical fixing seat. The operation of the rotating motor drives the turntable to rotate, so that the spherical receiving seat containing the parts is rotated to the side of the maintenance component, thereby facilitating the user to perform maintenance operations.
[0027] 2. By setting up an annular receiving platform and a recovery box, the flaw detection fluid flowing down from the leak hole can flow from the connecting pipe into the recovery box under the guidance of the annular receiving platform, thereby realizing the recovery and treatment of the flaw detection fluid, saving resources, and improving practicality and environmental protection.
[0028] 3. By setting the ball bar, the turntable can be reliably supported during its rotation, thereby improving practicality and stability; by setting the scraper, it can rotate synchronously with the ball bar during the rotation of the turntable, and scrape the flaw detection liquid flowing into the inside of the annular receiving platform into the connecting pipe, thereby improving the collection effect.
[0029] 4. By setting up structures such as a maintenance table and a grinding pen, the parts to be repaired can be placed on the maintenance table for inspection, and can be polished and repaired with a grinding pen, thereby improving practicality.
[0030] 5. By providing a conductive sheet and a conductive ring, when the grinding pen is clamped in the buckle through the conductive ring, the circuits of the two conductive sheets can be contacted and turned on, thereby sending an electrical signal to the control component, and the control component disconnects the circuit of the grinding pen. This design improves the control ability of the grinding pen and improves reliability.
[0031] 6. By setting up the light strip, it can provide lighting function, which is convenient for checking the damage of parts. The baffle can play a limiting role to prevent parts from falling off the maintenance table.
[0032] 7. By setting up the second nozzle, water tank and other structures, it is convenient to rinse and clean the parts during the maintenance process, which improves the practicality. The electric telescopic rod can control the lifting and lowering of the second nozzle, so that the second nozzle can be extended into the spherical receiving seat for flushing, which improves the flushing effect and achieves the purpose of splash prevention.
[0033] 8. By setting up an electric heating rod, it is convenient to dry the product as needed after washing, thereby improving practicality; setting up structures such as a vehicle body can greatly enhance the flexibility of the entire device, further enhancing practicality.
[0034] 9. By setting up structures such as maintenance platforms and side platforms, a larger maintenance site can be provided to accommodate more maintenance organizations and achieve more efficient maintenance. When not in use, the side platforms can be rotated to stand on both sides of the maintenance platform, achieving a protective effect and reducing space occupancy. And because of the provision of transverse slides, longitudinal slides and side slides, users can flexibly adjust the position of each maintenance organization according to actual conditions to meet different maintenance needs. Electric support legs and accommodating slots are provided to provide support when the side platforms are unfolded. When the side platforms stand on both sides of the maintenance platform, the electric support legs can be stored in the accommodating slots, further saving space occupancy and improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 This is a schematic diagram of the overall structure of a petroleum production equipment maintenance device proposed by the present invention;
[0036] Figure 2 A structural schematic diagram of a maintenance mechanism of a maintenance device for oil production equipment proposed by the present invention;
[0037] Figure 3 This is a structural schematic diagram of a turntable and an annular receiving platform of a petroleum production equipment maintenance device proposed by the present invention;
[0038] Figure 4 This is a schematic structural diagram of a partial cross-section of a maintenance mechanism of a maintenance device for oil production equipment proposed by the present invention;
[0039] Figure 5This is a structural schematic diagram of a ball bar and a scraper of a petroleum production equipment maintenance device proposed by the present invention;
[0040] Figure 6 This is a schematic diagram of the structure of the spherical fixing seat, spherical receiving seat and turning head of a petroleum production equipment maintenance device proposed by the present invention;
[0041] Figure 7 This is a schematic diagram of the structure of a second nozzle of a petroleum production equipment maintenance device proposed by the present invention;
[0042] Figure 8 This is a structural schematic diagram of a maintenance platform for oil production equipment maintenance device proposed by the present invention;
[0043] Fig. 9 This is a schematic diagram of the structure of a second nozzle of a petroleum production equipment maintenance device proposed in Example 2 of the present invention;
[0044] Fig.10 This is a structural schematic diagram of a maintenance platform for oil production equipment maintenance device proposed in Example 2 of the present invention.
