Construction Structure and Construction Method of Integrally Formed Movable Formwork for Prefabricated T-Beam Steel Reinforcement Cages

By designing an adjustable T-beam steel cage integral forming movable mold frame, the problems of long occupancy, large site and poor applicability of T-beam steel bar binding in the prior art are solved, efficient and rapid overall binding forming are achieved, and construction efficiency and applicability of the mold frame are improved.

CN115648420BActive Publication Date: 2025-05-30DEZHOU HIGHWAY ENG CORP
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Patent Information

Application Number
CN202211374667.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-04
Publication Date
2025-05-30
Estimated Expiration
2042-11-04

AI Technical Summary

Technical Problem

The existing T-beam reinforcement binding methods have problems such as long occupation of prefabricated pedestals and formwork, large site space, and poor applicability of formwork, which affects the construction efficiency and recycling of formwork.

Method used

A prefabricated T-beam steel cage integrally formed movable mold frame is designed, including a pedestal, strip guide rail, movable pole, rear-mounted pole, movable cog groove and mobile mold frame. Through the combination and adjustability of these components, the overall binding and forming of the T-beam web and top plate steel bars is realized.

Benefits of technology

This method reduces the occupation of steel bar binding space, improves construction efficiency, ensures overall molding quality, and increases the applicability and recycling value of the mold frame.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to a construction structure and construction method of an integral forming movable formwork for precast T-beam steel cages. The scheme includes a pedestal, which is poured on a flat and compacted ground; a strip-shaped guide rail, adjacent to the right end of the pedestal; movable vertical rods, which are installed on the pedestal through reserved grooves; movable tooth grooves, which are detachably connected to fixed tooth grooves, and evenly spaced stirrup positioning grooves are provided in the movable tooth grooves; a movable formwork, with steel wheels at the bottom; and a top plate formwork, which is installed on the top of the movable formwork and the movable vertical rods through adjustable supports. Through the combination of the fixed formwork and the movable formwork, the integral binding and forming of the web steel bars and top plate steel bars of the T-beam are realized, the occupation of the steel bar binding space is reduced, the production efficiency of the steel bars is increased, the formwork has the characteristics of convenient disassembly and assembly, fast construction speed, strong applicability and high positioning accuracy, and is beneficial to controlling the overall forming quality of the steel bars.
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Description

Technical Field

[0001] This application relates to the technical field of the production of T-beam steel cages, and particularly to an integral forming movable formwork for precast T-beam steel cages and a construction method thereof. Background Art

[0002] Currently, the process of binding the steel bars of precast T-beams generally involves separately binding the top plate and web steel bars of the T-beam, and then integrally connecting the top plate and web steel bars within the formwork. The defects of this method are as follows: The top plate and web steel bars of precast T-beams need to be fabricated on their respective precast pedestals, which takes a long time to occupy the precast pedestals and T-beam formwork, occupies a relatively large amount of site space, and is not conducive to the turnover and utilization of T-beam pedestals and T-beam formwork; in addition, although the method of binding steel bars using a formwork ensures the turnover and utilization of T-beam pedestals to a certain extent, the existing formwork is of a fixed style, and the spacing support rods (grooves) of the steel bars of the formwork are not adjustable. Each formwork is applicable to one type of steel cage and does not have multiple applicability, which affects the long-term recycling of the formwork.

[0003] In view of this, there is an urgent need for a steel bar formwork construction structure and construction method that is convenient for disassembly and assembly, has a fast construction speed, strong applicability, high positioning accuracy, and can realize the integral binding and forming of T-beam steel bars.

[0004] Application Content

[0005] The purpose of this application is to provide an integral forming movable formwork construction structure and construction method for precast T-beam steel cages in view of the above problems existing in the prior art.

