Cold heading machine front pass mechanism

By introducing pushing parts and vibrating mechanisms into the front pass mechanism of the cold heading forming machine, the problem of workpieces not being able to be quickly conveyed in the prior art is solved, and the rapid conveying of workpieces and the improvement of workpieces are achieved.

CN115721986BActive Publication Date: 2025-04-22温州嘉信机械制造有限公司
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Patent Information

Application Number
CN202211495863.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-28
Publication Date
2025-04-22
Estimated Expiration
2042-11-28

AI Technical Summary

Technical Problem

The front-pass mechanism of existing cold heading forming machines is relatively single, and it is impossible to quickly convey the workpieces that have been launched to the outside.

Method used

A front-pass mechanism including a pushing member and a vibrating mechanism is designed. The pushing member drives the pushing plate to slide with the guide groove of the sliding member through a bending rod and a hinged rod. The vibrating mechanism moves through a rotary disc, ratchet and pawl to achieve intermittent vibration of the sliding member.

Benefits of technology

The rapid transportation of workpieces to the outside is achieved, avoiding the need for workpiece stacking and manual cleaning, and improving work efficiency.

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Abstract

The present invention relates to the technical field of cold heading forming machines, and specifically to a front-pass mechanism of a cold heading forming machine, including a main body and a driving module for pushing a casting, and also including a pusher, the pusher including a bending rod fixedly connected to the lower end of the driving module, the lower end of the bending rod movably connected to a hinged rod, one end of the hinged rod movably connected to a push plate through a hinged seat; a vibration mechanism, the vibration mechanism including a turntable rotatably connected to the inner wall of the main body, the surface of the turntable is provided with a protrusion, one side of the turntable is fixedly installed with a ratchet, and the ratchet is meshed and connected with a pawl. The present invention uses the coordination between various parts, and when the front-pass mechanism is actuated, it can drive the push plate to push the workpiece that falls on the sliding plate, and synchronously drive the connecting rod to act, so that the ratchet starts to rotate, and then drives the turntable with a protrusion on the surface to start rotating, so as to achieve intermittent vibration of the sliding plate, so that the workpiece can be quickly transported to the outside.
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Description

Technical Field

[0001] The invention relates to the technical field of cold heading forming machines, in particular to a front-pass mechanism of a cold heading forming machine. Background Art

[0002] Cold heading machine is a kind of equipment that cuts and cold extrude various processed metal wires, and cold heads the metal wires in the mold. It is used to process various standard and non-standard fasteners and auto parts, and its uses are becoming more and more extensive. The front-pass mechanism of the cold heading machine is used to pass the workpiece in the punch during the cold heading process. The function of the front-pass mechanism of the cold heading machine in the prior art is relatively simple, and it only plays the role of pushing out the workpiece in the punch, and cannot quickly transport the workpiece that has been pushed out and accumulated on the slide plate to the outside. Summary of the invention

[0003] In view of the above-mentioned shortcomings of the prior art, the present invention provides a front-through mechanism for a cold heading forming machine, which can effectively solve the problem that the front-through mechanism in the prior art has a relatively single function and cannot quickly transport the ejected workpiece to the outside.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] The invention provides a front-pass mechanism of a cold heading forming machine, comprising a main body and a driving module for pushing a casting, and a sliding plate rotatably connected to the main body and having through holes evenly opened on the surface of the sliding plate, the surface of the sliding plate being symmetrically and inclined with guide grooves, and an oil storage tank is arranged below the sliding plate, and also comprises: a pushing member arranged inside the main body, the pushing member comprising a bending rod fixedly connected to the lower end of the driving module, the lower end of the bending rod movably connected to a hinge rod, one end of the hinge rod is movably connected to the push plate through a hinge seat, and the push plate slides with the guide groove through the slide rod; a vibration mechanism is symmetrically arranged below the sliding plate, the vibration mechanism comprises a turntable rotatably connected to the inner wall of the main body, the surface of the turntable is provided with a protrusion, a ratchet is fixedly installed on one side of the turntable, the ratchet is meshed and connected with a pawl, the pawl is installed in a groove opened on the surface of the connecting rod through a reset member, one end of the connecting rod is fixedly connected to the hinge rod, and a cleaning mechanism is arranged on one side of the connecting rod.

[0006] Furthermore, a first filter is fixedly mounted on the inner wall of the oil storage tank, a second filter is inserted below the first filter, and a diameter of filter holes on the surface of the second filter is smaller than a diameter of filter holes on the first filter.

