Collaborative adjustment system of bag making machine based on visual monitoring
The visual monitoring system adjusts the heat sealing component position and tension control of the bag making machine in real time, solving the problem of inaccurate correction caused by manual adjustment, improving the sealing effect and finished product quality, and ensuring the stability and reliability of the system.
Patent Information
- Application Number
- CN202211425938.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-11-14
AI Technical Summary
The position adjustment of the longitudinal and transverse sealing components in existing bag-making machines relies on manual experience, resulting in weak responsiveness and low deviation correction accuracy, which affects the sealing and hot-stamping effect.
A visual monitoring system is used to collect material image information in real time. The automatic movement mechanism of the longitudinal and transverse sealing knives is controlled by visual probes, the position of the heat sealing components is adjusted in real time, and the tension of the film material is optimized in combination with the tension floating roller and swing arm adjustment mechanism to ensure heat sealing accuracy.
It achieves real-time correction of heat-sealing components, improves sealing effect, ensures the quality of finished products, avoids wrinkling and cracking of materials, and improves the stability and reliability of the system.
Smart Images

Figure CN115583079B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of packaging bag production equipment, in particular to a bag-making machine collaborative adjustment system based on visual monitoring. Background Art
[0002] A bag-making machine is a device for producing various plastic packaging bags. With the development of society, plastic packaging bags have become an indispensable item in people's lives. For example, Chinese invention patent publication number CN113103669A discloses a packaging bag-making machine comprising a machine body, on which is disposed a bag-feeding mechanism for conveying packaging bags along a conveying direction; a longitudinal sealing mechanism disposed on the machine body and located above the conveying end face of the bag-feeding mechanism; the longitudinal sealing mechanism for heat-sealing the packaging bags in the longitudinal direction; a transverse sealing mechanism disposed on the machine body and located above the conveying end face of the bag-feeding mechanism; the transverse sealing mechanism for heat-sealing the packaging bags in the transverse direction; and a punching mechanism disposed on the machine body and located above the conveying end face of the bag-feeding mechanism for punching holes in the packaging bags. The longitudinal sealing mechanism, transverse sealing mechanism, and punching mechanism are spaced apart in the conveying direction. In this type of bag-making machine, the film material passes through the longitudinal sealing mechanism, transverse sealing mechanism and punching mechanism to complete the longitudinal sealing, transverse sealing and punching operations of the packaging bag in sequence. The position adjustment of the longitudinal sealing component and the transverse sealing component is generally corrected by manual adjustment to correct the position deviation. On the one hand, the above method has a weak correction responsiveness and cannot achieve real-time correction; on the other hand, the adjustment depends on the worker's experience, and the correction accuracy is low, which affects the sealing and hot-stamping effect. Summary of the Invention
[0003] The present invention aims to provide a coordinated adjustment system for bag-making machines based on visual monitoring. This system uses a visual probe to collect real-time image information of materials on the conveyor path and adjusts the position of the longitudinal and / or transverse heat-sealing components in real time, effectively improving heat-sealing accuracy and enhancing the sealing effect.
[0004] The technical solution of the present invention is a bag-making machine coordinated adjustment system based on visual monitoring, which is arranged on a frame of the bag-making machine, and the frame is provided with a conveying channel for conveying packaging bags. The conveying channel is provided with at least one set of longitudinal heat-sealing components and at least one set of transverse heat-sealing components in sequence along the conveying direction of the material; the system includes:
[0005] The longitudinal sealing knife automatic moving mechanism is arranged on the side of the longitudinal sealing heat sealing component to drive the longitudinal sealing heat sealing component to move perpendicular to the material conveying direction;
[0006] The automatic moving mechanism of the transverse sealing knife is arranged on the side of the transverse sealing and heat sealing assembly to drive the transverse sealing and heat sealing assembly to move along the material conveying direction;
[0007] A visual probe is set in the conveying channel of the rack, and is used to collect image information of the materials on the conveying channel in real time;
[0008] The first controller has one end connected to the visual probe, and the other end connected to the transverse heat sealing assembly and the transverse hot sealing knife automatic moving mechanism; the first controller receives image information collected by the visual probe, and then triggers the longitudinal hot sealing knife automatic moving mechanism and / or the transverse hot sealing knife automatic moving mechanism to move, the longitudinal hot sealing knife automatic moving mechanism drives the longitudinal heat sealing assembly to move, and the transverse hot sealing knife automatic moving mechanism drives the transverse heat sealing assembly to move, and corrects the positions of the longitudinal heat sealing assembly and the transverse heat sealing assembly in real time to ensure the accuracy of the longitudinal heat sealing and transverse heat sealing of the material.