[0006] In order to achieve the above application purpose, the following technical solutions are adopted in this application: The integral forming movable formwork construction structure for precast T-beam steel cages includes:

[0007] A pedestal, which is poured on a flat and compacted ground. A reserved groove is provided on the left side of the pedestal. The pedestal is also provided with a limiting channel steel, a fixed vertical rod arranged on the limiting channel steel, and a plurality of fixed tooth grooves arranged on the right side of the fixed vertical rod. A limiting rib is arranged on each fixed tooth groove;

[0008] A strip-shaped guide rail, adjacent to the right end of the pedestal. The guide rail is used for the steel wheel to move back and forth along the length direction of the guide rail, and a limiting rod for limiting the steel wheel is provided at the right end of the guide rail;

[0009] A movable vertical rod, which is installed on the pedestal through the reserved groove, and a plurality of sleeves arranged at equal intervals are provided on the right side of the movable vertical rod;

[0010] A rear-mounted vertical rod, which is sleeved outside the fixed vertical rod and realizes the elevation function through the cross brace on the left side of the rear-mounted vertical rod and the sleeve. A plurality of longitudinally arranged steel bar positioning rods arranged at equal intervals are provided on the right side of the rear-mounted vertical rod. The longitudinally arranged steel bar positioning rods are used for positioning the longitudinal steel bars of the T-beam web;

[0011] The movable tooth groove is detachably connected to the fixed tooth groove, and evenly spaced stirrup positioning grooves are provided in the movable tooth groove. The stirrup positioning grooves are used to position the stirrups of the T-beam web, and it is possible to adapt to various stirrup spacings by replacing the movable tooth groove with different stirrup positioning groove spacings;

[0012] The moving formwork has steel wheels at the bottom and is used for installing and supporting the top plate formwork;

[0013] The top plate formwork is installed on the top of the moving formwork and the movable vertical pole through adjustable supports. The top plate formwork is provided with longitudinal bar grooves for positioning the longitudinal bar spacing of the top plate and stirrup positioning plates also for positioning the longitudinal bar spacing of the top plate.

[0014] Furthermore, connection seats are respectively provided on the pedestals near both ends of the reserved groove. Each connection seat is provided with an anchoring hole, and is connected and fixed to the movable vertical pole through the cooperation of the anchoring hole and the connecting piece.

[0015] Furthermore, a diagonal brace is provided on the left side of the movable vertical pole, and the bottom of the diagonal brace is limited through a limiting block.

[0016] Furthermore, when the moving formwork is in the working position, the moving formwork is fixed through a temporary diagonal brace.

[0017] Furthermore, the adjustable support is installed on the top of the moving formwork and the movable vertical pole through a movable sleeve.

[0018] Furthermore, the top plate formwork includes a lower-layer longitudinal bar positioning rod installed on the top of the adjustable support, an upper-layer longitudinal bar positioning rod installed above the lower-layer longitudinal bar positioning rod through a connecting vertical pole and a connecting sleeve, and stirrup positioning plates installed on the sides of the upper-layer longitudinal bar positioning rod and the lower-layer longitudinal bar positioning rod.

[0019] Furthermore, the upper part of the fixed tooth groove is provided with a connecting groove, the inner side of the connecting groove is provided with a rubber layer, the lower part of the movable tooth groove is provided with a connecting convex tooth, and the connecting convex tooth cooperates with the connecting groove.

[0020] Furthermore, the top of the moving formwork is provided with a first vertical rod and a second vertical rod that are parallel to each other, and the first vertical rod and the second vertical rod are connected through a strengthening brace.

[0021] Furthermore, the longitudinal bar positioning rods correspond to the cross braces and the sleeves one by one.

[0022] The construction method of the integral forming movable formwork for the precast T-beam steel cage includes the following steps:

[0023] S00, Construction pedestal and auxiliary components: Pour a concrete pedestal on the leveled and compacted ground, set a reserved groove, fixed vertical poles, fixed tooth grooves on the pedestal, and pour a limiting block at a set position far from the left end of the pedestal;

[0024] S10. Install the guide rail: Set a strip-shaped guide rail at the right end adjacent to the pedestal, and install a limit rod at the right end of the guide rail;

[0025] S20. Install the movable vertical rod and the diagonal brace: Install the movable vertical rod in the reserved groove, connect the diagonal brace to the upper part of the movable vertical rod, and the lower part of the diagonal brace abuts against the right end of the limit block;

