Stainless steel tube discharging device
By simplifying the design of the trigger plate and the support platform, the stainless steel pipe discharge device has achieved a low failure rate and high versatility, solving the problems of high cost and poor versatility of existing devices, and ensuring processing efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-06
- Publication Date
- 2026-03-24
AI Technical Summary
Existing stainless steel pipe discharge devices have high production costs and high failure rates due to the large number of drive sources. They are also unable to adapt to stainless steel pipes of different lengths, resulting in poor versatility and affecting processing efficiency.
The design employs a simple trigger plate and bearing platform structure. Through the linkage between the trigger plate and the positioning component, synchronous control of the left and right bearing wheels is achieved, reducing the drive source. Combined with the unidirectional limit component and linkage component, it can adapt to the discharge of stainless steel pipes of different diameters. The sliding of the right bearing wheel is achieved through the friction pad and eccentric limit block, simplifying the structure and reducing the failure rate.
This invention provides a stainless steel pipe discharge device with a simple structure, low failure rate, and good versatility, ensuring processing efficiency and product quality.
Smart Images

Figure CN115743726B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a stainless steel pipe processing equipment, and more particularly to a stainless steel pipe discharge device. Background Technology
[0002] In daily life, steel pipes are widely used in all aspects of daily life, and stainless steel pipes are particularly popular due to their strong corrosion resistance and aesthetic appeal. The manufacturing process of stainless steel pipes involves conveying stainless steel strips of a certain specification to a production line via a rotating shaft. On the production line, the stainless steel strips are gradually rolled into round pipes. These round pipes are then welded, cooled, and shaped, followed by grinding and polishing, and finally cut into sections to form individual steel pipes. The production process of stainless steel pipes requires several discharge devices to receive the processed stainless steel pipes and facilitate their transfer between different workstations.
[0003] The discharge device includes a base, a triggering component, and several sets of bearing platforms. These bearing platforms are arranged at intervals, with the triggering component located at one end of the platform arrangement. Each bearing platform set includes a left bearing wheel rotatably mounted on the base and a right bearing wheel slidably mounted on the base and reciprocating towards the left bearing wheel. A right control component is mounted on the base to synchronously control the movement of the right bearing wheels. A left control component is located between the triggering component and the left bearing wheels to control their movement. Existing right and left control components use multiple drive sources for precise synchronous control of the left and right bearing wheels. However, this multiple drive source setup significantly increases the production cost of the discharge device. Furthermore, a failure in one drive source interferes with the normal operation of the others, leading to a high failure rate and impacting product processing efficiency. Additionally, the fixed position of the existing triggering component makes it unsuitable for triggering actions on pipes of different lengths, resulting in poor versatility. Summary of the Invention
[0004] The purpose of this invention is to provide a stainless steel pipe discharge device, which has a simple structure, low failure rate, good versatility, and ensures product processing efficiency.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a stainless steel pipe discharge device, comprising a base, a trigger plate disposed on the base, and several bearing platforms, wherein the several bearing platforms are arranged at intervals, each bearing platform comprising a left bearing wheel hinged to the base and a right bearing wheel slidably disposed on the base and reciprocating toward the left bearing wheel, and a placement area for placing stainless steel pipes is formed between the left and right bearing wheels, and a one-way limiting component is provided between each right bearing wheel and the base to restrict the movement of the right bearing wheel away from the left bearing wheel, and a right control rod is slidably disposed on the base. A right linkage component is provided between the right control lever and each one-way limit component. The right control lever realizes synchronous control of several one-way limit components through each right linkage component. A first return spring is provided between each left bearing wheel and the base to drive the left bearing wheel to rotate to the right bearing wheel side. The base is provided with a positioning component for positioning each left bearing wheel, and the positioning component positions the left bearing wheel and the right bearing wheel to form a placement area. The trigger plate is located at one end of the bearing platform arrangement direction and is reciprocated along the bearing platform arrangement direction. A docking component is provided between the trigger plate and the positioning component to enable the trigger plate to trigger the positioning component to act.
