A blower control device for removing metal particles and soot in a 3D printer

Through the smoke treatment and airflow regulation of the fan control device, the cleaning problem of smoke and particles in metal 3D printing is solved to ensure safety and efficiency.

CN115609017BActive Publication Date: 2025-08-01NANJING CHAMLION LASER TECH CO LTD
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Patent Information

Application Number
CN202211366033.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-31
Publication Date
2025-08-01
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

During the 3D metal printing process, smoke gathering affects the safety of observation and breathing, and metal particles splashing are difficult to clean, affecting the printing quality.

Method used

A fan control device is designed, including a smoke treatment device and an air flow regulation device, which extracts smoke and dust through a pumping fan, collects metal particles by rotating plates and chutes, and cleans up the particles by using an air flow regulation device.

Benefits of technology

Effectively remove smoke and dust, clean metal particles, ensure observation and breathing safety, improve printing efficiency, and ensure model quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fan control device for removing metal particles and soot in a 3D printer, including a printer housing. Rotating rods are rotatably connected to the side walls on both sides of the inner cavity of the housing. A rotating plate is fixedly connected between the two rotating rods. A printing base is provided on the rotating plate. A soot treatment device is provided on one side of the housing, and the soot treatment device is used to treat the soot generated during printing. An air flow regulating device is provided below the soot treatment device on one side of the housing, and the air flow regulating device is used to change the direction of air flow entering the housing. By setting the air flow regulating device, the soot treatment device sucks away the floating soot, and the air flow regulating device blows out the falling metal particles from the housing, avoiding the accumulation of soot inside the housing, which affects the external staff to observe the printing progress of the metal model through the transparent glass, keeping the printing base and the rotating plate clean, and avoiding the influence of metal particles on the printing of the next metal model.
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Description

Technical Field

[0001] The present invention relates to the technical field of printer fan control, and particularly to a fan control device for removing metal particles and soot in a 3D printer. Background Art

[0002] 3D printing or additive manufacturing is a new method of directly manufacturing parts from digital models by means of layer-by-layer material accumulation, and is regarded as the core technology of the "Third Industrial Revolution". This moldless manufacturing method can produce high-precision and fully dense metal parts in a short time. 3D printing has the characteristics of free part design, part complexity, lightweight, part integration, and functional design.

[0003] During metal 3D printing, soot will be generated. Excessive accumulation of soot will seriously affect the observation line of sight of the staff, and at the same time will affect the breathing safety of the staff. At the same time, during printing, metal particles may splash around the metal model, which is difficult to clean. At the same time, if it is not cleaned properly, the remaining metal particles may stick to the next printed metal model, affecting the printing quality. Summary of the Invention

[0004] The purpose of the present invention is to provide a fan control device for removing metal particles and soot in a 3D printer in view of the deficiencies of the prior art, so as to solve the problems raised in the background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A fan control device for removing metal particles and soot in a D printer, including a printer housing. Rotating rods are rotatably connected to the side walls on both sides of the inner cavity of the housing. A rotating plate is fixedly connected between the two rotating rods. A printing base is provided on the rotating plate. A soot treatment device is provided on one side of the housing, and the soot treatment device is used to treat the soot generated during printing. An air flow regulating device is provided below the soot treatment device on one side of the housing, and the air flow regulating device is used to change the direction of the air flow entering the housing.

[0007] As a preferred technical solution of the present invention, an opening is provided on one side of the housing. Two fixing blocks are fixedly connected to one side of the housing. A round rod is rotatably connected between the two fixing blocks. A baffle is fixedly connected to the outer circle of the round rod. A first square through groove is provided on the baffle. A transparent glass is provided on the side wall of the first square through groove. A handle is fixedly connected to one side of the baffle.

[0008] As a preferred technical solution of the present invention, the soot treatment device includes a circular tube. A circular through groove is provided on the housing, and the circular tube is fixed on the side wall of the circular through groove. A horizontal plate is fixedly connected to the side wall of the circular tube. A driving motor is fixedly connected to one side of the horizontal plate. The main shaft of the driving motor penetrates through the horizontal plate, and an air extraction fan is fixedly connected to the main shaft of the driving motor.

[0009] As a preferred technical solution of the present invention, a plurality of inclined grooves are provided on both sides of the printing base on the rotating plate, and the plurality of inclined grooves are connected to each other. Triangular blocks are fixedly connected to both sides of the upper surface of the rotating plate away from the inclined grooves of the printing base. The inclined surface of the triangular block is connected to the inclined groove, and a rubber film is fixedly connected between the rotating plate and the inner wall of the housing.

