A dual-track robot for automatic roof spraying and renovation
By designing a dual-rail robot for automatic roof spraying and renovation, using parallel plates and guide rail structures, combined with remote control, lifting and reciprocating mechanisms, the safety and efficiency of roof renovation construction of high-rise buildings are solved, and efficient and safe automatic spraying operations are achieved.
Patent Information
- Application Number
- CN202211246587.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2042-10-12
AI Technical Summary
The construction of roof renovation of high-rise and super-high-rise buildings has problems such as safety hazards, construction difficulties, high risks, long construction period and artificial influence on the spray uniformity.
Design a dual-rail robot for automatic spraying and renovating on the roof, adopting parallel plate and guide rail structure, combining remote control mechanism, lifting mechanism, reciprocating mechanism and adjustment mechanism to realize automatic spraying and reduce manual intervention.
Efficient and safe roof spraying operations are achieved, with a working efficiency of 8-10 times that of manual labor, reducing the risk of high-altitude operations, stable spraying quality, and little impact on weather factors. Large-scale operations can be completed by only one person remotely.
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Figure CN115573592B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of new spraying robots, and in particular relates to a dual-track robot for automatic roof spraying and renovation. Background Art
[0002] Currently, the housing stock exceeds 35 billion square meters. As buildings age, roofs fade and become unsightly. Renovating the roofs of high-rise and super-high-rise buildings typically involves using hanging baskets or safety nets and ropes, which pose safety risks. The new generation of migrant workers are generally reluctant to take on this type of work, posing a potential industry disruption. Furthermore, construction is difficult, risky, and time-consuming, and spraying uniformity can be affected by human intervention. Therefore, the development of a dual-track robot for automated roof spraying and renovation is urgently needed to address these issues. Summary of the Invention
[0003] The purpose of the present invention is to provide a dual-track robot for automatic roof spraying and renovation, aiming to solve the problems of the above-mentioned background technology.
[0004] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0005] As a preferred embodiment of the present invention, the travel control mechanism includes a mounting plate fixedly connected to the bottom end of the walking platform, the bottom end of the mounting plate is fixedly connected to a data processing module, a signal sending module is provided on one side of the data processing module, a signal receiving module is provided on one side of the signal sending module, and a data analysis module is provided on one side of the signal receiving module.
[0006] As a preferred embodiment of the present invention, the lifting mechanism includes a support plate fixedly connected to the top of the walking platform, a first small motor is fixedly connected to the top of the support plate, a second screw rod is fixedly connected to the transmission end of the first small motor, first slide rails are fixedly connected to both sides of the support plate, a sliding seat is slidably connected to one side of the first slide rail, the middle part of the sliding seat is threadedly connected to the second screw rod, and a connecting plate is fixedly connected to one side of the sliding seat.
[0007] As a preferred embodiment of the present invention, the reciprocating mechanism includes a second small motor fixedly connected to one end of the top of the connecting plate, two ends of the connecting plate are fixedly connected to movable hinge seats, the internal movably connected to the movable hinge seats are connected to rollers, the transmission end of the second small motor is connected to one of the roller fixing plates, the outer sides of the rollers are connected with a transmission belt, the bottom end of the connecting plate is fixedly connected to a second slide rail, one side of the second slide rail is slidably connected to a reciprocating frame, and the top of the reciprocating frame is fixedly connected to the transmission belt.
[0008] As a preferred embodiment of the present invention, the adjusting mechanism includes an electric telescopic rod fixedly connected to one side of the bottom end of the reciprocating frame, the telescopic end of the electric telescopic rod is fixedly connected to the spray seat, the top of the spray seat is fixedly connected to the device frame, the top of the device frame is fixedly connected to the first driving motor, the transmission end of the first driving motor is fixedly connected to the adjusting frame, the top of the adjusting frame is fixedly connected to the second driving motor, the transmission end of the second driving motor is fixedly connected to the active turntable, the outer side of the active turntable is transmission-connected to the driven turntable through a transmission connecting belt, the bottom end of the driven turntable is fixedly connected to a connecting shaft, the bottom end of the connecting shaft is fixedly connected to the spray mounting plate, the middle outer side of the connecting shaft is movably connected to the adjusting frame, and the bottom end of the spray mounting plate is fixedly connected to a plurality of nozzles.