[0026] S30. Install the post-installed vertical rod: Sleeve the post-installed vertical rod on the fixed vertical rod, and install the left horizontal brace of the post-installed vertical rod in the right sleeve of the movable vertical rod;

[0027] S40. Install the movable tooth groove: Install a suitable movable tooth groove on the fixed tooth groove, and use the upper notch of the movable tooth groove as the stirrup positioning groove;

[0028] S50. Install the movable formwork: Install the movable formwork on the guide rail so that the movable formwork can move in the length direction of the guide rail. Move the movable formwork to the left so that the movable formwork is in the working position, and fix the movable formwork with a temporary diagonal brace;

[0029] S60. Install the adjustable support: Install movable sleeves at the top of the movable vertical rod, the first vertical rod and the second vertical rod of the movable formwork, and install adjustable supports in the top grooves of the movable sleeves;

[0030] S70. Install the top plate formwork: Install the lower longitudinal bar positioning rod on the adjustable support, and sleeve the two ends of the upper longitudinal bar positioning rod on the two ends of the lower longitudinal bar positioning rod through the connecting vertical rod and the connecting sleeve. Install two stirrup positioning plates at the two ends of the upper and lower longitudinal bar positioning rods;

[0031] S80. Bind the steel bars integrally: Position the stirrups of the T-beam web through the stirrup positioning groove of the movable tooth groove, position the longitudinal bars of the T-beam through the longitudinal bar positioning rod of the post-installed vertical rod, and position the stirrups of the T-beam top plate through the stirrup positioning plate of the top plate formwork, so as to integrally bind the web steel bars and the top plate steel bars of the T-beam;

[0032] S90. Remove the top plate formwork: After binding, remove the upper longitudinal bar positioning rod, the lower longitudinal bar positioning rod and the stirrup positioning plate of the top plate formwork;

[0033] S100. Move out the movable formwork: Move the movable formwork to the right to move it out of the working position;

[0034] S110. Lift the steel bars integrally: Lift the formed T-beam steel bars out integrally.

[0035] Compared with the prior art, the present application has the following beneficial effects:

[0036] (1) Through the combination of the fixed formwork and the movable formwork, the present application realizes the integral binding and forming of the web steel bars and the top plate steel bars of the T-beam, reduces the occupation of the steel bar binding space, and increases the production efficiency of the steel bars;

[0037] (2) The T-beam steel bars of this application are integrally formed, avoiding the quality problems of the overall connection of steel bars caused by the non-uniformity of separately manufacturing the steel bars at each part of the T-beam, and being more conducive to controlling the overall forming quality of the steel bars.

[0038] (3) This application uses a moving formwork to support the upper roof formwork, ensuring the stability of the roof formwork. At the same time, the moving formwork can be moved out of the working position, creating space for the overall lifting of the T-beam steel bars.

[0039] (4) The roof steel bars of this application are movably installed on the lower support members, which can be quickly installed and disassembled, facilitating both the binding of the roof steel bars and not affecting the overall lifting of the steel bars.

[0040] (5) By setting movable post-installed vertical rods and movable tooth grooves, different types of post-installed vertical rods and movable tooth grooves are equipped with different steel bar spacing positioning rods (grooves), which can ensure the production of steel bars with various spacing dimensions and increase the applicability of the steel bar formwork.

[0041] Of course, it is not necessarily required that any product implementing this application simultaneously achieves all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 is a schematic structural diagram of the integral forming movable formwork for the precast T-beam steel cage of this application;

[0043] Figure 2 is a schematic structural diagram of the fixed pedestal;

[0044] Figure 3 is a schematic installation diagram of the web formwork and the moving formwork;

[0045] Figure 4 is Figure 3 a schematic connection diagram of the post-installed vertical rod and the movable vertical rod in

[0046] Figure 5 is a schematic structural diagram of the post-installed vertical rod;

[0047] Figure 6 is a schematic structural diagram of the movable vertical rod;

[0048] Figure 7 is a schematic structural diagram of the moving formwork;

[0049] Figure 8 is a schematic structural diagram of the moving formwork in another direction;