[0045] In the figure: 1 maintenance mechanism, 2 base, 3 side baffle, 4 vehicle body, 5 storage bucket, 6 first nozzle, 7 turntable, 8 spherical fixing seat, 9 water storage tank, 10 recovery tank, 11 mounting rod, 12 annular receiving platform, 13 maintenance platform, 14 back plate, 15 water pipe, 16 second mounting frame, 17 receiving bucket, 18 connecting pipe, 19 rotating motor, 20 support frame, 21 spherical receiving seat, 22 turning motor, 23 turning head, 24 rotating spindle, 25 guide 1. a support frame, 26 a connecting frame, 27 a scraper, 28 a ball bar, 29 a flip plate, 30 a leak hole, 31 a second nozzle, 32 a heating rod, 33 a mounting plate, 34 an electric telescopic rod, 35 a light strip, 36 a conductive sheet, 37 a buckle, 38 a support rod, 39 a conductive ring, 40 a control component, 41 a polishing pen, 42 a baffle, 43 a maintenance platform, 44 a receiving slot, 45 an electric support leg, 46 a side platform, 47 a transverse slide, 48 a longitudinal slide, and 49 a side slide. DETAILED DESCRIPTION
[0046] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0047] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0048] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0049] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0050] Embodiment 1:
[0051] A maintenance device for oil production equipment, such as Figure 1-8As shown in the figure, it includes a maintenance mechanism 1. The maintenance mechanism 1 includes a turntable 7 and a rotating motor 19. The output end of the rotating motor 19 is rotationally connected to a rotating main shaft 24. The rotating main shaft 24 is fixed to the center position of the bottom outer wall of the turntable 7 by screws. The bottom outer wall of the turntable 7 is welded with spherical fixing seats 8 distributed circumferentially. The top outer wall of the turntable 7 is welded with a receiving hopper 17 corresponding to the position of the spherical fixing seats 8. A spherical accommodating seat 21 adapted to the spherical fixing seat 8 is arranged in the spherical fixing seat 8. The bottom outer wall of the spherical fixing seat 8 is provided with uniformly distributed leakage holes 30; A turning plate 29 is welded to the outer wall of one side of the spherical accommodating seat 21. The turning plate 29 penetrates through the spherical fixing seat 8 and is exposed on the side close to the rotating main shaft 24. A support frame 20 is arranged outside the rotating motor 19. The top of the support frame 20 is fixed with circumferentially distributed turning motors 22 by screws. The output end of the turning motor 22 is rotationally connected to a turning head 23. The turning plate 29 is of a linear structure, and the turning head 23 is of a C-shaped structure adapted to the turning plate 29; A guide frame 25 is installed on the bottom outer wall of the turntable 7 through a bracket. The guide frame 25 is flush with the turning plate 29; A flaw detection component is installed on one side of the turntable 7, and a maintenance component is installed on the other side of the turntable 7. The flaw detection component includes a first mounting frame and a storage barrel 5. The storage barrel 5 is fixed to the top outer wall of the first mounting frame by screws. A first nozzle 6 is fixed to the outer wall of one side of the first mounting frame by screws. A first electric control valve is arranged on the first nozzle 6; One end of the first nozzle 6 is connected to the output end of the storage barrel 5; A flaw detection medium is arranged in the storage barrel 5. The flaw detection medium can adopt a flaw detection liquid; By setting structures such as the turntable 7, the storage barrel 5, and the spherical fixing seat 8, when maintaining the parts of the mining equipment, the parts can be placed in the spherical accommodating seat 21, the first electric control valve of the first nozzle 6 is controlled to work, and the flaw detection liquid is output into the spherical accommodating seat 21 to detect the parts. When the turning motor 22 works, it can drive the turning head 23 to rotate. Since the turning head 23 and the turning plate 29 are engaged with each other, the turning of the turning head 23 drives the spherical accommodating seat 21 to rotate in the spherical fixing seat 8 through the turning plate 29, so that the opening of the spherical accommodating seat 21 faces downward, and the flaw detection liquid flows down from the leakage holes 30 of the spherical fixing seat 8. The rotating motor 19 works to drive the turntable 7 to rotate, so that the spherical accommodating seat 21 containing the parts is rotated to one side of the maintenance component, facilitating the user to perform maintenance operations.
