A rapid replacement support device for hydraulic support jacks

By designing a hydraulic support jack quick replacement support device and adjusting the jack angle using the support mechanism and rotating parts, the problems of insufficient support of the hydraulic support jack in a narrow space in the mine working surface are solved, and stable and efficient jack installation and maintenance are achieved.

CN115611190BActive Publication Date: 2025-07-18CHINA COAL FIRST CONSTR +1
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Patent Information

Application Number
CN202211400034.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-09
Publication Date
2025-07-18
Estimated Expiration
2042-11-09

AI Technical Summary

Technical Problem

During the removal and installation of the mine working surface hydraulic support jack in a narrow space, there are problems such as insufficient support and inconvenient adjustment of the installation angle.

Method used

A hydraulic support jack quick replacement support device is designed, including moving parts, rotating parts, lifting parts, brackets and support mechanisms. The sliding rod is driven to slide through the drive plate of the support mechanism, supporting the moving parts, rotating parts adjust the jack angle, and lifting the brackets of the lifting parts to achieve stable installation of the jack.

Benefits of technology

It solves the problems of insufficient support of mobile equipment and inconvenient adjustment of jack installation angle, improves the stability and efficiency of jack installation, and simplifies the maintenance and replacement process.

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Abstract

The present invention relates to the technical field of mechanical equipment, and provides a quick replacement support device for hydraulic support jacks, which includes a moving member, a rotating member is arranged on the moving member, a lifting member is arranged on the rotating member, the lifting direction of the lifting member is parallel to the rotation axis of the rotating member, the rotating member is used to drive the lifting member to rotate, a bracket is arranged on the lifting member, the bracket is used to support the jack, the lifting member is used to drive the bracket to lift, a support mechanism is arranged on the moving member, the support mechanism includes a bracket arranged on the moving member, a support frame is arranged on the bracket, a sliding rod is slidably arranged on the support frame, the sliding rod has a number of grooves, a driving disk is rotatably arranged on the bracket, the driving disk has a spiral boss, the spiral boss abuts against the grooves, and after the driving disk rotates, it drives the sliding rod to slide up and down, and after a number of sliding rods move down, they support the moving member. Through the above technical solution, the problems of insufficient support of mobile equipment and inconvenient adjustment of the installation angle of the jack in the prior art are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and specifically, to a quick replacement support device for a hydraulic support jack. Background Art

[0002] During the mining of a mine working face, the hydraulic supports in the cut-through of the working face are frequently lifted and moved. Considering the turbid water quality used in the working face, the hydraulic support jacks in the cut-through of the working face are often damaged. Due to the environmental restrictions of the working face, the hydraulic support jacks need to be removed and transported to the ground for repair.

[0003] Due to the narrow space, the removal and installation of the hydraulic support jacks often use chain hoists, wire rope slings, and crowbars for removal and installation. The removed and replaced hydraulic support jacks are often transported and loaded by manual traction. During the installation process of the hydraulic support jacks, there are problems such as inadequate support for mobile equipment and inconvenience in adjusting the installation angle of the jacks. Summary of the Invention

[0004] The present invention provides a quick replacement support device for a hydraulic support jack, which solves the problems of inadequate support for mobile equipment and inconvenience in adjusting the installation angle of the jacks in the related art.

[0005] The technical solution of the present invention is as follows:

[0006] A quick replacement support device for a hydraulic support jack, comprising

[0007] A moving member;

[0008] A rotating member, arranged on the moving member, and the moving member is used to drive the rotating member to move;

[0009] A lifting member, arranged on the rotating member, and the lifting direction of the lifting member is parallel to the rotation axis of the rotating member, and the rotating member is used to drive the lifting member to rotate;

[0010] A bracket, arranged on the lifting member, and the bracket is used to support the jack, and the lifting member is used to drive the bracket to lift;

[0011] A plurality of support mechanisms, arranged on the moving member, and each support mechanism includes

[0012] A support, arranged on the moving member;

[0013] A support frame, arranged on the support;

[0014] A sliding rod, slidably arranged on the support frame, and the sliding rod has a plurality of grooves;

[0015] The driving disk is rotatably arranged on the bracket. The driving disk has a spiral boss, and the spiral boss abuts against the groove. After the driving disk rotates, it drives the slide rod to slide up and down. After several slide rods move downwards, they support the moving part.

