Motor stator-rotor assembling device

Abstract

This invention relates to the field of motor assembly technology, and discloses a motor stator and rotor assembly device. The motor stator and rotor assembly device includes a frame, a worktable, a rotor adjustment unit, and a rotor fixing unit. The worktable includes a first slide, a support platform, and an assembly platform mounted on the first slide. The first slide is adjustable in position along the X-axis on the frame, and the assembly platform can rotate the motor stator. The rotor adjustment unit includes a second slide, a first clamp, and a first positioning rod. The second slide is adjustable in position along the Z-axis on the frame, the first clamp is adjustable in position along the Y-axis on the second slide, and the first positioning rod is adjustable in position along the X-axis on the second slide. The rotor fixing unit includes a second positioning rod and a second clamp mounted on the second positioning rod. The second positioning rod is adjustable in position along the X-axis on the frame and can pass through the center hole of the motor stator. This invention ensures the assembly accuracy of the motor stator and rotor assembly.

Description

Technical Field

[0001] This invention relates to the field of motor assembly technology, and in particular to a motor stator and rotor assembly equipment. Background Technology

[0002] When overhauling motors at EMU depots and Harmony locomotive maintenance depots, disassembly and reassembly of the motors are required. The stator and rotor assembly process is a core technology in motor assembly, affecting both assembly quality and speed. Currently, stator and rotor assembly is generally performed using overhead cranes and other auxiliary tooling. This method demands high manual skill levels, compromises safety, and the use of overhead cranes to transport the traction motor stator and rotor results in long operation times, low labor efficiency, and high safety risks. Summary of the Invention

[0003] Based on the above problems, the purpose of this invention is to provide a motor stator and rotor assembly equipment that ensures the assembly accuracy of motor stator and rotor assembly and improves the assembly efficiency of motor stator and rotor assembly.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An electric motor stator and rotor assembly device, comprising:

[0006] frame;

[0007] The worktable includes a first slide and a support platform and an assembly platform disposed on the first slide. The first slide is adjustable in position along the X direction on the frame. The support platform is used to support the motor rotor, and the assembly platform is used to place the motor stator and is capable of rotating the motor stator.

[0008] The rotor adjustment unit includes a second slide, a first clamp, and a first positioning rod. The second slide is adjustablely mounted on the frame along the Z-axis. The first clamp is adjustablely mounted on the second slide along the Y-axis. The first clamp is used to clamp the central shaft of the motor rotor. The first positioning rod is adjustablely mounted on the second slide along the X-axis. The first positioning rod is used to abut against the motor rotor end cover.

[0009] The rotor fixing unit includes a second positioning rod and a second clamp disposed on the second positioning rod. The second positioning rod is adjustable in position along the X direction on the frame. The second positioning rod can pass through the center hole of the motor stator. The second clamp is used to hold the center shaft of the motor rotor.

[0010] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, it further includes two end cover adjustment units spaced apart on the frame, the two end cover adjustment units being used to rotate the motor rotor end cover and the motor stator end cover respectively.

[0011] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, the end cover adjustment unit includes a third positioning rod, a fixed seat and a friction wheel. The third positioning rod is adjustablely positioned on the frame along the Y direction, the fixed seat is disposed on the third positioning rod, and the friction wheel is rotatably disposed on the fixed seat. The friction wheel can abut against the motor rotor end cover or the motor stator end cover.

[0012] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, a fixed frame is provided on the frame, a fixed cylinder is provided on the fixed frame, and the third positioning rod is slidably engaged with the fixed cylinder.

[0013] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, the assembly platform includes a base disposed on the first slide and a rotary table rotatably disposed on the base, the rotary table being used to place the motor stator.

[0014] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, an inverted trapezoidal receiving groove is provided on the bearing platform, the inverted trapezoidal receiving groove being used to accommodate the motor rotor.

[0015] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, the rotor adjustment unit further includes a third slide, which is adjustablely disposed on the second slide along the Y direction, and the first clamp is disposed on the third slide.