[0009] As a preferred embodiment of the present invention, a spray storage tank is fixedly connected to the top of the walking platform, one side of the spray storage tank is connected to the sprayer through a connecting pipe, and one side of the sprayer is connected to the nozzle through a paint pipe.
[0010] As a preferred embodiment of the present invention, a switch panel is fixedly connected to one side of the parallel plate, and a protective layer is fixedly connected to one side of the switch panel.
[0011] As a preferred embodiment of the present invention, the surface of the switch panel is provided with a second drive motor control switch, a second small motor control switch, a first small motor control switch, a signal receiving module control switch and a drive motor control switch, and the second drive motor, the second small motor, the first small motor, the signal receiving module and the drive motor are respectively controlled by the second drive motor control switch, the second small motor control switch, the first small motor control switch, the signal receiving module control switch and the drive motor control switch.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1) Remote control enables smooth, automatic spraying operations, with efficiency 8-10 times higher than manual labor. Operation is simple, no fences are required, and weather conditions have minimal impact. Large-scale applications can be completed by just one person using remote control. This effectively addresses the low efficiency, high risk, and inconsistent quality of traditional manual labor.
[0014] 2) The rotation of the second small motor drives one of the rollers to rotate, so that the transmission belt rotates to drive the reciprocating frame to move back and forth left and right, so as to drive the nozzle to spray reciprocatingly, and the coordination of the adjustment mechanism improves the efficiency of spraying and reduces the working period. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 This is one of the structural diagrams of the present invention;
[0018] Figure 3 This is the second structural diagram of the present invention;
[0019] Figure 4 It is a schematic structural diagram of the regulating mechanism of the present invention;
[0020] Figure 5 Schematic diagram of the structure of the motion control mechanism of the present invention;
[0021] Figure 6 It is a schematic structural diagram of the reciprocating mechanism of the present invention.
[0022] In the figure: 1. Parallel plate; 101. Parallel guide rail; 102. Moving slider; 103. Connecting frame; 1031. Moving threaded block; 1032. First screw rod; 104. Driving motor; 105. Walking platform; 106. Spraying frame; 107. Fixing platform; 2. Remote control mechanism; 201. Mounting plate; 202. Data processing module; 203. Signal sending module; 204. Signal receiving module; 205. Data analysis module; 3. Lifting mechanism; 301. Back plate; 302. First small motor; 303. Second screw rod; 304. First slide rail; 305 , sliding seat; 306, connecting plate; 4, reciprocating mechanism; 401, second small motor; 402, roller; 403, reciprocating frame; 404, transmission belt; 405, second slide rail; 5, adjusting mechanism; 501, electric telescopic rod; 502, spray seat; 503, installation frame; 504, first drive motor; 505, adjusting frame; 506, second drive motor; 507, active turntable; 508, transmission connecting belt; 509, driven turntable; 5091, connecting shaft; 5092, spray mounting plate; 5093, nozzle; 6, spray storage tank; 601, sprayer. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6 The present invention provides the following technical solutions: a dual-track robot for automatic roof spraying and renovation, comprising a parallel plate 1, parallel guide rails 101 fixedly connected to the top of the parallel plate 1, a movable slider 102 slidably connected to the top of the two parallel guide rails 101, a connecting frame 103 fixedly connected to the top of the movable slider 102, a movable threaded block 1031 fixedly connected to the inner side of the connecting frame 103, a first screw rod 1032 threadedly connected to the middle of the movable threaded block 1031, and a driving screw rod 1032 fixedly connected to one end of the first screw rod 1032. The driving motor 104 is fixedly connected to the parallel plate 1 on one side, the top of the connecting frame 103 is fixedly connected to the spray frame 106, the top of the connecting frame 103 is fixedly connected to the walking platform 105, the top of the spray frame 106 is fixedly connected to the fixed table 107, the bottom side of the fixed table 107 is fixedly connected to the remote control mechanism 2, the top of the walking platform 105 is fixedly connected to the lifting mechanism 3, a reciprocating mechanism 4 is provided on one side of the lifting mechanism 3, and an adjusting mechanism 5 is provided on one side of the reciprocating mechanism 4.
