A sock turning machine
The problem of low efficiency in turning socks inside out was solved by using a combination of clamps and sewing modules with negative pressure suction, achieving efficient automatic turning and reducing manual intervention and production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG YUANYI KNITTING CO LTD
- Filing Date
- 2022-10-09
- Publication Date
- 2026-06-05
AI Technical Summary
Existing technologies have low efficiency in turning socks inside out, especially for longer and thicker socks where wind-driven turning is incomplete, leading to increased manual intervention and high production costs.
Using components such as clamps, sewing modules, air extraction devices, and rubber gaskets, the socks are turned inside out by using negative pressure to draw them into a hollow sleeve after clamping and sewing. Combined with aluminum sheets and elastic sponge rings to assist in detachment, this avoids the difficulty of turning the socks inside out caused by socks that are too long.
It improved the success rate of turning socks inside out, reduced manual intervention, lowered production costs, and increased production efficiency.
Smart Images

Figure CN115652539B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sock production equipment technology, specifically a sock turning and sewing machine. Background Technology
[0002] Socks are a type of clothing worn on the feet. With increasing market demand, socks come in a wide variety of types.
[0003] During the production of socks, the foot end needs to be sewn closed. Since the front and back of the knitted tubular sock are the same as the finished product when worn, the sock body must be turned from right to wrong before sewing. Then, the foot end of the sock body is sewn closed. After sewing, the sock is turned from wrong to right, thus completing the seam of the end.
[0004] Currently, the turning of socks is done manually, with the ends then neatly arranged before sewing, and then the socks are turned over again. This manual turning and sewing process is inefficient, and usually requires multiple people to work on this process, which increases production costs and makes it difficult to improve the production efficiency of finished socks.
[0005] A prior art document titled "An Automatic Sock Turning Device for a Sock Knitting Machine" (CN201520151099.5) is published on the China Patent Network. This prior art document includes an inlet sock tube, an outlet sock tube, a vertically arranged sleeve, and a central tube. The inlet sock tube connects to the material feeding port of the sock knitting machine. The key feature is that the lower end of the inlet sock tube is connected to the sleeve. The central tube is fixed inside the sleeve via a lower base plate and an air suction plate. The lower base plate is a solid, annular plate. The air suction plate is annular and has several ventilation holes. An annular tube with several air suction holes is provided between the lower base plate and the air suction plate. A circular hole is provided on the side wall of the sleeve for an external air suction pipe to pass through. One end of the external air suction pipe connects to the annular tube inside the sleeve, and the other end connects to a fan. The outlet sock tube is connected to the lower end of the sleeve, and a second fan is connected to the outer end of the outlet sock tube.
[0006] However, the comparative document describes a method for turning socks inside out using wind power, but this method has the following problems: First, if the socks are long or thick, insufficient wind power will prevent them from being turned inside out. Second, wind-powered turning has certain limitations; longer socks are prone to incomplete turning, causing them to bunch up and require manual turning later, making it inconvenient to use. Summary of the Invention
[0007] (a) Technical problems to be solved
[0008] To address the shortcomings of existing technologies, this invention provides a sock turning and sewing machine that solves the problems of slow efficiency in traditional manual sock turning, and the inability of existing equipment to fully turn socks when using wind power to turn them, especially for longer or thicker socks.
[0009] (II) Technical Solution
[0010] To achieve the above objectives, the present invention provides the following technical solution: a sock turning sewing machine for turning socks inside out, comprising a processing cylinder, a connecting seat above the processing cylinder, a hollow sleeve below the connecting seat, a connecting rod connecting the connecting seat and the hollow sleeve, the connecting rod overlapping the upper opening of the processing cylinder, the hollow sleeve extending into the processing cylinder, the sock body being fitted over the hollow sleeve, and large electric push rods symmetrically arranged on the left and right sides of the processing cylinder, the large electric push rods extending into the processing cylinder and connected to clamping plates.
[0011] The clamp is aligned with the lower end of the sock body. The clamp is equipped with a sewing module for sewing the opening at the lower end of the sock body closed. The processing cylinder is equipped with a clamp plate connected to a base. The base is located directly below the hollow sleeve and the base and the hollow sleeve are arranged concentrically. Multiple rubber gaskets are stacked from bottom to top on the upper end of the base. The base can be moved upward to push the rubber gaskets into the hollow sleeve. The upper end of the hollow sleeve is connected to an air extraction pipe, which is connected to an air extraction device.