[0050] Figure 9 is a schematic structural diagram of the roof formwork;

[0051] Figure 10 is a schematic structural diagram of the fixed tooth groove;

[0052] Figure 11 Schematic diagram of the movable tooth groove structure

[0053] Figure 12 Schematic diagram of the connection between the movable tooth groove and the fixed tooth groove

[0054] In the figure, 1 is the ground; 2 is the pedestal; 3 is the reserved groove; 4 is the connection seat; 5 is the anchor hole; 6 is the fixed vertical rod; 7 is the limit channel steel; 8 is the fixed tooth groove; 9 is the limit rib; 10 is the limit block; 11 is the guide rail; 12 is the limit rod; 13 is the movable vertical rod; 14 is the screw; 15 is the sleeve; 16 is the diagonal brace; 17 is the later-installed vertical rod; 18 is the cavity of the vertical rod; 19 is the cross brace; 20 is the longitudinal reinforcement positioning rod; 21 is the movable formwork; 22 is the steel wheel; 23 is the first vertical rod; 24 is the second vertical rod; 25 is the strengthening brace; 26 is the temporary diagonal brace; 27 is the movable tooth groove; 28 is the connection groove; 29 is the rubber layer; 30 is the connection convex tooth; 31 is the stirrup positioning groove; 32 is the movable sleeve; 33 is the adjustable support; 34 is the lower-layer longitudinal reinforcement positioning rod; 35 is the connection vertical rod; 36 is the connection sleeve; 37 is the upper-layer longitudinal reinforcement positioning rod; 38 is the longitudinal reinforcement groove; 39 is the stirrup positioning plate Detailed implementation manners

[0055] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application

[0056] Those skilled in the art should understand that in the disclosure of the present application, the orientation or positional relationships indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present application

[0057] As Figures 1-12 shown, the construction structure of the integral forming movable formwork for the precast T-beam steel reinforcement cage includes

[0058] Specifically, the pedestal 2 is poured on the flat and compacted ground 1. There is a reserved groove 3 on the left side of the pedestal 2. The pedestal 2 is also provided with a limit channel steel 7, a fixed vertical rod 6 arranged on the limit channel steel 7, and a plurality of fixed tooth grooves 8 arranged on the right side of the fixed vertical rod 6. Each fixed tooth groove 8 is provided with a limit rib 9

[0059] Among them, the limiting ridge 9 is used to protect the side of the fixed tooth groove 8, preventing the side edge of the fixed tooth groove 8 from being knocked and deformed during construction, resulting in the inability of the movable tooth groove 8 to be connected to it.

[0060] In this embodiment, connection seats 4 are respectively provided on the pedestals 2 adjacent to both ends of the reserved groove 3. An anchoring hole 5 is provided on each connection seat 4, and is connected and fixed to the movable vertical rod 13 through the cooperation of the anchoring hole 5 and a connecting member.

[0061] Preferably, the upper part of the fixed tooth groove 8 is provided with a connecting groove 28, the inner side of the connecting groove 28 is provided with a rubber layer 29, the lower part of the movable tooth groove 27 is provided with a connecting convex tooth 30, and the connecting convex tooth 30 cooperates with the connecting groove 28.

[0062] Specifically, the strip-shaped guide rail 11 is adjacent to the right end of the pedestal 2. The guide rail 11 is used for the steel wheel 22 to move back and forth along the length direction of the guide rail 11, and a limiting rod 12 for limiting the steel wheel 22 is provided at the right end of the guide rail 11;

[0063] Specifically, the movable vertical rod 13 is installed on the pedestal 2 through the reserved groove 3, and a plurality of sleeves 15 are evenly spaced on the right side of the movable vertical rod 13;

[0064] In this embodiment, a diagonal brace 16 is provided on the left side of the movable vertical rod 13, and the bottom of the diagonal brace 16 is limited by a limiting block 10. The lower end of the movable vertical rod 13 is installed in the reserved groove 3 and fixed to the connection seat 4 through a screw 14.