[0025] During specific use, when spraying the roof, the rotation of the set drive motor 104 drives the movable thread block 1031 on the first screw rod 1032 to slide back and forth, so that the movable thread block 1031 moves on the parallel guide rail 101, and the spray frame 106 and the fixed platform 107 move back and forth. The spraying is remotely controlled by the set remote control mechanism 2, and the cooperation of the set lifting mechanism 3 and the reciprocating mechanism 4 makes it more convenient to adjust the nozzle 5093, so as to facilitate the spraying of the roof.
[0026] The remote control mechanism 2 includes a mounting plate 201 fixedly connected to the bottom end of the walking platform 105, and a data processing module 202 is fixedly connected to the bottom end of the mounting plate 201. A signal sending module 203 is provided on one side of the data processing module 202, a signal receiving module 204 is provided on one side of the signal sending module 203, and a data analysis module 205 is provided on one side of the signal receiving module 204.
[0027] During specific use, the data processing module 202 on the mounting plate 201 facilitates remote control of the roof spray renovation robot, and the cooperation of the signal receiving module 204 and the signal sending module 203 facilitates remote control of the spray renovation robot to perform spraying operations. The signal receiving information is analyzed by the data analysis module 205, and the control instructions of the spray renovation robot are processed by the data processing module 202.
[0028] The lifting mechanism 3 includes a support plate 301 fixedly connected to the top of the walking platform 105, a first small motor 302 fixedly connected to the top of the support plate 301, a second screw rod 303 fixedly connected to the transmission end of the first small motor 302, first slide rails 304 fixedly connected to both sides of the support plate 301, a sliding seat 305 slidably connected to one side of the first slide rail 304, the middle part of the sliding seat 305 is threadedly connected to the second screw rod 303, and a connecting plate 306 is fixedly connected to one side of the sliding seat 305.
[0029] During specific use, when the spraying height of the nozzle 5093 is adjusted, the rotation of the first small motor 302 drives the sliding seat 305 on the second screw rod 303 to slide up and down on the first slide rail 304 to adjust the horizontal spraying height of the nozzle 5093.
[0030] The reciprocating mechanism 4 includes a second small motor 401 fixedly connected to one end of the top of the connecting plate 306, and the two ends of the connecting plate 306 are fixedly connected to the movable hinge seat 401. The inside of the movable hinge seat 401 is movably connected to the roller 402. The transmission end of the second small motor 401 is connected to the fixed plate of one of the rollers 402, and the outer sides of the rollers 402 are connected with a transmission belt 404. The bottom end of the connecting plate 306 is fixedly connected to the second slide rail 405, and the reciprocating frame 403 is slidably connected to one side of the second slide rail 405. The top of the reciprocating frame 403 is fixedly connected to the transmission belt 404.
[0031] During specific use, the rotation of the second small motor 401 drives one of the rollers 402 to rotate, so that the transmission belt 404 rotates to drive the reciprocating frame 403 to move back and forth, thereby driving the nozzle 5093 to spray back and forth.
[0032] The adjusting mechanism 5 includes an electric telescopic rod 501 fixedly connected to one side of the bottom end of the reciprocating frame 403, the telescopic end of the electric telescopic rod 501 is fixedly connected to the spray seat 502, the top of the spray seat 502 is fixedly connected to the device frame 503, the top inside the device frame 503 is fixedly connected to the first drive motor 504, the transmission end of the first drive motor 504 is fixedly connected to the adjusting frame 505, the top of the adjusting frame 505 is fixedly connected to the second drive motor 506, the transmission end of the second drive motor 506 is fixedly connected to the active turntable 507, the outer side of the active turntable 507 is transmission-connected to the driven turntable 509 through the transmission connecting belt 508, the bottom end of the driven turntable 509 is fixedly connected to the connecting shaft 5091, the bottom end of the connecting shaft 5091 is fixedly connected to the spray mounting plate 5092, the middle outer side of the connecting shaft 5091 is movably connected to the adjusting frame 505, and the bottom end of the spray mounting plate 5092 is fixedly connected to a number of nozzles 5093.
[0033] During specific use, when spraying different positions on the roof, the spray seat 502 is pushed by the extension of the electric telescopic rod 501, so that the spray seat 502 is adjusted and moved forward and backward to change the spraying position. The adjustment frame 505 is driven to rotate by the rotation of the first drive motor 504 on the device frame 503. The rotation of the adjustment frame 505 facilitates the rotation direction of the nozzle 5093. The rotation of the second drive motor 506 drives the active turntable 507. The rotation of the active turntable 507 facilitates the rotation of the transmission connecting belt 508, thereby facilitating the rotation of the driven turntable 509, causing the connecting shaft 5091 to rotate, and facilitating the adjustment of the nozzle 5093 during the spraying process.