[0006] By adopting the above technical solution, the sliding trigger plate is adjusted to a position suitable for the length of the stainless steel pipe being processed, according to the different lengths of the stainless steel pipe. Then, the docking assembly is used to connect the trigger plate and the positioning assembly. After processing, the stainless steel pipe is transported along its axis to the placement area and positioned above the left and right bearing rollers. When one end of the transported stainless steel pipe contacts the trigger plate, the trigger plate drives the positioning assembly to release the positioning assembly from the left bearing roller, causing several left bearing rollers to rotate synchronously downwards around the hinge, thus completing the discharge rolling of the stainless steel pipe and completing the discharge operation. The right control lever synchronously controls the one-way limit assembly through the right linkage assembly to release the restriction on the right bearing roller, allowing several right bearing rollers to slide synchronously towards or away from the left bearing roller, thereby adjusting the distance between the left and right bearing rollers and changing the size of the placement area to accommodate stainless steel pipes of different diameters. The use of a drive source is avoided through the linkage control between simple structures. This structure is simple, has a low failure rate, good versatility, and ensures product processing efficiency.
[0007] The unidirectional limiting component is further configured as follows: the eccentric limiting block is hinged to the right bearing wheel, a driving spring that drives the eccentric limiting block to press against the base, and a friction pad that is fixedly disposed at the position where the eccentric limiting block abuts against the base.
[0008] By adopting the above technical solution, the drive spring drives the eccentric limiting block to rotate eccentrically around the hinge to make the friction pad press against the base. The friction between the friction pad and the base realizes the unidirectional limiting of the right bearing wheel. When the friction pad separates from the base, the right bearing wheel can slide.
[0009] The configuration is further defined as follows: each right linkage component includes a linkage main rod connected to the right control rod, a linkage support rod fixedly disposed on the linkage main rod and corresponding to the one-way limiting component, and a linkage hole formed on the eccentric limiting block and cooperating with the linkage support rod. The linkage hole includes a first linkage segment and a second linkage segment, and the linkage support rod reciprocates between the two. When the linkage support rod is located in the first linkage segment, the friction pad contacts the base; when the linkage support rod is located in the second linkage segment, the friction pad separates from the base.
[0010] By adopting the above technical solution, the right control rod controls the movement of the linkage support rod between the first linkage section and the second linkage section through the linkage main rod. When the linkage support rod is located in the second linkage section, the friction pad separates from the base. At this time, dragging the right control rod can drive several right bearing wheels to achieve synchronous movement. The structure is simple and the operation is convenient.
[0011] Further configuration includes a guide spherical surface fixedly mounted on the linkage support rod and a mating inclined surface mounted on the inner wall of the second linkage section and cooperating with the guide spherical surface.
[0012] By adopting the above technical solution, the linkage rod drives the guide spherical surface to move towards the mating inclined surface. By guiding the spherical surface and the mating inclined surface together, the direction of the force is changed, thereby driving the friction pad to move back towards the base.
[0013] The positioning assembly is further configured as follows: the positioning component includes a positioning linkage that is movably set, a positioning block located below each left bearing wheel, a connecting rod between each positioning block and the positioning linkage that synchronously controls several positioning blocks to leave or enter below the left bearing wheel during the movement of the positioning linkage, and a second return spring that connects the positioning linkage to reset the positioning block to below the left bearing wheel.
[0014] By adopting the above technical solution, the positioning linkage drives the positioning block to enter or leave under the left bearing wheel through the connecting rod. When the positioning block is under the left bearing wheel, the positioning block restricts the left bearing wheel from rotating away from the right bearing wheel, thereby realizing the positioning of the left bearing wheel.
[0015] The assembly is further configured such that the docking component includes a docking groove that moves with the trigger plate and is used for docking with the positioning rod, and a locking member that connects the docking groove and the positioning rod, wherein the positioning rod is located within the docking groove.