[0009] In the above-mentioned bag-making machine collaborative adjustment system based on visual monitoring, a tension floating roller is also provided on the conveying channel, and a tension floating roller adjustment mechanism is connected to the side of the tension floating roller. The first controller is also connected to the tension floating roller adjustment mechanism. The first controller receives the signal from the visual probe, and then triggers the swing drive part of the tension floating roller adjustment mechanism to move, and drives the tension floating roller to float up or down to adjust the tension value of the material in real time.
[0010] In the aforementioned collaborative adjustment system of the bag-making machine based on visual monitoring, the feed part of the conveying channel is also provided with a tension swing arm, a traction roller for pulling the material forward is provided in the middle of the conveying channel, and the side of the tension swing arm is connected to a swing arm adjustment mechanism; the driving motor of the traction roller is connected to a second controller, and the second controller is connected to the traction roller. The second controller monitors the output signal of the driving motor of the controller traction roller in real time, and the second controller drives the tension swing arm to move according to the monitored output signal. When the traction roller pulls the material forward, the second controller controls the swing arm adjustment mechanism to drive the tension swing arm to move upward or downward, thereby reducing the traction tension of the material and avoiding wrinkles or cracks in the material in the conveying channel due to excessive traction force.
[0011] The aforementioned collaborative adjustment system of the bag-making machine based on visual monitoring includes a distributed control system, including a power supply module, a CAN bus human-machine interface and a controller, and the power supply module, CAN bus human-machine interface and controller are connected; the power supply module is connected to a power line; the CAN bus human-machine interface is connected to a CAN bus; the CAN bus is connected to multiple servo motors, multiple input and output modules and multiple temperature control modules via multiple CAN branches; the power lines are connected to the servo motors, input and output modules and temperature control modules respectively; the power supply module and CAN bus human-machine interface are installed in an electric control cabinet; the input and output modules are installed around the visual probe and servo motor of the bag-making machine, for receiving signals from the visual probe or instructions from the CAN bus human-machine interface, and controlling the servo motor according to the instructions; the temperature control module is installed around the longitudinal heat sealing component and the transverse heat sealing component.
[0012] In the aforementioned bag-making machine collaborative adjustment system based on visual monitoring, the automatic moving mechanism of the longitudinal sealing knife includes a rack arranged on the side of the longitudinal sealing heat sealing assembly, support shafts are provided on both sides of the longitudinal sealing heat sealing assembly, and a motor seat is provided at the end of the support shaft, and the servo motor is arranged in the motor seat; a traveling gear is provided on the support shaft, and the traveling gear and the rack are engaged with each other; the first controller receives the image information collected by the visual probe, and when the servo motor is triggered to act, the servo motor drives the traveling gear to rotate, and the traveling gear moves along the rack, driving the longitudinal sealing heat sealing assembly to move, and correcting the position of the longitudinal sealing heat sealing assembly.
[0013] In the aforementioned bag-making machine collaborative adjustment system based on visual monitoring, the tension roller adjustment mechanism includes a swinging drive unit arranged in the conveying channel, the movable end of the swinging drive unit is connected to a support rod, and both ends of the tension roller are connected to the support rod.