[0007] Furthermore, a transverse plate is provided on one side of the lower portion of the pawl, and an end portion of the transverse plate contacts an inner wall of a groove provided on the surface of the connecting rod.

[0008] Furthermore, the cleaning mechanism includes a rack opened on one side of the connecting rod, the rack is meshingly connected with a half gear, the half gear is fixed to the first gear through a cylinder installed on the inner wall of the body, the surface of the first gear is meshingly connected with the second gear, the second gear is sleeved on the outer surface of a two-way screw rod rotatably connected to the inner wall of the oil storage tank, the two-way screw rod is meshingly connected with a movable plate, the lower surface of the movable plate is symmetrically installed with brushes, and a clearing piece is arranged between the two groups of brushes.

[0009] Furthermore, the movable plate is arranged inside the oil storage tank, and the movable plate is slidably matched with a slide groove provided on the inner wall of the oil storage tank through a sliding block fixedly installed at the end of the movable plate.

[0010] Furthermore, the brush is arranged above the first filter screen, and the lower end of the brush is in contact with the upper surface of the first filter screen.

[0011] Furthermore, the clearing member includes a mounting plate, a lower surface of which is provided with a plurality of mounting grooves at equal intervals, a clearing rod is provided inside the mounting groove, and an upper surface of the clearing rod is connected and fixed to the inner wall of the mounting groove by a spring.

[0012] Furthermore, the mounting plate is formed by splicing two groups of identical shells together.

[0013] Furthermore, the lower end of the dredging rod is a spherical structure, and the diameter of the dredging rod is slightly smaller than the filter holes opened on the surface of the first filter screen.

[0014] Furthermore, the bending rod is in an L-shaped structure and is rotatably connected to the inner wall of the body via a round rod.

[0015] Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects:

[0016] The present invention provides a pushing piece and a vibrating mechanism, so that during the operation of the front-pass mechanism, the pushing plate can be driven to push the workpiece that falls on the sliding plate. At the same time, the connecting rod is driven to move, which drives the ratchet teeth engaged with the pawl to move, so that the turntable with protrusions on the surface starts to rotate, thereby achieving intermittent vibration of the sliding plate, and the workpiece can be quickly transported to the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a front view schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a side view schematic diagram of the overall structure of the present invention;

[0020] Figure 3 It is a schematic side view of the pusher structure in the present invention;

[0021] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle;

[0022] Figure 5 It is a side view schematic diagram of the vibration mechanism in the present invention;

[0023] Figure 6 For the present invention Figure 5 A magnified schematic diagram of the structure at B in the middle;

[0024] Figure 7 It is a schematic diagram of the structure of the cleaning mechanism in the present invention;

[0025] Figure 8 It is a schematic diagram of the structure of the dredging piece in the present invention.

[0026] The numbers in the figure represent: 1. main body; 2. drive module; 3. slide plate; 301. guide groove; 4. oil storage tank; 401. first filter screen; 402. second filter screen; 5. pusher; 501. bending rod; 502. hinged rod; 503. push plate; 6. vibration mechanism; 601. turntable; 602. protrusion; 603. ratchet; 604. pawl; 6041. reset member; 605. connecting rod; 7. cleaning mechanism; 701. rack; 702. half gear; 703. first gear; 704. second gear; 705. bidirectional screw; 706. moving plate; 707. brush; 8. mounting plate; 801. dredging rod; 802. spring. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] The present invention will be further described below in conjunction with the embodiments.

[0029] Example: Cold heading machine front-pass mechanism, such as Figure 1-Figure 8As shown, it includes a main body 1 and a driving module 2 for pushing the casting, the driving module 2 is used to drive the front-through mechanism to push the workpiece out; and a sliding plate 3 which is rotatably connected to the main body 1 and has through holes evenly opened on the surface. By setting the sliding plate 3, it can play a role in receiving the workpiece and facilitate the workpiece to slide to the outside. Moreover, through holes are opened on the surface of the sliding plate 3, so that the cold forging oil on the surface of the workpiece can pass through it to the inside of the oil storage tank 4, thereby achieving the purpose of reuse.