[0016] By adopting the above technical solution, the position of the docking slot on the positioning rod is adjusted by moving the trigger plate. When it is adjusted to the appropriate position, the locking part is used to lock it to realize the docking of the trigger plate and the positioning rod.
[0017] A further configuration is provided: a limit plate is fixedly installed at the position directly above the positioning block for each of the left bearing wheels.
[0018] By adopting the above technical solution, the setting of the limiting plate avoids interference between the left bearing wheel and the positioning block during rotation, thus ensuring the stable operation of the structure.
[0019] Further configuration: a feeding slope is provided on the side of the base near the left bearing wheel; a packaging roller and a control motor for controlling the rotation of the packaging roller are provided above the feeding slope; a pressing strip and a first driving member for driving the pressing strip to reciprocate toward the feeding slope are provided on the feeding slope below the packaging roller; a pressing strip and a second driving member for driving the pressing strip to reciprocate toward the feeding slope are provided behind the pressing strip on the feeding slope; a through groove extending along its length is provided on the pressing strip; a heating sealing strip that cooperates with the feeding slope and a third driving member for driving the heating sealing strip into the through groove are provided above the through groove; a heating cutting wire and a fourth driving member for driving the heating cutting wire to move are provided on the side of the pressing strip near the packaging roller.
[0020] By adopting the above technical solution, the packaging film roll is fixedly installed on the packaging roller. The control motor controls the rotation of the packaging roller to unwind the packaging film roll. One end of the unwound packaging film falls to the discharge slope under the action of gravity and then moves along the discharge slope towards the edge pressing strip. Then, the first drive component drives the edge pressing strip to press and fix that end of the packaging film. The stainless steel tube in the placement area rolls down from the discharge slope under the action of the left bearing wheel and enters the space between the discharge slope and the packaging film. The packaging film cushions the fall of the stainless steel tube, preventing collisions and ensuring product quality. The stainless steel tube continues to move downward with the packaging film. When the stainless steel tube passes the edge pressing strip, the packaging film forms a U-shape under the action of the stainless steel tube. Then, the second drive component drives the pressing strip to press the packaging film. Then, the third drive component drives the heating sealing strip to achieve heat sealing of the packaging film. Finally, the fourth drive component, in conjunction with the heating cutting wire, completes the cutting of the packaging film. This structure completes the packaging process while the stainless steel tube is being unwound, and the packaging process also cushions the unwound stainless steel tube, preventing damage from impact with the ground.
[0021] In summary, the present invention has the following advantages: the present invention has a simple structure, low failure rate, good versatility, and ensures product processing efficiency. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of an embodiment;
[0023] Figure 2 This is a partial structural diagram of an embodiment;
[0024] Figure 3 This is a schematic diagram of the structure of the unidirectional limiting component and the right linkage component in the embodiment;
[0025] Figure 4 This is a partial cross-sectional view of an embodiment;
[0026] Figure 5 This is a schematic diagram of the positioning component and the docking component in the embodiment;
[0027] Figure 6 This is another partial structural diagram of the embodiment;
[0028] Figure 7 for Figure 6 Enlarged view of section A in the middle;
[0029] Figure 8 This is a schematic diagram of the packaging principle structure in the embodiment.
[0030] In the diagram: 1. Base; 2. Trigger plate; 3. Support platform; 31. Left support wheel; 32. Right support wheel; 33. Placement area; 4. One-way limit assembly; 41. Eccentric limit block; 42. Drive spring; 43. Friction pad; 5. Right control lever; 6. Right linkage assembly; 61. Linkage main rod; 62. Linkage support rod; 63. Linkage hole; 631. First linkage section; 632. Second linkage section; 7. First return spring; 8. Positioning assembly; 81. Positioning connecting rod; 82. 83. Positioning block; 84. Connecting rod; 95. Second return spring; 16. Docking assembly; 97. Docking groove; 98. Locking component; 19. Guide ball; 10. Mating inclined surface; 11. Limiting plate; 12. Material discharge slope; 13. Packaging roller; 14. Control motor; 15. Edge pressing strip; 16. First driving component; 17. Pressing strip; 18. Second driving component; 19. Through groove; 20. Heated sealing strip; 21. Third driving component; 22. Heated cutting wire; 23. Fourth driving component. Detailed Implementation
[0031] The present invention will be further described in detail below with reference to the accompanying drawings.