[0014] In the aforementioned bag-making machine collaborative adjustment system based on visual monitoring, the swing arm adjustment mechanism includes a driving pulley group and a driven pulley group arranged on the inner side wall of the frame, and a belt is wound around the driving pulley group and the driven pulley group; a guide assembly is also provided between the driving pulley group and the driven pulley group, and a movable plate is passed through the guide assembly, and one end of the movable plate is fixed to the belt; the two ends of the tension swing arm are fixed to the movable plate; the second controller drives the tension swing arm to move according to the monitored output signal, and when the traction roller pulls the material forward, the second controller controls the drive motor in the driving pulley group to move, so that the belt rotates, the movable plate on the belt is displaced, and the tension swing arm moves up or down.
[0015] In the aforementioned bag-making machine collaborative adjustment system based on visual monitoring, the tension floating roller includes a roller core, a roller body is sleeved on the roller core, a support bearing is provided on the roller core, the roller body is arranged on the roller core via the support bearing, and the end support rods of the roller core are connected.
[0016] In the aforementioned bag-making machine collaborative adjustment system based on visual monitoring, the guide assembly includes a fixed block arranged on the inner side of the frame, a polished rod is provided on the fixed block, and one end of the movable plate is arranged on the polished rod.
[0017] In the aforementioned bag-making machine collaborative adjustment system based on visual monitoring, the tension swing arm includes a first adjustment roller and a second adjustment roller arranged on a movable plate, and a first part and a second part are respectively provided at the upper and lower ends of the movable plate, the first adjustment roller is connected to the first part, and the second adjustment roller is connected to the second part.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. In the present invention, the first controller receives image information collected by the visual probe, and then triggers the action of the automatic moving mechanism of the longitudinal sealing knife and / or the automatic moving mechanism of the transverse sealing knife. The automatic moving mechanism of the longitudinal sealing knife drives the longitudinal heat sealing assembly to move, and the automatic moving mechanism of the transverse sealing knife drives the transverse heat sealing assembly to move, and the positions of the longitudinal heat sealing assembly and the transverse heat sealing assembly are corrected in real time, thereby ensuring the accuracy of the longitudinal and transverse heat sealing of the material, improving the sealing effect, and ensuring the quality of the finished product.
[0020] 2. During the process of adjusting the tension of the film material by the tension swing arm, the second controller monitors the output signal of the driving motor of the controller traction roller in real time. The second controller drives the tension swing arm according to the monitored output signal. When the traction roller pulls the material forward, the second controller controls the swing arm adjustment mechanism to drive the tension swing arm to move upward or downward, thereby reducing the traction tension of the material and avoiding wrinkles or cracks in the material in the conveying channel due to excessive traction force.
[0021] 3. In the automatic movement mechanism of the longitudinal sealing knife, the first controller receives the image information collected by the visual probe and triggers the servo motor to rotate. The servo motor drives the travel gear to rotate, and the travel gear moves along the rack, driving the longitudinal heat sealing assembly to move and correct the position of the longitudinal heat sealing assembly. Through the coordinated operation of the gear and rack, the position of the longitudinal heat sealing assembly can be accurately guaranteed.
[0022] 4. The guide assembly includes a fixed block arranged on the inner side of the frame, on which a polished rod is provided. One end of the movable plate is arranged on the polished rod, which effectively limits the moving path of the tension swing arm, thereby ensuring the stability of the adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 This is a schematic diagram of the automatic moving mechanism of the longitudinal sealing knife;
[0025] Figure 3 Schematic diagram of the tension dancer roller adjustment mechanism;
[0026] Figure 4 Schematic diagram of the swing arm adjustment mechanism;
[0027] Figure 5 is a schematic diagram of a first adjusting roller;
[0028] Figure 6 It is a structural diagram of the tension floating roller.
[0029] Figure 7 It is the working process diagram of the mechanical device;
[0030] Figure 8 This is the working flow diagram of the control system;
[0031] Figure 9 This is a schematic diagram of the distributed control system framework.
