Method for producing composite wall of column-beam wall

Abstract

The application discloses a production method of a column-beam-wall composite wall body, and comprises the following steps: S1, storing or transmitting a design pattern on a server; S2, displaying the design pattern on an assembly platform according to a scale; S3, collecting and identifying information of each component; S4, placing corresponding components on the assembly platform according to the identified information; S5, positioning and connecting each component placed on the assembly platform to precast a wall skeleton; S6, filling a fire-resistant material into an inner cavity of the wall skeleton; and S7, encapsulating a panel for the wall skeleton filled with the fire-resistant material. The method can realize intelligent operation and modular production from component taking and placing, skeleton precasting to skeleton checking, can greatly improve the production efficiency of the column-beam-wall composite wall body, truly realizes modular operation, and is beneficial to automatic assembly line operation.

Description

Technical Field

[0001] This invention belongs to the field of prefabricated building technology, specifically relating to a method for producing a column-beam-wall composite wall. Background Technology

[0002] The column-beam-wall composite wall is formed by connecting a steel frame and lightweight wall panels with self-tapping screws. After the steel frame is prefabricated, the inner cavity of the frame can be filled with materials such as fireproof insulation cotton, rigid polyurethane foam, polystyrene particle foam, and foamed ceramic. The steel frame is composed of steel columns and beams.

[0003] Currently, the prefabrication level of most prefabricated wall systems at home and abroad is still at the component level. There is no modular design and production method for the entire wall system, especially in the case of prefabricated walls that integrate insulation and structure, there is still a lot of room for development.

[0004] For example, the prefabrication of cold-formed thin-walled steel frames in column-beam-wall composite walls is mostly done manually. This is not only inefficient and labor-intensive, but also results in large assembly errors. The prefabrication process cannot determine deviations between the components or structure and the original design, so timely corrections cannot be made. Furthermore, the inspection of the prefabricated frame requires separate geometric defect detection at a testing station, which is time-consuming and labor-intensive. Because current prefabricated wall systems have a low degree of modular assembly and require a large amount of manual labor for processing and installation, the overall cost of the walls is high, which in turn increases the overall cost of the building. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a method for producing column-beam-wall composite walls that can greatly improve the production efficiency of column-beam-wall composite walls, realize modular operation, and facilitate automated assembly line operation.

[0006] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0007] The production method of column-beam-wall composite wall includes the following steps:

[0008] S1. Store or transmit the design drawings of the wall frame to the server;

[0009] S2. Display the wall frame design drawings stored or transmitted on the server on the assembly platform in proportion. The drawings displayed on the assembly platform are the same as the actual size drawings of the wall frame.

[0010] S3. Collect and identify information about each component in the wall frame;

[0011] S4. Based on the identification information, grab the corresponding component and place it on the assembly platform. The placement position of the component corresponds to the position of the component in the drawing displayed on the assembly platform.

[0012] S5. Position and connect the components placed on the assembly platform to prefabricate the wall frame;

[0013] S6. Fill the inner cavity of the wall frame with fire-resistant material;

[0014] S7. Seal the wall frame with the refractory material.

[0015] The assembly platform is equipped with a display module, which is connected to the server via a signal. The display module displays the actual size drawing based on the wall frame design drawing in proportion.

[0016] Preferably, the assembly platform includes a bottom support layer and an upper transparent protective layer, with the display module embedded between the support layer and the transparent protective layer.

[0017] Preferably, the transparent protective layer or display module is provided with a linear coordinate system.

[0018] Preferably, the assembly platform is equipped with a visual inspection mechanism.

[0019] In step S5, after the prefabricated wall frame is obtained, the visual inspection mechanism collects the image information of the prefabricated product and compares it with the actual size drawing displayed by the display module to determine whether the prefabricated product is qualified.

[0020] Preferably, the signal output terminal of the visual inspection mechanism is connected to an alarm module, which will sound an alarm when the assembly error of the prefabricated product exceeds the design size error.

[0021] Preferably, the display module is an LED display screen.

[0022] Preferably, the assembly platform is provided with a positioning component, which is used to position the components placed on the assembly platform.

[0023] Preferably, the positioning component is a magnetic positioning block.