[0065] Specifically, the post-installed vertical rod 17 is sleeved outside the fixed vertical rod 6, and the elevation function is realized through the cross brace 19 on the left side of the post-installed vertical rod 17 and the sleeve 15. A plurality of longitudinally spaced longitudinal bar positioning rods 20 are provided on the right side of the post-installed vertical rod 17, and the longitudinal bar positioning rods 20 are used to position the longitudinal bars of the T-beam web;

[0066] Among them, the longitudinal bar positioning rods 20, the cross braces 19 and the sleeves 15 correspond to each other one by one.

[0067] Preferably, the post-installed vertical rod 17 is a thin-walled member with a vertical rod cavity 18, and the size of the vertical rod cavity 18 is matched with that of the fixed vertical rod 6; the left side of the post-installed vertical rod 17 is provided with horizontally spaced cross braces 19 (retractable structure, convenient for installation in the sleeve 15). The elevation of each cross brace 19 is matched with the elevation of the sleeve 15 of the movable vertical rod 13, and the cross-sectional dimension of the cross brace 19 is matched with the cavity dimension of the sleeve 15 to ensure that the cross brace 19 is exactly installed in the sleeve 15; the right side of the post-installed vertical rod 17 is provided with longitudinal bar positioning rods 20, and the longitudinal bar positioning plate is used to position the longitudinal bars of the T-beam web.

[0068] Specifically, the movable tooth groove 27 is detachably connected to the fixed tooth groove 8, and the movable tooth groove 27 is provided with stirrup positioning grooves 31 arranged at uniform intervals. The stirrup positioning grooves 31 are used to position the stirrups of the T-beam web, and it is possible to adapt to various stirrup spacings by replacing the movable tooth groove 27 with different stirrup positioning groove spacings.

[0069] Preferably, the upper part of the fixed tooth groove 8 is provided with a connecting groove 28, and the inner side of the connecting groove 28 is provided with a rubber layer 29; the lower part of the movable tooth groove 27 is provided with a connecting convex tooth 30, and the connecting convex tooth 30 cooperates with the connecting groove 28, and the rubber layer 29 increases the friction between the two connections; the upper part of the movable tooth groove 27 is provided with a stirrup positioning groove 31, and the stirrup positioning groove 31 is used to position the stirrups of the T-beam web; there are various types of movable tooth grooves 27, and each type of movable tooth groove 27 has stirrup positioning grooves 31 with different spacings. By installing different types of movable tooth grooves 27 on the fixed tooth groove 8, various stirrup spacings can be applied.

[0070] Specifically, the movable formwork 21 is provided with steel wheels 22 at the bottom for installing and supporting the top plate formwork.

[0071] In this embodiment, the top of the movable formwork 21 is provided with a first vertical rod 23 and a second vertical rod 24 that are parallel to each other, and the first vertical rod 23 and the second vertical rod 24 are connected by a reinforcing brace 25. The steel wheels 22 are driven to move left and right in the guide rail 11 by a winch as the power.

[0072] Preferably, when the movable formwork 21 is in the working position, the movable formwork 21 is fixed by a temporary diagonal brace 26.

[0073] Specifically, the top plate formwork is installed on the tops of the movable formwork 21 and the movable vertical rod 13 through adjustable supports 33. The top plate formwork is provided with a longitudinal bar groove 38 for positioning the longitudinal bar spacing of the top plate and a stirrup positioning plate 39 also for positioning the longitudinal bar spacing of the top plate.

[0074] In this embodiment, the top plate formwork includes a lower layer longitudinal bar positioning rod 34 installed on the top of the adjustable support 33, an upper layer longitudinal bar positioning rod 37 installed above the lower layer longitudinal bar positioning rod 34 through a connecting vertical rod 35 and a connecting sleeve 36, and a stirrup positioning plate 39 installed on the sides of the upper layer longitudinal bar positioning rod 37 and the lower layer longitudinal bar positioning rod 34.

[0075] In this embodiment, the adjustable support 33 is installed on the tops of the movable formwork 21 and the movable vertical rod 13 through a movable sleeve 32. The adjustable support 33 can control the top elevation of the support, and thus control the elevation of the upper top plate formwork.

