Compressed air starter motor, compressed air starter system and engine
By designing a compressed air starting motor including a housing, a valve assembly and a gear assembly, the problems of low pressure resistance and energy waste in the prior art are solved, and a compressed air starting system with high pressure resistance and energy saving are realized.
Patent Information
- Application Number
- CN202211155495.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2042-09-22
AI Technical Summary
The existing blade and turbo compressed air starter motors have low pressure resistance and are problematic of energy and energy waste.
A compressed air-type starting motor including a housing, a valve assembly and a gear assembly is designed. Through the structure of the intake passage, the start chamber, the air supply passage, the installation chamber and the air outlet pipe, the energy of the external compressed air is converted into the mechanical energy of the gear assembly, and the power mechanical start is driven through the gear transmission.
The pressure resistance of the compressed air starter motor is improved, and the ability to use compressed air of 1MPa to 5MPa is able to reduce dependence on pressure reducing valves and safety valves, reduce fault points, improve usage reliability and safety, and save energy.
Smart Images

Figure CN115573775B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of engines, and in particular to a compressed air type starting motor, a compressed air type starting system and an engine. Background Art
[0002] At present, most of the compressed air starter motors are vane type compressed air starter motors and turbine type compressed air starter motors. Due to the limitation of the transmission mode, the pressure resistance of vane type compressed air starter motors and turbine type compressed air starter motors is relatively low. The compressed air pressure allowed to enter the vane type compressed air starter motors and turbine type compressed air starter motors is mostly 1MPa. In order to increase the compressed air storage capacity and reduce the storage space, air compressors and air bottles with a pressure of 3MPa or 4MPa or even higher pressure are often used to supply air to the compressed air starter motor. Therefore, when the vane type compressed air starter motor and the turbine type compressed air starter motor use compressed air, it is necessary to equip the compressed air starter motor with a pressure reducing valve to reduce the pressure of the compressed air in the air bottle to ensure the safety of the compressed air starter motor. In addition, in order to prevent the compressed air starter motor from being damaged due to excessive compressed air pressure caused by damage to the pressure reducing valve and other reasons, a safety valve should be added to avoid damage to the compressed air starter motor caused by excessive compressed air pressure. Moreover, from the perspective of energy saving, the compressed air used by turbine-type compressed air starter motors and vane-type compressed air starter motors is compressed at high pressure and then decompressed for use, which invisibly causes energy and power waste. Summary of the invention
[0003] The main purpose of the present invention is to provide a compressed air starter motor, a compressed air starter system and an engine, aiming to solve the problems of low pressure resistance and energy and power waste of vane-type compressed air starter motors and turbine-type compressed air starter motors in the prior art.
[0004] To achieve the above object, the present invention provides a compressed air starter motor, comprising:
[0005] A shell, wherein an air inlet channel, a starting chamber, an air delivery channel, a mounting chamber and an air outlet pipe are independently arranged in the shell, the air inlet channel is communicated with one end of the starting chamber, and the air inlet channel is also communicated with the other end of the starting chamber through a vent pipe arranged outside the shell, the air delivery channel, the mounting chamber and the air outlet pipe are communicated in sequence, the two ends of the air delivery channel are respectively an air inlet and an air delivery port, the air inlet is located in the starting chamber and communicated with the starting chamber, and the air delivery port is communicated with the mounting chamber;
[0006] A valve assembly, the valve assembly comprising a starting valve and a solenoid valve, the starting valve being slidably mounted in the starting chamber and closing the air inlet, the solenoid valve being mounted on the vent pipe;
[0007] A gear assembly, the gear assembly comprising a first gear, a second gear and an output gear, the first gear and the second gear are both rotatably mounted in the mounting cavity and mesh with each other, a rotating shaft of the second gear extends out of the mounting cavity, and a synchronous gear is mounted on one end of the rotating shaft of the second gear extending out of the mounting cavity; the output gear is located outside the housing and is connected to the synchronous gear through a transmission member;
[0008] The solenoid valve is used to control the conduction of the ventilation pipe and the opening of the starting valve, so that a part of the external compressed air entering the air intake channel enters the starting chamber through the ventilation pipe to push the starting valve to slide and open the air intake port, and the remaining part of the external compressed air enters the air supply channel from the air intake port through the starting valve and the starting chamber and is blown into the installation chamber from the air outlet to push the first gear and the second gear to rotate.