[0032] Explanation of the symbols in the accompanying drawings: 1-frame, 2-transport channel, 3-longitudinal heat sealing assembly, 4-transverse heat sealing assembly, 5-longitudinal sealing knife automatic moving mechanism, 6-transverse sealing knife automatic moving mechanism, 7-visual probe, 8-tension floating roller, 9-tension floating roller adjustment mechanism, 10-tension swing arm, 11-traction roller, 12-swing arm adjustment mechanism, 13-power module, 14-CAN bus human-machine interface, 15-power line, 16-CAN bus, 17-CAN branch line, 18-servo motor, 19-input and output module, 2 0-temperature control module, 501-rack, 502-support shaft, 503-motor seat, 504-travel gear, 901-swing drive unit, 902-support rod, 121-driving pulley group, 122-driven pulley group, 123-belt, 124-moving plate, 125-guide assembly, 801-roller core, 802-roller body, 803-support bearing, 1231-fixed block, 1232-polished rod, 101-first adjusting roller, 102-second adjusting roller, 1241-first part, 1242-second part. DETAILED DESCRIPTION
[0033] The present invention will be further described below with reference to the accompanying drawings and examples, but they are not intended to limit the present invention.
[0034] Example: A bag-making machine coordinated adjustment system based on visual monitoring is arranged on the frame 1 of the bag-making machine, as shown in the attached Figure 1 As shown, a conveying channel 2 for conveying packaging bags is provided on the frame 1, and the conveying channel 2 is provided with at least one set of longitudinal heat sealing components 3 and at least one set of transverse heat sealing components 4 in sequence along the conveying direction of the material; the system includes;
[0035] The longitudinal heat sealing knife automatic moving mechanism 5 is arranged on the side of the longitudinal heat sealing component 3 and is used to drive the longitudinal heat sealing component 3 to move perpendicular to the material conveying direction;
[0036] The automatic moving mechanism 6 of the transverse sealing knife is arranged on the side of the transverse sealing and heat sealing assembly 4, and is used to drive the transverse sealing and heat sealing assembly 4 to move along the material conveying direction;
[0037] A visual probe 7 is provided in the conveying channel 2 of the frame 1. The visual probe 7 is used to collect image information of the material on the conveying channel in real time. The visual probe can be a photoelectric sensor or a visual camera;
[0038] The first controller, one end of the first controller is connected to the visual probe 7, and the other end of the first controller is connected to the transverse heat sealing component 4 and the transverse heat sealing knife automatic moving mechanism 6; the first controller receives the image information collected by the visual probe 7, and then triggers the longitudinal heat sealing knife automatic moving mechanism 5 and / or the transverse heat sealing knife automatic moving mechanism 6 to move, the longitudinal heat sealing knife automatic moving mechanism 5 drives the longitudinal heat sealing component 3 to move, and the transverse heat sealing knife automatic moving mechanism 6 drives the transverse heat sealing component 4 to move, and corrects the positions of the longitudinal heat sealing component 3 and the transverse heat sealing component 4 in real time to ensure the accuracy of the longitudinal heat sealing and transverse heat sealing of the material.
