A conveyor belt structure and installation method

Abstract

The present invention relates to the fields of belt drive and mechanical conveying, in particular to a conveyor belt structure and an installation method, which include a driving shaft, a driven shaft, and a synchronous pulley set. A roller that rotates synchronously with the driving shaft is sleeved on the driving shaft, a roller is arranged on the driven shaft, a conveying flat belt is arranged on the two rollers, and a plurality of supporting rollers are arranged between the driving shaft and the driven shaft; the synchronous pulley sets are respectively arranged on the driving shaft and the driven shaft, a synchronous belt is fixed inside the conveying flat belt, the synchronous belt meshes with the synchronous pulleys for transmission, and the driving shaft drives the driven shaft to rotate through the synchronous belt part under the conveying flat belt, thereby completing the operation of the entire conveyor belt device. In the present invention, the driving motor drives the driving shaft to rotate, the driving shaft then drives the driven shaft to rotate through the meshing of the synchronous belt part under the conveying flat belt, and the guiding strip at the middle position of the conveying flat belt is embedded into the guiding grooves of the rollers on the driving and driven shafts and the supporting shaft, thereby completing the operation of the entire conveyor belt device.

Description

Technical Field

[0001] The present invention relates to the fields of belt drive and mechanical conveying, and particularly relates to a conveyor belt structure and an installation method thereof. Background Art

[0002] Belt drive is a kind of mechanical drive that uses a flexible belt tensioned on a pulley for motion or power transmission. It has the characteristics of low noise, simple structure, stable transmission, can achieve long-distance transmission, low cost, and simple maintenance, and is widely used in the field of mechanical drive. However, when the transmission speed is relatively high, ordinary flat belt drive will occur slip phenomenon, with low transmission efficiency, no accurate transmission ratio, and low transmission accuracy. Therefore, it is necessary to transform the existing flat belt to enable it to have a series of advantages that traditional flat belts do not have, such as being able to work normally at a higher conveying speed and accurately control the speed. Summary of the Invention

[0003] In view of the above problems, the present invention provides a conveyor belt structure and an installation method thereof to solve the problems raised in the above background art. The present invention drives the driving shaft to rotate through a driving motor, and the driving shaft then drives the driven shaft to rotate through the meshing of a synchronous belt inside the conveyor flat belt. The guiding strip at the middle position of the conveyor flat belt is embedded into the guiding grooves of the upper rollers of the driving and driven shafts and the supporting shaft to make the transportation process stable, thereby completing the operation of the entire conveyor belt device.

[0004] The present invention provides the following technical solution: a conveyor belt structure, comprising a driving shaft with a driving motor, a driven shaft, and a synchronous pulley set. A roller sleeved on the driving shaft rotates synchronously with the driving shaft, and a roller arranged on the driven shaft rotates synchronously with the driven shaft. A conveying flat belt is arranged on the two rollers, and a plurality of supporting rollers are arranged between the driving shaft and the driven shaft; the synchronous pulley set includes two synchronous pulleys, which are respectively arranged on the driving shaft and the driven shaft, and the synchronous pulleys in the same group correspond to each other. A synchronous belt is fixed inside the conveying flat belt, and the synchronous belt meshes with the synchronous pulley for transmission. The driving shaft drives the driven shaft to rotate through the synchronous belt of the conveying flat belt, thereby completing the operation of the entire conveying flat belt. The driving motor can be a servo motor. The roller is detachably connected to the driving and driven shafts, and rollers with different specifications and lengths can be selected according to actual production needs for combination with the synchronous pulley to suit the size requirements of the conveyor belt under different working conditions. The teeth of the synchronous pulley mesh with the teeth of the synchronous belt. A groove is opened in the middle of the width direction of the teeth of the synchronous pulley, and the grooves of the teeth of the synchronous pulley are on the same circle. A groove is opened in the middle of the width direction of the teeth of the synchronous belt, and the grooves of the teeth of the synchronous belt are on the same straight line, and the grooves of the teeth of the synchronous pulley correspond to the grooves of the teeth of the synchronous belt. The synchronous belt and the conveying flat belt are fixed by rivets or fiber lines, and the rivets or fiber lines are all arranged on the same straight line of the groove of the teeth of the synchronous belt; the fiber line is a polyester staple fiber line. When fixed by the fiber line, the conveying flat belt and the synchronous belt are fixed by a bow-shaped or square-shaped sewing method. The synchronous pulley set is two groups, and the synchronous pulleys of the two groups of synchronous pulley sets divide the rollers on the driving and driven shafts into an intermediate roller and two side rollers respectively. There are two groups of synchronous pulleys, which can ensure that the conveying flat belt is evenly stressed and runs smoothly. Corresponding guide grooves are arranged on the rollers of the driving shaft and the driven shaft, guide grooves are arranged on the supporting rollers, and guide strips matching the guide grooves are arranged on the inner side of the conveying flat belt. The height of the guide strip is less than the height of the guide groove. The guide groove is arranged on the intermediate roller. The structures of the driving shaft and the driven shaft are the same, except that the driving shaft has a driving motor.

