Heavy-duty lifting lug disassembly and assembly device for shielded motors

Abstract

The present invention relates to a tooling device for disassembling and assembling a heavy-weight lifting eye of a shielded motor. A thread block (6) is installed on the upper part of a fixed base (2). The upper part of the thread block (6) is provided with a stud (7). The thread block (6) on the fixed base (2) is installed in cooperation with a thread hole (8) on a mobile body (1). A supporting pad (3) and an adjusting gasket (5) are installed in a sinking groove (9) on the upper surface of the mobile body (1) to fill the gap between a large lifting eye (10) and a bolt (11) and the mobile body (1). A wheel (4) is installed on a wheel frame (12) on the mobile body (1) and fixed. The present invention satisfies the work of disassembling and assembling a super-large lifting eye vertically downward when there is no lifting equipment or the lifting equipment cannot meet the working conditions. The tooling device is small in size, flexible in movement, and easy to use. It greatly frees up the lifting equipment in the workshop and reduces the difficulty of disassembling and assembling the lifting eye.

Description

Technical Field

[0001] The invention relates to a tooling device for disassembling and assembling a heavy-weight lifting lug of a shielded motor. Background Art

[0002] With the development and progress of society, the production and manufacturing technology of motors has become more and more sophisticated. In order to meet the performance requirements of motors, the shape and size of motors are increasing. In order to meet the production and manufacturing of large motors, the size of the supporting special lifting tools is also gradually increasing. Due to the appearance or shape design requirements of the motor, the disassembly and assembly of some special lifting tools cannot be directly lifted by lifting equipment due to the needs of the workstation or other reasons, and the weight of the lifting lug cannot be carried by manpower. Therefore, a tooling device is needed to meet the disassembly and assembly of large lifting lugs without lifting equipment or without lifting equipment. The traditional disassembly and assembly method is to use a jack to directly support the lifting ear. Because the bolts need to be disassembled and assembled, the jack can only be supported on the raised part of the lifting ear. The raised part of the lifting ear is an inclined surface. After the jack is tightened, it is not firm and it is easy to fall off and injure the operator, causing a safety accident. The tooling device perfectly solves this problem. After reserving space for disassembly and assembly of the bolts, it can also provide perfect support without the risk of workpiece falling off. It is easy to operate and saves space. The lifting ear is easy to transport after removal, and can perfectly meet the disassembly and assembly needs of large lifting ears. Summary of the invention

[0003] The purpose of the present invention is to provide a tooling device for disassembling and assembling a heavy-weight lifting eye of a shielded motor, which can meet the disassembly and assembly work of the heavy-weight lifting eye under the working conditions where there is no lifting equipment or the lifting equipment cannot be used. The present invention adopts the following technical scheme: a tooling device for disassembling and assembling a heavy-weight lifting eye of a shielded motor, the tooling device is assembled and installed by a mobile body (1), a fixed base (2), a supporting pad (3), a wheel (4) and an adjusting gasket (5), the mobile body (1) is welded by components, a wire block (6) is installed on the upper part of the fixed base (2), and the upper part of the wire block (6) has a stud (7), the wire block (6) on the fixed base (2) is installed in cooperation with the wire hole (8) on the mobile body (1), the supporting pad (3) and the adjusting gasket (5) are installed in a sink groove (9) on the upper surface of the mobile body (1) to fill the gap between the bolt (11) of the heavy-weight lifting eye (10) and the mobile body (1), and the wheel (4) is installed on a wheel frame (12) on the mobile body (1) and fixed.

[0004] The mobile vehicle body (1) is composed of a top plate (13), a front end vertical plate (14), a back vertical plate (15), a column (16), a wheel frame (12), a handle (17) and a bottom plate (18) assembled and welded, wherein the top plate (13) is connected to the front end vertical plate (14) in a vertical direction, the other end of the top plate (13) is connected to the back vertical plate (15) in a vertical direction, the top plate (13) and the bottom plate (18) are connected through a plurality of columns (16), the wheel frame (12) is installed at the lower part of the bottom plate (18), a fixed handle (17) is installed on one end of the top plate (13), a thread hole (8) is provided on a fixed base (2) of the bottom plate (18), a sink groove (9) for installing a supporting pad (3) and an adjusting gasket (5) is processed on the top plate (13), and a large lifting ear (10) is reserved for protruding sliding crotch distance when the front end vertical plate (14) is welded, so as to facilitate the installation and matching of the lifting ear and the mobile vehicle body (1).