[0034] A spray storage tank 6 is fixedly connected to the top of the walking platform 105 , one side of the spray storage tank 6 is connected to the sprayer 601 via a connecting pipe, and one side of the sprayer 601 is connected to the nozzle 5093 via a paint pipe.
[0035] During specific use, the paint inside the spray storage tank 6 is sucked out by the provided sprayer 601, thereby facilitating spraying.
[0036] One side of the parallel plate 1 is fixedly connected to a switch panel, and one side of the switch panel is fixedly connected to a protective layer.
[0037] During specific use, the protective layer on the switch panel is used to protect the switch panel.
[0038] The surface of the switch panel is provided with a second drive motor control switch, a second small motor control switch, a first small motor control switch, a signal receiving module control switch and a drive motor control switch. The second drive motor 506, the second small motor 401, the first small motor 302, the signal receiving module 204 and the drive motor 104 are respectively controlled by the second drive motor control switch, the second small motor control switch, the first small motor control switch, the signal receiving module control switch and the drive motor control switch.
[0039] The Duofului dual-track automatic roof spraying and renovation robot performs smooth and automatic spraying operations on roofs, achieving a work efficiency 8-10 times that of manual labor. It is easy to operate, requires no fencing, and is less affected by weather factors. A single person, remotely controlled, can complete large-scale operations, working around the clock and spraying over 1,000 square meters daily. This effectively addresses the low efficiency, high risk, and inconsistent quality of traditional manual labor. The Duofului dual-track automatic roof spraying and renovation robot uses technology to change lives and provide people with a better home.
[0040] When spraying the Duofuli roof, the nozzle 5093 is connected to the sprayer 601 through the paint pipe, and the spray renovation robot is remotely controlled by the remote control mechanism 2, so that the spray renovation robot can move and spray the Duofuli roof. The equipment is simple to operate and has high work efficiency. The automatic sprayer uses manual remote control, which can be controlled on the mobile phone APP. The program mode controls the operation of the machine through the self-operation of the processor on the remote control mechanism 2, which makes up for the shortcomings of manual spraying and facilitates the spraying of color paint.
[0041] The automatic roof spraying machine moves along the vertical parallel guide rail 101. The rotation of the drive motor 104 and the first screw 1032 installed on the walking platform 105 facilitates the movement of the fixed platform 107. At the same time, the sprayer 601 and the reciprocating mechanism 4 connected to the sprayer 601 are reciprocated to facilitate spraying. The walking platform 105 moves along the parallel guide rail 101 with the nozzle 5093 through the lifting mechanism 3, so that the platform as a whole moves in the vertical direction. The reciprocating mechanism 4 sprays reciprocatingly. The coating action completes the spraying of the sloping roof in the direction of the water, and then the position of the nozzle 5093 is adjusted by walking left and right, so as to achieve comprehensive spraying of the sloping roof. When the sprayer is working, the nozzle 5093 is moved by the first screw 1032, the drive motor 104 and the lifting mechanism 3, which reduces the intensity and time of the workers' high-altitude work and greatly improves the efficiency of the spraying operation. It is simple and convenient to use and is not limited by the roof slope. It is applicable to slopes of 5° to 45°. The double parallel guide rail 101 platform structure is easy to install and has strong roof adaptability.
