A demolding system based on a building material demolding hydraulic pump
By introducing components such as tension sensors and temperature sensors into the demolding hydraulic pump, problems such as excessive local tension and high temperature during the demolding process of building materials are solved, achieving safe and efficient demolding of building materials and long service life of the hydraulic pump.
Patent Information
- Application Number
- CN202211381872.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-07
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2042-11-07
AI Technical Summary
Existing demolding hydraulic pumps lack an effective balance detection structure when demolding building materials, resulting in excessive local tension that damages the building materials. They also lack a temperature detection structure, which affects demolding efficiency.
A demolding system based on a building material demolding hydraulic pump was designed, which includes components such as a base, adjusting block, tension sensor, electric push rod, radiator and temperature sensor to achieve precise positioning of the mold, temperature detection and tension monitoring, and ensure the safety and efficiency of the demolding process.
It achieves precise mold positioning and efficient demolding, ensuring the safety of building materials during the demolding process. It also uses a tension sensor to detect abnormalities, ensuring demolding quality and extending the service life of the hydraulic pump.
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Figure CN115635732B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of demolding hydraulic pump technology, and in particular to a demolding system based on a building material demolding hydraulic pump. Background Technology
[0002] Building materials are a general term for materials used in civil engineering and construction engineering. They can be divided into structural materials, decorative materials, and certain special materials. Some building materials require hydraulic pumps for demolding during the production process.
[0003] Existing demolding hydraulic pumps have the following problems in practical applications:
[0004] 1. Existing demolding hydraulic pumps, when demolding building materials, often suffer from damage due to excessive local tension during demolding because they lack an effective balance detection structure. This limits their effectiveness.
[0005] 2. Existing demolding hydraulic pumps lack an effective detection structure during use, which makes them prone to overheating during demolding, affecting subsequent use and consequently impacting demolding efficiency.
[0006] In view of this, we have studied and improved the existing structure and its shortcomings, and provided a demolding system based on a building material demolding hydraulic pump. Summary of the Invention
[0007] This invention provides a demolding system based on a building material demolding hydraulic pump, which solves the problem that existing demolding hydraulic pumps often suffer damage to building materials during demolding due to the lack of an effective balance detection structure.
[0008] This invention provides a demolding system based on a hydraulic pump for demolding building materials, which includes a base and an adjusting block. The main body of the base is rectangular, and a seat body is fixedly connected to the bottom end of the base. The seat body is a frame structure, and a base plate is fixedly connected to the inner side of the seat body. The interior of the base plate has through holes arranged in a rectangular array, and a pump body, which is a hydraulic pump, is installed at the top end of the base plate. A tension sensor is installed at the bottom end of the adjusting block, and a mounting base is also installed at the bottom end of the tension sensor. A roller is installed inside the mounting base, and an adjusting rod is fixedly connected to one side of the roller.
[0009] Furthermore, a flow guide is fixedly connected to the outer side of the base. There are two flow guides, which are fixedly connected to the left and right sides of the base respectively. The flow guides are inclined, and an electric push rod B is installed on the inner side of the left flow guide.
[0010] Furthermore, a push plate is installed on the right side of the electric push rod B. The electric push rod B and the push plate together form a feeding structure for the mold. A conveyor belt is installed on the inner side of the base. The conveyor belt is used to transport the mold. Rollers are installed inside the conveyor belt. A motor is also installed at the front end of the base.
[0011] Furthermore, the base and the bottom plate together form a support structure for the pump body, and an electric push rod A is installed on the inner side of the base, and a radiator is installed on the right side of the electric push rod A. A temperature sensor is installed on the top of the radiator, and the temperature sensor is electrically connected to the radiator.
[0012] Furthermore, a drive shaft is installed on the rear side of the motor, and the drive shaft installed on the rear side of the motor is connected to the rollers installed in the conveyor belt. The motor is used to drive the rollers to rotate. An electric push rod C is installed on the inner side of the base. Every two horizontally adjacent electric push rods C form a group, and the two groups of electric push rods C are installed facing each other on the front and rear sides inside the base.
[0013] Furthermore, the adjusting rod is used to adjust the rotation of the roller, and a limiting rod B is fixedly connected to the side of the roller away from the adjusting rod. The limiting rod B is a screw structure, and a traction rope is wound around the outside of the roller. A hook is installed at the bottom end of the traction rope. The traction rope and the hook together form a demolding structure.
[0014] Furthermore, a clamping plate is installed on the side of both sets of electric push rods C away from the base. The electric push rod C and the clamping plate together form a limiting structure for the mold. A hydraulic push rod is installed on the inner bottom surface of the base, and a support seat is installed at the bottom end of the hydraulic push rod.