[0005] The width of the groove of the teeth of the synchronous pulley is greater than the width of the groove of the teeth of the synchronous belt, and the width of the groove of the teeth of the synchronous belt is greater than the cross-sectional diameter of the rivets and the fiber lines. During operation, the fiber lines can be prevented from friction contact with the teeth of the synchronous belt and the pulley teeth. When the synchronous belt and the conveying flat belt are fixed by rivets, the rivets are all arranged in the grooves between adjacent teeth of the synchronous belt; the height of the teeth of the synchronous pulley is less than the depth of the groove.

[0006] Two synchronous pulleys in the same group are on the same straight line. The synchronous pulleys on the driving shaft and the driven shaft are respectively sleeved on the driving shaft and the driven shaft, and flat keys are arranged between the synchronous pulleys and the driving shaft and the driven shaft. Being on the same straight line ensures normal operation.

[0007] An installation method for the above conveyor belt structure: First, install the synchronous belt pulleys and rollers on the driving shaft and the driven shaft, then install the synchronous belt on the synchronous belt pulleys on the driving and driven shafts and perform tension adjustment. After that, cover the conveying flat belt on the rollers and the synchronous belt of the driving and driven shafts and the support shaft. At the same time, insert the guiding strips of the conveying flat belt into the guiding grooves of the driving and driven shafts and the rollers. After the conveying flat belt is tensioned and adjusted, punch through holes in the synchronous belt and the conveying flat belt together and connect the conveying flat belt and the synchronous belt with rivets or fiber threads.

[0008] When connecting the synchronous belt and the conveying flat belt, the conveying flat belt, the synchronous belt and the guiding strips are all processed with equally spaced through holes. The connection methods include connecting by a fiber thread passing up and down reciprocally; or taking two through holes as a group and connecting them by surrounding and threading with a short polyester fiber thread for each group; or connecting each through hole with a rivet.

[0009] It can be seen from the above description that in this solution, the synchronous belt is connected below the conveying flat belt, and the synchronous belt replaces the driving function of the conveying flat belt, improving the working performance of the conveyor belt: avoiding the slipping phenomenon caused by the structural characteristics of the conveying flat belt itself, and the conveying speed is stable; there is no need for too large a tension force to provide friction for driving, greatly increasing the service life of the conveying flat belt; it can easily achieve an increase in the conveying speed, breaking the limitation of the unfavorable condition that the overall size needs to be increased excessively when the conveying flat belt increases the speed; under the same conveying working condition, the overall structure is lighter in weight. The invention is firm and reliable, easy to implement, has a broad application scenario, and has high social benefits. Description of the Drawings

[0010] Figure 1 It is a schematic structural diagram of the specific implementation manner of the present invention;

[0011] Figure 2 It is a schematic structural diagram of the driving and driven shafts;

[0012] Figure 3 It is Figure 2 the enlarged view of A in

[0013] Figure 4 It is a sectional view of the synchronous gear belt gear;

[0014] Figure 5 It is a schematic connection diagram of the conveying flat belt and the synchronous belt;

[0015] Figure 6 It is a schematic connection diagram of the conveying flat belt and the guiding strip.