[0039] The present invention includes a distributed control system, including a power supply module 13, a CAN bus human-machine interface 14 and a controller, as shown in the attached Figure 9As shown, the power module 13, the CAN bus human-machine interface 14 and the controller are connected; the power module 13 is connected to a power line 15; the CAN bus human-machine interface 14 is connected to a CAN bus 16; the CAN bus 16 is connected to a plurality of servo motors 18, a plurality of input and output modules 19 and a plurality of temperature control modules 20 via a plurality of CAN branch lines 17; the power line 15 is connected to the servo motor 18, the input and output module 19 and the temperature control module 20 respectively; the power module 13 and the CAN bus human-machine interface 14 are installed in the electric control cabinet; the input and output module 19 is installed around the visual probe 7 and the servo motor 18 of the bag making machine, and is used to receive signals from the visual probe 7 or instructions from the CAN bus human-machine interface 14, and to control the temperature according to the instructions. The control servo motor 18 is activated; the temperature control module 20 is installed around the automatic moving mechanism 5 of the longitudinal sealing hot knife and the automatic moving mechanism 6 of the transverse sealing hot knife; the temperature control module 8 includes a second CAN interface unit, an MCU controller, a driver chip, a temperature sensor and an IGBT tube; the MCU controller is connected to the CAN branch line via the second CAN interface unit; the MCU controller is connected to the temperature sensor via the temperature acquisition circuit; the MCU controller is connected to the driver chip; the driver chip is connected to the gate of the IGBT tube, the emitter of the IGBT tube is grounded, and the collector of the IGBT tube is connected to the heating wire of the longitudinal heat sealing component and the transverse heat sealing component, and then connected to the CAN bus human-machine interface through the CAN bus, and connected to the power module through the power cord. The temperature control module receives the CAN bus human-machine interface temperature control instructions through the CAN bus, controls the IGBT tube, powers on or off the heating wire, and collects the current radiator temperature through the temperature sensor (thermocouple). After the MCU controller performs PID calculation, the power-on / power-off action is adjusted in a closed loop, thereby controlling the radiator temperature to quickly reach and maintain the temperature required by the human-machine interface instruction.
[0040] The present invention utilizes a CAN bus approach, utilizing the CAN bus and CAN branch lines to connect servo motors, input / output modules, and temperature control modules. This achieves unified signal transmission, eliminating the need for cables connecting different control components to the electrical control box. The CAN bus can also be bundled with power cables, reducing the number of cables required for automated control. Furthermore, this effectively reduces electromagnetic interference between various high-voltage and low-voltage cables in traditional solutions, improving system stability and reliability. Due to the use of a distributed control system, adding or removing control components is very convenient without affecting the existing system hardware and software architecture, greatly facilitating product serialization and upgrades. The servo motors within this distributed system serve as the motors for the automatic longitudinal and transverse sealing blade movement mechanisms, the swing arm adjustment mechanism, and the tension roller adjustment mechanism.
[0041] The longitudinal heat sealing knife automatic moving mechanism 5 includes a rack 501 arranged on the side of the longitudinal heat sealing component 3, as shown in the attached Figure 2 As shown, support shafts 502 are provided on both sides of the longitudinal heat-sealing assembly 3. Motor mounts 503 are located at the ends of the support shafts 502. The servo motor 18 is housed within the motor mounts 503. A running gear 504 is mounted on the support shaft 502, meshing with a rack 501. A first controller is connected to the CAN bus human-machine interface 14. Input and output modules are located around the visual probe and the servo motor that controls the gear rotation. The input and output signals are primarily used to receive signals and send commands. The first controller receives image information captured by the visual probe 7 and triggers the servo motor 18, which then rotates the running gear 504. The running gear 504 moves along the rack 501, driving the longitudinal heat-sealing assembly 3 to adjust its position. The automatic movement mechanism for the transverse heat-sealing blade also utilizes a gear and rack mechanism. To prevent the longitudinal heat-sealing assembly from deviating from its track, a limit switch is located at the bottom of the motor mount. When the limit switch contacts contact a limit plate, the motor stops, halting the longitudinal heat-sealing assembly.
[0042] The conveying channel 2 is also provided with a tension float roller 8, and the side of the tension float roller 8 is connected to a tension float roller adjustment mechanism 9. The first controller is also connected to the tension float roller adjustment mechanism 9. The first controller receives the signal from the visual probe 7, and then triggers the swing drive unit of the tension float roller adjustment mechanism 9 to operate, and drives the tension float roller 8 to float up or down to adjust the tension value of the material in real time. The tension float roller adjustment mechanism 9 includes a swing drive unit 901 arranged in the conveying channel 2, as shown in the attached figure. Figure 3 As shown, the movable end of the swing drive unit 901 is connected to the support rod 902, and the two ends of the tension roller 8 are connected to the support rod 902. The tension roller 8 includes a roller core 801, and a roller body 802 is sleeved on the roller core 801. Figure 6 As shown, a roller core 801 is provided with a support bearing 803, and a roller body 802 is mounted on the roller core 801 via the support bearing 803. The ends of the roller core 801 are connected to support rods 902. The floating roller consists of a roller core, support bearings, and roller body. It has a simple structure, rotates smoothly, and steadily transports film materials.