[0009] Optionally, the compressed air starter motor also includes a cylinder, the ventilation pipe includes a first air pipe and a second air pipe, the intake passage and the cylinder are connected through the first air pipe, the piston rod of the cylinder is connected to the output gear and is used to push and pull the output gear away from or close to the housing, the solenoid valve is installed on the first air pipe, and the starting chamber is connected to the cylinder through the second air pipe.
[0010] Optionally, an air hole is provided on the cylinder body of the cylinder, the second air pipe is connected to the air hole, the two ends of the piston rod of the cylinder are respectively a free end and a mounting end, the free end is connected to the output gear, the mounting end is installed in the cylinder body of the cylinder and divides the cylinder body into an inflation part and a vacuum part, the first air pipe is connected to the inflation part, when external compressed air enters the inflation part without passing through the first air pipe, the air hole is located in the vacuum part and is connected to the vacuum part, when external compressed air enters the inflation part through the first air pipe and pushes the mounting end to slide to a position in the cylinder body close to one end of the output gear, the inflation part is connected to the air hole.
[0011] Optionally, the transmission member is a sleeve, which is installed in the housing, and has a first internal toothed portion and a second internal toothed portion arranged at intervals, the first internal toothed portion is meshed with the synchronous gear, and the rotating shaft of the output gear is provided with external teeth for meshing with the second internal toothed portion.
[0012] Optionally, the second inner tooth pattern portion and the outer tooth pattern are both helical tooth patterns, so that the output gear moves in a direction away from the synchronous gear when the sleeve rotates; a blocking portion is provided at one end of the second inner tooth pattern portion away from the synchronous gear, and the blocking portion is used to abut against the rotating shaft of the output gear.
[0013] Optionally, the starting valve comprises a valve and a valve body, the valve body has a through hole communicating with the starting chamber, the valve is installed in the through hole, and the solenoid valve is used to control the valve to open or close the through hole.
[0014] Optionally, two ends of the air outlet pipe are respectively a connecting end and an air outlet end, the connecting end is connected to the installation cavity, and a muffler is installed at the air outlet end.
[0015] Optionally, two first mounting seats and two second mounting seats are provided in the mounting cavity, and both ends of the first gear are respectively mounted on the two first mounting seats through two first rotating bearings, and both ends of the second gear are respectively mounted on the two second mounting seats through two second rotating bearings, and the first gear and the second gear are arranged side by side.
[0016] The present invention also proposes a compressed air starting system, which includes an air compressor, a first pipeline, a filter, and a second pipeline connected in sequence. The compressed air starting system also includes the compressed air starting motor as described above, and the second pipeline is connected to the intake passage.
[0017] The present invention further provides an engine, comprising a flywheel and the compressed air starting system as described above, wherein the output gear is used to mesh with the flywheel.