[0016] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, the frame includes a mounting base and a first mounting bracket and a second mounting bracket disposed on the mounting base. The first slide is adjustablely disposed on the mounting base along the X direction, the second slide is adjustablely disposed on the first mounting bracket along the Z direction, and the second positioning rod is adjustablely disposed on the second mounting bracket along the X direction.

[0017] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, the first mounting frame is provided with a slide rail, and the second slide block is provided with a slider that slides in cooperation with the slide rail.

[0018] As an optional embodiment of the motor stator and rotor assembly equipment of the present invention, a guide cylinder is provided on the second mounting frame, and the second positioning rod slides in cooperation with the guide cylinder.

[0019] The beneficial effects of this invention are as follows:

[0020] The motor stator and rotor assembly equipment provided by this invention, because the first slide is adjustable in position along the X-axis on the frame, the first clamp is adjustable in position along the Y-axis on the second slide, and the second slide is adjustable in position along the Z-axis on the frame, realizes the relative position adjustment of the first clamp and the motor rotor on the support platform in three dimensions. This facilitates the alignment of the first clamp with the motor rotor on the support platform, and the first clamp can smoothly hold the central shaft of the motor rotor. It is easy to operate and has a wide range of applications. Because the first positioning rod is adjustable in position along the X-axis on the second slide, it can abut against the motor rotor end cover. Because the second positioning rod is adjustable in position along the X-axis on the frame, it can pass through the central hole of the motor stator, allowing the second clamp to smoothly... The central shaft of the motor rotor is held firmly in place by a first clamp and a second clamp, which respectively hold the two ends of the central shaft of the motor rotor, ensuring the stability of the motor rotor during assembly. Since the first slide is adjustable along the X-axis on the frame, the motor stator on the assembly table can be smoothly moved to the position for assembly with the motor rotor. Because the assembly table can rotate the motor stator, it ensures accurate alignment between the motor stator and the motor rotor. This motor stator and rotor assembly equipment has a reasonable structure, occupies little space, is safe and reliable, is easy to operate, and has a high degree of automation. It reduces the number of operators, eliminates potential hazards, solves the problem of instability during motor stator and rotor assembly, ensures the assembly accuracy of motor stator and rotor assembly, and improves the assembly efficiency of motor stator and rotor assembly. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of the motor stator and rotor assembly equipment provided in a specific embodiment of the present invention;

[0023] Figure 2 This is a schematic diagram of the rotor adjustment unit in the motor stator and rotor assembly equipment provided in a specific embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the end cover adjustment unit and the fixing cylinder in the motor stator and rotor assembly equipment provided in a specific embodiment of the present invention;

[0025] Figure 4 This is a schematic diagram of the structure of the fixed cylinder, the third positioning rod, and the fixed seat in the motor stator and rotor assembly equipment provided in a specific embodiment of the present invention.

[0026] In the picture:

[0027] 1. Frame; 2. Workbench; 3. Rotor adjustment unit; 4. Rotor fixing unit; 5. End cover adjustment unit;

[0028] 11. Mounting base; 12. First mounting bracket; 121. Slide rail; 13. Second mounting bracket; 131. Guide cylinder; 14. Fixing bracket; 141. Fixing cylinder;

[0029] 21. First slide; 22. Support platform; 221. Inverted trapezoidal receiving groove; 23. Assembly platform;

[0030] 231. Base; 232. Rotating platform;

[0031] 31. Second slide; 32. First clamp; 33. First positioning rod; 34. Third slide;

[0032] 41. Second positioning rod; 42. Second clamp;

[0033] 51. Third positioning rod; 52. Fixed seat; 53. Friction wheel; 54. Drive motor. Detailed Implementation

[0034] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0036] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art can understand the specific meaning of these terms in this invention based on the specific circumstances.