[0043] The feed section of the conveying channel 2 is also provided with a tension swing arm 10, and a traction roller 11 for pulling the material forward is provided in the middle of the conveying channel 2. The side of the tension swing arm 10 is connected to a swing arm adjustment mechanism 12; the driving motor of the traction roller 11 is connected to a second controller, and the second controller is connected to the traction roller 11. The second controller monitors the output signal of the driving motor of the controller traction roller 11 in real time, and the second controller drives the tension swing arm 10 to move according to the monitored output signal. When the traction roller 11 pulls the material forward, the second controller controls the swing arm adjustment mechanism 12 to drive the tension swing arm 10 to move upward or downward, thereby reducing the traction tension of the material and avoiding the material in the conveying channel 2 from wrinkling or cracking due to excessive traction force. The swing arm adjustment mechanism 12 includes an active pulley group 121 and a driven pulley group 122 arranged on the inner wall of the frame 1, as shown in the attached figure. Figure 4 As shown, a belt 123 is wound around the active pulley group 121 and the driven pulley group 122; a guide assembly 125 is also provided between the active pulley group 121 and the driven pulley group 122, and the active pulley group outputs power through the servo motor, and the servo motor is connected to the active pulley group through a belt transmission, and a movable plate 124 is passed through the guide assembly 125, and one end of the movable plate 124 is fixed to the belt 123; both ends of the tension swing arm 10 are fixed to the movable plate 124; the second controller drives the tension swing arm 10 to move according to the monitored output signal. When the traction roller 11 pulls the material forward, the second controller controls the drive motor in the active pulley group 121 to move, so that the belt 123 rotates, the movable plate 124 on the belt 123 is displaced, and the tension swing arm 10 moves up or down. The guide assembly 125 includes a fixed block 1231 disposed on the inner side of the frame 1, a polished rod 1232 is disposed on the fixed block 1231, one end of the movable plate 124 is disposed on the polished rod 1232, the movable plate includes a gusset plate connected to the belt and a sliding block disposed on the polished rod, the sliding block and the gusset plate are provided with a base plate, and the tension swing arm is disposed on the base plate. The tension swing arm 10 includes a first adjustment roller 101 and a second adjustment roller 102 disposed on the movable plate 124, as shown in the attached figure. Figure 5 As shown, the upper and lower ends of the movable plate 124 are provided with a first portion 1241 and a second portion 1242 respectively. The first adjusting roller 101 is connected to the first portion 1241, and the second adjusting roller 102 is connected to the second portion 1242. The film material is divided into two layers, the upper and lower layers, so the tension swing arm roller group is provided with two adjusting rollers, corresponding to the two layers of film material respectively. Figure 7 As shown in the figure, it mainly shows the overall workflow of each component. First, the visual probe is used to detect whether the material position is offset. If offset occurs, the image signal is sent to the controller, which controls the operation of the two automatic moving mechanisms, thereby driving the displacement of the two heat sealing components, synchronizing the positions of the heat sealing components and the material, thereby ensuring the heat sealing quality. Figure 8As shown, the visual probe detects whether the material position is offset and compares the material position with the standard image. If there is any inconsistency, the system controls the movement of two automatic moving mechanisms, which in turn drives the movement of the heat sealing component and moves the heat sealing component to a position synchronized with the material to ensure the heat sealing quality.