[0076] In this embodiment, the upper longitudinal bar positioning rods 37 and the lower longitudinal bar positioning rods 34 are provided with longitudinal bar grooves 38, and the longitudinal bar grooves 38 position the spacing of the top plate longitudinal bars. The stirrup positioning plate 39 is also provided with grooves for positioning the spacing of the top plate stirrups.

[0077] Preferably, each connection method of this application is preferably bolt connection. The integral forming movable formwork for precast T-beam steel cages is assembled and operated through the above construction.

[0078] Embodiment 2

[0079] The construction method of the integral forming movable formwork for precast T-beam steel cages includes the following steps:

[0080] S00. Construction pedestal 2 and accessory components: Pour the concrete pedestal 2 on the flat and compacted ground 1, set the reserved grooves 3, fixed vertical rods 6, fixed tooth grooves 8 on the pedestal 2, and pour the limit block 10 at a set position far from the left end of the pedestal 2;

[0081] S10. Install the guide rail 11: Set the strip-shaped guide rail 11 adjacent to the right end of the pedestal 2, and install the limit rod 12 at the right end of the guide rail 11;

[0082] S20. Install the movable vertical rod 13 and the diagonal brace 16: Install the movable vertical rod 13 in the reserved groove 3, connect the diagonal brace 16 to the upper part of the movable vertical rod 13, and the lower part of the diagonal brace 16 abuts against the right end of the limit block 10;

[0083] S30. Install the rear-mounted vertical rod 17; Sleeve the rear-mounted vertical rod 17 on the fixed vertical rod 6, and install the left cross brace 19 of the rear-mounted vertical rod 17 in the right sleeve 15 of the movable vertical rod 13;

[0084] S40. Install the movable tooth groove 27: Install a suitable movable tooth groove 27 on the fixed tooth groove 8, and use the upper notch of the movable tooth groove 27 as the stirrup positioning groove 31;

[0085] S50. Install the movable formwork 21: Install the movable formwork 21 on the guide rail 11 so that the movable formwork 21 can move in the length direction of the guide rail 11. Move the movable formwork 21 to the left so that the movable formwork 21 is in the working position, and fix the movable formwork 21 with the temporary diagonal brace 26;

[0086] S60. Install the adjustable support 33: Install the movable sleeve 32 at the top of the movable vertical rod 13 and the first vertical rod 23 and the second vertical rod 24 of the movable formwork 21, and install the adjustable support 33 in the top groove of the movable sleeve 32;

[0087] S70, installing the top plate formwork: installing the lower longitudinal reinforcement positioning rod 34 on the adjustable support 33, and sleeve the two ends of the upper longitudinal reinforcement positioning rod 37 on the two ends of the lower longitudinal reinforcement positioning rod 34 through the connecting rod 35 and the connecting sleeve 36, and installing two stirrup positioning plates 39 at the two ends of the upper and lower longitudinal reinforcement positioning rods;

[0088] S80, integrally tying steel bars: locating the stirrups of the web of the T beam through the stirrup positioning grooves 31 of the movable tooth grooves 27, locating the longitudinal bars of the T beam through the longitudinal bar positioning rods 20 of the rear-mounted vertical rods 17, locating the stirrups of the top plate of the T beam through the longitudinal bar grooves 38 and the stirrup positioning plates 39 of the top plate formwork, so as to integrally tie the web steel bars and the top plate steel bars of the T beam;

[0089] S90, dismantling the top plate formwork: after the binding is completed, the upper longitudinal reinforcement positioning rod 37, the lower longitudinal reinforcement positioning rod 34 and the stirrup positioning plate 39 of the top plate formwork are dismantled;

[0090] S100, moving out the movable mold frame 21: moving the movable mold frame 21 to the right to move it out of the working position;

[0091] S110. Integral hoisting of steel bars: hoist the tied T-beam steel bars as a whole.

[0092] The parts not described in detail in this application are prior art, so this application does not describe them in detail.

[0093] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0094] Although this article uses more professional terms, it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of this application; interpreting them as any additional restrictions is contrary to the spirit of this application.