[0030] The surface of the slide plate 3 is symmetrically inclined with guide grooves 301, which can play a guiding and limiting role; an oil storage tank 4 is arranged below the slide plate 3, and the oil storage tank 4 is used to store the cold heading oil adhered to the surface of the workpiece during the processing, so as to facilitate reuse;

[0031] Specifically, a first filter screen 401 is fixedly installed on the inner wall of the oil storage tank 4. By setting the first filter screen 401, large debris generated during the processing of the workpiece can be filtered for the first time; a second filter screen 402 is inserted below the first filter screen 401, and the filter hole diameter of the second filter screen 402 surface is smaller than the filter hole diameter of the first filter screen 401. By setting the second filter screen 402 and setting the filter hole specifications on the surface of the second filter screen 402 to be smaller than the filter hole specifications on the surface of the second filter screen 402, the cold heading oil passing through the first filter screen 401 can be filtered for the second time to remove finer debris in the cold heading oil, so that the cold heading oil entering the oil storage tank 4 is purer, avoiding the blockage of the oil pipeline, and at the same time, by inserting the second filter screen 402 below the first filter screen 401, when the second filter screen 402 needs to be taken out for cleaning and replacement, it can be removed and replaced;

[0032] See attached Figure 2 and attached Figure 3 By setting a pusher 5 and setting it inside the main body 1, the action of the driving module 2 can drive its movement, push the workpieces that fall on the slide plate 3, and avoid the accumulation of workpieces. This solves the existing problem that the pushed workpieces will accumulate on the surface of the slide plate 3, and manual cleaning is required, which increases the workload.

[0033] The pusher 5 includes a bending rod 501 fixedly connected to the lower end of the driving module 2. The bending rod 501 is in an L-shaped structure and is rotatably connected to the inner wall of the body 1 through a round rod. By setting the L-shaped bending rod 501, the hinged rod 502 can be driven to move by the action of the driving module 2; the lower end of the bending rod 501 is movably connected to the hinged rod 502, and the hinged rod 502 is provided to play a connecting role. One end of the hinged rod 502 is movably connected to a push plate 503 through a hinge seat, and the push plate 503 is slidably matched with the guide groove 301 through a sliding rod. By providing the push plate 503, the workpieces falling on the sliding plate 3 can be pushed to avoid accumulation.

[0034] Specifically, when the driving module 2 starts to push the workpiece out, it will drive the bending rod 501 to start rotating around the round rod, and then drive the hinged rod 502 hinged to the bending rod 501 to start moving. The moving hinged rod 502 starts to drive the push plate 503 to start shrinking toward the inside of the main body 1. After the driving module 2 pushes the workpiece out, the driving module 2 will start to reset. At this time, the push plate 503 hinged to the hinged rod 502 will start to extend along the guide groove 301 through the bending rod 501, and then the workpiece fallen on the sliding plate 3 will be pushed out, avoiding accumulation and reducing the workload of workers.

[0035] See attached Figure 4 -Attached Figure 6 By setting a vibration mechanism 6 and symmetrically setting it below the slide plate 3, and two sets of vibration mechanisms 6 are installed on the inner wall of the main body 1, the slide plate 3 can be intermittently vibrated following the movement of the pusher 5, and at the same time cooperate with the pusher 5 to avoid the problem that part of the workpiece sticks to the surface of the slide plate 3 and cannot be unloaded due to the excessive viscosity of the cold heading oil.

[0036] Specifically, the vibration mechanism 6 includes a turntable 601 rotatably connected to the inner wall of the main body 1, and a protrusion 602 is provided on the surface of the turntable 601. By providing the protrusion 602, the turntable 601 can rotate along with the rotation of the turntable 601, so as to achieve intermittent vibration of the sliding plate 3; a ratchet 603 is fixedly installed on one side of the turntable 601, and the ratchet 603 is meshed with a pawl 604. By setting the pawl 604, it can mesh with the ratchet 603, so as to drive the ratchet 603 to rotate.

[0037] Among them, a horizontal plate is set on the lower side of the pawl 604, and the end of the horizontal plate contacts the inner wall of the groove opened on the surface of the connecting rod 605. By setting the horizontal plate, the rotation direction of the pawl 604 can be restricted when it is in action, so that it can only rotate counterclockwise but not clockwise.

[0038] Moreover, the pawl 604 is installed in the groove provided on the surface of the connecting rod 605 through the reset member 6041. The reset member 6041 is a torsion spring sleeved on the rotating shaft surface of the pawl 604, and the reaction force generated by its deformation can reset the rotating pawl 604. One end of the connecting rod 605 is fixedly connected to the hinge rod 502. Through the fixed connection between the connecting rod 605 and the hinge rod 502, the connecting rod 605 can be driven to move through the action of the hinge rod 502, so that the vibration mechanism 6 can vibrate the sliding plate 3 and shake off the workpiece stuck on the sliding plate 3. A cleaning mechanism 7 is provided on one side of the connecting rod 605. By providing the cleaning mechanism 7, the surface debris of the first filter screen 401 installed inside the oil storage tank 4 can be cleaned to avoid blockage.