[0052] For the convenience of collecting the flaw detection medium; such as Figure 2-6As shown, an annular receiving platform 12 is arranged below the turntable 7, and the outer wall of one side of the annular receiving platform 12 is installed on the outer wall of one side of the support frame 20 through a bracket, and the bottom of the annular receiving platform 12 is connected to the recovery box 10 through a connecting pipe 18, and the recovery box 10 is of a C-shaped structure. The cross-section of the annular receiving platform 12 is of a V-shaped structure, and the position of the annular receiving platform 12 corresponds to the leakage hole 30; by arranging the annular receiving platform 12 and the recovery box 10, the flaw detection liquid flowing down from the leakage hole 30 can flow from the connecting pipe 18 into the recovery box 10 under the guidance of the annular receiving platform 12, thereby realizing the recovery and treatment of the flaw detection liquid, saving resources, and improving practicality and environmental protection.
[0053] To improve rotational stability; Figure 4 , Figure 5 As shown, a ball rod 28 is fixed to the bottom outer wall of the turntable 7 by screws, and the ball rod 28 is slidably connected to the bottom inner wall of the annular receiving platform 12; by providing the ball rod 28, the turntable 7 can be reliably supported during the rotation of the turntable 7, thereby improving practicality and stability.
[0054] In order to improve the collection effect; Figure 5 As shown, a connecting frame 26 is welded to the outer wall of one side of the ball rod 28, and a scraper 27 is welded to the bottom end of the connecting frame 26. The scraper 27 is slidably connected to the bottom inner wall of the annular receiving platform 12, and the scraper 27 is adapted to the shape of the bottom inner wall of the annular receiving platform 12. By setting the scraper 27, it can rotate synchronously with the ball rod 28 during the rotation of the turntable 7, and scrape the flaw detection liquid flowing into the inside of the annular receiving platform 12 into the connecting pipe 18, thereby improving the collection effect.
[0055] To facilitate maintenance work; Figure 2 , Figure 8 As shown, the maintenance assembly includes a mounting rod 11, a maintenance platform 13 and a back plate 14. The maintenance platform 13 is rotatably connected to the outer wall at the top of the mounting rod 11. The back plate 14 is integrally arranged on the outer wall on one side of the top of the maintenance platform 13. The top outer wall of the back plate 14 is rotatably connected to a support rod 38. A buckle 37 is integrally arranged at one end of the support rod 38. A polishing pen 41 is detachably installed in the buckle 37. A control assembly 40 is fixed to the outer wall on one side of the back plate 14 by screws. The back plate 14 is electrically connected to the control assembly 40. By arranging structures such as the maintenance platform 13 and the polishing pen 41, the parts to be repaired can be placed on the maintenance platform 13 for inspection, and polished and repaired by the polishing pen 41, thereby improving practicality.
[0056] In order to facilitate the control of the grinding pen 41 operation; Figure 8As shown, two symmetrical conductive sheets 36 are embedded in the inner walls on both sides of the buckle 37, and a conductive ring 39 is embedded in the outer wall of the grinding pen 41. The conductive ring 39 is stuck between the two conductive sheets 36, and the two conductive sheets 36 are electrically connected to the control component 40. By arranging the conductive sheets 36 and the conductive rings 39, when the grinding pen 41 is stuck in the buckle 37 through the conductive rings 39, the circuits of the two conductive sheets 36 can be contacted and turned on, thereby sending an electrical signal to the control component 40, and the control component 40 disconnects the circuit of the grinding pen 41. This design improves the control ability of the grinding pen 41 and improves reliability.