[0016] As a further technical solution, it further includes

[0017] The bottom plate is arranged at one end of the slide rod. After the slide rod moves downwards, the bottom plate abuts against the ground.

[0018] As a further technical solution, the rotating part includes

[0019] The frame is arranged on the moving part, and the frame has a conical through hole;

[0020] The rotating shaft is rotatably arranged on the frame, and the rotating shaft is located in the conical through hole;

[0021] The frustum is slidably arranged on the rotating shaft, and the frustum abuts against the inner wall of the conical through hole. The small end of the frustum has several notches;

[0022] The elastic member is respectively arranged at both ends on the frame and the frustum;

[0023] The handle is sleeved on the rotating shaft, and the handle has several first bosses. After the first bosses abut against the notches, the handle drives the rotating shaft to rotate;

[0024] The top plate is arranged on the rotating shaft, and the lifting member is arranged on the top plate.

[0025] As a further technical solution, the support frame has a first through groove, and one end of the slide rod has a limiting rod, and the limiting rod is located in the first through groove.

[0026] As a further technical solution, the bracket includes

[0027] The arc-shaped frame is arranged on the lifting member;

[0028] The support frame is arranged on the lifting member;

[0029] The first telescopic member is arranged on the support frame;

[0030] There are several clamping members, and several clamping members are slidably arranged on the support frame;

[0031] The connecting rod is respectively rotatably arranged at both ends on the first telescopic member and the clamping member. The first telescopic member is used to drive the connecting rod to rotate, and after the connecting rod rotates, it drives several clamping members to approach or move away from each other.

[0032] As a further technical solution, the clamping member is provided with a plurality of limiting holes, and the bracket further includes

[0033] a limiting pin disposed in the limiting hole, and the limiting pin is used to adjust the sliding distance of the clamping member.

[0034] As a further technical solution, the moving member is provided with universal wheels.

[0035] The working principle and beneficial effects of the present invention are as follows:

[0036] In the present invention, in order to solve the problems of insufficient support of the mobile device and inconvenient adjustment of the installation angle of the jack in the related art, a support mechanism and a rotating member are provided on the moving member. By rotating the driving disk of the support mechanism, the sliding rod is driven to slide downward along the support frame. A plurality of support mechanisms can support the moving member, so that when installing the jack, the moving member does not contact the ground, reducing the pressure on the moving member during the installation of the jack. If there is a problem with the support mechanism, it is also convenient for maintenance and replacement. The rotating member is convenient for adjusting the angle of the jack according to the installation position when installing the jack, rather than frequently moving the moving member in a narrow space to adjust the position of the jack. During use, it only needs to move the jack to the lower part of the installation position through the moving member. When using the quick replacement support device for the hydraulic support jack to replace the jack, first, the operator places the jack on the bracket, and then operates the moving member to move the jack to the lower part of the installation position. Then rotate the driving disk of the support mechanism, and the spiral boss of the driving disk rotates together and abuts against the groove during the rotation, driving the sliding rod to move downward along the support frame. After the sliding rod contacts the ground, it continues to move downward and separates the moving member from the ground. Operate the lifting member to rise, and the lifting member drives the bracket to rise together to make the jack close to the installation position to be replaced. At this time, the rotating member can be operated according to the angle of the installation position, and the rotating member drives the jack to rotate so that the angle of the jack is consistent with the installation position. Finally, adjust the height of several lifting members according to the height difference of the installation holes at the installation position to finely adjust the position of the jack, solving the problems of insufficient support of the mobile device and inconvenient adjustment of the installation angle of the jack in the related art. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

[0038] Figure 1 is a schematic structural diagram of the present invention;

[0039] Figure 2 is a schematic structural diagram of the support mechanism of the present invention;

[0040] Figure 3 is a partial structural diagram of the rotating member of the present invention;

[0041] Figure 4 Schematic cross-sectional view of the frame of the present invention;

[0042] Figure 5 Enlarged schematic view of the structure at position A of the present invention;

