Injection molding machine for producing perfume bottle outer cover
By designing an expandable and retractable injection molding machine frame and cutting tools, the problems of unstable fixing of perfume bottle cap casting devices and single mold were solved, realizing the efficient production of multi-shaped bottle caps and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHUJI XIANGYI NEW MATERIALS CO LTD
- Filing Date
- 2022-10-28
- Publication Date
- 2026-06-02
AI Technical Summary
Existing perfume bottle cap casting devices cannot effectively fix the caps, resulting in poor stability and affecting molding efficiency. Furthermore, the mold structure is too simple and needs to be replaced, increasing production costs.
An injection molding machine was designed, comprising components such as a chassis, upper and lower molds, a base, support rods, an air ring, and an elastic sleeve. Through an expandable and retractable frame and cutting tools, it can process bottle caps of different shapes.
It has enabled the stable molding of bottle caps of different shapes, reduced production costs, and improved production efficiency.
Smart Images

Figure CN115556292B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of perfume bottle processing equipment technology, specifically to an injection molding machine for producing perfume bottle caps. Background Technology
[0002] Perfume is a product made by dissolving fragrance ingredients in ethanol. Sometimes, trace amounts of pigments, antioxidants, bactericides, glycerin, surfactants, and other additives are added as needed. It has a rich and fragrant aroma and is mainly used by spraying it on clothing, handkerchiefs, and hair to emit a pleasant scent; it is an important cosmetic product. Perfume bottles are containers used to hold perfume, and their production involves injection molding and transportation.
[0003] Current perfume bottle cap molding equipment cannot effectively fix the bottle cap mold during the molding process, resulting in poor stability and affecting the efficiency of bottle cap injection molding. Secondly, injection molds are often of a single, unchangeable shape and structure. This leads to the need for different molds for different bottle cap shapes, increasing production costs. Furthermore, the disassembly and replacement of molds further impacts bottle cap production efficiency. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides an injection molding machine for manufacturing perfume bottle caps. This solves the problem in the background technology that traditional injection molds have a single, unchangeable structure, requiring different molds for different bottle cap shapes, which increases production costs.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solution: an injection molding machine for producing perfume bottle caps, comprising a chassis, an injection module on the top of the chassis, a lower mold on the top of the injection module, an upper mold on the top of the lower mold, a die-casting cavity on the top of the lower mold, a base connected to the bottom of the upper mold, and an injection hole on the bottom of the inner wall of the die-casting cavity, the injection hole being connected to the injection module.
[0008] A vertical connecting pipe is provided at the center of the bottom of the base. The upper end of the connecting pipe passes through the base and the upper mold and extends to the top of the upper mold. Multiple sliding grooves are opened around the center of the bottom of the base. A vertical support rod is slidably fitted in the sliding groove. An air ring is provided between the connecting pipe and the support rod. The air ring is connected to the connecting pipe, and the outer side of the air ring is connected to the support rod.
[0009] It also includes an elastic sheath and rubber bands. The rubber bands are wrapped around and pass through multiple support rods. The support rods and rubber bands form a frame that can expand and contract. The elastic sheath is placed over the frame. The inner wall of the elastic sheath is connected to the support rods. The upper end of the elastic sheath is tightly attached to the bottom of the base.
[0010] The chassis is equipped with a small air pump at the top, and a hose is connected to the top of the small air pump. The hose can extend into the connecting pipe. A plastic module is located directly above the upper mold. The plastic module cuts the top of the bottle cap to make the bottle cap into a polygon.
[0011] Preferably, the plastic module consists of a disc, a sphere, and a cutting tool. The sphere is pivotally connected to the center of the disc and can rotate back and forth. The cutting tool is located above the sphere, with its lower end inclined through the sphere. Multiple slots are provided on the top left side of the sphere. A positioning block is connected to the top of the disc, and an insert plate is inserted into the positioning block. The insert plate can engage with the slots. A cavity is provided inside the sphere, and a motor is connected inside the cavity. A gear is connected to the motor drive shaft. A toothed groove is provided on the side of the cutting tool near the cavity, and the gear meshes with the toothed groove.