[0037] like Figures 1 to 4 As shown, this embodiment provides a motor stator and rotor assembly device, which includes a frame 1, a worktable 2, a rotor adjustment unit 3, and a rotor fixing unit 4. The worktable 2 includes a first slide 21, a support platform 22, and an assembly platform 23 disposed on the first slide 21. The first slide 21 is adjustable in position along the X-axis on the frame 1. The support platform 22 supports the motor rotor, and the assembly platform 23 places the motor stator and is capable of rotating the motor stator. The rotor adjustment unit 3 includes a second slide 31, a first clamp 32, and a first positioning rod 33. The second slide 31 is adjustable in position along the Z-axis on the frame 1. The first clamp 32 is adjustable in position along the Y-axis on the second slide 31 and is used to clamp the central shaft of the motor rotor. The first positioning rod 33 is adjustable in position along the X-axis on the second slide 31 and is used to abut against the motor rotor end cover. The first positioning rod 33 can be the piston rod of a hydraulic rod, and the cylinder of the hydraulic rod is mounted on the second slide 31. The rotor fixing unit 4 includes a second positioning rod 41 and a second clamp 42 mounted on the second positioning rod 41. The second positioning rod 41 is adjustable in position along the X direction on the frame 1. The second positioning rod 41 can pass through the center hole of the motor stator, and the second clamp 42 is used to clamp the center shaft of the motor rotor.

[0038] Since the first slide 21 is adjustable in position along the X-axis on the frame 1, the first clamp 32 is adjustable in position along the Y-axis on the second slide 31, and the second slide 31 is adjustable in position along the Z-axis on the frame 1, the relative positions of the first clamp 32 and the motor rotor on the support platform 22 can be adjusted in three dimensions. This facilitates the alignment of the first clamp 32 with the motor rotor on the support platform 22, and the first clamp 32 can smoothly hold the central shaft of the motor rotor. This design is convenient to operate and has a wide range of applications. Since the first positioning rod 33 is adjustable in position along the X-axis on the second slide 31, it can abut against the motor rotor end cover. Since the second positioning rod 41 is adjustable in position along the X-axis on the frame 1, it can pass through the central hole of the motor stator. The second clamp 42 can smoothly hold the central shaft of the motor rotor. The first clamp 32 and the second clamp 42 respectively hold the two ends of the central shaft of the motor rotor, ensuring the stability of the motor rotor during assembly. Since the first slide block 21 is adjustable along the X-axis on the frame 1, the motor stator on the assembly table 23 can be smoothly moved to the position for assembly with the motor rotor. Because the assembly table 23 can rotate the motor stator, accurate alignment between the motor stator and rotor is ensured. This motor stator-rotor assembly equipment has a reasonable structure, occupies little space, is safe and reliable, simple to operate, and highly automated. It reduces the number of operators, eliminates potential operational hazards, solves the instability problem during motor stator-rotor assembly, ensures the assembly accuracy of motor stator-rotor assembly, and improves the assembly efficiency of motor stator-rotor assembly.

[0039] To ensure that the mounting threaded holes of the motor stator are aligned with the mounting holes of the rotating motor rotor, the motor stator and rotor assembly equipment may optionally include two end cover adjustment units 5 spaced apart on the frame 1, which are used for the end cover of the rotating motor rotor and the end cover of the motor stator, respectively.

[0040] Optionally, the end cover adjustment unit 5 includes a third positioning rod 51, a fixed seat 52, and a friction wheel 53. The third positioning rod 51 is adjustablely mounted on the frame 1 along the Y-direction, the fixed seat 52 is mounted on the third positioning rod 51, and the friction wheel 53 is rotatably mounted on the fixed seat 52. The friction wheel 53 can abut against the motor rotor end cover or the motor stator end cover. Because the third positioning rod 51 is adjustablely mounted on the frame 1 along the Y-direction, the friction wheel 53 can extend to abut against the motor rotor end cover or the motor stator end cover. Rotating the friction wheel 53 aligns the mounting hole of the motor rotor end cover with the mounting threaded hole of the motor stator end cover. The end cover adjustment unit 5 may also include a drive motor 54, which is mounted on the fixed seat 52 and is used to drive the friction wheel 53 to rotate, thereby achieving automated adjustment of the motor rotor end cover and the motor stator end cover.