[0024] By adopting the above technical solution, the present invention has the following beneficial effects:

[0025] (1) This method can realize intelligent operation from component picking and placing, skeleton prefabrication to skeleton verification. During the prefabrication of the wall skeleton, the deviation between the actual component and the design can be judged in time and corrected in time. Moreover, after the skeleton is prefabricated, there is no need to transfer it to the inspection point for inspection. It can be directly carried out by the visual inspection mechanism of the assembly platform. The image information of the prefabricated product collected by the visual inspection mechanism is compared with the actual size drawing displayed by the display module. The action and correction of the robot execution mechanism on site can be controlled. It not only has high work efficiency, but also small assembly error.

[0026] (2) From the prefabrication of the wall frame to the filling of the frame cavity with refractory materials and the encapsulation panel, modular design and modular production can be realized, which can greatly improve the production efficiency of column-beam-wall composite wall, truly realize modular operation, and facilitate automated assembly line operation. Attached Figure Description

[0027] The following figures are intended only to illustrate and explain the present invention and do not limit the scope of the invention. Wherein:

[0028] Figure 1 This is a flowchart of a method according to an embodiment of the present invention;

[0029] Figure 2 This is a system schematic diagram according to an embodiment of the present invention;

[0030] Figure 3 This is a schematic diagram of the assembly platform in an embodiment of the present invention;

[0031] Figure 4 This is a partial structural schematic diagram of the assembly platform in an embodiment of the present invention;

[0032] Figure 5 This is a state reference diagram showing the actual size drawing displayed on the assembly platform in an embodiment of the present invention;

[0033] Figure 6 It is a reference diagram showing the placement and fixing of the corresponding components on the assembly platform according to the actual size drawing displayed on the assembly platform.

[0034] Figure 7 This is a state reference diagram when an assembly robot picks up the corresponding components.

[0035] In the diagram: 10-Assembly platform; 11-Display module; 12-Bearing layer; 13-Transparent protective layer; 20-Server; 30-Assembly robot; 40-Second platform; 50-Actual size drawing; 60-Positioning component; 70-Steel structure; 80-Vision inspection mechanism; 90-Wall frame. Detailed Implementation

[0036] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the following detailed description, only certain exemplary embodiments of the invention are described by way of illustration. Undoubtedly, those skilled in the art will recognize that various modifications can be made to the described embodiments without departing from the spirit and scope of the invention. Therefore, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.

[0037] like Figures 1 to 7 As shown, the production method of column-beam-wall composite wall includes the following steps:

[0038] S1. Store or transmit the design drawings of the wall frame to the server 20; the server 20 can receive, store, and open design drawings of cold-formed thin-walled steel frames in various formats;

[0039] S2. The design drawings of the wall frame stored or transmitted on the server 20 are displayed proportionally on the assembly platform 10. The assembly platform 10 is equipped with a display module 11, preferably an LED display screen, which is connected to the server 20 via a signal. After the design drawings of the cold-formed thin-walled steel frame are stored or transmitted on the server 20, the display module 11 can display proportionally a drawing 50 of the actual dimensions based on the design drawings (reference). Figure 5 )

[0040] S3. An identification module is provided on the assembly robot 30. The identification module collects and identifies the information of each component in the wall frame, such as determining whether the component in the actual size drawing displayed by the display module is a cold-formed thin-walled steel column or a beam.

[0041] S4. The assembly robot 30 grabs the corresponding steel components 70 (cold-formed thin-walled steel columns and beams) from the raw material pile according to the identification information and places them on the assembly platform 10. The placement position of the components corresponds to the position of the components in the drawing displayed on the assembly platform 10.

[0042] S5. The assembly platform 10 is equipped with several positioning components 60, preferably magnetic positioning blocks. The assembly robot 30 first uses the positioning components 60 to position the various steel components placed on the assembly platform, and then connects them with self-tapping screws to prefabricate the wall frame 90. The assembly platform 10 is equipped with a vision inspection mechanism 80, which can collect image information of the prefabricated product (i.e., the wall frame) and compare it with the actual size drawing displayed by the display module 11, thereby controlling the action and correction of the assembly robot on site. The vision inspection mechanism 80 can be implemented using machine vision inspection equipment commonly known in the art, such as two-dimensional or three-dimensional laser measuring instruments, which will not be described in detail here. The signal output terminal of the vision inspection mechanism 80 can be connected to an alarm module such as an audible and visual alarm. When the assembly error of the prefabricated product exceeds the design size error, an alarm can be triggered.