[0012] The diameter of the rubber washer is the same as the inner diameter of the hollow sleeve. When the rubber washer is pushed into the hollow sleeve, the edge of the rubber washer abuts against the inner wall of the hollow sleeve.
[0013] Preferably, the processing cylinder is symmetrically provided with support plates on the left and right sides, the support plates are located above the large electric actuator, the lower end of the support plate is connected to a small electric actuator, the movable end of the small electric actuator is connected to an aluminum sheet, the lower end of the aluminum sheet extends into the processing cylinder, the hollow sleeve rod body has a recess, the hollow sleeve rod body and the recess are fitted with an elastic sponge ring, and the hollow sleeve rod body is provided with a rubber layer relative to the recess.
[0014] Preferably, the upper edge of the sock body contacts the recess, and the lower end of the sock body has a reserved sewing area that extends beyond the lower end of the hollow sleeve and extends between the two clamps. When the sewing area is finished, the base rises and pushes the rubber gasket along with the sewn part into the hollow sleeve.
[0015] Preferably, the clamping plate has a sliding groove, a slider is slidably fitted in the sliding groove, a motor is connected to the end of the clamping plate, a steel wire is connected to the motor drive shaft, the end of the steel wire away from the motor is connected to the slider, and the slider is fixedly installed together with the sewing module.
[0016] Preferably, the two sliders have grooves on opposite sides, a button is provided in the groove, a microcontroller is provided on the side of the slider, and the button and the microcontroller are electrically connected to the sewing module.
[0017] Preferably, the processing cylinder has a locking hole, the end of the locking plate can be locked into the locking hole, the outer side of the base has an external thread, and the top of the locking plate has two columns, which are arranged symmetrically front and back. The upper ends of the two columns are symmetrically connected with hoops, and the two hoops are located on both sides of the rubber gasket.
[0018] Preferably, the connecting rod body is provided with a hook, which engages with the upper end of the processing cylinder.
[0019] Preferably, it also includes a frame, with a cylinder connected to the top of the frame and the lower end of the cylinder connected to a connecting seat.
[0020] (III) Beneficial Effects
[0021] This invention provides a sock turning sewing machine. It has the following beneficial effects:
[0022] 1. This sock-turning sewing machine uses a large electric push rod, clamping blocks, and a sewing module to sew the bottom of the sock closed. The rising base pushes a rubber gasket, connecting the sock's sewn area, into a hollow sleeve. The sleeve then draws the sock inside, achieving the effect of turning the sock inside out. An aluminum sheet, recess, and rubber layer work together to insert the aluminum sheet between the sock and the hollow sleeve, aiding in separation and preventing difficulties caused by overly long socks. This combination of components replaces the traditional wind-powered turning method, improving the success rate of sock turning and avoiding the impact of weak wind on the turning effect, making it more convenient to use. Attached Figure Description
[0023] Figure 1 This is a three-dimensional view of the structure of the present invention;
[0024] Figure 2 This is a diagram illustrating the internal structure of the present invention;
[0025] Figure 3 This is a cross-sectional view of the structure of the present invention in its working state;
[0026] Figure 4 For the present invention Figure 3 Enlarged view of the structure at point A in the middle;
[0027] Figure 5 This is a partial structural cross-sectional view of the present invention;
[0028] Figure 6 This is a schematic diagram of the hollow sleeve structure of the present invention;
[0029] Figure 7 This is a schematic diagram of the clamping plate structure of the present invention;
[0030] Figure 8 This is a schematic diagram of the card plate structure of the present invention;
[0031] Figure 9This is a cross-sectional view of the slider structure of the present invention.