[0041] Optionally, a fixed frame 14 is provided on the frame 1, and a fixed cylinder 141 is provided on the fixed frame 14. The third positioning rod 51 is slidably engaged with the fixed cylinder 141. The fixed cylinder 141 can be the cylinder body of the hydraulic rod, and the third positioning rod 51 can be the piston rod of the hydraulic rod.

[0042] Optionally, the assembly platform 23 includes a base 231 disposed on the first slide 21 and a rotary table 232 rotatably disposed on the base 231. The rotary table 232 is used to place the motor stator. The motor stator is rotated to face the motor rotor by the rotary table 232, which facilitates the subsequent alignment of the mounting thread holes of the motor stator with the mounting holes of the rotating motor rotor.

[0043] To ensure the stability of the motor rotor on the support platform 22, the support platform 22 may optionally be provided with an inverted trapezoidal receiving groove 221, which is used to receive the motor rotor.

[0044] To facilitate adjustment of the position of the first clamp 32 in the Y direction, the rotor adjustment unit 3 may optionally include a third slide 34, which is adjustablely mounted on the second slide 31 in the Y direction, and the first clamp 32 is mounted on the third slide 34.

[0045] Optionally, the frame 1 includes a mounting base 11 and a first mounting bracket 12 and a second mounting bracket 13 disposed on the mounting base 11. The first slide 21 is adjustablely disposed on the mounting base 11 along the X-axis, the second slide 31 is adjustablely disposed on the first mounting bracket 12 along the Z-axis, and the second positioning rod 41 is adjustablely disposed on the second mounting bracket 13 along the X-axis. The first mounting bracket 12 can be a gantry frame to facilitate avoidance of the first slide 21.

[0046] Optionally, the first mounting bracket 12 is provided with a slide rail 121, and the second slide block 31 is provided with a slider that slides in cooperation with the slide rail 121. Two slide rails 121 can be provided, with the two slide rails 121 spaced apart on the first mounting bracket 12. Two sliders are also provided, with the two sliders corresponding to the two slide rails 121 one by one, to ensure the sliding stability of the second slide block 31.

[0047] To ensure the movement accuracy of the second positioning rod 41, optionally, a guide cylinder 131 is provided on the second mounting bracket 13, and the second positioning rod 41 slides in conjunction with the guide cylinder 131. The guide cylinder 131 can be the cylinder body of a hydraulic rod, and the second positioning rod 41 can be the piston rod of a hydraulic rod.

[0048] The motor stator and rotor assembly equipment provided in this embodiment operates roughly as follows: First, a crane is used to suspend the motor rotor onto the support platform 22. The X-axis position of the first slide block 21 on the frame 1 is adjusted so that the motor rotor is close to the first clamp 32. Second, the Z-axis position of the second slide block 31 and the Y-axis position of the first clamp 32 are adjusted so that the first clamp 32 can hold the central shaft of the motor rotor. Then, the Z-axis position of the second slide block 31 on the frame 1 is adjusted so that the motor rotor reaches a height that facilitates assembly with the motor stator. Next, a crane is used to suspend the motor stator onto the rotary table 232, and the rotary table 232 rotates the motor stator to a position that is close to the motor rotor. The rotor and motor are coaxial; then, adjust the Y-axis position of the third positioning rod 51 so that the friction wheel 53 can extend to abut against the motor rotor end cover or the motor stator end cover, and rotate the friction wheel 53 so that the mounting hole of the motor rotor end cover is aligned with the mounting thread hole of the motor stator end cover; next, adjust the X-axis position of the first positioning rod 33 so that the first positioning rod 33 abuts against the motor rotor end cover, and adjust the X-axis position of the second positioning rod 41 so that the second positioning rod 41 passes through the center hole of the motor stator and clamps the motor stator end cover; finally, adjust the X-axis position of the first slide block 21 so that the motor stator and the motor rotor are assembled, and tighten all the assembly screws into place.

