A testing apparatus for a mattress

By designing mattress testing equipment, utilizing a power mechanism and bionic components to simulate human body signals, and combining pressure sensors and control units, the efficiency and accuracy issues of sleep monitoring mattress testing were solved, achieving highly efficient and reliable testing results.

CN115670175BActive Publication Date: 2025-11-11SHANGHAI YUEYANG MEDICAL TECH CO LTD +1
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Patent Information

Application Number
CN202211346074.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-31
Publication Date
2025-11-11
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

In the current technology, after the mass production of sleep monitoring mattresses, how to conduct efficient and reliable testing has become a major problem.

Method used

A mattress testing device was designed, including a base, a power mechanism, and bionic components. The power mechanism simulates human breathing and heartbeat signals through a retractable power output end, and combines a servo motor and a linear module to achieve the output of a predetermined displacement curve. It is equipped with a pressure sensor and a control unit for real-time detection.

Benefits of technology

This technology improves the testing efficiency and accuracy of sleep monitoring mattresses. The adjustable extension distance of the power output end simulates human body signals, and combined with real-time detection by pressure sensors and control units, it enhances the reliability and comprehensiveness of the tests.

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Abstract

The application provides a test device for a mattress, comprising a base, a mounting portion for mounting a test mattress, a power mechanism arranged on the base, the power mechanism having a telescopic power output end, the telescopic distance of the power output end being adjustable, the movement direction of the power output end being towards the mounting portion, a bionic piece connected with the power output end, in a working state, the telescopic distance of the power output end being continuously adjusted over time, the power output end driving the bionic piece to make telescopic movement towards the mounting portion. The mounting portion is suitable for mounting and placing different test mattresses, thereby improving the applicability of the test device, and the power mechanism is combined with the bionic piece to simulate the breathing and heartbeat signals of a human body during sleep, thereby realizing reliable detection of the test mattress and improving the test efficiency.
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Description

Technical Field

[0001] This invention relates to the field of testing equipment for daily necessities, and more particularly to a testing device for mattresses. Background Technology

[0002] Sleep is one of the essential life processes for humans. The quality of sleep directly affects a person's mental state. Healthy sleep is of great importance to modern life and people's physical and mental health. Insufficient sleep can seriously affect a person's mental state and psychological balance.

[0003] Currently, sleep monitoring mattresses are available on the market to record and analyze various sleep physiological indicators for sleep disorder research and diagnosis. With the mass production of sleep monitoring mattresses, the main challenge is how to conduct efficient and reliable testing on each mattress. Summary of the Invention

[0004] The purpose of this invention is to provide a mattress testing device that facilitates the reliability testing of mattresses and improves testing efficiency.

[0005] To achieve the above objectives, in a first aspect, the present invention provides a mattress testing device, comprising a base having a mounting portion for mounting a test mattress; a power mechanism disposed on the base, the power mechanism having a retractable power output end, the retraction distance of the power output end being adjustable, and the movement direction of the power output end being towards the mounting portion; and a bionic component connected to the power output end; in the working state, the extension distance of the power output end is continuously adjusted over time, and the power output end drives the bionic component to perform a retraction movement towards the mounting portion.

[0006] The beneficial effects of this invention are as follows: by setting up a mattress testing device, it is applicable to testing various sleep monitoring mattresses, which improves testing efficiency. Furthermore, the extension distance of the power output end of the power mechanism is adjustable. In the working state, the extension distance of the power output end is continuously adjusted over time, simulating the body signals or heartbeat signals when the human body breathes, thereby improving the testing accuracy of the mattress.

[0007] Optionally, the power mechanism includes a cam, a telescopic member, a fixed sleeve, and a first elastic element; the telescopic member is movably inserted into the fixed sleeve, and has an abutment portion and a telescopic portion, the telescopic portion being the power output end; the outer wall of the cam abuts against the abutment portion; the first elastic element is sleeved between the abutment portion and the fixed sleeve, used to apply a force to the abutment portion in the direction of the cam; in the working state, the cam rotates, driving the telescopic member to perform telescopic movement, and the telescopic portion drives the bionic component to perform telescopic movement towards the mounting portion. Its beneficial effect is that, due to the structural characteristics of the cam, the telescopic member can extend and retract at different distances during rotation, thereby simulating the body signals or heartbeat signals during human breathing.