[0032] refer to Figures 1 to 8A stainless steel pipe discharging device includes a base 1, a trigger plate 2 disposed on the base 1, and several bearing platforms 3. The bearing platforms 3 are arranged in a straight line at intervals. Each bearing platform 3 includes a left bearing wheel 31 hinged to the base 1 and a right bearing wheel 32 slidably disposed on the base 1 and reciprocating toward the left bearing wheel 31. A placement area 33 for placing stainless steel pipes is formed between the left bearing wheel 31 and the right bearing wheel 32. Each right bearing wheel 32 is provided with a one-way limiting component 4 between itself and the base 1 to restrict the movement of the right bearing wheel 32 away from the left bearing wheel 31. A right control rod 5 is slidably disposed on the base 1. A right linkage component 6 is provided between the right control rod 5 and each one-way limiting component 4. The right control rod 5 moves with the right bearing wheel 32 through the right linkage component 6 and realizes synchronous control of the several one-way limiting components 4. Each left bearing wheel 31 is fixedly provided with a first return spring 7 between it and the base 1, which drives the left bearing wheel 31 to rotate to the right bearing wheel 32. The base 1 is provided with a positioning component 8 for positioning each left bearing wheel 31, and the positioning component 8 positions the left bearing wheel 31 and the right bearing wheel 32 to form a placement area 33. The trigger plate 2 is located at one end of the arrangement direction of the bearing platform 3 and slides back and forth along the arrangement direction of the bearing platform 3. A docking component 9 is provided between the trigger plate 2 and the positioning component 8 to make the trigger plate 2 trigger the positioning component 8 to act.
[0033] The one-way limiting assembly 4 includes an eccentric limiting block 41 hinged to the right bearing wheel 32, a driving spring 42 that drives the eccentric limiting block 41 to press against the base 1, and a friction pad 43 fixedly disposed at the position where the eccentric limiting block 41 abuts against the base 1. The friction pad 43 is a rubber pad, one end of the driving spring 42 is fixedly connected to the right bearing wheel 32, and the other end is fixedly connected to the eccentric limiting block 41. The right linkage assembly 6 includes a linkage main rod 61 fixedly connected to the right control rod 5, a linkage support rod 62 fixedly disposed on the linkage main rod 61 and corresponding to the eccentric limiting block 41, and a linkage hole 63 formed in the eccentric limiting block 41 and cooperating with the linkage support rod 62. The linkage support rod 62 extends into the linkage hole 63, and the linkage hole 63 includes a first linkage section 631 and a second linkage section 632, and the linkage support rod 62 reciprocates between the two. When the linkage rod 62 is located in the first linkage section 631, the friction pad 43 is in contact with the base 1. A guide spherical surface 10 is formed on the linkage rod 62, and a mating inclined surface 11 that mates with the guide spherical surface 10 is formed on the inner wall of the second linkage section 632. When the linkage rod 62 is located in the second linkage section 632, the friction pad 43 is separated from the base 1 by the mating of the guide spherical surface 10 and the mating inclined surface 11.