[0015] Furthermore, the support base is a circular structure, and the interior of the support base has a ring array of sliding grooves. An adjusting block is slidably connected inside the sliding grooves in the support base. A limiting rod A is fixedly connected to the top of the adjusting block. The limiting rod A is a lead screw structure, and a nut is screwed onto the outer side of the limiting rod A.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When the mold is on the conveyor belt, the motor installed at the front end of the base can be started simultaneously to drive the conveyor belt to rotate. The mold can be moved to the inner position of the two clamping plates by the conveyor belt. At this time, the electric push rod C installed in the base is started to use the clamping plates to quickly clamp and limit the lower mold in the mold on the conveyor belt, thereby achieving the purpose of precise positioning.
[0018] 2. When demolding is required, the position of the adjusting block in the support base can be manually adjusted, and the nut can be simultaneously tightened to the outside of the limit rod A to quickly tighten and limit the adjusting block. Then, the adjusting rod installed on the outside of the mounting base can be manually rotated to drive the wire roller to rotate. When the wire roller rotates, the traction rope can be released simultaneously, so that the traction rope can contact the mold through the hook. At this time, the nut can be tightened to the outside of the limit rod B to quickly limit the wire roller, thereby achieving the purpose of more efficient demolding.
[0019] 3. The support base is pulled upward by activating the hydraulic push rod installed in the base. When the support base moves upward, the mold can be quickly pulled up and demolded using the traction rope and hook. During the demolding operation, the tension sensor installed between the mounting base and the adjusting block can continuously detect the tension at various points during demolding. If the tension data received during demolding is inconsistent, it indicates that there is an abnormality in the current mold demolding. At this time, a life alarm can be triggered to the operator simultaneously, thereby ensuring the demolding quality. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0021] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0022] In the attached diagram:
[0023] Figure 1 A front side view of a hydraulic pump in a partially cut-out state according to an embodiment of the present invention is shown;
[0024] Figure 2 A top-side view of a portion of the structure of a hydraulic pump according to an embodiment of the present invention is shown.
[0025] Figure 3 A schematic diagram of the assembly structure of a hydraulic pump according to an embodiment of the present invention is shown;
[0026] Figure 4 A front view schematic diagram of a hydraulic pump according to an embodiment of the present invention is shown;
[0027] Figure 5 A schematic diagram illustrating the hydraulic push rod to hook structure of a hydraulic pump according to an embodiment of the present invention is shown;
[0028] Figure 6A schematic diagram of the structure from the base of the hydraulic pump to the temperature sensor according to an embodiment of the present invention is shown;
[0029] Figure 7 A hydraulic pump according to an embodiment of the present invention is shown. Figure 2 Enlarged structural diagram at point A in the middle;
[0030] Figure 8 A hydraulic pump according to an embodiment of the present invention is shown. Figure 2 Enlarged structural diagram at point B.
[0031] List of reference numerals
[0032] 1. Base; 2. Seat body; 3. Base plate; 4. Pump body; 5. Electric push rod A; 6. Radiator; 7. Temperature sensor; 8. Flow guide frame; 9. Electric push rod B; 10. Push plate; 11. Conveyor belt; 12. Motor; 13. Electric push rod C; 14. Clamping plate; 15. Hydraulic push rod; 16. Support seat; 17. Adjusting block; 18. Limit rod A; 19. Tension sensor; 20. Mounting seat; 21. Roller; 22. Adjusting rod; 23. Limit rod B; 24. Traction rope; 25. Hook. Detailed Implementation
[0033] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0034] Example: As attached Figure 1 To be continued Figure 8 As shown:
[0035] This invention provides a demolding system based on a hydraulic pump for demolding building materials, comprising: a base 1 and an adjusting block 17. The main body of the base 1 is rectangular, and a seat body 2 is fixedly connected to the bottom end of the base 1. The seat body 2 is a frame structure, and a base plate 3 is fixedly connected to the inner side of the seat body 2. The interior of the base plate 3 has through holes arranged in a rectangular array, and a pump body 4, which is a hydraulic pump, is installed at the top end of the base plate 3. A tension sensor 19 is installed at the bottom end of the adjusting block 17, and a mounting base 20 is also installed at the bottom end of the tension sensor 19. A wire roller 21 is installed inside the mounting base 20, and an adjusting rod 22 is fixedly connected to one side of the wire roller 21. The adjusting rod 22 is used to adjust the rotation of the wire roller 21, and a limiting rod B23, which is a lead screw structure, is fixedly connected to the side of the wire roller 21 away from the adjusting rod 22. The outer side of the wire roller 21 is wrapped with... A traction rope 24 is wound around the mold, and a hook 25 is installed at the bottom end of the traction rope 24. The traction rope 24 and the hook 25 together form a demolding structure. When demolding is required, the position of the adjusting block 17, which is slidably connected in the support base 16, can be manually adjusted, and the nut can be screwed onto the outside of the limit rod A18 to quickly tighten and limit the adjusting block 17. Then, the adjusting rod 22 installed on the outside of the mounting base 20 can be manually rotated to drive the wire roller 21 to rotate. When the wire roller 21 rotates, the traction rope 24 can be released simultaneously, so that the traction rope 24 can contact the mold through the hook 25. At this time, the nut can be screwed onto the outside of the limit rod B23 to quickly limit the wire roller 21, thereby achieving the purpose of more efficient demolding.
