A visual detector for rapidly and intelligently detecting a product in a flow line
By designing the C-plate structure and transmission mechanism, effective detection of the workpiece bottom surface and stability during the flipping process are achieved, solving the problems of incomplete detection and offset in the existing technology, and improving the comprehensiveness and accuracy of detection.
Patent Information
- Application Number
- CN202211507846.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2042-11-29
AI Technical Summary
Existing vision inspection systems cannot effectively detect the bottom surface of workpieces and are prone to displacement during the flipping process, leading to inaccurate detection.
The C-plate structure is adopted, and the workpiece is rotated by the steering roller and transmission mechanism. The guide groove and guide column are used in conjunction with the image collector to realize the all-round detection of the workpiece. The limit mechanism and lifting mechanism are combined to ensure that the workpiece does not deviate during the rotation process.
It enables effective detection of the bottom surface of the workpiece, avoids inaccurate detection caused by offset, and improves the comprehensiveness and accuracy of the detection.
Smart Images

Figure CN115753614B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of visual detection, and in particular to a visual detector for rapidly and intelligently detecting a pipeline product. BACKGROUND
[0002] Understanding: The machine vision detection system converts the target to be detected into an image signal by using a CCD camera, and transmits the image signal to a dedicated image processing system. According to the pixel distribution and brightness, color and other information, the image signal is converted into a digital signal. The image processing system performs various operations on these signals to extract the features of the target, such as area, number, position, length, and then outputs the results according to the preset allowable degree and other conditions, including size, angle, number, qualified / unqualified, presence / absence, etc., to realize automatic recognition function.
[0003] When the existing workpiece is detected for defects, the camera can only detect the upper end of the workpiece and cannot detect the lower end of the workpiece, so that the defective products cannot be detected.
[0004] Search: Search for the field of visual detection in the patent library, and a total of hundreds of patents are searched, among which the following two patents are similar to the technical problems to be solved in the present application.
[0005] Citation: In the invention patent with Chinese patent number 202210118284.9, a machine vision detection device is disclosed, which comprises a support frame and a camera. The upper end of the support frame is provided with a U-shaped frame, and the U-shaped frame is connected with a circular plate through a lifting machine. The side wall of the circular plate is connected with a U-shaped plate through a sliding assembly. The camera is rotatably connected to the U-shaped plate through a turning assembly. The circular plate is provided with a rotating mechanism for facilitating the rotation of the camera during the detection process. Two clamping plates are connected to the support frame through a clamping mechanism. The clamping mechanism comprises two square sliding grooves formed in the support frame.
[0006] Summary: For this related patent, the inventor believes that although this patent is also for detecting workpieces, the workpiece is detected by rotating the rack 360° around the ring-shaped rack driven by the second motor. However, the bottom of the workpiece cannot be detected during rotation, which may cause defective products to flow into the market. Therefore, a device that can detect the bottom of the workpiece is needed to prevent defective products from flowing into the market.
[0007] In the invention patent with the patent number 202210563166.9 in China, a kind of machine vision multifunctional intelligent detection device is disclosed, including the support frame of symmetrical arrangement in two sides, the upper end of the support frame is equipped with conveying belt, one end of the conveying belt is connected in the one end of support frame by driving shaft, and the other end of the conveying belt is connected in the other end of support frame by driven shaft;The outer side of the support frame is equipped with the drive motor of driving driving shaft rotation;The upper end of the support frame four corners is equipped with upper stand, the upper end of the upper stand is equipped with control box, the upper stand between two ends is also equipped with top plate, and top plate is below control box The lower end surface of the top plate one side is equipped with multidirectional detection mechanism;The lower end surface of the other end of the top plate is equipped with one-way detection head;The upper end of the support frame in two sides is respectively equipped with first turnover mechanism and second turnover mechanism, the device can achieve the purpose of detecting the product to be detected in all directions.
[0008] Summary: For the related patent, the inventor thinks that: although the patent is also to overturn the workpiece, when encountering the workpiece with a large bottom area, it is difficult for the first turnover mechanism and the second turnover mechanism to overturn the workpiece, so that the workpiece is accumulated on the conveying belt, resulting in that the detection effect is not obvious.
[0009] On this basis, the invention provides a visual detector for quickly and intelligently detecting products on a production line to solve the problem. SUMMARY
[0010] In view of the above situation, in order to overcome the defects of the prior art, the invention provides a visual detector for quickly and intelligently detecting products on a production line, which effectively solves the problems of undetectable bottom surface and offset detection of workpieces during detection.