[0005] The working principle of the present invention is:

[0006] When removing the lifting ear, first assemble the various parts into a whole, adjust the fixed base of the lifting ear disassembly and assembly device to be higher than the wheel, push the trolley to the bottom of the lifting ear, align the countersunk groove on the trolley with the engaging bolts of the lifting ear one by one, adjust the fixed base, lift the trolley to lift the wheel off the ground so that it cannot move freely and adjust the upper surface of the car body to be horizontal, lock the fixed base, fill the gap between the countersunk groove and the mounting bolt with the supporting plate and adjusting gasket, remove one of the bolts first, and fill the countersunk groove and the lower end face of the lifting ear after removing the mounting nut with the supporting plate and adjusting gasket, then repeat the above operation, remove the bolts one by one, adjust the fixed base down, and push the trolley and the lifting ear away together.

[0007] When installing the lifting ear, push the trolley and the lifting ear together to the bottom of the workpiece, align the lifting ear with the installation position on the workpiece, adjust the fixed base to make the lifting ear and the workpiece fit completely, remove a gasket that holds the bolt, install the bolt, insert the support pad and adjustment gasket, repeat the above steps, install the remaining bolts in turn, and push the trolley away.

[0008] The specific use of the tool can refer to the following example: When removing the lifting ear, first assemble the various parts into a whole, adjust the fixed base of the lifting ear disassembly and assembly device to be higher than the wheel, push the trolley to the bottom of the lifting ear, align the countersunk groove on the trolley with the engaging bolts of the lifting ear one by one, adjust the fixed base, lift the trolley up and lift the wheel off the ground so that it cannot move freely and the upper surface is horizontal, then lock the fixed base, fill the gap between the countersunk groove and the mounting bolt with the support plate and the adjusting gasket, then remove one of the bolts first, and also fill the countersunk groove and the lower end face of the lifting ear after removing the mounting nut with the support plate and the adjusting gasket, then repeat the above operation, remove the bolts one by one, adjust the fixed base down, and push the trolley and the lifting ear away together.

[0009] When installing the lifting ear, push the trolley and the lifting ear together to the bottom of the workpiece, align the lifting ear with the installation position on the workpiece, adjust the fixed base to make the lifting ear and the workpiece fit completely, remove a gasket that holds the bolt, install the bolt, insert the support pad and adjustment gasket, repeat the above steps, install the remaining bolts in turn, and push the trolley away.

[0010] The beneficial effects of the present invention are:

[0011] A freely movable installation vehicle is used to provide a tooling device for disassembling and assembling large lifting eyes in working conditions where there is no lifting equipment or the lifting equipment cannot be used. This device not only frees the lifting equipment from restrictions, but is also simple and convenient to operate. It is small in size and light in weight, and can be used at any time, reducing the operator's work difficulty and operation time. This tooling device can also be used as a storage station for the lifting eyes, which can be freely transported by manpower, thus avoiding the problem of inconvenient transportation and storage due to the lifting eyes being too large or too heavy.

[0012] The traditional disassembly and assembly method is to use a jack to directly support the lifting ear. Because the bolts need to be disassembled and assembled, the jack can only be supported on the raised part of the lifting ear. The raised part of the lifting ear is an inclined surface. After the jack is tightened, it is not firm and it is easy to fall off and injure the operator, causing a safety accident. The tooling device perfectly solves this problem. After reserving space for disassembly and assembly of the bolts, it can also provide perfect support without the risk of workpiece falling off. It is easy to operate and saves space. The lifting ear is easy to transport after removal, and can perfectly meet the disassembly and assembly needs of large lifting ears. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a side schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a forward schematic diagram of the overall structure of the present invention. DETAILED DESCRIPTION

[0015] like Figure 1 The illustrated shielded motor heavy-weight lifting ear disassembly and assembly tooling device is composed of a mobile body 1, a fixed base 2, a supporting pad 3, a wheel 4 and an adjusting gasket 5. The mobile body 1 is welded from components. The fixed base 2 includes a wire block 6 and a stud 7. The fixed base 2 is installed through a wire hole 8 on the mobile body 1 and is used for the overall leveling and fixation of the tooling. The supporting pad 3 and the adjusting gasket 5 are installed in a recessed groove 9 on the upper surface of the mobile body 1 to fill the gap between the large lifting ear 10 and the bolt 11 and the mobile body 1. The wheel 4 is installed on and fixed to a wheel frame 12 on the mobile body 1 for overall movement of the tooling.