[0043] Figure 6 Enlarged schematic view of the structure at position B of the present invention;

[0044] In the figure: 1. Moving member, 2. Rotating member, 3. Lifting member, 4. Bracket, 5. Support mechanism, 6. Bracket, 7. Support frame, 8. Slide bar, 9. Groove, 10. Driving disc, 11. Spiral boss, 12. Bottom plate, 13. Frame, 14. Tapered through hole, 15. Rotating shaft, 16. Frustum, 17. Notch, 18. Elastic member, 19. Handle, 20. First boss, 21. Top plate, 22. First through groove, 23. Limit rod, 24. Arc-shaped frame, 25. Support frame, 26. First telescopic member, 27. Clamping member, 28. Connecting rod, 29. Limit hole, 30. Limit nail, 31. Universal wheel. Detailed implementation manners

[0045] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.

[0046] As Figures 1 to 6 shown, this embodiment proposes

[0047] A rapid replacement support device for a hydraulic support jack, comprising

[0048] Moving member 1;

[0049] Rotating member 2, arranged on the moving member 1, and the moving member 1 is used to drive the rotating member 2 to move;

[0050] Lifting member 3, arranged on the rotating member 2, the lifting direction of the lifting member 3 is parallel to the rotation axis of the rotating member 2, and the rotating member 2 is used to drive the lifting member 3 to rotate;

[0051] Bracket 4, arranged on the lifting member 3, the bracket 4 is used to support the jack, and the lifting member 3 is used to drive the bracket 4 to lift;

[0052] Support mechanism 5, having several, arranged on the moving member 1, and the support mechanism 5 includes

[0053] Bracket 6, arranged on the moving member 1;

[0054] Support frame 7, arranged on the bracket 6;

[0055] The sliding rod 8 is slidably arranged on the support frame 7, and the sliding rod 8 has a plurality of grooves 9;

[0056] The driving disk 10 is rotatably arranged on the bracket 6. The driving disk 10 has a spiral boss 11. The spiral boss 11 abuts against the groove 9. After the driving disk 10 rotates, it drives the sliding rod 8 to slide up and down. After a plurality of sliding rods 8 move downward, they support the moving member 1.

[0057] In this embodiment, in order to solve the problems of insufficient support of mobile devices and inconvenient adjustment of the installation angle of the jack in the related art, a support mechanism 5 and a rotating member 2 are arranged on the moving member 11. By rotating the driving disk 10 of the support mechanism 5, the sliding rod 8 is driven to slide downward along the support frame 7. A plurality of support mechanisms 5 can support the moving member 1, so that when installing the jack, the moving member 1 does not contact the ground, reducing the pressure on the moving member 1 during the installation of the jack. If there is a problem with the support mechanism 5, it is also convenient for maintenance and replacement. The rotating member 2 facilitates adjusting the angle of the jack according to the installation position during the installation of the jack, without the need to frequently move the moving member 1 in a narrow space to adjust the position of the jack. During use, it only needs to move the jack to the lower part of the installation position through the moving member 1.

[0058] Specifically, when using the quick replacement support device for the jack of the hydraulic support 6 to replace the jack, first, the operator places the jack on the bracket 4, and then operates the moving member 1 to move the jack to the lower part of the installation position. Then rotate the driving disk 10 of the support mechanism 5. The spiral boss 11 of the driving disk 10 rotates together, and abuts against the groove 9 during the rotation process, driving the sliding rod 8 to move downward along the support frame 7. After the sliding rod 8 contacts the ground, it continues to move downward and separates the moving member 1 from the ground. Operate the lifting member 3 to rise. The lifting member 3 drives the bracket 4 to rise together to make the jack close to the installation position to be replaced. At this time, the rotating member 2 can be operated according to the angle of the installation position. The rotating member 2 drives the jack to rotate so that the angle of the jack is consistent with the installation position. Finally, adjust the height of a plurality of lifting members 3 according to the height difference of the installation holes at the installation position to finely adjust the position of the jack, solving the problems of insufficient support of mobile devices and inconvenient adjustment of the installation angle of the jack in the related art.