[0039] Specifically, when the hinged rod 502 moves, it will drive the connecting rod 605 to move synchronously. When the connecting rod 605 follows the hinged rod 502 to extend, it will drive the pawl 604 to push the ratchet 603 to start rotating. The rotation of the ratchet 603 will drive the turntable 601 to start rotating, and then drive the protrusion 602 opened on its surface to rotate synchronously. As the hinged rod 502 begins to shrink, the connecting rod 605 will drive the pawl 604 to shrink synchronously. During the shrinkage process, the surface of the pawl 604 will be squeezed with the surface of the ratchet 603, so that it starts to rotate counterclockwise and drives the torsion spring to start to deform and generate a reaction force, so that the pawl 604 can be reset. As the connecting rod 605 moves back and forth, it will drive the protrusion 602 to intermittently vibrate the slide plate 3 to ensure that the workpieces on the slide plate 3 will not accumulate.

[0040] See attached Figure 3 and attached Figure 7 , wherein the cleaning mechanism 7 includes a rack 701 provided on one side of the connecting rod 605, the rack 701 is meshedly connected with a half gear 702, and by setting the half gear 702, the rack 701 is rotated under the reciprocating movement; the half gear 702 is connected and fixed to the first gear 703 through a cylinder installed on the inner wall of the body 1, and by setting the first gear 703, it can rotate following the rotation of the half gear 702; the surface of the first gear 703 is meshedly connected with a second gear 704, and by setting the second gear 704, it can rotate synchronously with the first gear 703 in cooperation with the first gear 703 to realize power transmission.

[0041] The second gear 704 is sleeved on the outer surface of the bidirectional screw rod 705 which is rotatably connected to the inner wall of the oil storage tank 4. By setting the bidirectional screw rod 705, it is possible to drive the parts to reciprocate. The bidirectional screw rod 705 is meshingly connected with a movable plate 706, which is arranged inside the oil storage tank 4, and the movable plate 706 is slidably matched with the sliding groove provided on the inner wall of the oil storage tank 4 through a slider fixedly installed at its end. By setting the movable plate 706, on the one hand, it can reciprocate following the rotation of the bidirectional screw rod 705, and on the other hand, it can drive the parts installed at its lower end to move synchronously.

[0042] Brushes 707 are symmetrically installed on the lower surface of the movable plate 706. The brushes 707 are arranged above the first filter 401, and the lower ends of the brushes 707 are in contact with the upper surface of the first filter 401. By arranging the brushes 707, debris on the surface of the first filter 401 can be cleaned to prevent the filter holes on the surface of the first filter 401 from being blocked. A clearing piece is arranged between the two groups of brushes 707. By arranging the clearing piece, debris stuck inside the filter holes on the surface of the first filter 401 can be cleaned.

[0043] Specifically, when the connecting rod 605 moves back and forth, the rack 701 will drive the first gear 703 to rotate synchronously through the meshing half gear 702. The rotation of the first gear 703 will drive the meshing second gear 704 to rotate synchronously. The rotation of the second gear 704 will drive the bidirectional screw rod 705 plugged in it to rotate synchronously, and then drive the moving plate 706 that slides with the inner wall of the oil storage tank 4 to start reciprocating movement, thereby driving the brush 707 to start cleaning the debris on the surface of the first filter screen 401 to avoid clogging of the filter holes and affecting the filtering effect.

[0044] See attached Figure 8 The dredging component includes a mounting plate 8, which is formed by splicing two groups of identical shells together. By setting the mounting plate 8, it is convenient to install the dredging component to achieve the function of dredging the filter holes of the first filter screen 401.

[0045] The lower surface of the mounting plate 8 is provided with a plurality of mounting grooves at equal intervals, and the mounting grooves are provided to facilitate installation of components for unclogging the filter holes of the first filter screen 401; a unclogging rod 801 is provided inside the mounting groove, and the lower end of the unclogging rod 801 is a spherical structure, and the diameter of the unclogging rod 801 is slightly smaller than the filter holes provided on the surface of the first filter screen 401; by providing the unclogging rod 801, and the diameter of the unclogging rod 801 is slightly smaller than the diameter of the filter holes, the unclogging rod 801 can enter the interior of the filter holes, push out the debris stuck inside the filter holes and drop it onto the surface of the second filter screen 402; the upper surface of the unclogging rod 801 is connected and fixed to the inner wall of the mounting groove by a spring 802, and by providing the spring 802, the unclogging rod 801 can be pushed to move by the reaction force generated by its squeezing.