[0032] In the diagram: 1. Processing cylinder, 2. Frame, 3. Cylinder, 4. Connecting seat, 5. Hollow sleeve, 51. Recess, 52. Rubber layer, 53. Elastic sponge ring, 6. Connecting rod, 61. Hook, 7. Large electric actuator, 8. Clamping plate, 81. Slide groove, 82. Motor, 83. Steel wire, 9. Slider, 91. Groove, 92. Button, 93. Microcontroller, 10. Sewing module, 11. Card hole, 12. Card plate, 121. Column, 122. Stirrup, 13. Base, 131. External thread, 14. Rubber washer, 15. Support plate, 16. Small electric actuator, 17. Aluminum sheet, 18. Sock body, 19. Suction pipe. Detailed Implementation
[0033] This invention provides a sock turning sewing machine, such as... Figure 1-9 As shown, the sock body (18) is turned inside out, including a processing cylinder 1. A connecting seat 4 is provided above the processing cylinder 1, and a hollow sleeve 5 is provided below the connecting seat 4. A connecting rod 6 is welded between the connecting seat 4 and the hollow sleeve 5. The connecting rod 6 is distributed at equal angles around the center. The connecting rod 6 overlaps at the upper opening of the processing cylinder 1, and the hollow sleeve 5 can extend into the processing cylinder 1. The sock body 18 is covered by the hollow sleeve 5.
[0034] Large electric actuators 7 are symmetrically fixed on the left and right sides of the machining cylinder 1. The large electric actuators 7 extend into the machining cylinder 1 and are welded with clamping plates 8.
[0035] The clamping plate 8 is aligned with the lower end of the sock body 18. A sewing module 10 is fixedly installed on the clamping plate 8. The sewing module 10 is used to sew the opening at the lower end of the sock body 18 closed. A clamping plate 12 is fixedly installed inside the processing cylinder 1. The clamping plate 12 is threadedly connected to a base 13. The base 13 is located directly below the hollow sleeve 5, and the base 13 and the hollow sleeve 5 are arranged in concentric circles.
[0036] Multiple rubber gaskets 14 are stacked from bottom to top on the upper end of the base 13. Moving the base 13 upwards allows the rubber gaskets 14 to be pushed into the hollow sleeve 5. An air extraction pipe 19 is connected to the upper end of the hollow sleeve 5, and the air extraction pipe 19 is connected to an air extraction device. The sewing module 10 and the air extraction device are conventional technical means, and this solution does not modify them; therefore, their specific structure and connection methods are not described in detail.
[0037] The diameter of the rubber washer 14 is the same as the inner diameter of the hollow sleeve 5. When the rubber washer 14 is pushed into the hollow sleeve 5, the edge of the rubber washer 14 abuts against the inner wall of the hollow sleeve 5. The inner diameter of the hollow sleeve 5 is the same as the inner diameter of the suction pipe 19.
[0038] Working process: The sock body 18 is placed over the hollow sleeve 5 and lowered to its lowest point along with the hollow sleeve 5. At this time, the lower end of the sock body 18 is located between the two clamping plates 8. The large electric push rod 7 extends, causing the two clamping plates 8 to clamp the sock body 18. Then, the sewing module 10 is activated to sew the lower end of the sock body 18 closed.
[0039] Next, the large electric actuator 8 is retracted, causing the clamps 8 to move away from each other. This drives the base 13 to move upward, pushing the uppermost rubber gasket 14 into the hollow sleeve 5. Since the lower end of the sock body 18 is already sewn, the rubber gasket 14 connects to the seam of the sock and is pushed into the hollow sleeve 5. Because the diameter of the rubber gasket 14 is the same as the inner diameter of the hollow sleeve 5, a negative pressure is generated inside the hollow sleeve 5 when the air extraction device extracts air, drawing the sock into the hollow sleeve 5. At this time, when the sock is drawn into the hollow sleeve 5, the sock, which was originally facing outwards, turns inwards and is eventually conveyed out along the air extraction pipe 19. This achieves the effect of turning the sock inside out.
[0040] The rubber gasket 14 acts as a piston, blocking the flow. If the rubber gasket 14 is removed, airflow can pass through the gaps in the fabric fibers, thus affecting the adsorption effect.
[0041] Support plates 15 are symmetrically welded to the left and right sides of the machining cylinder 1. The support plates 15 are located above the large electric actuator 7. A small electric actuator 16 is fixedly installed at the lower end of the support plate 15. An aluminum sheet 17 is welded to the movable end of the small electric actuator 16. The lower end of the aluminum sheet 17 extends into the machining cylinder 1. The machining cylinder 1 has holes that are adapted to the orientation of the aluminum sheet 17.