[0036] The base 2 and the base plate 3 together form a support structure for the pump body 4. An electric push rod A5 is installed on the inner side of the base 2, and a radiator 6 is installed on the right side of the electric push rod A5. A temperature sensor 7 is installed on the top of the radiator 6 and is electrically connected to the radiator 6. A flow guide frame 8 is fixedly connected to the outer side of the base 1. There are two flow guide frames 8, which are fixedly connected to the left and right sides of the base 1 respectively. The flow guide frames 8 are inclined. An electric push rod B9 is installed on the inner side of the left flow guide frame 8. When the mold is on the conveyor belt 11, the motor 12 installed at the front end of the base 1 can be started synchronously to drive the conveyor belt 11 to rotate. The mold can be moved to the inner position of the two clamping plates 14 by the conveyor belt 11. At this time, the electric push rod C13 installed in the base 1 is started to use the clamping plates 14 to quickly clamp and limit the lower mold in the mold on the conveyor belt 11, thereby achieving the purpose of precise positioning.
[0037] The electric push rod B9 is equipped with a push plate 10 on its right side. The electric push rod B9 and the push plate 10 together form the feeding structure for the mold. A conveyor belt 11 is installed on the inner side of the base 1. The conveyor belt 11 is used to transport the mold. Rollers are installed inside the conveyor belt 11. A motor 12 is also installed at the front end of the base 1. A drive shaft is installed on the rear side of the motor 12. The drive shaft installed on the rear side of the motor 12 is connected to the rollers installed in the conveyor belt 11. The motor 12 is used to drive the rollers to rotate. An electric push rod C13 is installed on the inner side of the base 1. Every two horizontally adjacent electric push rods C13 form a group. The two groups of electric push rods C13 are installed facing each other on the front and rear sides inside the base 1.
[0038] In this system, clamping plates 14 are installed on the side of each of the two sets of electric push rods C13 away from the base 1. The electric push rods C13 and clamping plates 14 together form a limiting structure for the mold. A hydraulic push rod 15 is installed on the bottom surface inside the base 1, and a support seat 16 is installed at the bottom of the hydraulic push rod 15. The support seat 16 has a circular structure, and the inside of the support seat 16 has grooves arranged in a ring array. An adjusting block 17 is slidably connected inside the grooves in the support seat 16. A limiting rod A18 is fixedly connected to the top of the adjusting block 17. The limiting rod A18 has a lead screw structure, and a nut is screwed onto the outside of the limiting rod A18. The mold is activated by starting... The hydraulic push rod 15 installed in the base 1 pulls the support seat 16 upward. When the support seat 16 moves upward, the mold can be quickly pulled up and demolded by the traction rope 24 and the hook 25. During the demolding operation, the tension sensor 19 installed between the mounting base 20 and the adjusting block 17 can continuously detect the tension at each point during demolding. If the tension data received during demolding is inconsistent, it indicates that there is an abnormality in the current mold during demolding. At this time, a life alarm can be set for the operator simultaneously to ensure the demolding quality.
[0039] When in use: First, when it is necessary to demold the building material mold, the mold can be placed on the guide frame 8 fixedly connected to the left side of the base 1, and the electric push rod B9 installed in the guide frame 8 can be started at the same time to push the mold onto the conveyor belt 11 using the push plate 10.
[0040] When the mold is on the conveyor belt 11, the motor 12 installed at the front end of the base 1 can be started simultaneously to drive the conveyor belt 11 to rotate. The mold can be moved to the inner position of the two clamping plates 14 by the conveyor belt 11. At this time, the electric push rod C13 installed in the base 1 can be started to use the clamping plates 14 to quickly clamp and limit the lower mold in the mold on the conveyor belt 11, thereby achieving the purpose of precise positioning.
[0041] When the pump body 4, which is mounted on the base plate 3, is in use, the temperature of the pump body 4, which is placed on the base plate 3, can be monitored in real time by activating the electric push rod A5 installed in the base 2 and using the temperature sensor 7 installed on the top of the radiator 6. When the temperature sensor 7 detects that the temperature of the pump body 4 is too high, the radiator 6 installed on one side of the electric push rod A5 can be activated simultaneously to perform precise cooling of the pump body 4, thereby extending the service life of the pump body 4.