[0018] When the starting valve of the present invention is in use, the solenoid valve is opened to conduct the vent pipe, so that a part of the external compressed air entering the air inlet channel enters the starting chamber through the vent pipe to push the starting valve to slide to the left and open the air inlet. At this time, the solenoid valve opens the starting valve, so that the other part enters the air supply channel from the air inlet through the starting valve and the starting chamber and blows into the installation chamber from the air outlet to push the first gear and the second gear to rotate, and convert the energy of the compressed air into the mechanical energy of the first gear and the second gear to rotate. The synchronous gear of the second gear drives the output gear to rotate through the transmission member, and the output gear is used to connect with the power machinery. The output gear drives the power machinery to start, thereby realizing the conversion of the energy of the compressed air into the mechanical energy of the power machinery to start. After use, the solenoid valve interrupts the vent pipe and closes the starting valve, and the compressed air in the air inlet channel enters the left end of the starting chamber to push the starting valve to slide to the right to close the air inlet, thereby resetting the starting valve. The present invention converts the energy of external compressed air into mechanical energy for the rotation of the first gear and the second gear by arranging an air intake channel, a starting chamber, an air supply channel, an installation chamber, an air outlet pipe, a ventilation pipe and a first gear and a second gear that mesh with each other. The structural design is more reasonable, and the gear transmission has the advantages of reliable operation and high pressure resistance. Therefore, compressed air with an air pressure of 1MPa to 5MPa can be used. The application range is wide, and the compressed air starter motor has high flexibility in use. For air compressors and air bottles with a compressed air pressure of less than 5MPa, there is no need to be equipped with a pressure reducing valve for reducing the air pressure and a safety valve for ensuring that the internal air pressure of the compressed air starter motor is appropriate, which reduces the failure points and improves the reliability of the compressed air starter motor. In addition, there is no need to pressurize and store the external compressed air and then decompress it for use, thereby achieving an energy-saving effect. In addition, the external compressed air will contain impurities and rust particles formed by moisture. The impurities and rust particles will enter the installation cavity and adhere to the first gear and the second gear. When the meshing first gear and the second gear rotate, friction and vibration will be generated, causing the impurities and rust particles attached to the first gear and the second gear to fall off, thereby avoiding damage to the first gear and the second gear due to impurities and rust particles, thereby improving the reliability and safety of the compressed air starter motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0020] Figure 1 It is a structural schematic diagram of a compressed air starter motor according to an embodiment of the present invention at a viewing angle;
[0021] Figure 2 It is a schematic structural diagram of a compressed air starter motor in another perspective according to an embodiment of the present invention;
[0022] Figure 3 It is a cross-sectional schematic diagram of a housing in a compressed air starter motor according to an embodiment of the present invention;
[0023] Figure 4 It is a cross-sectional schematic diagram of a compressed air starter motor according to an embodiment of the present invention;
[0024] Figure 5 for Figure 4 A magnified schematic diagram of center A.
[0025] Description of Figure Numbers:
[0026]
[0027]
[0028] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments. DETAILED DESCRIPTION
[0029] The technical solution in this embodiment will be described clearly and completely below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] It should be noted that all directional indications in this embodiment (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0031] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0032] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0034] The present invention provides a compressed air starter motor 100 .
[0035] In one embodiment, if Figures 1 to 4 As shown, the compressed air starter motor 100 includes a housing 10, a valve assembly 30 and a gear assembly 40. The housing 10 is provided with an air intake passage 11, a starting chamber 12, an air supply passage 13, a mounting chamber 14 and an air outlet pipe 15 which are independently arranged. The air intake passage 11 is connected with one end of the starting chamber 12, and the air intake passage 11 is also connected with the other end of the starting chamber 12 through a vent pipe 20 arranged outside the housing 10. The air supply passage 13, the mounting chamber 14 and the air outlet pipe 15 are connected in sequence. The two ends of the air supply passage 13 are an air intake port 131 and an air supply port 132 respectively. The air intake port 131 is located in the starting chamber 12 and is connected with the starting chamber 12. The air supply port 132 is located in the starting chamber 12 and is connected with the starting chamber 12. 32 is connected to the installation cavity 14; the valve assembly 30 includes a starting valve 31 and a solenoid valve 32, the starting valve 31 is slidably installed in the starting cavity 12 and closes the air inlet 131, and the solenoid valve 32 is installed on the ventilation pipe 20; the gear assembly 40 includes a first gear 41, a second gear 42 and an output gear 43, the first gear 41 and the second gear 42 are both rotatably installed in the installation cavity 14 and mesh with each other, the rotating shaft of the second gear 42 extends out of the installation cavity 14, and a synchronous gear 421 is installed at one end of the rotating shaft of the second gear 42 extending out of the installation cavity 14; the output gear 43 is located outside the housing 10 and is connected to the synchronous gear 421 through a transmission member 44;
[0036] The solenoid valve 32 is used to control the conduction of the ventilation pipe 20 and the opening of the starting valve 31, so that a part of the external compressed air entering the air intake channel 11 enters the starting chamber 12 through the ventilation pipe 20 to push the starting valve 31 to slide and open the air intake port 131, and the remaining part of the external compressed air enters the air supply channel 13 from the air intake port 131 through the starting valve 31 and the starting chamber 12 and is blown into the installation chamber 14 from the air outlet to push the first gear 41 and the second gear 42 to rotate.