[0042] The hollow sleeve 5 has a recess 51, and an elastic sponge ring 53 is fixedly bonded to the hollow sleeve 5 within the recess 51. A rubber layer 52 is fixedly installed on the hollow sleeve 5 relative to the recess 51.
[0043] Combined with appendix Figure 3 Working process: During the sock turning process, the small electric actuator 16 is extended to bring the aluminum sheet 17 into contact with the hollow sleeve 5. At the same time, the hollow sleeve 5 is slowly pulled upward, causing the lower end of the aluminum sheet 17 to squeeze the elastic sponge ring 53, and the lower end of the aluminum sheet 17 sinks into the recess. There is a gap between the sock and the hollow sleeve 5 to facilitate the insertion of the aluminum sheet 17.
[0044] The lower end of the aluminum sheet 17 extends between the hollow sleeve 5 and the sock. As the hollow sleeve 5 continues to move, the aluminum sheet 17 acts as a barrier, promoting the sock to slowly come off.
[0045] The reason for this arrangement is that if the longer end of the sock goes into the hollow sleeve 5 and the other end goes into the hollow sleeve 5, the middle part will be stretched due to friction and suction, which will affect the turning of the sock.
[0046] The above components work together to prevent socks from being too long and thus hindering the turning of the socks inside out.
[0047] Combined with appendix Figure 4 The upper edge of the sock body 18 contacts the recess 51. A sewing area is reserved at the lower end of the sock body 18. The sewing area extends beyond the lower end of the hollow sleeve 5 and extends between the two clamps 8. When the sewing area is finished, the base 13 rises and pushes the rubber gasket 14 along with the sewn part into the hollow sleeve 5.
[0048] The clamping plate 8 has a sliding groove 81, within which a slider 9 slides. A motor 82 is fixedly mounted at the end of the clamping plate 8, and a steel wire 83 is welded to the drive shaft of the motor 82. The end of the steel wire 83 away from the motor 82 is connected to the slider 9, which is fixedly mounted to the sewing module 10. The motor 82 drives the slider 9 to move back and forth by winding the steel wire 83.
[0049] Two sliders 9 have grooves 91 on opposite sides, and buttons 92 are fixedly installed in the grooves 91. A microcontroller 93 is fixedly installed on the side of the sliders 9. Buttons 92 and microcontroller 93 are electrically connected to the sewing module 10.
[0050] During operation, the clamping plates 8 are brought together and the two sliders 9 are in contact. At this time, the buttons 92 of the sliders 9 are pressed and closed. After receiving the signal, the microcontroller 93 controls the sewing module 10 to work.
[0051] The processing cylinder 1 has a clamping hole 11, and the end of the clamping plate 12 can be clamped into the clamping hole 11. The base 13 has an external thread 131 on the outside. Two columns 121 are welded to the top of the clamping plate 12. The two columns 121 are arranged symmetrically front and back. The upper ends of the two columns 121 are symmetrically connected with welded stirrups 122. The two stirrups 122 are located on both sides of the rubber gasket 14.
[0052] The stirrups 122 provide a clamping and stabilizing effect, preventing the stacked rubber washers 14 from collapsing. When the base 13 is rotated to rise, the uppermost rubber washer 14 disengages from the stirrups 122 and is pushed into the hollow sleeve 5.
[0053] The connecting rod 6 has a hook 61 welded to its body, which engages with the upper end of the processing cylinder 1.
[0054] It also includes a frame 2, on the top of which a cylinder 3 is fixedly mounted, and the lower end of the cylinder 3 is welded to the connecting seat 4. This controls the lifting and lowering of the hollow sleeve 5.
[0055] In summary, this sock-turning sewing machine, through the cooperation of the large electric push rod 7, clamping block 8, and sewing module 10, sews the bottom of the sock closed. The base 13 rises, pushing the rubber gasket 14, along with the sock's sewn area, into the hollow sleeve 5. The sock is then sucked into the hollow sleeve 5 using a suction method, thus achieving the effect of turning the sock inside out. The aluminum sheet 17, recess 51, and rubber layer 52 work together to insert the aluminum sheet 17 between the sock and the hollow sleeve 5, assisting in separation and preventing difficulties caused by excessively long socks. This combination of components replaces the traditional wind-powered turning method, improving the success rate of sock turning, avoiding the impact of weak wind on the turning effect, and making it more convenient to use.