[0016] Reference Numerals in the Figures: In the figure, 1 is a driving motor, 2 is a driving shaft, 3 is a side roller, 4 is an intermediate roller, 5 is a synchronous pulley, 6 is a synchronous belt, 7 is a supporting roller, 8 is a supporting shaft, 9 is a conveying flat belt, 10 is a cargo, 11 is a rivet, 12 is a driven shaft, 13 is a guiding strip, 14 is a bearing, 15 is a frame, 16 is a round nut, 17 is a retaining ring, 18 is a flat key, 19 is a guiding groove, 20 is a tooth groove of the synchronous pulley, 21 is a tooth of the synchronous pulley, 22 is a chamfer, 23 is a tooth of the synchronous belt, 24 is a fiber thread. Detailed Implementation Manner

[0017] The following will clearly and completely describe the technical solutions in the specific implementation manners of the present invention with reference to the accompanying drawings in the specific implementation manners of the present invention. Obviously, the described specific implementation manners are only one specific implementation manner of the present invention, rather than all specific implementation manners. Based on the specific implementation manners of the present invention, all other specific implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0018] It should be noted that the terms used herein are only for describing specific implementation manners and are not intended to limit the exemplary implementation manners according to the present application. As used herein, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof. For the convenience of narration, if the words "upper", "lower", "left", and "right" appear in the present invention, they only indicate the same directions as the upper, lower, left, and right directions of the accompanying drawings themselves, and do not limit the structure. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention.

[0019] As can be seen from the accompanying drawings, a conveyor belt structure of the present invention includes a driving shaft 2 with a driving motor 1, a driven shaft 12, and a synchronous pulley set. A roller that rotates synchronously with the driving shaft 2 is sleeved on the driving shaft 2, a roller that rotates synchronously with the driven shaft 12 is provided on the driven shaft 12, a conveying flat belt 9 is provided on the two rollers, and a plurality of supporting rollers 7 are provided between the driving shaft 2 and the driven shaft 12; the synchronous pulley set includes two synchronous pulleys 5, the two synchronous pulleys 5 are respectively provided on the driving shaft 2 and the driven shaft 12, and the synchronous pulleys 5 in the same group correspond to each other. A synchronous belt 6 is fixed inside the conveying flat belt 9, the synchronous belt 6 meshes with the synchronous pulley 5 for transmission, the driving shaft 2 drives the driven shaft 12 to rotate through the synchronous belt 6 of the conveying flat belt 9, thereby completing the operation of the conveying flat belt 9 and driving the cargo 10 to move forward.

[0020] The synchronous pulley teeth 21 mesh with the synchronous belt teeth. A groove, namely the synchronous pulley tooth groove 20, is formed in the middle of the width direction of the synchronous pulley teeth 21, and the synchronous pulley tooth grooves 20 are on the same circle. Both sides of the top of the synchronous pulley tooth groove 20 are chamfers 22. A groove is formed in the middle position of the width direction of the synchronous belt teeth. Both sides of the top of the groove are chamfers 22. The grooves of the synchronous belt teeth are arranged on the same straight line, and the synchronous pulley tooth groove 20 corresponds to the groove of the synchronous belt teeth 23.

[0021] The synchronous belt 6 and the conveying flat belt 9 are fixed by fiber lines 24, and the fiber lines 24 are all arranged on the synchronous belt tooth grooves along the same straight line. When using the fiber lines 24 for fixing, the conveying flat belt 9 and the synchronous belt 6 are fixed by an arch-shaped or mouth-shaped sewing method, as shown in the figure. The width of the synchronous pulley tooth groove 20 is greater than the width of the synchronous belt tooth groove, and the width of the synchronous belt tooth groove is greater than the cross-sectional diameter of the fiber line 24. When the synchronous belt 6 and the conveying flat belt 9 are fixed by rivets 11, the rivets 11 are all arranged in the grooves between adjacent synchronous belt teeth. The height of the synchronous pulley teeth 21 is less than the depth of the grooves. In Figure 5 the upper and lower ones are in a group, and in each group, the upper figure is the sectional view of the lower figure.