[0042] Then, when demolding is required, the position of the adjusting block 17, which is slidably connected in the support base 16, can be manually adjusted, and the nut can be simultaneously screwed onto the outside of the limiting rod A18 to quickly tighten and limit the adjusting block 17. Then, the adjusting rod 22 installed on the outside of the mounting base 20 can be manually rotated to drive the line roller 21 to rotate. When the line roller 21 rotates, the traction rope 24 can be released simultaneously, so that the traction rope 24 can contact the mold through the hook 25. At this time, the nut can be screwed onto the outside of the limiting rod B23 to quickly limit the line roller 21, thereby achieving the purpose of more efficient demolding in the future.
[0043] Then, the hydraulic push rod 15 installed in the base 1 is activated to pull the support seat 16 upward. When the support seat 16 moves upward, the mold can be quickly pulled up and demolded by the traction rope 24 and the hook 25. During the demolding operation, the tension sensor 19 installed between the mounting base 20 and the adjusting block 17 can continuously detect the tension at each point during demolding. If the tension data received during demolding is inconsistent, it indicates that there is an abnormality in the current mold during demolding. At this time, a life alarm can be triggered to the operator simultaneously to ensure the demolding quality.
[0044] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A demolding system based on a hydraulic pump for demolding building materials, characterized in that, include: The base (1) and the adjusting block (17) are as follows: the main body of the base (1) is rectangular, and the bottom end of the base (1) is fixedly connected to the seat body (2); a hydraulic push rod (15) is installed on the bottom surface inside the base (1), and a support seat (16) is installed at the bottom end of the hydraulic push rod (15); the support seat (16) is circular, and the inside of the support seat (16) is provided with a sliding groove in a ring array, and the adjusting block (17) is slidably connected inside the sliding groove in the support seat (16). The top end of the adjusting block (17) is fixedly connected to a limiting rod A (18), the limiting rod A (18) is a screw rod structure, and a nut is screwed onto the outside of the limiting rod A (18); The base (2) is a frame structure, and a base plate (3) is fixedly connected to the inner side of the base (2). The interior of the base plate (3) has through holes arranged in a rectangular array. A pump body (4) is installed at the top of the base plate (3). The pump body (4) is a hydraulic pump. A tension sensor (19) is installed at the bottom of the adjusting block (17). A mounting base (20) is also installed at the bottom of the tension sensor (19). A wire roller (21) is installed inside the mounting base (20). 1) One side is fixedly connected to an adjusting rod (22); the adjusting rod (22) is used to adjust the rotation of the line roller (21), and a limiting rod B (23) is fixedly connected to the side of the line roller (21) away from the adjusting rod (22). The limiting rod B (23) is a screw structure, and a traction rope (24) is wound around the outside of the line roller (21). A hook (25) is installed at the bottom end of the traction rope (24). The traction rope (24) and the hook (25) together form a demolding structure. The seat (2) and the base plate (3) together form a support structure for the pump body (4), and an electric push rod A (5) is installed on the inner side of the seat (2), and a radiator (6) is installed on the right side of the electric push rod A (5). A thermometer (7) is installed on the top of the radiator (6), and the thermometer (7) is electrically connected to the radiator (6). The base (1) is fixedly connected to the outer side of the flow guide (8). There are two flow guides (8), and the two flow guides (8) are fixedly connected to the left and right sides of the base (1) respectively. The flow guides (8) are inclined. An electric push rod B (9) is installed on the inner side of the left flow guide (8). A push plate (10) is installed on the right side of the electric push rod B (9). The electric push rod B (9) and the push plate (10) together form a feeding structure for the mold. A conveyor belt (11) is installed on the inner side of the base (1). The conveyor belt (11) is used to transport the mold. Rollers are installed inside the conveyor belt (11). A motor (12) is also installed at the front end of the base (1).
2. The demolding system based on a building material demolding hydraulic pump as described in claim 1, characterized in that: The motor (12) is equipped with a drive shaft on its rear side, and the drive shaft installed on the rear side of the motor (12) is connected to the roller installed in the conveyor belt (11). The motor (12) is used to drive the roller to rotate. An electric push rod C (13) is installed on the inner side of the base (1). Each pair of horizontally adjacent electric push rods C (13) forms a group, and the two groups of electric push rods C (13) are installed facing each other on the front and rear sides inside the base (1).
3. The demolding system based on a building material demolding hydraulic pump as described in claim 2, characterized in that: Both sets of electric push rods C (13) have a clamping plate (14) installed on the side away from the base (1). The electric push rods C (13) and the clamping plate (14) together form a limiting structure for the mold.
Citation Information
Patent Citations
Concrete prefabricated part rapid demoulding equipment and using method thereof
CN110193881A
Cement -based building material demoulding device
CN205219396U