[0037] The air intake channel 11 is located at the left end of the starting chamber 12 and is connected to the starting chamber 12. The air intake channel 11 is also connected to the right end of the starting chamber 12 through the ventilation pipe 20. The air intake port 131 of the air supply channel 13 is located at the front side of the starting chamber 12 and is connected to the starting chamber 12. The air supply port 132 of the air supply channel 13 is located at the front side of the mounting chamber 14 and is connected to the mounting chamber 14. The first gear 41 and the second gear 42 both extend in the left and right directions. The movement direction of the external compressed air blown out from the air supply port 132 is from front to back, thereby driving the teeth of the first gear 41 and the second gear 42 to rotate.
[0038] When the compressed air starter motor 100 of the present invention is in use, the electromagnetic valve 32 is opened to conduct the vent pipe 20, so that a part of the external compressed air entering the air inlet channel 11 enters the start chamber 12 through the vent pipe 20, pushes the start valve 31 to slide to the left and opens the air inlet 131, and then the electromagnetic valve 32 opens the start valve 31, so that the other part enters the air supply channel 13 from the air inlet 131 through the start valve 31 and the start chamber 12 and blows into the installation chamber 14 from the air outlet, so as to push the first gear 41 and the second gear 42 to rotate, and convert the energy of the compressed air into the mechanical energy of the first gear 41 and the second gear 42 to rotate, and the synchronous gear 421 of the second gear 42 drives the output gear 43 to rotate through the transmission member 44, and the output gear 43 is used to connect with the power machinery, and the output gear 43 drives the power machinery to start, thereby realizing the conversion of the energy of the compressed air into the mechanical energy of the power machinery to start. Specifically, the power machinery can be an engine. After use, the solenoid valve 32 interrupts the ventilation pipe 20 and closes the starting valve 31. The compressed air in the air intake channel 11 enters the left end of the starting chamber 12 to push the starting valve 31 to slide rightward to close the air intake port 131, thereby resetting the starting valve 31.
[0039] The present invention converts the energy of external compressed air into mechanical energy for the rotation of the first gear 41 and the second gear 42 by arranging an air intake channel 11, a starting chamber 12, an air supply channel 13, an installation chamber 14, an air outlet pipe 15, a vent pipe 20 and a first gear 41 and a second gear 42 that mesh with each other. The structural design is reasonable, and the gear transmission has the advantages of reliable operation and high pressure resistance, thereby improving the pressure resistance of the compressed air starter motor 100. Therefore, compressed air with a pressure of 1MPa to 5MPa can be used. The application range is wide, and the compressed air starter motor 100 has high flexibility in use. For air compressors and air bottles with an internal compressed air pressure of less than 5MPa, there is no need to be equipped with a pressure reducing valve for reducing the air pressure and a safety valve to ensure that the internal air pressure of the compressed air starter motor 100 is appropriate, thereby reducing the failure points and improving the reliability of the compressed air starter motor 100. In addition, there is no need to pressurize and store the external compressed air and then decompress it for use, thereby playing a role in energy saving. In addition, the external compressed air will contain impurities and rust particles formed by moisture. The impurities and rust particles will enter the installation cavity and adhere to the first gear 41 and the second gear 42. When the meshing first gear 41 and the second gear 42 rotate, friction and vibration will be generated, causing the impurities and rust particles attached to the first gear 41 and the second gear 42 to fall off, thereby avoiding damage to the first gear 41 and the second gear 42 due to impurities and rust particles, thereby improving the reliability and safety of the compressed air starter motor 100.