[0011] A visual detector for quickly and intelligently detecting products on a production line, comprising a C plate, a steering roller rotatably connected inside the C plate, a plurality of guide grooves formed on the outer side of the steering roller, a limiting mechanism arranged inside the guide grooves, a first pulley fixedly connected to the left end of the steering roller, a transmission mechanism arranged on the outer side of the first pulley, a turntable rotatably connected inside the C plate, a guide column fixedly connected to the lower end of the turntable, a disc rotatably connected inside the C plate, an oval disc fixedly connected to the upper end of the disc, an image collector fixedly connected to the lower end of the disc, and a special-shaped hole formed at the front and rear ends of the oval disc.
[0012] Preferably, the limiting mechanism comprises a bidirectional screw rod rotatably connected to the steering roller, guide plates threadedly connected to the left and right sides of the bidirectional screw rod, a limiting block slidably connected to the left end of the bidirectional screw rod, a limiting spring fixedly connected to the left end of the limiting block, and a limiting groove formed on the left side of the first pulley.
[0013] Preferably, the transmission mechanism comprises a transmission belt sleeved on the first pulley, the inside of the C-shaped plate is rotationally connected with a transmission rod, the left end of the transmission rod is fixedly connected with a second pulley, the other end of the transmission belt is sleeved on the second pulley, the right end of the transmission rod is fixedly connected with a first bevel gear, the upper end of the rotating disc is fixedly connected with a second bevel gear, and the first bevel gear is in meshing connection with the second bevel gear.
[0014] Preferably, the upper end of the C-shaped plate is slidingly connected with a pointing block, the lower end of the pointing block is fixedly connected with a rubber block, and the upper end of the C-shaped plate is provided with a scale.
[0015] Preferably, the inside of the C-shaped plate is rotationally connected with a bidirectional gear, the front and rear ends of the bidirectional gear are in meshing connection with sliding plates, the upper end of the bidirectional gear is fixedly connected with a first gear, the inside of the C-shaped plate is slidingly connected with a sliding toothed plate, the sliding toothed plate is fixedly connected with the pointing block, and the lower end of each sliding plate is fixedly connected with a lifting mechanism.
[0016] Preferably, each lifting mechanism comprises a first horizontal plate fixedly connected with a sliding plate, the front end of each first horizontal plate is provided with a first sliding groove, the lower end of each first horizontal plate is provided with a second horizontal plate, the front end of each second horizontal plate is provided with a second sliding groove, the side close to the disc of each first horizontal plate is rotationally connected with a first connecting rod, the other end of each first connecting rod is slidingly arranged in the second sliding groove of the second horizontal plate, the side close to the disc of each second horizontal plate is rotationally connected with a second connecting rod, the other end of each second connecting rod is slidingly arranged in the first sliding groove of the first horizontal plate, the middle part of each first connecting rod and second connecting rod is rotationally connected, and the lower end of each first connecting rod is provided with a fixing mechanism.
[0017] Preferably, each fixing mechanism comprises a limiting rod slidingly connected with the first connecting rod, the outer side of each limiting rod is sleeved with a moving spring, and the side away from the first connecting rod of each second horizontal plate is provided with a plurality of limiting circular grooves.
[0018] Preferably, the lower end of each second horizontal plate is fixedly connected with a guide plate, and the rear end of each guide plate is rotationally connected with a plurality of guide wheels.
[0019] Preferably, the left and right sides of the C-shaped plate are slidingly connected with fixed plates, the inside of each fixed plate is slidingly connected with a plurality of extrusion plates, the upper end of each extrusion plate is fixedly connected with a plurality of buffer springs, the left and right sides of each C-shaped plate are rotationally connected with lead screws, and each extrusion plate is in threaded connection with a corresponding lead screw.
[0020] Compared with 202210118284.9 and 202210563166.9, the present application has the following technical effects:
[0021] 1. Adjust the size of the limiting mechanism and the detected workpiece, put the workpiece into the guide groove through the transmission belt, then drive the workpiece to turn over by the deflection roller, drive the transmission mechanism when the deflection roller turns over, drive the rotating disc to rotate, drive the guide column to rotate when the rotating disc rotates, and drive the oval disc to rotate when the guide column rotates, drive the disc to rotate when the oval disc rotates 180°, drive the image collector to also rotate 180° from the rear to the front to detect the state of the workpiece after turning over, and facilitate the detection of the bottom surface of the workpiece.