[0016] The mobile body 1 is assembled and welded by a top plate 13, a front end vertical plate 14, a back vertical plate 15, a column 16, a wheel frame 12, a handle 17 and a bottom plate 18. After welding, the bottom plate 18 is processed with thread holes 8 for installing the fixed base 2, and the top plate 13 is processed with recessed grooves 9 for installing the supporting pad 3 and the adjusting gasket 5. When welding the front end vertical plate 14, a large lifting ear 10 is reserved to protrude and slide the crotch distance, which is convenient for the installation and coordination of the lifting ear and the mobile body 1.

[0017] like Figure 2 The illustrated shielded motor heavy-weight lifting ear disassembly and assembly tooling device is composed of a mobile body 1, a fixed base 2, a supporting pad 3, a wheel 4 and an adjusting gasket 5. The mobile body 1 is welded by components, a wire block 6 is installed on the upper part of the fixed base 2, and a stud 7 is provided on the upper part of the wire block 6. The wire block 6 on the fixed base 2 is installed in cooperation with the wire hole 8 on the mobile body 1. The supporting pad 3 and the adjusting gasket 5 are installed in the recessed groove 9 on the upper surface of the mobile body 1 to fill the gap between the large lifting ear 10 and the bolt 11 and the mobile body 1. The wheel 4 is installed on the wheel frame 12 on the mobile body 1 and fixed.

[0018] The mobile body 1 is assembled and welded by a top plate 13, a front end vertical plate 14, a back vertical plate 15, a column 16, a wheel frame 12, a handle 17 and a bottom plate 18, wherein the top plate 13 is connected to the front end vertical plate 14 in the vertical direction, and the other end of the top plate 13 is connected to the back vertical plate 15 in the vertical direction. The top plate 13 and the bottom plate 18 are connected through several columns 16, and the wheel frame 12 is installed at the lower part of the bottom plate 18. A fixed handle 17 is installed flat at one end of the top plate 13, and a thread hole 8 is provided on the fixed base 2 of the bottom plate 18. A sink groove 9 for installing a supporting pad 3 and an adjusting gasket 5 is processed on the top plate 13. When the front end vertical plate 14 is welded, a large lifting ear 10 is reserved to protrude a sliding crotch distance, so as to facilitate the installation and coordination of the lifting ear and the mobile body 1.

Claims

1. A shielded motor lifting lug disassembly and assembly device, characterized by: The tooling device is assembled by assembling a mobile body (1), a fixed base (2), a supporting pad (3), a wheel (4) and an adjusting gasket (5). The mobile body (1) is welded by components. A thread block (6) is installed on the upper part of the fixed base (2). The upper part of the thread block (6) has a stud (7). The thread block (6) on the fixed base (2) is installed in cooperation with a thread hole (8) on the mobile body (1). The supporting pad (3) and the adjusting gasket (5) are installed in a sink groove (9) on the upper surface of the mobile body (1) to fill the gap between the lifting ear (10) and the bolt (11) and the mobile body (1). The wheel (4) is installed on a wheel frame (12) on the mobile body (1) and fixed. The mobile body (1) is composed of a top plate (13), a front vertical plate (14), and a back vertical plate. The invention relates to a vehicle body (18) comprising a top plate (13) and a bottom plate (18), wherein the top plate (13) is connected to a front vertical plate (14) in a vertical direction, the other end of the top plate (13) is connected to a back vertical plate (15) in a vertical direction, the top plate (13) and the bottom plate (18) are connected via a plurality of vertical plates (16), the wheel frame (12) is mounted on the lower part of the bottom plate (18), a fixed handle (17) is mounted on one end of the top plate (13), a thread hole (8) is provided on a fixed base (2) of the bottom plate (18), a groove (9) for mounting a supporting pad (3) and an adjusting gasket (5) is processed on the top plate (13), and a raised sliding crotch distance of a lifting ear (10) is reserved when the front vertical plate (14) is welded, so as to facilitate the installation and matching of the lifting ear and the mobile vehicle body (1).

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