[0040] In one embodiment, if Figure 2 and Figure 4 As shown, the compressed air starter motor 100 further includes a cylinder 50, the vent pipe 20 includes a first air pipe 21 and a second air pipe 22, the air intake passage 11 and the cylinder 50 are connected through the first air pipe 21, the piston rod 51 of the cylinder 50 is connected to the output gear 43 and is used to push and pull the output gear 43 away from or close to the housing 10, the solenoid valve 32 is installed on the first air pipe 21, and the starting chamber 12 is connected to the cylinder 50 through the second air pipe 22. When the solenoid valve 32 conducts the first air pipe 21, external compressed air enters the cylinder 50, and pushes the piston rod 51 to the right to push the output gear 43 to move to the right and mesh with the gear of the power machinery, so as to realize the connection between the output gear 43 and the power machinery. Specifically, the gear of the power machinery can be a flywheel of the engine. After the solenoid valve 32 closes the first air pipe 21, the cylinder 50 pulls the output gear 43 back to the left to disconnect from the power machine, ensuring that the output gear 43 is connected to the power machine only when the compressed air starter motor 100 is running, avoiding damage to the output gear 43 caused by the gear connected to the power machine for a long time, thereby improving the reliability of the compressed air starter motor 100. The connection between the intake channel 11 and the starting chamber 12 is also achieved by setting the second air pipe 22, and the structural design is more reasonable.
[0041] Furthermore, an air hole 53 is provided on the cylinder body 52 of the cylinder 50, and the second air pipe 22 is connected to the air hole 53. The two ends of the piston rod 51 of the cylinder 50 are respectively a free end 512 and a mounting end 511. The free end 512 is connected to the output gear 43, and the mounting end 511 is installed in the cylinder body 52 of the cylinder 50 and divides the cylinder body 52 into an inflation part 521 and a vacuum part 522. The first air pipe 21 is connected to the inflation part 521. When external compressed air enters the inflation part 521 without passing through the first air pipe 21, the air hole 53 is located in the vacuum part 522 and is connected to the vacuum part 522. When external compressed air enters the inflation part 521 through the first air pipe 21 and pushes the mounting end 511 to slide to a position in the cylinder body 52 close to one end of the output gear 43, the inflation part 521 is connected to the air hole 53.
[0042] like Figure 4 and Figure 5 As shown, the left end of the piston rod 51 is the mounting end 511, and the right end is the free end 512. The left part of the cylinder body 52 is the inflation part 521, and the right part is the vacuum part 522. External compressed air enters the inflation part 521 through the first air pipe 21 to push the mounting end 511 to slide to the right. When the mounting end 511 slides to the rightmost end, the air hole 53 is connected with the inflation part 521. At this time, the output gear 43 is connected with the power machinery, and the first air pipe 21 is connected with the second air pipe 22. The external compressed air entering the inflation part 521 enters the starting chamber 12 through the second air pipe 22 to push the starting valve 31 to slide and open the air inlet 131, so as to ensure that the output gear 43 starts to rotate only after the output gear 43 is meshed with the gear of the power machinery, thereby improving the reliability of the compressed air starter motor 100.
[0043] In one embodiment, the transmission member 44 is a sleeve 44a, which is installed in the housing 10. The sleeve 44a has a first inner tooth pattern portion 441 and a second inner tooth pattern portion 442 arranged at intervals. The first inner tooth pattern portion 441 is meshed with the synchronous gear 421, and an outer tooth pattern for meshing with the second inner tooth pattern portion 442 is provided on the rotating shaft of the output gear 43. The first inner tooth pattern portion 441 is meshed with the synchronous gear 421, and the synchronous gear 421 drives the sleeve 44a to rotate. After the output gear 43 is pushed by the piston rod 51, the outer tooth pattern on the rotating shaft is meshed with the second inner tooth pattern portion 442, and the sleeve 44a drives the rotating shaft of the output gear 43 to rotate, so as to realize the transmission of torque, and the structural design is more reasonable.
[0044] Furthermore, the second inner tooth pattern portion 442 and the outer tooth pattern portion are both helical tooth patterns, so that the output gear 43 moves in a direction away from the synchronous gear 421 when the sleeve 44a rotates; a blocking portion is provided at one end of the second inner tooth pattern portion 442 away from the synchronous gear, and the blocking portion is used to abut against the rotating shaft of the output gear 43. The second inner tooth pattern portion 442 and the outer tooth pattern portion are both helical tooth patterns, and the helical tooth patterns can guide the movement of the output gear 43, so that the rotating shaft of the output gear 43 can move along the helical tooth patterns while performing translational movement and rotational movement during the movement, so that the output gear 43 can stably mesh with the gear of the power machinery, thereby improving the reliability of the compressed air starter motor 100. In addition, by providing a blocking portion to limit the rotating shaft of the output gear 43, the rotating shaft of the output gear 43 is prevented from being displaced when the sleeve 44a rotates, thereby further improving the reliability of the compressed air starter motor 100. In addition, the helical tooth transmission has the advantages of good meshing performance, smoother transmission, and higher transmission efficiency. The helical tooth transmission has a large overlap. The increase in overlap improves the bearing capacity of the rotating shaft of the sleeve 44a and the output gear 43, thereby extending the service life of the sleeve 44a and the output gear 43.