[0034] The positioning assembly 8 includes a positioning rod 81 slidably disposed on the base 1, a positioning block 82 located below each left bearing wheel 31, a connecting rod 83 fixedly disposed between each positioning block 82 and the positioning rod 81 to control the positioning block 82 leaving or entering below the left bearing wheel 31 during the sliding process of the positioning rod 81, and a second return spring 84 connecting the positioning rod 81 to reset the positioning block 82 to below the left bearing wheel 31. One end of the second return spring 84 is fixedly connected to the base 1 and the other end is fixedly connected to the positioning rod 81. One end of the connecting rod 83 is fixedly connected to the positioning block 82 and the other end is fixedly connected to the positioning rod 81. The docking assembly 9 includes a docking groove 91 formed in the trigger plate 2 for docking of the positioning rod 81, and a locking member 92 connecting the docking groove 91 and the positioning rod 81. The positioning rod 81 is located in the docking groove 91, and the locking member 92 is a locking bolt that is threadedly connected to the trigger plate 2 and abuts against the positioning rod 81. Each left bearing wheel 31 is fixedly equipped with a limit plate 12 at a position directly above the positioning block 82.
[0035] A feeding ramp 13 is provided on the side of the base 1 near the left bearing wheel 31. A packaging roller 14 and a control motor 15 for controlling the rotation of the packaging roller 14 are rotatably arranged above the feeding ramp 13. The control motor 15 is fixedly installed on the feeding ramp 13 and its output shaft is connected to the packaging roller 14. A pressing strip 16 and a first driving member 17 for driving the pressing strip 16 to reciprocate toward the feeding ramp 13 are provided on the feeding ramp 13 below the packaging roller 14. The first driving member 17 is respectively arranged at both ends of the pressing strip 16. The first driving member 17 is a cylinder. The cylinder body is fixedly connected to the feeding ramp 13 and the piston rod is fixedly connected to the pressing strip 16. The material discharge slope 13 is located behind the pressing strip 16 and is provided with a pressing strip 18 and a second driving member 19 that drives the pressing strip 18 to reciprocate toward the material discharge slope 13. The second driving member 19 is respectively disposed at both ends of the pressing strip 18. The first driving member 17 is a cylinder, the cylinder body of which is fixedly connected to the material discharge slope 13 and the piston rod of which is fixedly connected to the pressing strip 18. The pressing strip 18 is provided with a through groove 20 extending along its length direction. Corresponding to the through groove 20, there is a heating sealing strip 21 that cooperates with the material discharge slope 13 and a third driving member 22 that drives the heating sealing strip 21 into the through groove 20. The third driving member 22 is respectively disposed at both ends of the heating sealing strip 21. The third driving member 22 is a cylinder, the cylinder body of which is fixedly connected to the pressing strip 18 and the piston rod of which is fixedly connected to the heating sealing strip 21. The pressing strip 18 has a heating cutting wire 23 and a fourth driving component 24 for driving the heating cutting wire 23 on the side near the packaging roller 14. The fourth driving component 24 is a cylinder, with the cylinder body fixedly connected to the pressing strip 18 and the piston rod fixedly connected to the heating cutting wire 23. A heat insulation block is fixedly connected between the heating cutting wire 23 and the cylinder. The heating cutting wire 23 is a resistance wire, and the sealing strip 21 contains the resistance wire and achieves the sealing operation through the principle of heat pressing.
[0036] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A stainless steel pipe discharge device, comprising a base (1), a trigger plate (2) disposed on the base (1), and a plurality of bearing platforms (3), wherein the plurality of bearing platforms (3) are arranged at intervals, and each group of bearing platforms (3) includes a left bearing wheel (31) hinged to the base (1) and a right bearing wheel (32) slidably disposed on the base (1) and reciprocating toward the left bearing wheel (31), and a placement area (33) for placing stainless steel pipes is formed between the left bearing wheel (31) and the right bearing wheel (32), characterized in that: Each of the right bearing wheels (32) and the base (1) is provided with a one-way limiting component (4) to restrict the movement of the right bearing wheel (32) away from the left bearing wheel (31). A right control rod (5) is slidably arranged on the base (1). A right linkage component (6) is provided between the right control rod (5) and each one-way limiting component (4). The right control rod (5) realizes the synchronous control of several one-way limiting components (4) through each right linkage component (6). Each of the left bearing wheels (31) and the base (1) is provided with a drive for the left bearing wheel (31). A first return spring (7) rotates to the right bearing wheel (32). The base (1) is provided with a positioning component (8) for positioning each left bearing wheel (31), and the positioning component (8) positions the left bearing wheel (31) and the right bearing wheel (32) to form a placement area (33). The trigger plate (2) is located at one end of the arrangement direction of the bearing platform (3) and slides back and forth along the arrangement direction of the bearing platform (3). A docking component (9) is provided between the trigger plate (2) and the positioning component (8) to make the trigger plate (2) trigger the positioning component (8) to move.