[0012] Preferably, the outer side of the disc is provided with a ring, which is pivotally connected to the disc. The disc can rotate around the center. Support rods are connected to both the front and rear sides of the ring, and the support rods are inserted into the base. The top edge of the ring is provided with a scale line around the center, and the top edge of the disc is provided with an indicator.
[0013] Preferably, the slots are distributed around the center of the sphere, and the angle between two adjacent slots is 10°.
[0014] Preferably, a secondary groove is provided on the side of the sliding groove away from the connecting pipe, and a shielding plate is slidably fitted in the secondary groove. One end of the shielding plate is connected to the support rod body. When the support rod moves toward the connecting pipe, the shielding plate extends out from the secondary groove to shield the sliding groove. The elastic sleeve is made of high temperature resistant material, and the upper end of the elastic sleeve is laid flat and tightly attached to the bottom of the base.
[0015] Preferably, the lower mold has multiple locking grooves on its top, and the upper mold has a cylinder at its bottom relative to the locking grooves. The cylinder can extend into the locking grooves. An air pump is provided on the top of the chassis. The top of the air pump is connected to a hollow vertical rod. The vertical rod passes through the lower mold and extends into the locking grooves. An air pipe is connected to the working end of the air pump. The air pipe communicates with the inside of the vertical rod.
[0016] Preferably, an electric push rod is connected to the top of the chassis, and a rotating shaft is pivotally connected to the upper end of the electric push rod. The rotating shaft is arranged horizontally, and the end of the rotating shaft away from the electric push rod is connected to the upper mold.
[0017] Preferably, a control module is provided on the top of the chassis.
[0018] (III) Beneficial Effects
[0019] This invention provides an injection molding machine for manufacturing perfume bottle caps. It offers the following advantages:
[0020] 1. This injection molding machine for producing perfume bottle caps features a lower mold and an upper mold. Through the cooperation of a base, support rods, elastic bands, connecting pipes, and air rings, it forms a frame that can shrink and expand, thus producing cylindrical bottle caps of varying thicknesses. Furthermore, through the cooperation of a disc, a sphere, and a cutting tool, the caps can be further processed to produce caps of different polygonal shapes. This allows a single machine to produce various bottle caps, thereby reducing production costs. Attached Figure Description
[0021] Figure 1 This is a three-dimensional view of the structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 Enlarged view of the structure at point A in the middle;
[0023] Figure 3 This is a cross-sectional view of the structure of the present invention;
[0024] Figure 4 For the present invention Figure 3 Enlarged view of the structure at point B in the middle;
[0025] Figure 5 This is a schematic diagram of the internal structure of the disk of the present invention;
[0026] Figure 6 This is a cross-sectional view of the base structure of the present invention;
[0027] Figure 7 This is a diagram illustrating the internal structure of the base of the present invention;
[0028] Figure 8 This is another state diagram of the structure of the present invention.
[0029] In the diagram: 1. Chassis, 11. Support rod, 12. Ring, 121. Scale line, 13. Electric actuator, 14. Rotating shaft, 15. Control module, 16. Small air pump, 2. Lower mold, 21. Snap-fit groove, 22. Die-casting cavity, 23. Injection hole, 3. Upper mold, 31. Cylinder, 4. Disc, 41. Positioning block, 42. Insert plate, 43. Indicator, 5. Ball, 51. Slot, 52. Cavity, 53. Motor, 54. Gear, 6. Cutting tool, 61. Tooth groove, 7. Base, 71. Connecting pipe, 72. Slide groove, 721. Secondary groove, 73. Support rod, 74. Elastic sleeve, 75. Air ring, 751. Extension section, 76. Rubber band, 77. Baffle plate, 8. Air pump, 81. Vertical rod, 82. Air pipe, 9. Injection module. Detailed Implementation
[0030] This invention provides an injection molding machine for manufacturing perfume bottle caps, such as... Figure 1-8As shown, the method for manufacturing perfume bottle caps includes a base 1, an injection module 9 fixedly mounted on the top of the base 1, a lower mold 2 fixedly mounted on the top of the injection module 9, an upper mold 3 arranged on the top of the lower mold 2, a die-casting cavity 22 formed on the top of the lower mold 2, and a base 7 fixedly mounted on the bottom of the upper mold 3. An injection hole 23 is formed at the bottom of the inner wall of the die-casting cavity 22, and the injection hole 23 communicates with the injection module 9. The injection module 9 is used to inject raw materials into the die-casting cavity 22, which is a conventional existing technology.