[0043] S6. After the prefabricated wall frame is qualified, place the wall frame 90 vertically on the second platform 40 and fill the inner cavity of the wall frame 90 with fireproof insulation cotton or rigid foamed polyurethane and other insulation materials.

[0044] S7. According to the requirements of the interior or exterior walls, seal the wall frame filled with fire-resistant material with the corresponding panels.

[0045] refer to Figure 4 In this embodiment, the assembly platform 10 includes a bottom supporting layer 12 and an upper transparent protective layer 13, with the display module 11 embedded between the supporting layer 12 and the transparent protective layer 13. The supporting layer 12 can be a steel structure, and the transparent protective layer 13 can be made of tempered glass or other transparent rigid materials; both should fall within the scope of protection of this invention. The second platform 40 can be a steel platform or a cement platform, etc.

[0046] To facilitate workers in more intuitively, conveniently, and quickly identifying the size specifications of prefabricated products or the actual size drawings displayed by the display module, a linear coordinate system is provided on the transparent protective layer 13 or the display module 11.

[0047] The method of this invention enables intelligent operation from component placement and frame prefabrication to frame verification. During the prefabrication of the wall frame, deviations between the actual components and the design can be judged in a timely manner and corrected promptly. Moreover, after the frame is prefabricated, there is no need to transfer it to a testing point for testing. The testing can be carried out directly through the visual inspection mechanism of the assembly platform. The image information of the prefabricated product collected by the visual inspection mechanism is compared with the actual size drawing displayed by the display module. The actions and corrections of the robot execution mechanism on site can be controlled, resulting in high work efficiency and small assembly error.

[0048] The method of this invention, from the prefabrication of the wall frame to the filling of the frame cavity with refractory material and the encapsulation panel, can realize modular design and modular production, which can greatly improve the production efficiency of column-beam-wall composite walls, truly realize modular operation, and facilitate automated assembly line operation.

[0049] The above description is merely an illustrative embodiment of the present invention and is not intended to limit the scope of the invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention should fall within the scope of protection of the present invention.

Claims

1. A method for producing a column-beam-wall composite wall, characterized in that, Includes the following steps: S1. Store or transmit the design drawings of the wall frame to the server; S2. Display the wall frame design drawings stored or transmitted on the server on the assembly platform in proportion. The drawings displayed on the assembly platform are the same as the actual size drawings of the wall frame. S3. Collect and identify information about each component in the wall frame; S4. Based on the identification information, grab the corresponding component and place it on the assembly platform. The placement position of the component corresponds to the position of the component in the drawing displayed on the assembly platform. S5. Position and connect the components placed on the assembly platform to prefabricate the wall frame; S6. Fill the inner cavity of the wall frame with fire-resistant material; S7. Seal the wall frame with the refractory material.

2. The method for producing a column-beam-wall composite wall as described in claim 1, characterized in that: In step S2, a display module is provided on the assembly platform. The display module is connected to the server signal and displays the actual size drawing based on the wall frame design drawing in proportion.

3. The method for producing a column-beam-wall composite wall as described in claim 2, characterized in that: The assembly platform includes a bottom support layer and an upper transparent protective layer, with the display module embedded between the support layer and the transparent protective layer.

4. The method for producing a column-beam-wall composite wall as described in claim 3, characterized in that: A linear coordinate system is provided on the transparent protective layer or display module.

5. The method for producing a column-beam-wall composite wall as described in claim 2, characterized in that: The assembly platform is equipped with a visual inspection mechanism.

6. The method for producing a column-beam-wall composite wall as described in claim 5, characterized in that: In step S5, after the prefabricated wall frame is obtained, the visual inspection mechanism collects the image information of the prefabricated product and compares it with the actual size drawing displayed by the display module to determine whether the prefabricated product is qualified.

7. The method for producing a column-beam-wall composite wall as described in claim 6, characterized in that: The signal output terminal of the visual inspection mechanism is connected to an alarm module. When the assembly error of the prefabricated product exceeds the design size error, the alarm module will sound an alarm.

8. The method for producing a column-beam-wall composite wall as described in claim 2, characterized in that: The display module is an LED display screen.

9. The method for producing a column-beam-wall composite wall as described in claim 1, characterized in that: The assembly platform is equipped with a positioning component, which is used to position the components placed on the assembly platform.

10. The method for producing a column-beam-wall composite wall as described in claim 9, characterized in that: The positioning component is a magnetic positioning block.

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