2. The stainless steel pipe discharge device according to claim 1, characterized in that: The one-way limiting component (4) includes an eccentric limiting block (41) hinged to the right bearing wheel (32), a driving spring (42) that drives the eccentric limiting block (41) to press against the base (1), and a friction pad (43) fixedly disposed at the position where the eccentric limiting block (41) abuts against the base (1).
3. The stainless steel pipe discharge device according to claim 2, characterized in that: Each of the right linkage components (6) includes a linkage main rod (61) connected to the right control rod (5), a linkage support rod (62) fixedly disposed on the linkage main rod (61) and corresponding to the one-way limiting component (4), and a linkage hole (63) formed on the eccentric limiting block (41) and cooperating with the linkage support rod (62). The linkage hole (63) includes a first linkage section (631) and a second linkage section (632), and the linkage support rod (62) reciprocates between the two. When the linkage support rod (62) is located in the first linkage section (631), the friction pad (43) contacts the base (1); when the linkage support rod (62) is located in the second linkage section (632), the friction pad (43) separates from the base (1).
4. The stainless steel pipe discharge device according to claim 3, characterized in that: The stainless steel pipe discharge device includes a guide ball surface (10) fixedly installed on the linkage support rod (62) and a mating inclined surface (11) installed on the inner wall of the second linkage section (632) and mating with the guide ball surface (10).
5. The stainless steel pipe discharge device according to claim 1, characterized in that: The positioning assembly (8) includes a positioning linkage (81) that is movably set, a positioning block (82) located below each left bearing wheel (31), a connecting rod (83) between each positioning block (82) and the positioning linkage (81) to synchronously control several positioning blocks (82) to leave or enter below the left bearing wheel (31) during the movement of the positioning linkage (81), and a second return spring (84) connecting the positioning linkage (81) to reset the positioning block (82) to below the left bearing wheel (31).
6. The stainless steel pipe discharge device according to claim 5, characterized in that: The docking assembly (9) includes a docking groove (91) that moves with the trigger plate (2) and is used to dock with the positioning rod (81), and a locking member (92) that connects the docking groove (91) and the positioning rod (81). The positioning rod (81) is located in the docking groove (91).
7. The stainless steel pipe discharge device according to claim 5, characterized in that: Each of the left bearing wheels (31) is fixedly provided with a limit plate (12) at a position directly above the positioning block (82).
8. The stainless steel pipe discharge device according to claim 1, characterized in that: The base (1) has a feeding ramp (13) on the side near the left bearing wheel (31). Above the feeding ramp (13) is a packaging roller (14) and a control motor (15) for controlling the rotation of the packaging roller (14). Below the packaging roller (14) on the feeding ramp (13) is a pressing strip (16) and a first driving member (17) for driving the pressing strip (16) to reciprocate toward the feeding ramp (13). Behind the pressing strip (16) on the feeding ramp (13) is a pressing strip (18) and a driving pressing strip. (18) A second drive member (19) reciprocates toward the feeding slope (13). The pressing strip (18) is provided with a through groove (20) extending along its length direction. A heating sealing strip (21) that cooperates with the feeding slope (13) and a third drive member (22) that drives the heating sealing strip (21) into the through groove (20) are provided above the through groove (20). A heating cutting wire (23) and a fourth drive member (24) that drives the heating cutting wire (23) to move are provided on the side of the pressing strip (18) near the packaging roller (14).
Citation Information
Patent Citations
Steel tube package machine
CN208134732U
Automatic packaging machine for stainless steel pipe film
CN213414309U