[0095] The present application is not limited to the above-mentioned optimal implementation mode. Anyone can derive other forms of products under the inspiration of this application. However, no matter what changes are made in the shape or structure, all technical solutions that are the same or similar to those of the present application fall within the protection scope of the present application.

Claims

1. Prefabricated T-beam steel cage integral forming movable formwork construction structure, Characterized in that, It includes: A pedestal (2) is cast on a flat and compacted ground (1). A reserved groove (3) is provided on the left side of the pedestal (2). The pedestal (2) is also provided with a limiting channel steel (7), a fixed vertical rod (6) arranged on the limiting channel steel (7), and a plurality of fixed tooth grooves (8) arranged on the right side of the fixed vertical rod (6). A limiting rib (9) is arranged on each fixed tooth groove (8); A strip-shaped guide rail (11) is adjacent to the right end of the pedestal (2). The guide rail (11) is used for the steel wheel (22) to move back and forth along the length direction of the guide rail (11), and a limiting rod (12) for limiting the steel wheel (22) is provided at the right end of the guide rail (11); A movable vertical rod (13) is installed on the pedestal (2) through the reserved groove (3), and a plurality of sleeves (15) are evenly spaced on the right side of the movable vertical rod (13); A rear-mounted vertical rod (17) is sleeved outside the fixed vertical rod (6), and the elevation function is realized through a cross brace (19) on the left side of the rear-mounted vertical rod (17) and the sleeve (15). A plurality of longitudinally spaced longitudinal bar positioning rods (20) are arranged on the right side of the rear-mounted vertical rod (17). The longitudinal bar positioning rods (20) are used to position the longitudinal bars of the T-beam web; A movable tooth groove (27) is detachably connected to the fixed tooth groove (8), and evenly spaced stirrup positioning grooves (31) are provided in the movable tooth groove (27). The stirrup positioning grooves (31) are used to position the stirrups of the T-beam web, and different stirrup spacing can be adapted by replacing the movable tooth groove (27) with different stirrup positioning groove (31) spacings; A movable formwork (21) is provided with the steel wheel (22) at the bottom and is used for installing and supporting the top plate formwork; The top plate formwork is installed on the top of the movable formwork (21) and the movable vertical rod (13) through adjustable supports (33). The top plate formwork is provided with a longitudinal bar groove (38) for positioning the longitudinal bar spacing of the top plate and a stirrup positioning plate (39) also for positioning the longitudinal bar spacing of the top plate; The top plate formwork includes a lower-layer longitudinal bar positioning rod (34) installed on the top of the adjustable support (33), an upper-layer longitudinal bar positioning rod (37) installed above the lower-layer longitudinal bar positioning rod (34) through a connecting vertical rod (35) and a connecting sleeve (36), and a stirrup positioning plate (39) installed on the sides of the upper-layer longitudinal bar positioning rod (37) and the lower-layer longitudinal bar positioning rod (34); Among them, a connecting seat (4) is respectively provided on the pedestal (2) at both ends of the reserved groove (3). An anchoring hole (5) is provided on each connecting seat (4), and is connected and fixed to the movable vertical rod (13) through the anchoring hole (5) and a connecting piece; The upper part of the fixed tooth groove (8) is provided with a connecting groove (28), the inner side of the connecting groove (28) is provided with a rubber layer (29), the lower part of the movable tooth groove (27) is provided with a connecting convex tooth (30), and the connecting convex tooth (30) cooperates with the connecting groove (28).

2. The construction structure of the integral forming movable formwork for precast T-beam steel reinforcement cages according to claim 1, characterized in that, a diagonal brace (16) is provided on the left side of the movable vertical rod (13), and the bottom of the diagonal brace (16) is limited by a limit block (10).

3. The construction structure of the integral forming movable formwork for precast T-beam steel reinforcement cages according to claim 1, characterized in that, when the movable formwork (21) is in the working position, the movable formwork (21) is fixed by a temporary diagonal brace (26).

4. The construction structure of the integral forming movable formwork for precast T-beam steel reinforcement cages according to claim 1, characterized in that, the adjustable support (33) is installed on the top of the movable formwork (21) and the movable vertical rod (13) through a movable sleeve (32).