[0059] Furthermore, it further includes

[0060] A bottom plate 12 is arranged at one end of the sliding rod 8. After the sliding rod 8 moves downward, the bottom plate 12 abuts against the ground.

[0061] In this embodiment, a bottom plate 12 is also arranged at one end of the sliding rod 8. The bottom plate 12 can increase the contact area between the support mechanism 5 and the ground when the support mechanism 5 supports the moving member 1, improving the stability of the support.

[0062] Furthermore, the rotating member 2 includes

[0063] The frame 13 is arranged on the moving member 1, and the frame 13 has a tapered through hole 14;

[0064] The rotating shaft 15 is rotatably arranged on the frame 13, and the rotating shaft 15 is located in the tapered through hole 14;

[0065] The frustum 16 is slidably arranged on the rotating shaft 15, the frustum 16 abuts against the inner wall of the tapered through hole 14, and several notches 17 are provided at the small end of the frustum 16;

[0066] The elastic member 18 is respectively arranged at both ends on the frame 13 and the frustum 16;

[0067] The handle 19 is sleeved on the rotating shaft 15, several first bosses 20 are provided on the handle 19, and after the first bosses 20 abut against the notches 17, the handle 19 drives the rotating shaft 15 to rotate;

[0068] The top plate 21 is arranged on the rotating shaft 15, and the lifting member 3 is arranged on the top plate 21.

[0069] In this embodiment, when it is necessary to adjust the angle of the jack through the rotating member 2, the handle 19 is rotated, the first boss 20 abuts against the notch 17, the axial force generated therein pushes the frustum 16 upward, the elastic member 18 is compressed, the friction between the frustum 16 and the tapered through hole 14 is reduced, the radial force generated pushes the frustum 16 to rotate, the rotating shaft 15 starts to rotate driven by the frustum 16, and the top plate 21 rotates together therewith, so that the angle of the jack can be adjusted. When it is not necessary to adjust the angle of the jack, the elastic member 18 presses the frustum 16 against the tapered through hole 14 of the frame 13, and the rotating shaft 15 cannot be rotated by the force on the top plate 21, and the rotating member 2 realizes self-locking, avoiding danger during the installation of the jack.

[0070] Furthermore, the support frame 7 has a first through groove 22, one end of the sliding rod 8 has a limiting rod 23, and the limiting rod 23 is located in the first through groove 22.

[0071] In this embodiment, when the sliding rod 8 slides along the support frame 7, the limiting rod 23 also slides in the first through groove 22, and the displacement of the sliding rod 8 is displayed through the length of the first through groove 22, avoiding the sliding rod 8 from coming out of the support rod 7, so as to prevent the moving member 1 from tipping over during the support process of the support mechanism 5.

[0072] Furthermore, the bracket 4 includes

[0073] The arc-shaped frame 24 is arranged on the lifting member 3;

[0074] The support frame 25 is arranged on the lifting member 3;

[0075] The first telescopic member 26 is arranged on the support frame 25;

[0076] There are a plurality of clamping members 27, and the plurality of clamping members 27 are slidably disposed on the support frame 25;

[0077] The connecting rod 28 has two ends rotatably disposed on the first telescopic member 26 and the clamping member 27 respectively. The first telescopic member 26 is used to drive the connecting rod 28 to rotate. After the connecting rod 28 rotates, it drives the clamping members 27 to move closer to or away from each other.

[0078] In this embodiment, when placing the jack on the bracket 4, the jack is first placed on the arc plate of the bracket 4, and then the first telescopic member 26 is controlled to extend, and the connecting rod 28 rotates accordingly and drives the clamping member 27 to slide along the support frame 25. After the clamping members 27 slide, they approach each other and clamp the jack to prevent the jack from falling from the bracket 4 during the lifting process of the lifting member 3.

[0079] Furthermore, the clamping member 27 has a plurality of limiting holes 29, and the bracket 4 also includes

[0080] The limiting pin 30 is disposed in the limiting hole 29 , and is used to adjust the sliding distance of the clamping member 27 .

[0081] In this embodiment, a limiting nail 30 is further provided at one end of the clamping member 27. By installing the limiting nail 30 in different limiting holes 29, the size of the clamping space of the clamping member 27 can be adjusted, thereby improving the versatility of the device.