[0031] A vertical connecting pipe 71 is fixedly installed at the center of the bottom of the base 7. The upper end of the connecting pipe 71 passes through the base 7 and the upper mold 3, extending above the upper mold 3. Multiple sliding grooves 72 are formed around the center of the bottom of the base 7. A vertical support rod 73 is slidably fitted into each groove 72. An air ring 75 is provided between the connecting pipe 71 and the support rod 73. An extension section 751 is provided on the inner side of the air ring 75, and the air ring 75 and the extension section 751 are integrally formed. The air ring 75 is connected to the connecting pipe 71 through the extension section 751, and the outer side of the air ring 75 is fixedly bonded to the support rod 73.
[0032] It also includes an elastic sleeve 74 and rubber bands 76. The rubber bands 76 are looped around and pass through multiple support rods 73. The support rods 73 and the rubber bands 76 form a frame that can expand and contract. The elastic sleeve 74 is fitted over the frame and is stretched out. Therefore, under the action of elasticity, the inner wall of the elastic sleeve 74 is in close contact with the support rods 73, and the upper end of the elastic sleeve 74 is in close contact with the bottom of the base 7.
[0033] During operation, the bottom of the upper mold 3 presses against the lower mold 2, and the elastic sleeve 74 enters the die-casting cavity 22. Air is supplied into the connecting pipe 71, causing the air ring 75 to expand and bulge. The air ring 75 pushes the support rods 73 away from each other, and the support rods 73 expand the elastic sleeve 74. Next, the injection module 9 feeds the raw material into the die-casting cavity 22. This allows for the production of cylindrical bottle caps of different thicknesses according to requirements, facilitating subsequent processing, polishing, and decoration of the bottle cap's outer surface.
[0034] A small air pump 16 is fixedly installed on the top of the chassis 1, and a hose is fixedly installed on the top of the small air pump 16. The hose can extend into the connecting pipe 71.
[0035] A molding module is located directly above the upper mold 3. The molding module cuts the top of the bottle cap to make the bottle cap into a polygon.
[0036] The molding module consists of a disc 4, a sphere 5, and a cutting tool 6. The sphere 5 is pivotally connected to the center of the disc 4 and can rotate left and right. The cutting tool 6 is positioned above the sphere 5, with its lower end angled and penetrating the sphere 5. Multiple slots 51 are provided on the top left side of the sphere 5. A positioning block 41 is welded to the top of the disc 4, and an insert plate 42 is inserted into the positioning block 41, engaging with the slots 51. By inserting the insert plate 42 into different slots 51, the tilt angle of the cutting tool 6 can be adjusted, thus allowing different degrees of bevel to be cut on the top edge of the bottle cap.
[0037] A cavity 52 is formed inside the sphere 5, and a motor 53 is fixedly installed inside the cavity 52. A gear 54 is welded to the drive shaft of the motor 53. A toothed groove 61 is formed on the side of the cutting tool 6 near the cavity 52, and the gear 54 meshes with the toothed groove 61. The motor 53 drives the gear 54, which in turn drives the cutting tool 6 to move up and down.
[0038] A ring 12 is provided on the outer side of the disc 4, and the ring 12 is pivotally connected to the disc 4. The disc 4 can rotate around its center. Support rods 11 are welded to both the front and rear sides of the ring 12, and the support rods 11 are fixedly inserted into the base plate 1. The top edge of the ring 12 is engraved with scale lines 121 around its center, and an indicator 43 is welded to the top edge of the disc 4. This allows the operator to clearly know the rotation angle of the ring 12.