[0008] Optionally, a second elastic element is also included, disposed between the power output end and the bionic component; one end of the second elastic element is connected to the power output end, and the other end of the second elastic element is connected to the bionic component. Its beneficial effect is that by setting the second elastic element, high-frequency noise generated by the power mechanism can be effectively filtered, and the generated force curve is closer to the signal characteristics of the actual human body.

[0009] Optionally, it also includes a pressure sensor and a connector; the connector has a connecting portion and a connecting hole, the connecting hole being located on the side near the power output end, the connecting portion being located on the side near the second elastic member, and the connecting hole extending to the connecting portion; one end of the pressure sensor is connected to the power output end, and the other end of the pressure sensor is connected to the connecting hole; the second elastic member is sleeved on the connecting portion. Its advantage is that by providing a pressure sensor, it is convenient to detect the pressure value provided by the telescopic part in real time.

[0010] Optionally, it also includes a counterweight simulating human body weight; the bionic component has a fixing part on its side near the telescopic part, and the counterweight is detachably mounted on the fixing part. Its advantages are: it can simulate different human body weights, improving the comprehensiveness of the simulation test.

[0011] Optionally, the biomimetic component has a protrusion on its side wall near the mounting portion, and the protrusion is a curved surface. Its advantage is that it simulates the characteristics of the human back, further improving the reliability of the test.

[0012] Optionally, a nursing mattress may also be included, which is used to cover the test mattress. The advantage of this is that by using the nursing mattress, a real-world usage environment can be simulated.

[0013] Optionally, the power mechanism includes a servo motor and a linear module; the servo motor has an electronic cam function and an output shaft; the linear module has a power receiving end and a power output end, the power receiving end being connected to the output shaft; based on the electronic cam function, the servo motor, in conjunction with the linear module, enables the power output end to output according to a predetermined displacement curve.

[0014] Optionally, the power mechanism further includes a control unit, which includes a drive module. The control unit is electrically connected to the servo motor, and the drive module is used to control the operation of the servo motor. Its advantage is that the switching of the servo motor can be quickly controlled.

[0015] Optionally, the control unit further includes a force sensing module and a mattress monitoring module. The control unit is electrically connected to the pressure sensor and the test mattress. The force sensing module acquires the detection value from the pressure sensor, and the mattress monitoring module verifies the measurement data of the test mattress. Its advantages include: facilitating real-time observation of the axial pressure measured by the pressure sensor; and enabling the mattress monitoring module to verify the measurement data of the test mattress, thus analyzing the reliability of the sleep monitoring function of the test mattress. Attached Figure Description

[0016] Figure 1 A schematic diagram of the structure of the mattress testing equipment provided in the embodiments of the present invention;

[0017] Figure 2 A graph showing the extension distance versus time of the power mechanism in an embodiment of the present invention;

[0018] Figure 3 A schematic diagram of the power mechanism according to another embodiment of the present invention;

[0019] Figure 4 This is a schematic diagram illustrating the connection between the connector and the second elastic member in an embodiment of the present invention.

[0020] Figure 5 This is a schematic diagram of the structure of the biomimetic component provided in the embodiment of the present invention.

[0021] Figure label:

[0022] Base 100, nursing mattress 110, support frame 200, test mattress 300, bionic part 400, protrusion 401, power mechanism 500, servo motor 510, linear module 520, power output end 521, cam 530, telescopic part 540, abutment part 541, telescopic part 542, fixing sleeve 550, first elastic element 560, second elastic element 600, pressure sensor 700, connector 800, connecting part 801, connecting hole 802, counterweight 900. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention. Unless otherwise defined, the technical or scientific terms used herein should have the ordinary meaning understood by those skilled in the art. The terms "comprising" and similar expressions used herein mean that the element or object preceding the word covers the element or object listed following the word and its equivalents, but does not exclude other elements or objects.

[0024] To address the problems existing in the prior art, embodiments of the present invention provide a mattress testing device, with reference to... Figure 1 and Figure 2 As shown, the testing device includes a base 100, a support frame 200, a power mechanism 500, and a bionic component 400. The base 100 has a mounting section (not shown) for mounting different test mattresses 300. The support frame 200 is mounted on the base 100 and has a frame structure. The power mechanism 500 is connected to the support frame 200 and has a retractable power output end 521. The extension distance of the power output end 521 is adjustable, and the direction of movement of the power output end 521 is towards the mounting section. The bionic component 400 is connected to the power output end 521. In operation, the extension distance of the power output end 521 continuously adjusts over time. When the bionic component 400 contacts the test mattress 300, it can simulate the body signals or heartbeat signals during human breathing for the test mattress 300 to detect.