[0044] The working principle of the present invention is as follows: the image information collected by the visual probe is received by the first controller, and then the longitudinal sealing hot knife automatic moving mechanism and / or the transverse sealing hot knife automatic moving mechanism are triggered to move, the longitudinal sealing hot knife automatic moving mechanism drives the longitudinal heat sealing component to move, and the transverse sealing hot knife automatic moving mechanism drives the transverse heat sealing component to move, and the positions of the longitudinal heat sealing component and the transverse heat sealing component are corrected in real time to ensure the accuracy of the longitudinal and transverse heat sealing of the material, improve the sealing effect, and ensure the quality of the finished product; secondly, the tension of the film material is monitored by the distributed control system, and then corresponding instructions are issued to control the movement of the corresponding drive mechanism to adjust the position of the tension floating roller or the tension swing arm, so as to achieve effective adjustment of the tension of the film material.
Claims
1. A bag-making machine coordinated adjustment system based on visual monitoring is arranged on a frame (1) of the bag-making machine, wherein the frame (1) is provided with a conveying channel (2) for conveying packaging bags, and the conveying channel (2) is provided with at least one set of longitudinal heat-sealing components (3) and at least one set of transverse heat-sealing components (4) in sequence along the conveying direction of the material; and is characterized in that: The system includes; A longitudinal sealing knife automatic moving mechanism (5) is provided on the side of the longitudinal sealing heat sealing component (3) and is used to drive the longitudinal sealing heat sealing component (3) to move perpendicularly to the material conveying direction; A transverse sealing knife automatic moving mechanism (6) is provided on the side of the transverse sealing and heat sealing assembly (4) and is used to drive the transverse sealing and heat sealing assembly (4) to move along the material conveying direction; A visual probe (7) is arranged in the conveying channel (2) of the frame (1), and the visual probe (7) is used to collect image information of the material on the conveying channel in real time; A first controller, one end of the first controller is connected to the visual probe (7), and the other end of the first controller is connected to the transverse heat sealing component (4) and the transverse heat sealing knife automatic moving mechanism (6); the first controller receives image information collected by the visual probe (7), and then triggers the longitudinal heat sealing knife automatic moving mechanism (5) and / or the transverse heat sealing knife automatic moving mechanism (6) to move, the longitudinal heat sealing knife automatic moving mechanism (5) drives the longitudinal heat sealing component (3) to move, and the transverse heat sealing knife automatic moving mechanism (6) drives the transverse heat sealing component (4) to move, and corrects the positions of the longitudinal heat sealing component (3) and the transverse heat sealing component (4) in real time to ensure the accuracy of the longitudinal heat sealing and transverse heat sealing of the material; The feed portion of the conveying channel (2) is further provided with a tension swing arm (10), a traction roller (11) for pulling the material forward is provided in the middle of the conveying channel (2), and a swing arm adjustment mechanism (12) is connected to the side of the tension swing arm (10); the driving motor of the traction roller (11) is connected to a second controller, the second controller is connected to the traction roller (11), and the second controller monitors the output signal of the driving motor of the controller traction roller (11) in real time. The second controller drives the tension swing arm (10) to move according to the monitored output signal. When the traction roller (11) pulls the material forward, the second controller controls the swing arm adjustment mechanism (12) to drive the tension swing arm (10) to move upward or downward, thereby reducing the traction tension of the material and avoiding the situation where the material in the conveying channel (2) is wrinkled or cracked due to excessive traction force.
2. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 1 is characterized in that: The conveying channel (2) is further provided with a tension floating roller (8), and the side of the tension floating roller (8) is connected to a tension floating roller adjustment mechanism (9). The first controller is also connected to the tension floating roller adjustment mechanism (9). The first controller receives a signal from the visual probe (7), and then triggers the swing drive part of the tension floating roller adjustment mechanism (9) to move, and drives the tension floating roller (8) to float upward or downward to adjust the tension value of the material in real time.
3. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 1 is characterized in that: The invention comprises a distributed control system, wherein the distributed control system comprises a power module (13), a CAN bus human-machine interface (14) and a controller, wherein the power module (13), the CAN bus human-machine interface (14) and the controller are connected; the power module (13) is connected to a power line (15); the CAN bus human-machine interface (14) is connected to a CAN bus (16); the CAN bus (16) is respectively connected to a plurality of servo motors (18), a plurality of input and output modules (19) and a plurality of temperature control modules (20) via a plurality of CAN branch lines (17); ... plurality of servo motors (18), a plurality of input and output modules (19) and a plurality of temperature control modules (20) via a plurality of CAN branch lines (17); the power module (13) is connected to a power line (15); the CAN bus human-machine interface (14) is connected to a plurality of servo motors (18), a plurality of input and output modules (19) and a plurality of temperature control modules (20) The power line (15) is connected to the servo motor (18), the input / output module (19) and the temperature control module (20) respectively; the power module (13) and the CAN bus human-machine interface (14) are installed in the electric control cabinet; the input / output module (19) is installed around the visual probe (7) and the servo motor (18) of the bag making machine, and is used to receive the signal of the visual probe (7) or the instruction of the CAN bus human-machine interface (14), and control the action of the servo motor (18) according to the instruction; the temperature control module (20) is installed around the longitudinal heat sealing component (3) and the transverse heat sealing component (4).
4. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 3 is characterized in that: The longitudinal sealing knife automatic moving mechanism (5) includes a rack (501) arranged on the side of the longitudinal sealing heat sealing component (3), support shafts (502) are provided on both sides of the longitudinal sealing heat sealing component (3), and a motor seat (503) is provided at the end of the support shaft (502), and the servo motor (18) is arranged in the motor seat (503); a running gear (504) is provided on the support shaft (502), and the running gear (504) and the rack (501) are engaged with each other; the first controller receives the image information collected by the visual probe (7), and triggers the servo motor (18) to operate, and the servo motor (18) drives the running gear (504) to rotate, and the running gear (504) moves along the rack (501), driving the longitudinal sealing heat sealing component (3) to move, and correcting the position of the longitudinal sealing heat sealing component (3).
5. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 2, characterized in that: The tension roller adjustment mechanism (9) includes a swing drive unit (901) arranged in the conveying channel (2), the movable end of the swing drive unit (901) is connected to a support rod (902), and both ends of the tension roller (8) are connected to the support rod (902).
6. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 1 is characterized in that: The swing arm adjustment mechanism (12) includes a driving pulley group (121) and a driven pulley group (122) arranged on the inner side wall of the frame (1), and a belt (123) is wound around the driving pulley group (121) and the driven pulley group (122); a guide component (125) is further provided between the driving pulley group (121) and the driven pulley group (122), and a movable plate (124) is passed through the guide component (125), and one end of the movable plate (124) is fixed to the belt (123); both ends of the tension swing arm (10) are fixed to the movable plate (124); the second controller drives the tension swing arm (10) to move according to the monitored output signal, and when the traction roller (11) pulls the material forward, the second controller controls the driving motor in the driving pulley group (121) to move, so that the belt (123) rotates, the movable plate (124) on the belt (123) moves, and the tension swing arm (10) moves upward or downward.
7. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 5, characterized in that: The tension floating roller (8) comprises a roller core (801), a roller body (802) is sleeved on the roller core (801), a support bearing (803) is provided on the roller core (801), the roller body (802) is arranged on the roller core (801) via the support bearing (803), and the end portions of the roller core (801) are connected by support rods (902).
8. The bag-making machine coordinated adjustment system based on visual monitoring according to claim 6, characterized in that: The guide assembly (125) includes a fixed block (1231) arranged on the inner side of the frame (1), a polished rod (1232) is provided on the fixed block (1231), and one end of the movable plate (124) is arranged on the polished rod (1232).
9. The bag-making machine collaborative adjustment system based on visual monitoring according to claim 1, characterized in that: The tension swing arm (10) comprises a first adjusting roller (101) and a second adjusting roller (102) arranged on a movable plate (124); a first portion (1241) and a second portion (1242) are respectively provided at the upper and lower ends of the movable plate (124); the first adjusting roller (101) is connected to the first portion (1241), and the second adjusting roller (102) is connected to the second portion (1242).
Citation Information
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