[0049] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.

Claims

1. An equipment for assembling motor stator and rotor, characterized in that, include: Rack (1); The workbench (2) includes a first slide (21) and a support platform (22) and an assembly platform (23) disposed on the first slide (21). The first slide (21) is adjustable in position along the X direction on the frame (1). The support platform (22) is used to support the motor rotor. The assembly platform (23) is used to place the motor stator and is capable of rotating the motor stator. The rotor adjustment unit (3) includes a second slide (31), a first clamp (32) and a first positioning rod (33). The second slide (31) is adjustablely mounted on the frame (1) along the Z direction. The first clamp (32) is adjustablely mounted on the second slide (31) along the Y direction. The first clamp (32) is used to clamp the central shaft of the motor rotor. The first positioning rod (33) is adjustablely mounted on the second slide (31) along the X direction. The first positioning rod (33) is used to abut against the motor rotor end cover. The rotor fixing unit (4) includes a second positioning rod (41) and a second clamp (42) disposed on the second positioning rod (41). The second positioning rod (41) is adjustable in position along the X direction on the frame (1). The second positioning rod (41) can pass through the center hole of the motor stator. The second clamp (42) is used to clamp the center shaft of the motor rotor. It also includes two end cover adjustment units (5) spaced apart on the frame (1). The two end cover adjustment units (5) are used to rotate the motor rotor end cover and the motor stator end cover, respectively. The rotor adjustment unit (3) also includes a third slide (34). The third slide (34) is adjustablely positioned on the second slide (31) along the Y direction. The first clamp (32) is positioned on the third slide (34).

2. The motor stator and rotor assembly equipment according to claim 1, characterized in that, The end cover adjustment unit (5) includes a third positioning rod (51), a fixed seat (52), and a friction wheel (53). The third positioning rod (51) is adjustablely positioned on the frame (1) along the Y direction. The fixed seat (52) is positioned on the third positioning rod (51). The friction wheel (53) is rotatably positioned on the fixed seat (52). The friction wheel (53) can abut against the motor rotor end cover or the motor stator end cover.

3. The motor stator and rotor assembly equipment according to claim 2, characterized in that, A fixed frame (14) is provided on the frame (1), and a fixed cylinder (141) is provided on the fixed frame (14). The third positioning rod (51) is slidably engaged with the fixed cylinder (141).

4. The motor stator and rotor assembly equipment according to claim 1, characterized in that, The assembly platform (23) includes a base (231) disposed on the first slide (21) and a rotating platform (232) rotatably disposed on the base (231), the rotating platform (232) being used to place the motor stator.

5. The motor stator and rotor assembly equipment according to claim 1, characterized in that, The support platform (22) is provided with an inverted trapezoidal receiving groove (221), which is used to receive the motor rotor.

6. The motor stator and rotor assembly equipment according to any one of claims 1-5, characterized in that, The frame (1) includes a mounting base (11) and a first mounting bracket (12) and a second mounting bracket (13) disposed on the mounting base (11). The first slide (21) is adjustablely disposed on the mounting base (11) along the X direction. The second slide (31) is adjustablely disposed on the first mounting bracket (12) along the Z direction. The second positioning rod (41) is adjustablely disposed on the second mounting bracket (13) along the X direction.

7. The motor stator and rotor assembly equipment according to claim 6, characterized in that, The first mounting bracket (12) is provided with a slide rail (121), and the second slide block (31) is provided with a slider that slides in cooperation with the slide rail (121).

8. The motor stator and rotor assembly equipment according to claim 6, characterized in that, The second mounting bracket (13) is provided with a guide cylinder (131), and the second positioning rod (41) slides with the guide cylinder (131).

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