[0082] Furthermore, the moving member 1 has a universal wheel 31 .

[0083] In this embodiment, in order to facilitate the movement of the jack by the moving member 1, the moving member 1 is provided with a universal wheel 31, and the universal wheel 31 facilitates timely adjustment of the direction of the moving member 1 in a narrow space when the jack is moved.

[0084] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rapid replacement support device for a hydraulic support jack, characterized in that, including a moving member (1); a rotating member (2) arranged on the moving member (1), and the moving member (1) is used to drive the rotating member (2) to move; a lifting member (3) arranged on the rotating member (2), the lifting direction of the lifting member (3) is parallel to the rotation axis of the rotating member (2), and the rotating member (2) is used to drive the lifting member (3) to rotate; a bracket (4) arranged on the lifting member (3), the bracket (4) is used to support a jack, and the lifting member (3) is used to drive the bracket (4) to lift; a plurality of supporting mechanisms (5) arranged on the moving member (1), and the supporting mechanism (5) includes a bracket (6) arranged on the moving member (1); a supporting frame (7) arranged on the bracket (6); a sliding rod (8) slidably arranged on the supporting frame (7), and the sliding rod (8) has a plurality of grooves (9); a driving disk (10) rotatably arranged on the bracket (6), the driving disk (10) has a spiral boss (11), the spiral boss (11) abuts against the groove (9), and after the driving disk (10) rotates, it drives the sliding rod (8) to slide up and down, and when a plurality of the sliding rods (8) move down, they support the moving member (1); the rotating member (2) includes a frame (13) arranged on the moving member (1), and the frame (13) has a tapered through hole (14); a rotating shaft (15) rotatably arranged on the frame (13), and the rotating shaft (15) is located in the tapered through hole (14); a frustum (16) slidably arranged on the rotating shaft (15), the frustum (16) abuts against the inner wall of the tapered through hole (14), and the small end of the frustum (16) has a plurality of notches (17); an elastic member (18) with two ends respectively arranged on the frame (13) and the frustum (16); a handle (19) sleeved on the rotating shaft (15), the handle (19) has a plurality of first bosses (20), and after the first bosses (20) abut against the notches (17), the handle (19) drives the rotating shaft (15) to rotate; a top plate (21) arranged on the rotating shaft (15), and the lifting member (3) is arranged on the top plate (21).

2. The quick replacement support device for a hydraulic support jack according to claim 1, characterized in that, It further includes a bottom plate (12) arranged at one end of the sliding rod (8), and after the sliding rod (8) moves down, the bottom plate (12) abuts against the ground.

3. The rapid replacement support device for a hydraulic support jack according to claim 1, characterized in that, The supporting frame (7) has a first through groove (22), and one end of the sliding rod (8) has a limiting rod (23), and the limiting rod (23) is located in the first through groove (22).

4. A quick replacement support device for a hydraulic support jack according to claim 1, characterized in that, The bracket (4) includes an arc-shaped frame (24) arranged on the lifting member (3); a support frame (25) arranged on the lifting member (3); a first telescopic member (26) arranged on the support frame (25); a plurality of clamping members (27), and a plurality of the clamping members (27) are slidably arranged on the support frame (25); The connecting rod (28) is rotatably arranged at both ends on the first telescopic member (26) and the clamping member (27) respectively. The first telescopic member (26) is used to drive the connecting rod (28) to rotate, and after the connecting rod (28) rotates, it drives a plurality of the clamping members (27) to approach or move away from each other.

5. A quick replacement support device for a hydraulic support jack according to claim 4, characterized in that, A plurality of limit holes (29) are provided on the clamping member (27), and the bracket (4) further includes a limit pin (30) arranged in the limit hole (29), and the limit pin (30) is used to adjust the sliding distance of the clamping member (27).

6. The quick replacement support device for a hydraulic support jack according to claim 1, characterized in that, The moving member (1) is provided with universal wheels (31).

Citation Information

Patent Citations

  • Intelligent anchor cable mounting method

    CN114906242A

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    CN212356455U

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    CN212740608U

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    CN218320489U