[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sock turning sewing machine for turning socks (18) inside out, characterized in that: The device includes a processing cylinder (1), a connecting seat (4) is provided above the processing cylinder (1), a hollow sleeve (5) is provided below the connecting seat (4), a connecting rod (6) is connected between the connecting seat (4) and the hollow sleeve (5), the connecting rod (6) overlaps at the upper opening of the processing cylinder (1), the hollow sleeve (5) can extend into the processing cylinder (1), the sock body (18) is fitted over the hollow sleeve (5), and large electric push rods (7) are symmetrically provided on the left and right sides of the processing cylinder (1), the large electric push rods (7) extend into the processing cylinder (1) and are connected to a clamping plate (8); The clamp (8) is aligned with the lower end of the sock body (18). The clamp (8) is provided with a sewing module (10). The sewing module (10) is used to sew the opening at the lower end of the sock body (18) closed. The processing cylinder (1) is provided with a card plate (12). The card plate (12) is connected to a base (13). The base (13) is located directly below the hollow sleeve (5). The base (13) and the hollow sleeve (5) are arranged in concentric circles. Multiple rubber gaskets (14) are stacked from bottom to top on the upper end of the base (13). The base (13) can push the rubber gaskets (14) into the hollow sleeve (5) when it moves upward. The upper end of the hollow sleeve (5) is connected to an air extraction pipe (19). The air extraction pipe (19) is connected to an air extraction device. The diameter of the rubber washer (14) is the same as the inner diameter of the hollow sleeve (5). When the rubber washer (14) is pushed into the hollow sleeve (5), the edge of the rubber washer (14) abuts against the inner wall of the hollow sleeve (5).
2. The sock turning sewing machine according to claim 1, characterized in that: The processing cylinder (1) is symmetrically provided with support plates (15) on the left and right sides. The support plates (15) are located above the large electric push rod (7). The lower end of the support plate (15) is connected to a small electric push rod (16). The movable end of the small electric push rod (16) is connected to an aluminum sheet (17). The lower end of the aluminum sheet (17) extends into the processing cylinder (1). The hollow sleeve (5) has a recess (51) on its rod body. An elastic sponge ring (53) is fitted inside the hollow sleeve (5) and the hollow sleeve (5) has a rubber layer (52) at the position of the rod body relative to the recess (51).
3. A sock turning sewing machine according to claim 2, characterized in that: The upper edge of the sock body (18) contacts the recess (51), and a sewing area is reserved at the lower end of the sock body (18). The sewing area extends beyond the lower end of the hollow sleeve (5) and extends between the two clamps (8). When the sewing area is finished, the base (13) rises and pushes the rubber gasket (14) along with the sewing area into the hollow sleeve (5).
4. A sock turning sewing machine according to claim 1, characterized in that: The clamping plate (8) has a sliding groove (81), and a slider (9) is slidably fitted in the sliding groove (81). A motor (82) is connected to the end of the clamping plate (8), and a steel wire (83) is connected to the drive shaft of the motor (82). The end of the steel wire (83) away from the motor (82) is connected to the slider (9), and the slider (9) is fixedly installed together with the sewing module (10).
5. A sock turning sewing machine according to claim 4, characterized in that: Two sliders (9) have grooves (91) on opposite sides, and buttons (92) are provided in the grooves (91). A microcontroller (93) is provided on the side of the slider (9). The buttons (92) and the microcontroller (93) are electrically connected to the sewing module (10).
6. A sock turning sewing machine according to claim 1, characterized in that: The processing cylinder (1) has a locking hole (11), and the end of the locking plate (12) can be locked into the locking hole (11). The base (13) has an external thread (131) on the outside. The top of the locking plate (12) has two columns (121), which are arranged symmetrically front and back. The upper ends of the two columns (121) are symmetrically connected with stirrups (122), which are located on both sides of the rubber gasket (14).
7. A sock turning sewing machine according to claim 1, characterized in that: The connecting rod (6) is provided with a hook (61) on its body, which is engaged with the upper end of the processing cylinder (1).
8. A sock turning sewing machine according to claim 1, characterized in that: It also includes a frame (2), with a cylinder (3) connected to the top of the frame (2), and the lower end of the cylinder (3) connected to the connecting seat (4).