[0057] To improve practicality; Figure 8 As shown, a light strip 35 is fixed to the outer wall of one side of the back panel 14 by screws, and a retaining bar 42 is fixed to the outer wall of the top of the maintenance platform 13 by screws; by setting the light strip 35, a lighting function can be provided, which is convenient for checking the damage of parts, and the retaining bar 42 can play a limiting role to prevent parts from falling off the maintenance platform 13.
[0058] In order to facilitate the cleaning of the repaired parts; Figure 2 , Figure 7 As shown, cleaning components are installed on both sides of the turntable 7, and the cleaning components include a second nozzle 31 and a water tank 9. The second nozzle 31 is installed on one side of the turntable 7 through a second mounting frame 16, and the water tank 9 is located on one side of the second mounting frame 16, and the second nozzle 31 is connected to the output end of the water tank 9 through a water pipe 15, and a second electric-controlled valve is arranged on the second nozzle 31; an electric telescopic rod 34 is fixed to the inner wall of one side of the second mounting frame 16 by screws, and a mounting plate 33 is fixed to the output end of the electric telescopic rod 34 by screws, and the second nozzle 31 is fixed to the inner wall of the mounting plate 33 by screws; by arranging the second nozzle 31, the water tank 9 and other structures, it is convenient to rinse and clean the parts during the maintenance process, which improves the practicality, and the electric telescopic rod 34 can control the lifting and lowering of the second nozzle 31, so that the second nozzle 31 can be extended into the spherical receiving seat 21 for rinsing, which improves the rinsing effect and achieves the purpose of splash prevention.
[0059] In order to carry out the drying process simultaneously; Figure 2 , Figure 7 As shown, the bottom of the mounting plate 33 is fixed with evenly distributed electric heating rods 32 by screws, and the electric heating rods 32 are located on the outside of the second nozzle 31; by providing the electric heating rods 32, it is convenient to perform drying treatment as needed after the flushing is completed, thereby improving practicality.
[0060] In order to facilitate mobile maintenance; Figure 1As shown, the maintenance device also includes a vehicle body 4, the number of the maintenance mechanisms 1 is one or more, the maintenance mechanism 1 is installed on the vehicle body 4 through a base 2, and the outer walls on both sides of the vehicle body 4 are hinged with side baffles 3 through hinges, and the vehicle body 4 is also provided with pins for fixing the side baffles 3, and the two side baffles 3 are respectively located on both sides of the maintenance mechanism 1.
[0061] When the present embodiment is in use, the user drives the vehicle body 4 to the designated working position, opens the side baffle 3, and places the parts in the spherical receiving seat 21, controls the first electrically controlled valve of the first nozzle 6 to work, outputs the flaw detection liquid into the spherical receiving seat 21, and performs flaw detection on the parts. The turning motor 22 works to drive the turning head 23 to rotate. Since the turning head 23 and the turning plate 29 are mutually engaged, the turning head 23 rotates and then drives the spherical receiving seat 21 to rotate in the spherical fixing seat 8 through the turning plate 29, so that the opening of the spherical receiving seat 21 faces downward, so that the flaw detection liquid flows down from the leakage hole 30 of the spherical fixing seat 8, and the turning motor 22 rotates. The motor 19 drives the turntable 7 to rotate, so that the spherical receiving seat 21 containing the parts is rotated to the side of the maintenance component. The user places the parts to be repaired on the maintenance table 13 for inspection, and uses the polishing pen 41 to polish and repair them. In addition, due to the provision of the second nozzle 31, the water tank 9 and other structures, it is convenient to rinse and clean the parts according to actual needs during the maintenance process, thereby improving practicality, and the electric telescopic rod 34 can control the lifting and lowering of the second nozzle 31, so that the second nozzle 31 can be extended into the spherical receiving seat 21 for flushing, thereby improving the flushing effect and achieving the purpose of splash prevention.