[0039] Slots 51 are distributed around the center of sphere 5, and the angle between two adjacent slots 51 is 10°.
[0040] A secondary groove 721 is provided on the side of the slide groove 72 away from the connecting pipe 71. A shielding plate 77 is slidably fitted in the secondary groove 721. One end of the shielding plate 77 is connected to the body of the support rod 73. When the support rod 73 moves toward the connecting pipe 71, the shielding plate 77 extends out from the secondary groove 721 to shield the slide groove 72. The elastic sleeve 74 is made of high temperature resistant material. The upper end of the elastic sleeve 74 is laid flat and unfolded to fit tightly against the bottom of the base 7.
[0041] The Chinese patent application discloses "a high-elasticity, high-temperature resistant, flame-retardant film" (CN202022351887.2). Therefore, the elastic film 74 is a conventional technical means, and its specific structure and composition are the same as those of the prior art, so it will not be described in detail.
[0042] The lower mold 2 has multiple snap-fit grooves 21 on its top. The bottom of the upper mold 3 is welded with a cylinder 31 at the snap-fit groove 21, and the cylinder 31 can extend into the snap-fit groove 21. An air pump 8 is fixedly installed on the top of the chassis 1. A hollow vertical rod 81 is fixedly installed on the top of the air pump 8. The vertical rod 81 passes through the lower mold 2 and extends into the snap-fit groove 21. An air pipe 82 is fixedly installed at the working end of the air pump 8, and the air pipe 82 is connected to the inside of the vertical rod 81.
[0043] During operation, the air pump 8 extracts the air from the locking groove 21, and the vertical rod 81 tightly sucks the cylinder 31, so that the upper grinding mold 3 and the lower grinding mold 2 are tightly attached together.
[0044] An electric push rod 13 is fixedly installed on the top of the chassis 1. A rotating shaft 14 is pivotally connected to the upper end of the electric push rod 13. The rotating shaft 14 is arranged horizontally, and the end of the rotating shaft 14 away from the electric push rod 13 is welded to the upper mold 3.
[0045] During operation, the air pump 8 inflates and blows air into the locking groove 21, while the electric push rod 13 extends to lift the upper mold 3. The semi-finished product is then removed, and the upper mold 3 is flipped so that the base 7 faces upward. The semi-finished product is then placed on the support rod 73, and the surface of the semi-finished product is processed using the plastic module.
[0046] A control module 15 is fixedly installed on the top of the chassis 1. The control module 15 controls the operation of various electronic components.
[0047] In summary, this injection molding machine for producing perfume bottle caps features a lower mold 2 and an upper mold 3. Through the cooperation of a base 7, support rod 73, elastic band 76, connecting pipe 71, and air ring 75, it forms a frame whose shape can shrink and expand, thus enabling the production of cylindrical bottle caps of varying thicknesses. Furthermore, through the cooperation of a disc 4, a sphere 5, and a cutting tool 6, the bottle caps can be further processed to produce caps of different polygonal shapes. This allows a single machine to produce various bottle caps, thereby reducing production costs.