[0010] As a preferred technical solution of the present invention, a second square through groove is provided on one side of the housing, and the air flow regulating device is located on the inner wall of the square through groove. The air flow regulating device includes a square tube. Rotating shafts are fixedly connected to both sides of the square tube, and the rotating shafts are rotatably connected to the side walls of the second square through groove. One end of the square tube communicates with a blower, and an elastic sealing film is fixedly connected between the side wall of the square tube and the side wall of the second square through groove. The two rotating shafts penetrate through the housing, and a power device is provided on one side of one of the rotating shafts, and the power device is used to drive the rotating shaft.

[0011] As a preferred technical solution of the present invention, a sliding groove is provided on the outer side of the housing. The power device includes a slider. The slider is located in the sliding groove and is slidably connected to the housing. A spring is fixedly connected between one side of the slider and the side wall of the sliding groove. A rack is fixedly connected to one side of the slider. The rotating rod penetrates through the housing, and a first gear and a second gear are fixedly connected to the outer circle of the rotating rod. The first gear meshes with the rack. A reversing gear is rotatably connected to the outer side of the housing, and the reversing gear meshes with the second gear. A third gear is fixedly connected to the outer circle of the rotating shaft, and the third gear meshes with the reversing gear.

[0012] As a preferred technical solution of the present invention, a vertical plate is provided on one side of the housing. An elastic traction rope is fixedly connected to one side of the rack. The elastic traction rope penetrates through the vertical plate, and a connecting plate is fixedly connected to one side of the baffle. The elastic traction rope is fixedly connected to the connecting plate.

[0013] Compared with the prior art, the present invention provides a fan control device for removing metal particles and soot in a 3D printer, and has the following beneficial effects:

[0014] 1. The blower control device for removing metal particles and dust from a 3D printer, by setting up a dust treatment device, the dust generated inside the housing and the splashed metal particles. During printing, the generated dust will float upward due to its light mass. When the dust floats to the top inside the housing, the drive motor drives the exhaust fan to rotate, and the exhaust fan extracts the floating dust to the outside of the housing, preventing the dust from accumulating inside the housing and causing excessive dust to wrap the metal model, which affects the outside staff's observation of the metal model printing progress through the transparent glass;

[0015] 2. The blower control device for removing metal particles and dust from a 3D printer, by setting up a rotating plate, rotating the rotating plate to make the rotating plate and the printing base tilt, with the side near the opening being lower and the side near the second square through - slot being raised, so that the metal particles gathered at the bottom of the inclined slot roll along the inclined slot, and the metal particles pass through the opening and roll out of the inside of the housing. Then rotate the rotating shaft to make the square tube tilt, and at the same time make the square tube parallel to the rotating plate, with the square tube and the rotating plate being on the same straight line. Then the blower starts to generate air flow, and the air flow blows towards the inclined rotating plate, with the air flow direction being parallel to the inclined rotating plate. Under the blowing of the air flow, the metal particles roll faster, and at the same time, it prevents the metal particles from sticking to the rotating plate, which is beneficial to further cleaning the rotating plate and reducing the residue of metal particles;

[0016] 3. The blower control device for removing metal particles and dust from a 3D printer, by setting up an inclined slot, after the metal particles lose kinetic energy, they fall on the rotating plate and the printing base. Under the action of the inclined slot and the side wall of the triangular block, the metal particles slide and gather at the bottom of the inclined slot, collecting the metal particles and preventing the metal particles from being too scattered and difficult to clean;

[0017] 4. The blower control device for removing metal particles and dust from a 3D printer, by setting up a towing rope, the baffle pulls the towing rope, the towing rope pulls the rack to slide, the spring deforms, the rack drives the second gear to rotate through the first gear, making the rotating plate rotate and tilt. At the same time, the second gear drives the third gear to rotate through the reversing gear, making the square tube rotate synchronously and in the same direction as the rotating plate. Then the staff takes out the model. At this time, the blower generates air flow and starts to clean the metal particles inside the housing. When the model is taken out, under the movement of the spring reset, it pulls the rack to reset and at the same time makes the baffle reset to cover the housing, and the rotating plate and the square tube return to horizontal, which saves more time and improves the use efficiency of the 3D printer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the three - dimensional structure schematic diagram of the device;

[0019] Figure 2 is the sectional structure schematic diagram of the device;

[0020] Figure 3 It is a schematic structural diagram inside the housing;

[0021] Figure 4 It is a schematic structural diagram of the rotating plate;

[0022] Figure 5 It is a schematic structural diagram of the air flow regulating device;

[0023] Figure 6 It is a schematic structural diagram of the power device.