[0062] Embodiment 2:
[0063] A maintenance device for oil production equipment, such as Fig. 9 , Fig.10As shown, in order to more efficiently repair multiple parts, this embodiment makes the following improvements on the basis of embodiment 1: a maintenance platform 43 with wheels is towed at the tail of the 04, and more than two maintenance mechanisms 1 are installed on the top of the maintenance platform 43 through a base 2. The outer walls on both sides of the maintenance platform 43 are hinged with symmetrical side platforms 46. The top outer wall of the maintenance platform 43 is fixed with equidistantly distributed transverse slides 47 and longitudinal slides 48 by screws. The transverse slides 47 and the longitudinal slides 48 are criss-crossed and connected to each other. The top outer wall of the side platform 46 is fixed with a side slide 49 corresponding to the position of the transverse slide 47 by screws. A sliding seat is installed at the bottom of the base 2 of the maintenance mechanism 1 on the maintenance platform 43, and the maintenance mechanism 1 on the maintenance platform 43 is slidably connected to the inner walls of the transverse slides 47 and the longitudinal slides 48 through the sliding seat of the base 2. ; The outer wall at the bottom of the side platform body 46 is provided with evenly distributed receiving grooves 44, and electric support legs 45 are hinged in the receiving grooves 44; by setting up structures such as the maintenance platform 43 and the side platform body 46, a larger maintenance site can be provided, thereby accommodating more maintenance mechanisms 1 and achieving more efficient maintenance. When not in use, the side platform body 46 can be rotated to stand on both sides of the maintenance platform 43, thereby achieving a protective effect and reducing space occupancy; and because of the provision of transverse slides 47, longitudinal slides 48 and side slides 49, users can flexibly adjust the position of each maintenance mechanism 1 according to actual conditions, thereby meeting different maintenance needs; the electric support legs 45 and the receiving grooves 44 are provided to provide support when the side platform body 46 is unfolded. When the side platform body 46 stands on both sides of the maintenance platform 43, the electric support legs 45 can be stored in the receiving grooves 44, further saving space occupancy and improving practicality.
[0064] Embodiment 3:
[0065] A method for using a petroleum production equipment maintenance device comprises the following steps:
[0066] S1: The user drives the vehicle body 4 to a designated working position;
[0067] S2: Open the side baffle 3 and place the component in the spherical receiving seat 21 under the second nozzle 31;
[0068] S3: Control the first electronically controlled valve of the first nozzle 6 to work, output the flaw detection liquid into the spherical receiving seat 21, and perform flaw detection on the parts;
[0069] S4: Control the flip motor 22 to drive the flip head 23 to rotate, so that the opening of the spherical receiving seat 21 faces downward, so that the flaw detection liquid flows down from the leakage hole 30 of the spherical fixing seat 8;
[0070] S5: Control the rotating motor 19 to work, drive the turntable 7 to rotate, and make the spherical receiving seat 21 containing parts rotate to the side of the maintenance platform 13;
[0071] S6: Take out the component and observe the damaged part, use the polishing pen 41 to polish and repair the component, and put it into the spherical receiving seat 21 after completion;
[0072] S7: Control the rotating motor 19 to work, drive the turntable 7 to rotate, and make the spherical receiving seat 21 containing the parts rotate to the bottom of the second nozzle 31;
[0073] S8: Control the second electrically controlled valve of the second nozzle 31 to operate and clean the parts.
