An industrial multi-machine data acquisition device

Abstract

This invention discloses an industrial multi-machine data acquisition device, comprising a housing, a signal transceiver, a mobile base, a controller, and a power supply. The housing is mounted on the mobile base and moves freely by the mobile base. The signal transceiver is mounted on the top of the housing and is wirelessly connected to a cloud platform and several machines in the workshop. The controller and the power supply are respectively mounted on the housing. The signal transceiver and the mobile base are electrically connected to the controller and powered by the power supply, which can effectively increase the signal reception range and strength of the signal transceiver.

Description

[Technical Field]

[0001] This invention relates to the field of data acquisition technology, and in particular to the field of an industrial multi-machine data acquisition device. [Background Technology]

[0002] Factory workshops often have a large number of the same type of machines installed, allowing for the large-scale processing of workpieces in the same way. However, in existing production workshops, because the systems of each machine operate largely independently, and the workshops are large with a large number of machines, it is difficult to ensure smooth wireless data transmission. Consequently, it is difficult to collect and process the various production data generated by each machine in a unified manner. [Summary of the Invention]

[0003] The purpose of this invention is to solve the problems in the prior art and to propose an industrial multi-machine data acquisition device that can effectively increase the signal reception range and strength of the signal transceiver.

[0004] To achieve the above objectives, the present invention proposes an industrial multi-machine data acquisition device, comprising a housing, a signal transceiver, a mobile base, a controller, and a power supply. The housing is mounted on the mobile base and is moved freely by the mobile base. The signal transceiver is mounted on the top of the housing and is wirelessly connected to a cloud platform and several machines in the workshop. The controller and the power supply are respectively mounted on the housing. The signal transceiver and the mobile base are electrically connected to the controller and powered by the power supply.

[0005] Preferably, the signal transceiver includes a support plate, a ball sleeve, ball rollers, a ball, a rod, and a signal transceiver head. The ball sleeve is fixed on the support plate and is a hollow spherical sleeve with an opening at the top. Several ball rollers are fixed on the inner wall of the ball sleeve. The ball is rotatably connected to the inner cavity of the ball sleeve and is driven to rotate by the ball rollers. The rod is located outside the ball sleeve and its two ends are fixed to the ball and the signal transceiver head, respectively.

[0006] Preferably, the support plate is provided with a plurality of threaded holes, and the support plate is connected to the housing by fasteners.

[0007] Preferably, the inner wall of the ball sleeve is provided with several notches, and the ball roller is installed in the notches. The ball roller includes a motor, a roller sleeve and a rotating shaft. One end of the rotating shaft is rotatably connected in the notch and the other end is fixed to the output shaft of the motor. The roller sleeve is fixed outside the rotating shaft and contacts the outer wall of the ball.

[0008] Preferably, the outer wall of the roller sleeve is covered with a first rough outer film.

[0009] Preferably, the outer wall of the sphere is covered with a second rough outer film.

[0010] Preferably, the movable seat includes a seat body, casters, and a driver. The top of the seat body is provided with an insertion port for mounting the housing. Several casters are fixed to the bottom of the seat body. The casters are driven to rotate by the driver, thereby moving the housing and the objects mounted on it.

[0011] Preferably, the edges of the seat body are equipped with buffer anti-collision pads and several impact sensors.

[0012] The beneficial effects of this invention are as follows: By setting several ball rollers on the inner wall of the ball sleeve, the friction generated by the rotation of the ball rollers drives the ball to rotate within the ball sleeve, thereby adjusting the orientation of the signal transceiver head and improving the signal reception effect; by respectively covering the outer walls of the roller sleeve and the ball with a first rough outer film and a second rough outer film, it is easy to adjust the magnitude of the friction between the roller sleeve and the ball, ensuring smooth adjustment of the position of the signal transceiver head; by setting a movable seat to move the housing and the objects installed on it, the signal reception range and intensity of the signal transceiver head are effectively increased; by setting a buffer anti-collision pad and several impact sensors on the body of the seat, the damage caused by impacts to the device is effectively reduced.

[0013] The features and advantages of the present invention will be described in detail through embodiments and in conjunction with the accompanying drawings. [Attached Image Description]

[0014] Figure 1 This is a front view of an industrial multi-machine data acquisition device according to the present invention;

[0015] Figure 2 This is a front view of the signal transceiver of an industrial multi-machine data acquisition device according to the present invention;

[0016] Figure 3 This is a front sectional view of the signal transceiver of an industrial multi-machine data acquisition device according to the present invention, after removing the rod and signal transceiver head.

[0017] In the diagram: 1-housing, 2-signal transceiver, 21-support plate, 211-threaded hole, 22-ball sleeve, 221-notch, 23-ball roller, 231-motor, 232-roller sleeve, 233-shaft, 24-sphere, 25-rod, 26-signal transceiver head, 3-moving seat, 31-seat body, 32-caster wheel, 33-buffered anti-collision pad, 4-controller.

Detailed Implementation Methods

[0018] See Figure 1 , Figure 2 and Figure 3The present invention discloses an industrial multi-machine data acquisition device, comprising a housing 1, a signal transceiver 2, a movable base 3, a controller 4, and a power supply. The housing 1 is mounted on the movable base 3 and is moved freely by the movable base 3. The signal transceiver 2 is mounted on the top of the housing 1 and is wirelessly connected to a cloud platform and several machines in the workshop. The controller 4 and the power supply are respectively mounted on the housing 1. The signal transceiver 2 and the movable base 3 are electrically connected to the controller 4 and powered by the power supply.