[0024] In the figure: 1. Housing; 11. Rotating rod; 12. Rotating plate; 13. Printing base; 14. Fixed block; 15. Round rod; 16. Baffle; 17. First square through groove; 18. Handle; 2. Smoke and dust treatment device; 21. Circular pipe; 22. Horizontal plate; 23. Driving motor; 24. Exhaust fan; 19. Inclined groove; 191. Triangular block; 192. Rubber membrane; 3. Air flow regulating device; 31. Square pipe; 32. Rotating shaft; 33. Elastic sealing membrane; 193. Chute; 4. Power device; 41. Slide block; 42. Spring; 43. Rack; 403. First gear; 413. Second gear; 44. Reversing gear; 45. Third gear; 46. Vertical plate; 47. Elastic traction rope; 48. Connecting plate. Specific implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to Figures 1-6 , in this implementation manner:

[0027] A fan control device for removing metal particles and smoke and dust in a 3D printer, including a printer housing 1. Rotating rods 11 are rotatably connected to the side walls on both sides of the inner cavity of the housing 1. A rotating plate 12 is fixedly connected between the two rotating rods 11. A printing base 13 is provided on the rotating plate 12. A smoke and dust treatment device 2 is provided on one side of the housing 1. The smoke and dust treatment device 2 is used to treat the smoke and dust generated during printing. An air flow regulating device 3 is provided below the smoke and dust treatment device 2 on one side of the housing 1. The air flow regulating device 3 is used to change the direction of air flowing into the housing 1. An opening is provided on one side of the housing 1. Two fixed blocks 14 are fixedly connected to one side of the housing 1. A round rod 15 is rotatably connected between the two fixed blocks 14. A baffle 16 is fixedly connected to the outer circle of the round rod 15. A first square through groove 17 is provided on the baffle 16. A transparent glass is provided on the side wall of the first square through groove 17. A handle 18 is fixedly connected to one side of the baffle 16.

[0028] The present invention is used to handle the soot and splashed metal particles generated inside the housing 1 when 3D printing metal components. During printing, the generated soot will float upward due to its light mass. When the soot floats to the top inside the housing 1, the soot can be processed by the soot treatment device 2 located in the upper part at this time, avoiding the accumulation of soot inside the housing 1, which may cause excessive soot to wrap the metal model and affect the external staff's observation of the metal model printing progress through the transparent glass. During printing, some metal particles splash out. At this time, due to the relatively large weight of the metal particles, the metal particles bounce after hitting the inner wall of the housing 1. When the kinetic energy disappears, they fall on the rotating plate 12 and the printing base 13. After printing is completed, hold the handle 18 and flip the baffle 16 to remove the model from the printing base 13. At the same time, air starts to pass through the air flow regulating device 3 from the other side of the housing 1 into the housing 1. The air flow regulating device 3 adjusts the air flow direction, blowing the metal particles on the rotating plate 12 and the printing base 13 towards the opening until the metal particles are blown out of the housing 1, cleaning the inside of the housing 1 and keeping the printing base 13 and the rotating plate 12 clean, avoiding the metal particles from affecting the next printing of the metal model.

[0029] The soot treatment device 2 includes a circular tube 21. A circular through groove is provided on the housing 1, and the circular tube 21 is fixed on the side wall of the circular through groove. A cross plate 22 is fixedly connected to the side wall of the circular tube 21. A driving motor 23 is fixedly connected to one side of the cross plate. The main shaft of the driving motor 23 penetrates the cross plate 22, and an air extraction fan 24 is fixedly connected to the main shaft of the driving motor 23.

[0030] When the soot generated by printing the model floats above the housing 1, the driving motor 23 drives the air extraction fan 24 to rotate at this time. The air extraction fan 24 extracts the floating soot to the outside of the housing 1, playing a role in exhausting the smoke inside the housing 1. At the same time, the air extraction fan 24 extracts the heat generated inside the housing 1, playing a role in cooling the inside of the housing 1, which is beneficial to the rapid cooling of the model, beneficial to improving the printing speed of the metal model, and improving work efficiency.