[0025] In this embodiment, the mounting part is suitable for mounting different test mattresses 300, thereby improving the applicability of the equipment. Furthermore, the extension distance of the power output end 521 of the power mechanism 500 is adjustable. During operation, the extension distance of the power output end 521 continuously adjusts over time, simulating signals from the human body during breathing or heartbeat, thus improving the accuracy of the test mattress detection.

[0026] Specifically, in this embodiment, the power mechanism 500 includes a servo motor 510 and a linear module 520. The servo motor 510 has an electronic cam function and an output shaft (not shown in the figure). The linear module 520 has a power receiving end (not shown in the figure) and a power output end 521. The power receiving end is connected to the output shaft. Based on the electronic cam function, the servo motor, in conjunction with the linear module, enables the power output end to output according to a predetermined displacement curve. By simulating the heartbeat output signal, the displacement-time curve of the servo motor 510 is set, so that the power receiving end performs corresponding extension and retraction movements according to the displacement-time curve.

[0027] In addition, the testing equipment also includes a host (not shown in the figure), which has a human-machine interface and a control unit. The control unit has a drive module, a force sensing module, and a mattress monitoring module. The control unit is electrically connected to the servo motor 510, the pressure sensor 700, and the test mattress 300.

[0028] The drive module controls the switching of the servo motor 510 and causes the power output terminal 521 of the servo motor 510 to move according to a set displacement-time curve. For example, the drive module can display a switch button on the human-machine interface to control the switching of the servo motor 510. The force sensing module acquires the detection value of the pressure sensor 700 and displays it on the human-machine interface for timely feedback to the operator. The mattress monitoring module detects the measurement data of the test mattress 300 and, based on the measurement data, determines whether the sleep monitoring quality of the test mattress 300 is reliable.

[0029] It should be noted that the test mattress 300 can be any mattress on the market that has a sleep monitoring function.

[0030] In some embodiments, reference is made to Figure 3 As shown, the power mechanism 500 includes a cam 530, a telescopic member 540, a fixed sleeve 550, and a first elastic member 560. The telescopic member 540 is movably inserted into the fixed sleeve 550. The telescopic member 540 has an abutment portion 541 and a telescopic portion 542, the telescopic portion 542 being the power output end 521. The outer wall of the cam 530 abuts against the abutment portion 541. The first elastic member 560 is sleeved between the abutment portion 541 and the fixed sleeve 550, and is used to apply a force to the abutment portion 541 in the direction of the cam 530, allowing the telescopic member 540 to move back. In the working state, the cam 530 rotates, driving the telescopic member 540 to perform telescopic movement, and the telescopic portion 542 drives the bionic component 400 to perform telescopic movement towards the mounting portion.

[0031] It is understood that the shape characteristics of the cam 530 are set according to the heartbeat output signal, that is, when the cam 530 rotates, the displacement-time curve of the telescopic member 540 corresponds to the characteristics of the heartbeat output signal.

[0032] Optional, see reference Figure 1 and Figure 4 As shown, the testing device further includes a second elastic element 600 disposed between the power output end 521 and the bionic component 400. In this embodiment, both the first elastic element 560 and the second elastic element 600 are springs. One end of the second elastic element 600 is fixedly connected to the power output end 521, and the other end of the second elastic element 600 is fixedly connected to the bionic component 400.

[0033] In this embodiment, by setting the second elastic element 600, the displacement of the power output end 521 can be converted into a stable pressure value output, which can effectively filter the high-frequency noise generated by the power mechanism 500, and the generated force value curve is closer to the actual human body, thereby improving the reliability of the test.

[0034] Furthermore, the testing equipment also includes a pressure sensor 700 and a connector 800. The connector 800 has a connecting portion 801 and a connecting hole 802. The connecting hole 802 is located on the side near the power output end 521, and the connecting portion 801 is located on the side near the second elastic member 600, with the connecting hole 802 extending to the connecting portion 801. One end of the pressure sensor 700 is connected to the power output end 521, and the other end of the pressure sensor 700 is connected to the connecting hole 802. The second elastic member 600 is sleeved on the connecting portion 801. That is, the pressure sensor 700, the connector 800, and the second elastic member 600 are sequentially connected between the power output end 521 and the bionic component 400.