5. The construction structure of the integral forming movable formwork for precast T-beam steel reinforcement cages according to any one of claims 1-4, characterized in that, parallel first vertical rods (23) and second vertical rods (24) are provided on the top of the movable formwork (21), and the first vertical rods (23) and the second vertical rods (24) are connected by a reinforcing brace (25).

6. The construction structure of the integral forming movable formwork for precast T-beam steel reinforcement cages according to any one of claims 1-4, characterized in that, the longitudinal reinforcement positioning rods (20) correspond one-to-one with the cross braces (19) and the sleeves (15).

7. A construction method of the construction structure of the integral forming movable formwork for precast T-beam steel reinforcement cages according to any one of claims 1-6, characterized in that, it includes the following steps: S00. Construction pedestal (2) and accessory components: Pour a concrete pedestal (2) on the leveled and compacted ground (1), set a reserved groove (3), fixed vertical rods (6), fixed tooth grooves (8) on the pedestal (2), and pour a limit block (10) at a set position far from the left end of the pedestal (2); S10. Install the guide rail (11): Set a strip-shaped guide rail (11) at the right end adjacent to the pedestal (2), and install a limit rod (12) at the right end of the guide rail (11); S20. Install the movable vertical rod (13) and the diagonal brace (16): Install the movable vertical rod (13) in the reserved groove (3), connect the diagonal brace (16) to the upper part of the movable vertical rod (13), and the lower part of the diagonal brace (16) abuts against the right end of the limit block (10); S30. Install the post-installed vertical rod (17); Sleeve the post-installed vertical rod (17) on the fixed vertical rod (6), and install the left cross brace (19) of the post-installed vertical rod (17) in the right sleeve (15) of the movable vertical rod (13); S40. Install the movable tooth groove (27): Install a suitable movable tooth groove (27) on the fixed tooth groove (8), and use the upper notch of the movable tooth groove (27) as the stirrup positioning groove (31); S50. Install the movable formwork (21): Install the movable formwork (21) on the guide rail (11) so that the movable formwork (21) can move in the length direction of the guide rail (11), move the movable formwork (21) to the left to make the movable formwork (21) in the working position, and fix the movable formwork (21) with a temporary diagonal brace (26); S60. Install adjustable supports (33): Install movable sleeves (32) at the tops of the movable vertical poles (13), the first vertical pole (23) and the second vertical pole (24) of the mobile formwork (21), and install adjustable supports (33) in the top grooves of the movable sleeves (32); S70. Install the top plate formwork: Install lower layer longitudinal bar positioning rods (34) on the adjustable supports (33), and sleeved the two ends of the upper layer longitudinal bar positioning rods (37) on the two ends of the lower layer longitudinal bar positioning rods (34) through connecting vertical poles (35) and connecting sleeves (36), and install two stirrup positioning plates (39) at the two ends of the upper and lower longitudinal bar positioning rods; S80. Integrally bind the steel bars: Position the stirrups of the T-beam web through the stirrup positioning grooves (31) of the movable tooth grooves (27), position the longitudinal bars of the T-beam web through the longitudinal bar positioning rods (20) of the later-installed vertical poles (17), position the longitudinal bars of the T-beam top plate through the longitudinal bar grooves (38) of the top plate formwork, and position the stirrups of the T-beam top plate through the stirrup positioning plates (39) of the top plate formwork, so as to integrally bind the web steel bars and the top plate steel bars of the T-beam; S90. Remove the top plate formwork: After the binding is completed, remove the upper layer longitudinal bar positioning rods (37), the lower layer longitudinal bar positioning rods (34) and the stirrup positioning plates (39) of the top plate formwork; S100. Move out the mobile formwork (21): Move the mobile formwork (21) to the right to move it out of the working position; S110. Hoist the steel bars integrally: Hoist the integrally formed T-beam steel bars out.

Citation Information

Patent Citations

  • Prefabricated T-beam reinforcement cage integrally-formed movable formwork construction structure

    CN218532649U