[0031] On both sides of the printing base 13 on the rotating plate 12, a plurality of inclined grooves 19 are provided. The plurality of inclined grooves 19 are connected to each other. On both sides of the upper surface of the rotating plate 12 away from the inclined grooves 19 of the printing base 13, triangular blocks 191 are fixedly connected. The inclined surfaces of the triangular blocks 191 are connected to the inclined grooves 19. A rubber film 192 is fixedly connected between the rotating plate 12 and the inner wall of the housing 1. A second square through groove is provided on one side of the housing 1. The air flow regulating device 3 is located on the inner wall of the square through groove. The air flow regulating device 3 includes a square pipe 31. Rotating shafts 32 are fixedly connected to both sides of the square pipe 31. The rotating shafts 32 are rotatably connected to the side walls of the second square through groove. One end of the square pipe 31 communicates with a blower. An elastic sealing film 33 is fixedly connected between the side wall of the square pipe 31 and the side wall of the second square through groove. The two rotating shafts 32 penetrate through the housing 1. A power device 4 is provided on one side of one of the rotating shafts 32. The power device 4 is used to drive the rotating shaft 32

[0032] After the metal particles lose kinetic energy, they fall on the rotating plate 12 and the printing base 13. Under the action of the inclined grooves 19 and the side walls of the triangular blocks 191, the metal particles slide and gather at the bottom of the inclined grooves 19. After printing, at this time, hold the handle 18 and rotate the baffle 16 to open the housing 1 and take out the model. Then rotate the rotating plate 12 to make the rotating plate 12 and the printing base 13 inclined, with the side near the opening being lower and the side near the second square through groove being raised, so that the metal particles gathered at the bottom of the inclined grooves 19 roll along the inclined grooves 19, and the metal particles roll out of the interior of the housing 1 through the opening. Then rotate the rotating shaft 32 to make the square pipe 31 inclined, and at the same time make the square pipe 31 parallel to the rotating plate 12, and the square pipe 31 and the rotating plate 12 are on the same straight line. Then the blower starts to generate air flow. The blower is a prior art and will not be elaborated here. The air flow blows towards the inclined rotating plate 12, and the air flow direction is parallel to the inclined rotating plate 12. Under the blowing of the air flow, the metal particles roll and accelerate, and at the same time prevent the metal particles from sticking to the rotating plate 12, which is beneficial to further cleaning the rotating plate 12 and reducing the residue of metal particles.

[0033] A sliding groove 193 is provided on the outside of the housing 1. The power device 4 includes a slider 41. The slider 41 is located in the sliding groove 193 and is slidably connected to the housing 1. A spring 42 is fixedly connected between one side of the slider 41 and the side wall of the sliding groove 193. A rack 43 is fixedly connected to one side of the slider 41. The rotating rod 11 penetrates through the housing 1. A first gear 403 and a second gear 413 are fixedly connected to the outer circle of the rotating rod 11. The first gear 403 meshes with the rack 43. A reversing gear 44 is rotatably connected to the outside of the housing 1. The reversing gear 44 meshes with the second gear 413. A third gear 45 is fixedly connected to the outer circle of the rotating shaft 32. The third gear 45 meshes with the reversing gear 44. A vertical plate 46 is provided on one side of the housing 1. An elastic traction rope 47 is fixedly connected to one side of the rack 43. The elastic traction rope 47 penetrates through the vertical plate 46. A connecting plate 48 is fixedly connected to one side of the baffle 16. The elastic traction rope 47 is fixedly connected to the connecting plate 48.

[0034] When the baffle 16 is rotated, the baffle 16 pulls the traction rope 47, the traction rope 47 pulls the rack 43 to slide, the spring 42 deforms, the rack 43 drives the second gear 413 to rotate through the first gear 403, so that the rotating plate 12 rotates and tilts. At the same time, the second gear 413 drives the third gear 45 to rotate through the reversing gear 44, so that the square tube 31 rotates in the same direction as the rotating plate 12 synchronously. After that, the staff takes out the model. At this time, the blower generates air flow and starts to clean the metal particles inside the housing 1. When the model is taken out, under the movement of the spring 42 resetting, the rack 43 is pulled back to its original position, and at the same time, the baffle 12 is reset to cover the housing 1, and the rotating plate 12 and the square tube 31 return to the horizontal, which saves more time and improves the use efficiency of the 3D printer.