[0022] Two synchronous pulleys 5 in the same group are on the same straight line. The synchronous pulleys 5 on the driving shaft 2 and the driven shaft 12 are respectively sleeved on the driving shaft 2 and the driven shaft 12, and flat keys 18 are arranged between the synchronous pulleys 5 and the driving shaft 2 and the driven shaft 12. The said synchronous pulley sets are two groups. The synchronous pulleys of the two synchronous pulley sets divide the rollers on the main and driven shafts into an intermediate roller 4 and two side rollers 3.

[0023] Corresponding guide grooves 19 are arranged on the intermediate roller 4 of the driving shaft 2 and the driven shaft 12. Guide grooves 19 are arranged on the supporting roller 7. Guide strips 13 matching the guide grooves 19 are arranged on the inner side of the conveying flat belt 9. The height of the guide strips 13 is less than the height of the guide grooves 19. As Figure 6 shown in Figure 6 the upper and lower ones are in a group, and in each group, the upper figure is the sectional view of the lower figure.

[0024] An installation method for the above conveyor belt structure. First, install the synchronous belt pulleys 5 and rollers on the driving shaft 2 and the driven shaft 12, then install the synchronous belt 6 and the synchronous belt pulleys 5 on the driving and driven shafts, and perform tension adjustment on the synchronous belt 6. After that, cover the conveying flat belt 9 on the rollers of the driving and driven shafts and the supporting shaft and the synchronous belt 6. When covering, embed the guiding strip 13 of the conveying flat belt 9 into the guiding grooves 19 of the driving and driven shafts and the rollers. After the conveying flat belt is tensioned and adjusted, punch through holes in the synchronous belt 6 and the conveying flat belt 9 together and connect the conveying flat belt 9 and the synchronous belt 6 with rivets 11 or fiber lines. After sleeving the rollers on the driving and driven shafts, fix them with round nuts 16, and install retaining rings 17 between the round nuts 16 and the rollers to prevent friction. The driving and driven shafts are fixed to the fixed frame 15 through bearings 14.

[0025] When connecting the synchronous belt 6 and the conveying flat belt 9, both the conveying flat belt 9 and the synchronous belt 6 are processed with equally spaced through holes. The connection methods include connecting by reciprocating threading of a polyester short fiber line up and down; or taking two through holes as a group and threading around each group with a fiber line 24; or connecting each through hole with a rivet 11. The fixed connection between the conveying flat belt 9 and the guiding strip 13 is carried out before installing the conveyor belt structure, that is, before covering the rollers of the driving and driven shafts and the supporting shaft and the synchronous belt 6. The fixing method of the guiding strip 13 and the conveying flat belt 9 is the same as that of the synchronous belt 6 and the conveying flat belt 9, and equally spaced through holes are processed, and the connection methods are divided into fixing with fiber lines 24 or rivets 11.