[0045] In one embodiment, if Figure 4 As shown, the starting valve 31 includes a valve 311 and a valve body 312, the valve body 312 has a through hole 3121 communicating with the starting chamber 12, the valve 311 is installed in the through hole 3121, and the solenoid valve 32 is used to control the valve 311 to open or close the through hole 3121. By providing the valve 311 that can open the through hole 3121 to enable external compressed air to enter the air delivery channel 13 from the air inlet 131 through the starting valve 31 and the starting chamber 12, the structural design is more reasonable.
[0046] In one embodiment, if Figure 1 and Figure 2 As shown, the two ends of the air outlet pipe 15 are respectively a connecting end and an air outlet end 151, the connecting end is connected to the installation cavity 14, and a muffler 152 is installed at the air outlet end 151. By arranging the muffler 152 at the air outlet end 151, the noise generated by the compressed air starter motor 100 is reduced, and the reliability of the compressed air starter motor 100 is improved.
[0047] In one embodiment, two first mounting seats 141 and two second mounting seats 142 are provided in the mounting cavity 14, and both ends of the first gear 41 are respectively mounted on the two first mounting seats 141 through two first rotating bearings 1411, and both ends of the second gear 42 are respectively mounted on the two second mounting seats 142 through two second rotating bearings 1421, and the first gear 41 and the second gear 42 are arranged side by side. Both ends of the first gear 41 are respectively mounted on the two first mounting seats 141 through two first rotating bearings 1411, and both ends of the second gear 42 are respectively mounted on the two second mounting seats 142 through two second rotating bearings 1421, so that the first gear 41 and the second gear 42 can be rotatably mounted in the mounting cavity 14, and the rotation flexibility of the first gear 41 and the second gear 42 can be improved.
[0048] The present invention also proposes a compressed air starting system, including an air compressor, a first pipeline, a filter, and a second pipeline connected in sequence. The compressed air starting system also includes the above-mentioned compressed air starting motor 100. The second pipeline is connected to the air intake channel 11. The compressed air generated by the air compressor passes through the first pipeline to the filter for filtration and then enters the air intake channel 11 through the second pipeline, thereby supplying air to the compressed air starting motor 100. There is no need to set a pressure reducing valve and a safety valve, and the structural design is simpler. The specific structure of the compressed air starting system refers to the above-mentioned embodiment. Since the compressed air starting system adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here.
[0049] The present invention also provides an engine, including a flywheel and the above-mentioned compressed air starting system, wherein the output gear 43 is used to mesh with the flywheel. The piston rod 51 pushes the rotating shaft of the output gear 43 to move rightward so that the output gear 43 meshes with the flywheel, and the output gear 43 rotates to drive the flywheel to rotate, thereby starting the entire engine. After the start is completed, the piston rod 51 pulls back the output gear 43 to disengage the output gear 43 from the flywheel. The specific structure of the engine refers to the above-mentioned embodiment. Since the present engine adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here one by one.