[0035] The working principle and usage process of the present invention: The soot and splashed metal particles generated inside the housing 1. During printing, the generated soot will float upward due to its light mass. When the soot floats to the top inside the housing 1, at this time, the driving motor 23 drives the exhaust fan 24 to rotate, and the exhaust fan 24 extracts the floating soot to the outside of the housing 1. After printing is completed, the baffle 16 is rotated, the baffle 16 pulls the traction rope 47, the traction rope 47 pulls the rack 43 to slide, the spring 42 deforms, the rack 43 drives the second gear 413 to rotate through the first gear 403, so that the rotating plate 12 rotates and tilts. At the same time, the second gear 413 drives the third gear 45 to rotate through the reversing gear 44, so that the square tube 31 rotates and tilts in the same direction as the rotating plate 12 synchronously. After that, the staff takes out the model. At this time, the blower generates air flow and starts to clean the metal particles inside the housing 1.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A blower control device for removing metal particles and soot in a 3D printer, characterized in that: It includes a printer housing (1). Rotating rods (11) are rotatably connected to the side walls on both sides of the inner cavity of the housing (1). A rotating plate (12) is fixedly connected between the two rotating rods (11). A printing base (13) is provided on the rotating plate (12). A soot treatment device (2) is provided on one side of the housing (1). The soot treatment device (2) is used to treat the soot generated during printing. An air flow regulating device (3) is provided below the soot treatment device (2) on one side of the housing (1). The air flow regulating device (3) is used to change the direction of the air flow entering the housing (1). An opening is provided on one side of the housing (1). Two fixing blocks (14) are fixedly connected to one side of the housing (1). A round rod (15) is rotatably connected between the two fixing blocks (14). A baffle (16) is fixedly connected to the outer circle of the round rod (15). A first square through groove (17) is provided on the baffle (16). A transparent glass is provided on the side wall of the first square through groove (17). A handle (18) is fixedly connected to one side of the baffle (16). A second square through groove is provided on one side of the housing (1). The air flow regulating device (3) is located on the inner wall of the square through groove. The air flow regulating device (3) includes a square pipe (31). Rotating shafts (32) are fixedly connected to both sides of the square pipe (31). The rotating shafts (32) are rotatably connected to the side walls of the second square through groove. One end of the square pipe (31) is communicated with a blower. An elastic sealing film (33) is fixedly connected between the side wall of the square pipe (31) and the side wall of the second square through groove. The two rotating shafts (32) penetrate through the housing (1). A power device (4) is provided on one side of one of the rotating shafts (32). The power device (4) is used to drive the rotating shaft (32). A chute (193) is provided on the outer side of the housing (1). The power device (4) includes a slider (41). The slider (41) is located in the chute (193) and is slidably connected to the housing (1). A spring (42) is fixedly connected between one side of the slider (41) and the side wall of the chute (193). A rack (43) is fixedly connected to one side of the slider (41). The rotating rod (11) penetrates through the housing (1). A first gear (403) and a second gear (413) are fixedly connected to the outer circle of the rotating rod (11). The first gear (403) meshes with the rack (43). A reversing gear (44) is rotatably connected to the outer side of the housing (1). The reversing gear (44) meshes with the second gear (413). A third gear (45) is fixedly connected to the outer circle of the rotating shaft (32). The third gear (45) meshes with the reversing gear (44). A vertical plate (46) is provided on one side of the housing (1). An elastic traction rope (47) is fixedly connected to one side of the rack (43). The elastic traction rope (47) penetrates through the vertical plate (46). A connecting plate (48) is fixedly connected to one side of the baffle (16). The elastic traction rope (47) is fixedly connected to the connecting plate (48).

2. The blower control device for removing metal particles and soot in a 3D printer according to claim 1, characterized in that: The soot treatment device (2) includes a circular pipe (21). A circular through groove is provided on the housing (1), and the circular pipe (21) is fixed on the side wall of the circular through groove. A transverse plate (22) is fixedly connected to the side wall of the circular pipe (21). A driving motor (23) is fixedly connected to one side of the transverse plate. The main shaft of the driving motor (23) penetrates through the transverse plate (22), and an air extraction fan (24) is fixedly connected to the main shaft of the driving motor (23).

3. The blower control device for removing metal particles and soot in a 3D printer according to claim 1, characterized in that: A plurality of inclined grooves (19) are provided on both sides of the printing base (13) on the rotating plate (12), and the plurality of inclined grooves (19) are connected to each other. Triangular blocks (191) are fixedly connected to both sides of the upper surface of the rotating plate (12) away from the inclined grooves (19) of the printing base (13). The inclined surface of the triangular block (191) is connected to the inclined groove (19), and a rubber film (192) is fixedly connected between the rotating plate (12) and the inner wall of the housing (1).

Citation Information

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