[0026] Although the specific embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these specific embodiments without departing from the principles and spirit of the invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conveyor belt structure, characterized in that: It includes a driving shaft (2) with a driving motor (1), a driven shaft (12), and a synchronous pulley set. A roller that rotates synchronously with the driving shaft (2) is sleeved on the driving shaft (2), a roller that rotates synchronously with the driven shaft (12) is arranged on the driven shaft (12), a conveying flat belt (9) is arranged on the two rollers, and a plurality of supporting rollers (7) are arranged between the driving shaft (2) and the driven shaft (12); the synchronous pulley set includes two synchronous pulleys (5), the two synchronous pulleys (5) are respectively arranged on the driving shaft (2) and the driven shaft (12), and the synchronous pulleys (5) in the same group correspond to each other. A synchronous belt (6) is fixed inside the conveying flat belt (9), the synchronous belt (6) meshes with the synchronous pulley (5) for transmission, and the driving shaft (2) drives the driven shaft (12) to rotate through the synchronous belt (6) of the conveying flat belt (9), thereby completing the operation of the entire conveying flat belt (9); The synchronous pulley teeth (21) mesh with the synchronous belt teeth. A groove is opened in the middle of the synchronous pulley teeth (21) in the width direction, and the grooves of the synchronous pulley teeth (21) are on the same circle; a groove is opened in the middle of the synchronous belt teeth in the width direction, the grooves of the synchronous belt teeth are on the same straight line, and the grooves of the synchronous pulley teeth (21) correspond to the grooves of the synchronous belt teeth (23); the synchronous belt (6) and the conveying flat belt (9) are fixed by fiber lines (24), and the fiber lines (24) are all arranged on the synchronous belt tooth grooves along the same straight line; when the fiber lines are fixed, the conveying flat belt (9) and the synchronous belt (6) are fixed by an arch-shaped or square-shaped sewing method; The synchronous pulley set is two groups. The synchronous pulleys of the two groups of synchronous pulley sets divide the rollers on the main and driven shafts into an intermediate roller (4) and two side rollers (3) respectively. Rollers of different specifications and lengths are selected according to actual production needs for combination with the synchronous pulleys to suit the size requirements of the conveyor belt under different working conditions; corresponding guide grooves (19) are arranged on the intermediate rollers (4) of the driving shaft (2) and the driven shaft (12), and guide grooves (19) are also arranged on the supporting rollers (7). Guide strips (13) matching the guide grooves (19) are arranged on the inner side of the conveying flat belt (9), and the height of the guide strips (13) is less than the height of the guide grooves (19).

2. The conveyor belt structure according to claim 1, wherein: The width of the synchronous pulley tooth groove is greater than the width of the synchronous belt tooth groove, and the width of the synchronous belt tooth groove is greater than the cross-sectional diameter of the fiber line.

3. The conveyor belt structure according to claim 1, wherein: The synchronous belt (6) and the conveying flat belt (9) are fixed by rivets, and the rivets (11) are all arranged in the grooves between adjacent synchronous belt teeth; the height of the synchronous pulley teeth (21) is less than the depth of the grooves.

4. The conveyor belt structure according to claim 1, wherein: The two synchronous pulleys (5) in the same group are on the same straight line. The synchronous pulleys (5) on the driving shaft (2) and the driven shaft (12) are respectively sleeved on the driving shaft (2) and the driven shaft (12), and flat keys (18) are arranged between the synchronous pulleys (5) and the driving shaft (2), the driven shaft (12) for connection.

5. A method for installing the conveyor belt structure according to claim 1 or 2 or 3 or 4, characterized in that: First, install the synchronous pulley sets and rollers on the driving shaft (2) and the driven shaft (12). Then, install the synchronous belt (6) on the synchronous pulley sets on the driving and driven shafts and perform tension adjustment. After that, cover the conveying flat belt (9) on the rollers of the driving and driven shafts and the supporting shaft and the synchronous belt (6). At the same time, embed the guiding strips (13) of the conveying flat belt (9) into the guiding grooves (19) of the driving and driven shafts and the rollers. After the conveying flat belt (9) is tensioned and adjusted, punch through holes in the synchronous belt (6) and the conveying flat belt (9) together and connect the conveying flat belt (9) and the synchronous belt (6) with rivets (11) or fiber threads (24).

6. The method according to claim 5, wherein: When connecting the synchronous belt (6) and the conveying flat belt (9), equally spaced through holes are processed on the conveying flat belt (9), the synchronous belt (6) and the guiding strips (13). The connection methods include: connecting by threading a fiber thread (24) up and down reciprocally; or taking two through holes as a group and connecting by threading a fiber thread (24) around each group; or connecting each through hole with a rivet (11).

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