[0050] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A compressed air starter motor, It is characterized in that include: A shell, wherein an air inlet channel, a starting chamber, an air delivery channel, a mounting chamber and an air outlet pipe are independently arranged in the shell, the air inlet channel is communicated with one end of the starting chamber, and the air inlet channel is also communicated with the other end of the starting chamber through a vent pipe arranged outside the shell, the air delivery channel, the mounting chamber and the air outlet pipe are communicated in sequence, the two ends of the air delivery channel are respectively an air inlet and an air delivery port, the air inlet is located in the starting chamber and communicated with the starting chamber, and the air delivery port is communicated with the mounting chamber; A valve assembly, the valve assembly comprising a starting valve and a solenoid valve, the starting valve being slidably mounted in the starting chamber and closing the air inlet, the solenoid valve being mounted on the vent pipe; A gear assembly, the gear assembly comprising a first gear, a second gear and an output gear, the first gear and the second gear are both rotatably mounted in the mounting cavity and mesh with each other, a rotating shaft of the second gear extends out of the mounting cavity, and a synchronous gear is mounted on one end of the rotating shaft of the second gear extending out of the mounting cavity; the output gear is located outside the housing and is connected to the synchronous gear through a transmission member; The solenoid valve is used to control the conduction of the ventilation pipe and the opening of the starting valve, so that a part of the external compressed air entering the air intake channel enters the starting chamber through the ventilation pipe to push the starting valve to slide and open the air intake port, and the remaining part of the external compressed air enters the air supply channel from the air intake port through the starting valve and the starting chamber and is blown into the installation chamber from the air supply port to push the first gear and the second gear to rotate.
2. The compressed air starter motor according to claim 1, It is characterized in that The compressed air starter motor also includes a cylinder, the ventilation pipe includes a first air pipe and a second air pipe, the intake passage and the cylinder are connected through the first air pipe, the piston rod of the cylinder is connected to the output gear and is used to push and pull the output gear away from or close to the housing, the solenoid valve is installed on the first air pipe, and the starting chamber is connected to the cylinder through the second air pipe.
3. The compressed air starter motor according to claim 2, It is characterized in that An air hole is provided on the cylinder body of the cylinder, the second air pipe is connected to the air hole, the two ends of the piston rod of the cylinder are respectively a free end and a mounting end, the free end is connected to the output gear, the mounting end is installed in the cylinder body of the cylinder and divides the cylinder body into an inflation part and a vacuum part, the first air pipe is connected to the inflation part; when external compressed air enters the inflation part through the first air pipe, the air hole is located in the vacuum part and is connected to the vacuum part; when external compressed air enters the inflation part through the first air pipe and pushes the mounting end to slide to a position in the cylinder body close to one end of the output gear, the inflation part is connected to the air hole.
4. The compressed air starter motor according to claim 2, It is characterized in that The transmission member is a sleeve, which is installed in the housing. The sleeve has a first internal toothed portion and a second internal toothed portion that are spaced apart. The first internal toothed portion is meshed with the synchronous gear, and an external toothed portion for meshing with the second internal toothed portion is provided on the rotating shaft of the output gear.
5. The compressed air starter motor according to claim 4, It is characterized in that The second inner tooth pattern portion and the outer tooth pattern are both helical tooth patterns, so that the output gear moves in a direction away from the synchronous gear when the sleeve rotates; a blocking portion is provided at one end of the second inner tooth pattern portion away from the synchronous gear, and the blocking portion is used to abut against the rotating shaft of the output gear.
6. A compressed air starter motor according to any one of claims 1 to 5, It is characterized in that The starting valve comprises a valve and a valve body, the valve body has a through hole communicating with the starting chamber, the valve is installed in the through hole, and the solenoid valve is used to control the valve to open or close the through hole.
7. A compressed air starter motor according to any one of claims 1 to 5, It is characterized in that The two ends of the air outlet pipe are respectively a connecting end and an air outlet end, the connecting end is connected to the installation cavity, and a muffler is installed at the air outlet end.
8. A compressed air starter motor according to any one of claims 1 to 5, It is characterized in that Two first mounting seats and two second mounting seats are provided in the mounting cavity, two ends of the first gear are respectively mounted on the two first mounting seats through two first rotating bearings, two ends of the second gear are respectively mounted on the two second mounting seats through two second rotating bearings, and the first gear and the second gear are arranged side by side.
9. A compressed air starting system, It is characterized in that The compressed air starting system includes an air compressor, a first pipeline, a filter, and a second pipeline connected in sequence. The compressed air starting system also includes a compressed air starting motor as described in any one of claims 1 to 8, and the second pipeline is connected to the intake passage.
10. An engine, It is characterized in that The engine comprises a flywheel and the compressed air starting system as claimed in claim 9, wherein the output gear is used to mesh with the flywheel.
Citation Information
Patent Citations
Gear-type pneumatic motor
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