[0019] The signal transceiver 2 includes a support plate 21, a ball sleeve 22, ball rollers 23, a ball 24, a rod 25, and a signal transceiver head 26. The ball sleeve 22 is fixed on the support plate 21. The ball sleeve 22 is a hollow spherical sleeve with an opening at the top. Several ball rollers 23 are fixed on the inner wall of the ball sleeve 22. The ball 24 is rotatably connected to the inner cavity of the ball sleeve 22 and is driven to rotate by the ball rollers 23. The rod 25 is located outside the ball sleeve 22 and its two ends are fixed to the ball 24 and the signal transceiver head 26, respectively.

[0020] The support plate 21 is provided with a plurality of threaded holes 211, and the support plate 21 is connected to the housing 1 by fasteners.

[0021] The inner wall of the ball sleeve 22 is provided with a plurality of recesses 221. The ball roller 23 is installed inside the recesses 221. The ball roller 23 includes a motor 231, a roller sleeve 232 and a rotating shaft 233. One end of the rotating shaft 233 is rotatably connected inside the recesses 221 and the other end is fixed to the output shaft of the motor 231. The roller sleeve 232 is fixed outside the rotating shaft 233 and contacts the outer wall of the ball 24.

[0022] The outer wall of the roller sleeve 232 is covered with a first rough outer film.

[0023] The outer wall of the sphere 24 is covered with a second rough outer membrane.

[0024] The movable seat 3 includes a seat body 31, casters 32 and a driver. The top of the seat body 31 is provided with an insertion port for mounting the housing 1. Several casters 32 are respectively fixed to the bottom of the seat body 31. The casters 32 are driven to rotate by the driver, thereby moving the housing 1 and the objects mounted on it.

[0025] The edges of the seat body 31 are respectively equipped with buffer anti-collision pads 33 and several impact sensors.

[0026] Working process of this invention:

[0027] During operation, the motors 231 of several ball rollers 23 drive the rotating shafts 233 and roller sleeves 232 to rotate via their output shafts. Friction causes the ball 24 to rotate within the sleeve 22, thereby causing the rod 25 and the signal transceiver 26 mounted on it to rotate, thus receiving signals from the machine in various directions. Next, the controller 4 aggregates the data from each machine and sends it to a cloud platform for analysis by staff. During this process, the driver can drive several casters 32 to rotate, moving the housing 1 and consequently the signal transceiver 26 within the workshop for better signal reception.

[0028] This invention utilizes several ball rollers mounted on the inner wall of a ball sleeve. The friction generated by the rotation of these rollers causes the ball to rotate within the sleeve, thereby adjusting the orientation of the transceiver head and improving signal reception. Furthermore, by applying a first rough outer film and a second rough outer film to the outer walls of the roller sleeve and the ball, the friction between them can be easily adjusted, ensuring smooth adjustment of the transceiver head's position. A movable base moves the housing and any objects mounted on it, effectively increasing the transceiver head's signal reception range and intensity. Finally, by incorporating a buffer anti-collision pad and several impact sensors outside the base body, damage caused by impacts is effectively reduced.

[0029] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the scope of protection of the present invention.

Claims

1. An industrial multi-machine data acquisition apparatus, characterized by: The utility model relates to a kind of mobile signal transceiver, including shell (1), signal transceiver (2), mobile seat (3), controller (4) and power supply, the shell (1) is installed on mobile seat (3) and is driven freely by mobile seat (3), the signal transceiver (2) is installed on the top of shell (1) and is respectively connected with cloud platform and several machines in workshop wireless communication, the controller (4) and power supply are respectively installed on shell (1), the signal transceiver (2) and mobile seat (3) are respectively electrically connected with controller (4) and are powered by power supply; The signal transceiver (2) includes support plate (21), ball sleeve (22), ball roller (23), ball (24), rod (25) and signal transceiver head (26), the ball sleeve (22) is fixed on support plate (21), the ball sleeve (22) is hollow spherical sleeve and is provided with opening in top, a plurality of ball rollers (23) are respectively fixed on the inner wall of ball sleeve (22), the ball (24) is rotatably connected in the inner cavity of ball sleeve (22) and is driven to rotate by ball roller (23), the rod (25) is located outside ball sleeve (22) and two ends are respectively fixed with ball (24) and signal transceiver head (26). The inner wall of ball sleeve (22) is provided with a plurality of notches (221), the ball roller (23) is installed in notch (221), the ball roller (23) includes motor (231), roller sleeve (232) and shaft (233), one end of shaft (233) is rotatably connected in notch (221) and the other end is fixed with the output shaft of motor (231), the roller sleeve (232) is fixed outside shaft (233) and is in contact with the outer wall of ball (24). The outer wall of roller sleeve (232) is covered with first rough outer membrane; the outer wall of ball (24) is covered with second rough outer membrane.

2. An industrial multi-machine data acquisition apparatus as claimed in claim 1, characterized in that: The support plate (21) is provided with a plurality of threaded holes (211), and the support plate (21) is threadedly connected with the shell (1) by fasteners.

3. An industrial multi-machine data acquisition apparatus as claimed in claim 1, characterized in that: The mobile seat (3) includes seat body (31), universal wheel (32) and driver, the top of seat body (31) is provided with socket for installing shell (1), a plurality of universal wheels (32) are respectively fixed on the bottom of seat body (31), the universal wheel (32) is driven to rotate by the driver to drive shell (1) and the installed articles to move.

4. An industrial multi-machine data acquisition apparatus as claimed in claim 3, characterized in that: The edge of seat body (31) is respectively provided with buffer anti-collision pad (33) and a plurality of impact sensors.

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