[0074] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A maintenance device for oil production equipment, comprising a maintenance mechanism (1), characterized in that: The maintenance mechanism (1) includes a turntable (7) and a rotating motor (19). The output end of the rotating motor (19) is rotatably connected to a rotating main shaft (24), and the rotating main shaft (24) is fixed to the center of the bottom outer wall of the turntable (7) by screws. The bottom outer wall of the turntable (7) is welded with spherical fixing seats (8) distributed circumferentially. The top outer wall of the turntable (7) is welded with a receiving hopper (17) corresponding to the position of the spherical fixing seats (8). A spherical accommodating seat (21) adapted to the spherical fixing seat (8) is arranged in the spherical fixing seat (8), and uniformly distributed leakage holes (30) are formed in the bottom outer wall of the spherical fixing seat (8); A turning plate (29) is welded to one outer wall of the spherical accommodating seat (21), and the turning plate (29) penetrates through the spherical fixing seat (8) and is exposed on the side close to the rotating main shaft (24). A support frame (20) is arranged outside the rotating motor (19), and circumferentially distributed turning motors (22) are fixed to the top of the support frame (20) by screws. The output end of the turning motor (22) is rotatably connected to a turning head (23). The turning plate (29) has a linear structure, and the turning head (23) has a C-shaped structure adapted to the turning plate (29); A guide frame (25) is installed on the bottom outer wall of the turntable (7) through a bracket, and the guide frame (25) is flush with the turning plate (29); A flaw detection component is installed on one side of the turntable (7), and a maintenance component is installed on the other side of the turntable (7). The maintenance component includes a mounting rod (11), a maintenance table (13) and a back plate (14). The maintenance table (13) is rotatably connected to the top outer wall of the mounting rod (11). The back plate (14) is integrally arranged on one side of the top outer wall of the maintenance table (13). A support rod (38) is rotatably connected to the top outer wall of the back plate (14). One end of the support rod (38) is integrally provided with a buckle (37), and a grinding pen (41) is detachably installed in the buckle (37). A control component (40) is fixed to one outer wall of the back plate (14) by screws, and the back plate (14) is electrically connected to the control component (40); The flaw detection component includes a first mounting frame and a storage barrel (5). The storage barrel (5) is fixed to the top outer wall of the first mounting frame by screws. A first nozzle (6) is fixed to one outer wall of the first mounting frame by screws, and a first electric control valve is arranged on the first nozzle (6); One end of the first nozzle (6) is connected to the output end of the storage barrel (5); A flaw detection medium is arranged in the storage barrel (5); The using method of the oil extraction equipment maintenance device includes the following steps: S1: The user drives the vehicle body to the designated working position; S2: Open the side baffle and place the parts in the spherical accommodating seat under the second nozzle; S3: Control the first electric control valve of the first nozzle to work, output the flaw detection liquid into the spherical accommodating seat, and perform flaw detection on the parts; S4: Control the turning motor to work to drive the turning head to rotate, so that the opening of the spherical accommodating seat faces downward, and the flaw detection liquid flows down from the leakage holes of the spherical fixing seat; S5: Control the rotating motor to work, drive the turntable to rotate, and rotate the spherical accommodating seat containing the parts to one side of the maintenance table;S6: Take out the component and observe the damaged part, use a polishing pen to polish and repair the component, and put it into the spherical receiving seat after completion; S7: Control the rotating motor to work, drive the turntable to rotate, and make the spherical receiving seat with parts rotate to the bottom of the second nozzle; S8: Control the second electronically controlled valve of the second nozzle to operate and clean the parts.
2. A petroleum production equipment maintenance device according to claim 1, characterized in that: An annular receiving platform (12) is arranged below the turntable (7); an outer wall of one side of the annular receiving platform (12) is mounted on an outer wall of one side of the support frame (20) via a bracket; a recovery box (10) is connected to the bottom of the annular receiving platform (12) via a connecting pipe (18); the recovery box (10) is of a C-shaped structure; a cross section of the annular receiving platform (12) is of a V-shaped structure; and a position of the annular receiving platform (12) corresponds to the leak hole (30).
3. A petroleum production equipment maintenance device according to claim 2, characterized in that: A ball rod (28) is fixed to the outer wall of the bottom of the turntable (7) by screws, and the ball rod (28) is slidably connected to the inner wall of the bottom of the annular receiving platform (12). A connecting frame (26) is welded to the outer wall of one side of the ball rod (28), and a scraper (27) is welded to the bottom end of the connecting frame (26). The scraper (27) is slidably connected to the inner wall of the bottom of the annular receiving platform (12), and the scraper (27) is adapted in shape to the inner wall of the bottom of the annular receiving platform (12).
Citation Information
Patent Citations
Movable maintenance station for oil drilling tools
CN201554368U
Maintenance device for oil exploitation equipment
CN115533678A
Maintenance device for oil exploitation equipment and use method of maintenance device
CN115533679A