[0046] Specifically, in the process of the movable plate 706 following the reciprocating movement of the bidirectional screw rod 705, the brush 707 installed on its lower surface and the mounting plate 8 will move synchronously, and the brush 707 will clean the debris on the surface of the first filter screen 401, and the clearing rod 801 installed inside the mounting plate 8 will enter each filter hole opened on the surface of the first filter screen 401 during the movement of the movable plate 706, and the clearing rod 801 with a spherical structure at the end will push out the debris stuck in the filter hole of the first filter screen 401 and drop it onto the surface of the second filter screen 402, ensuring that the first filter screen 401 will not be blocked. When there is too much debris on the surface of the second filter screen 402 and its filtering effect is affected, the handle on the surface of the second filter screen 402 (not shown in the figure) can be directly pulled to pull it out for cleaning and replacement.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A front-through mechanism of a cold heading forming machine, comprising a main body and a driving module for pushing a casting, and a sliding plate rotatably connected to the main body and having through holes uniformly opened on the surface, wherein the surface of the sliding plate is symmetrically inclined with guide grooves, and an oil storage tank is arranged below the sliding plate, characterized in that: Also includes: A pusher is arranged inside the body, and includes a bending rod fixedly connected to the lower end of the driving module, the lower end of the bending rod is movably connected to a hinge rod, one end of the hinge rod is movably connected to a push plate through a hinge seat, and the push plate is slidably matched with the guide groove through a slide rod; The vibration mechanism is symmetrically arranged below the sliding plate, and the vibration mechanism includes a turntable rotatably connected to the inner wall of the body, the surface of the turntable is provided with a protrusion, a ratchet is fixedly installed on one side of the turntable, the ratchet is meshingly connected with a pawl, and the pawl is installed in a groove opened on the surface of the connecting rod through a reset member, one end of the connecting rod is fixedly connected to the hinge rod, and a cleaning mechanism is arranged on one side of the connecting rod, a first filter is fixedly installed on the inner wall of the oil storage tank, a second filter is inserted below the first filter, a cross plate is arranged on one side of the lower part of the pawl, and the end of the cross plate contacts the inner wall of the groove opened on the surface of the connecting rod, the cleaning mechanism includes a rack arranged on one side of the connecting rod, the rack is meshingly connected with a half gear, the half gear is connected and fixed to the first gear through a cylinder installed on the inner wall of the body, and the first gear is fixed to the second gear. The surface of a gear is meshedly connected to a second gear, and the second gear is sleeved on the outer surface of a two-way screw rod rotatably connected to the inner wall of the oil storage tank. The two-way screw rod is meshedly connected to a movable plate, and brushes are symmetrically installed on the lower surface of the movable plate. A dredging piece is arranged between two groups of the brushes. The movable plate is arranged inside the oil storage tank, and the movable plate slides with a sliding groove opened on the inner wall of the oil storage tank through a sliding block fixedly installed at its end. The dredging piece includes a mounting plate, and a plurality of mounting grooves are evenly spaced on the lower surface of the mounting plate. A dredging rod is arranged inside the mounting groove, and the upper surface of the dredging rod is connected and fixed to the inner wall of the mounting groove by a spring. The mounting plate is formed by splicing two groups of identical shells with each other, and the lower end of the dredging rod is a spherical structure, and the diameter of the dredging rod is slightly smaller than the filter hole opened on the surface of the first filter screen.

2. The front-pass mechanism of the cold heading machine according to claim 1, characterized in that: The diameter of the filter holes on the surface of the second filter screen is smaller than the diameter of the filter holes on the surface of the first filter screen.

3. The front-pass mechanism of the cold heading machine according to claim 1, characterized in that: The brush is arranged above the first filter screen, and the lower end of the brush is in contact with the upper surface of the first filter screen.

4. The front-pass mechanism of the cold heading machine according to claim 1, characterized in that: The bending rod is in an L-shaped structure and is rotatably connected to the inner wall of the body through a round rod.

Citation Information

Patent Citations

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    CN107441806A

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