[0035] In this embodiment, by setting the pressure sensor 700, it is convenient to detect the pressure value provided by the power output terminal 521 in real time, thereby further improving the reliability of the test.

[0036] Optionally, the testing device further includes a counterweight 900. The bionic component 400 has a fixing part on its side wall near the power output end 521, and the counterweight 900 is detachably disposed on the fixing part.

[0037] In this embodiment, by increasing or decreasing the number of configuration blocks installed, different human body weights can be simulated, improving the comprehensiveness of the simulation test.

[0038] Further reference Figure 5As shown, the bionic component 400 has a protrusion 401 on its side wall near the mounting portion, and the protrusion 401 is a curved surface. That is, the bionic component 400 simulates the characteristics of the human back, further improving the reliability of the test.

[0039] Optionally, the testing equipment also includes a nursing mattress 110. Since the nursing mattress 110 is placed on top of the test mattress 300 during actual use, to further simulate a real usage environment, a layer of the nursing mattress 110 is placed over the test mattress 300, thereby improving the accuracy of the test.

[0040] The above description is merely a specific implementation of the embodiments of this application, but the protection scope of the embodiments of this application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the embodiments of this application should be covered within the protection scope of the embodiments of this application. Therefore, the protection scope of the embodiments of this application should be determined by the protection scope of the claims.

Claims

1. A testing device for mattresses, characterized in that, include: The base has a mounting section for mounting the test mattress; A power mechanism is provided on the base, the power mechanism has a retractable power output end, the retraction distance of the power output end is adjustable; the direction of movement of the power output end is towards the mounting part; A biomimetic component is connected to the power output end; In operation, the extension distance of the power output end is continuously adjusted over time, and the power output end drives the bionic component to extend and retract toward the mounting part. The power mechanism includes a cam, a telescopic component, a fixed sleeve, and a first elastic component; The telescopic component is movably inserted into the fixed sleeve. The telescopic component has an abutting part and a telescopic part, and the telescopic part is the power output end. The outer wall of the cam abuts against the abutting portion; The first elastic element is sleeved between the abutting part and the fixed sleeve, and is used to apply a force toward the cam direction to the abutting part; In operation, the cam rotates to drive the telescopic component to extend and retract, and the telescopic part drives the bionic component to extend and retract toward the mounting part. It also includes a second elastic element disposed between the power output end and the bionic component; One end of the second elastic element is connected to the power output end, and the other end of the second elastic element is connected to the bionic element.

2. The mattress testing equipment according to claim 1, characterized in that, It also includes pressure sensors and connectors; The connector has a connecting portion and a connecting hole, the connecting hole being located on the side near the power output end, the connecting portion being located on the side near the second elastic member, and the connecting hole extending to the connecting portion; One end of the pressure sensor is connected to the power output end, and the other end of the pressure sensor is connected to the connection hole; The second elastic element is sleeved on the connecting portion.

3. The mattress testing equipment according to claim 1, characterized in that, It also includes counterweights that simulate human body weight; The bionic component has a fixing part on the side near the telescopic part, and the counterweight is detachably disposed on the fixing part.

4. The mattress testing equipment according to claim 1, characterized in that, The biomimetic component has a protrusion on the side wall near the mounting part, and the protrusion is a curved surface.

5. The mattress testing equipment according to claim 1, characterized in that, It also includes a nursing mattress, which is used to cover the test mattress.

6. The mattress testing equipment according to claim 2, characterized in that, The power mechanism includes a servo motor and a linear module; The servo motor has an electronic cam function and an output shaft; the linear module has a power receiving end and a power output end, and the power receiving end is connected to the output shaft. Based on the electronic cam function, the servo motor, in conjunction with the linear module, enables the power output end to output power according to a predetermined displacement curve.

7. The mattress testing equipment according to claim 6, characterized in that, The power mechanism also includes a control unit, which includes a drive module. The control unit is electrically connected to the servo motor, and the drive module is used to control the operation of the servo motor.

8. The mattress testing equipment according to claim 7, characterized in that, The control unit also includes a force sensing module and a mattress monitoring module. The control unit is electrically connected to the pressure sensor and the test mattress. The force sensing module is used to acquire the detection value of the pressure sensor, and the mattress monitoring module is used to verify the measurement data of the test mattress.

Citation Information

Patent Citations

  • Multifunctional mattress hardness tester

    CN111965058A

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