[0042] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A dual-track robot for automatic roof spraying and renovation, comprising parallel plates (1), characterized in that: Parallel guide rails (101) are fixedly connected to both sides of the top of the parallel plate (1), and movable sliders (102) are slidably connected to the tops of the two parallel guide rails (101). The tops of the movable sliders (102) are fixedly connected to a connecting frame (103), and a movable threaded block (1031) is fixedly connected to the inner side of the connecting frame (103). The middle part of the movable threaded block (1031) is threadedly connected to a first screw rod (1032), and one end of the first screw rod (1032) is fixedly connected to a driving motor (104), and one side of the driving motor (104) is connected to the parallel plate (1). The board (1) is fixedly connected, the top of the connecting frame (103) is fixedly connected to a spray frame (106), the top of the connecting frame (103) is fixedly connected to a walking platform (105), the top of the spray frame (106) is fixedly connected to a fixed platform (107), the bottom side of the fixed platform (107) is fixedly connected to a remote control mechanism (2), the top of the walking platform (105) is fixedly connected to a lifting mechanism (3), a reciprocating mechanism (4) is provided on one side of the lifting mechanism (3), and an adjusting mechanism (5) is provided on one side of the reciprocating mechanism (4); The lifting mechanism (3) includes a support plate (301) fixedly connected to the top of the walking platform (105), a first small motor (302) fixedly connected to the top of the support plate (301), a second screw rod (303) fixedly connected to the driving end of the first small motor (302), first slide rails (304) fixedly connected to both sides of the support plate (301), a sliding seat (305) slidably connected to one side of the first slide rail (304), a middle portion of the sliding seat (305) is threadedly connected to the second screw rod (303), and a connecting plate (306) fixedly connected to one side of the sliding seat (305); The reciprocating mechanism (4) includes a second small motor (401) fixedly connected to one end of the top of the connecting plate (306), two ends of the connecting plate (306) are fixedly connected to movable hinge seats, the interior of the movable hinge seat is movably connected to a roller (402), the transmission end of the second small motor (401) is connected to a fixed plate of one of the rollers (402), a transmission belt (404) is connected between the outer sides of the rollers (402), the bottom end of the connecting plate (306) is fixedly connected to a second slide rail (405), one side of the second slide rail (405) is slidably connected to a reciprocating frame (403), and the top of the reciprocating frame (403) is fixedly connected to the transmission belt (404); The adjusting mechanism (5) comprises an electric telescopic rod (501) fixedly connected to one side of the bottom end of the reciprocating frame (403), the telescopic end of the electric telescopic rod (501) is fixedly connected to a spraying seat (502), the top of the spraying seat (502) is fixedly connected to a device frame (503), the top end of the inside of the device frame (503) is fixedly connected to a first driving motor (504), the transmission end of the first driving motor (504) is fixedly connected to an adjusting frame (505), the top end of the adjusting frame (505) is fixedly connected to a second driving motor (506), and the first driving motor (504) is fixedly connected to the transmission end of the first driving motor (504). The driving ends of the two driving motors (506) are fixedly connected to a driving turntable (507), the outer side of the driving turntable (507) is connected to a driven turntable (509) through a transmission connecting belt (508), the bottom end of the driven turntable (509) is fixedly connected to a connecting shaft (5091), the bottom end of the connecting shaft (5091) is fixedly connected to a spraying installation plate (5092), the middle outer side of the connecting shaft (5091) is movably connected to an adjustment frame (505), and the bottom end of the spraying installation plate (5092) is fixedly connected to a plurality of nozzles (5093).
2. The dual-track robot for automatic roof spraying and renovation according to claim 1, characterized in that: The remote control mechanism (2) comprises a mounting plate (201) fixedly connected to the bottom end of the walking platform (105); a data processing module (202) is fixedly connected to the bottom end of the mounting plate (201); a signal sending module (203) is provided on one side of the data processing module (202); a signal receiving module (204) is provided on one side of the signal sending module (203); and a data analysis module (205) is provided on one side of the signal receiving module (204).
3. The dual-track robot for automatic roof spraying and renovation according to claim 1, characterized in that: A spray storage tank (6) is fixedly connected to the top of the walking platform (105), one side of the spray storage tank (6) is connected to the spray machine (601) through a connecting pipe, and one side of the spray machine (601) is connected to the nozzle (5093) through a paint pipe.
4. The dual-track robot for automatic roof spraying and renovation according to claim 1, characterized in that: One side of the parallel plate (1) is fixedly connected to a switch panel, and one side of the switch panel is fixedly connected to a protective layer.
5. The dual-track robot for automatic roof spraying and renovation according to claim 4, characterized in that: The surface of the switch panel is provided with a second drive motor control switch, a second small motor control switch, a first small motor control switch, a signal receiving module control switch and a drive motor control switch; the second drive motor (506), the second small motor (401), the first small motor (302), the signal receiving module (204) and the drive motor (104) are respectively controlled by the second drive motor control switch, the second small motor control switch, the first small motor control switch, the signal receiving module control switch and the drive motor control switch.
Citation Information
Patent Citations
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