[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An injection molding machine for manufacturing perfume bottle caps, comprising a base (1), characterized in that: The chassis (1) is provided with an injection module (9) at the top, the injection module (9) is provided with a lower mold (2) at the top, the lower mold (2) is provided with an upper mold (3) at the top, the lower mold (2) is provided with a die casting cavity (22) at the top, the upper mold (3) is connected to a base (7) at the bottom, the die casting cavity (22) is provided with an injection hole (23) at the bottom of the inner wall, and the injection hole (23) is connected to the injection module (9); The base (7) has a vertical connecting pipe (71) at the center of the bottom. The upper end of the connecting pipe (71) passes through the base (7) and the upper mold (3) and extends to the top of the upper mold (3). The base (7) has multiple sliding grooves (72) around the center at the bottom. The sliding grooves (72) are slidably fitted with vertical support rods (73). An air ring (75) is provided between the connecting pipe (71) and the support rod (73). The air ring (75) is connected to the connecting pipe (71). The outer side of the air ring (75) is connected to the support rod (73). It also includes an elastic sleeve (74) and a rubber band (76). The rubber band (76) is wrapped around and passes through multiple support rods (73). The support rods (73) and the rubber band (76) form a frame that can expand and contract. The elastic sleeve (74) is wrapped around the frame. The inner wall of the elastic sleeve (74) is connected to the support rods (73). The upper end of the elastic sleeve (74) is close to the bottom of the base (7). The chassis (1) is equipped with a small air pump (16) on top. The small air pump (16) is connected to a hose on top. The hose can extend into the connecting pipe (71). The upper mold (3) is equipped with a plastic module directly above it. The plastic module cuts the top of the bottle cap to make the bottle cap into a polygon. The plastic module consists of a disc (4), a sphere (5), and a cutting tool (6). The sphere (5) is pivotally connected to the center of the disc (4) and can rotate back and forth. The cutting tool (6) is located above the sphere (5) and its lower end is inclined through the sphere (5). Multiple slots (51) are provided on the top left side of the sphere (5). A positioning block (41) is connected to the top of the disc (4). A plate (42) is inserted into the positioning block (41) and can be engaged with the slot (51). A cavity (52) is provided inside the sphere (5). A motor (53) is connected inside the cavity (52). A gear (54) is connected to the drive shaft of the motor (53). A tooth groove (61) is provided on the side of the cutting tool (6) near the cavity (52). The gear (54) meshes with the tooth groove (61). The outer side of the disc (4) is provided with a ring (12), which is pivotally connected to the disc (4). The disc (4) can rotate around the center. The front and rear sides of the ring (12) are connected with support rods (11), which are inserted into the base (1). The top edge of the ring (12) is provided with a scale line (121) around the center, and the top edge of the disc (4) is provided with an indicator (43).
2. The injection molding machine for producing perfume bottle caps according to claim 1, characterized in that: The slots (51) are distributed around the center of the sphere (5), and the angle between two adjacent slots (51) is 10°.
3. The injection molding machine for producing perfume bottle caps according to claim 2, characterized in that: The slide groove (72) has a secondary groove (721) on the side away from the connecting pipe (71). A shielding plate (77) is slidably fitted in the secondary groove (721). One end of the shielding plate (77) is connected to the support rod (73). When the support rod (73) moves toward the connecting pipe (71), the shielding plate (77) extends out from the secondary groove (721) to shield the slide groove (72). The elastic sleeve (74) is made of high temperature resistant material. The upper end of the elastic sleeve (74) is laid flat and unfolded to fit tightly against the bottom of the base (7).
4. The injection molding machine for producing perfume bottle caps according to claim 3, characterized in that: The lower mold (2) has multiple fastening grooves (21) on its top. The upper mold (3) has a cylinder (31) at its bottom relative to the fastening grooves (21). The cylinder (31) can extend into the fastening grooves (21). The chassis (1) has an air pump (8) on its top. The air pump (8) is connected to a hollow vertical rod (81) on its top. The vertical rod (81) passes through the lower mold (2) and extends into the fastening grooves (21). The working end of the air pump (8) is connected to an air pipe (82). The air pipe (82) communicates with the interior of the vertical rod (81).
5. The injection molding machine for producing perfume bottle caps according to claim 4, characterized in that: The top of the chassis (1) is connected to an electric push rod (13), and the upper end of the electric push rod (13) is pivotally connected to a rotating shaft (14). The rotating shaft (14) is arranged horizontally, and the end of the rotating shaft (14) away from the electric push rod (13) is connected to the upper mold (3).
6. The injection molding machine for manufacturing perfume bottle caps according to claim 5, characterized in that: The chassis (1) is equipped with a control module (15) on top.