[0022] 2. The guide plate and the guide wheel can guide the workpiece to avoid the workpiece from being detected or detected inaccurately.
[0023] 3. Rotate the lead screw, and move the extrusion plate to fix it at the edge of the transmission belt, the fixed plate and the buffer spring avoid the extrusion plate to move back and forth, increase the fixation, and also facilitate installation in the specified place.
[0024] 4. According to the width of the workpiece, move the pointing block to the specified distance, drive the sliding tooth plate to move, drive the first gear to rotate when the sliding tooth plate moves, drive the bidirectional gear to rotate when the first gear rotates, drive the front and rear sliding plates to move when the bidirectional gear rotates, drive the two lifting mechanisms to move when the bidirectional gear moves left and right, drive the corresponding guide plates to move to the specified distance, and adapt to the use of various workpieces.
[0025] 5. When guiding the workpiece downward, first release the fixing mechanism 207 of the left end lifting mechanism 20, pull down the second horizontal plate 203, at this time the first connecting rod 205 and the second connecting rod 206 rotate, the other ends of the first connecting rod 205 and the second connecting rod 206 slide in the first sliding groove 202 and the second sliding groove 204 respectively until the specified position, and then are fixed by the fixing mechanism 207, the right end lifting mechanism 20 can be operated in the same way, and can be easily stored when not in use. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is the overall front view of the present application.
[0027] Figure 2 It is the front view of the present application.
[0028] Figure 3 It is the explosion schematic diagram of the guide column and the special-shaped hole of the present application.
[0029] Figure 4 It is the cross-sectional schematic diagram of the limiting mechanism of the present application.
[0030] Figure 5 It is the schematic diagram of the transmission mechanism of the present application.
[0031] Figure 6 Fig. 1 is a schematic diagram of the lifting mechanism of the present application.
[0032] Figure 7 Fig. 2 is a schematic diagram of the fixing mechanism of the present application.
[0033] Reference signs:
[0034] 1: C plate; 2: deflection roller; 3: guide groove; 4: limiting mechanism; 5: first pulley; 6: transmission mechanism; 7: rotating disc; 8: guide post; 9: disc; 10: oval disc; 11: image collector; 12: special-shaped hole; 401: bidirectional screw rod; 402: guide plate; 403: limiting block; 404: limiting spring; 405: limiting groove; 601: conveying belt; 602: transmission rod; 603: second pulley; 604: first bevel gear; 605: second bevel gear; 13: pointing block; 14: rubber block; 15: scale; 16: bidirectional gear; 17: sliding plate; 18: first gear; 19: sliding toothed plate; 20: lifting mechanism 201: first cross plate;
[0035] 202: first sliding groove; 203: second cross plate; 204: second sliding groove; 205: first connecting rod; 206: second connecting rod;
[0036] 207: fixing mechanism; 2070: limiting rod; 2071: moving spring; 2072: limiting circular groove; 21: guide plate; 22: guide wheel; 23: fixing plate; 24: extrusion plate; 25: buffer spring; 26: screw rod. DETAILED DESCRIPTION
[0037] The specific embodiments of the present application will be further described below with reference to the accompanying drawings. Figures 1-7 The specific embodiments of the present application will be further described below with reference to the accompanying drawings.
[0038] Example one, by Figures 1-6To achieve the purpose of workpiece bottom detection, the device comprises a C plate 1 made of steel, grooves on the left and right sides of the C plate 1, round shafts at the two ends of a turning roller 2, the round shafts at the two ends of the turning roller 2 rotating in the grooves, a rectangular groove in the C plate 1, the round shaft at the right end of the turning roller 2 penetrating through the groove into the rectangular groove and being fixed with the shaft end of a driving motor, four equidistant guide grooves 3 being formed on the outer side of the turning roller 2, a cavity being formed in the turning roller 2, a limiting mechanism 4 sliding left and right in the cavity, the limiting mechanism 4 sliding in the cavity while also moving along the guide grooves 3, a first pulley 5 being fixed on the round shaft at the left end of the turning roller 2, a straight groove being formed in the middle of the C plate 1, a hole being formed on the lower side of the left end of the straight groove, a round shaft being formed on the upper end of a rotating disc 7, the round shaft on the upper end of the rotating disc 7 rotating in the hole, a C-shaped recess being formed on the lower end of the rotating disc 7, two guide columns 8 being fixed in the C-shaped recess, an L plate being fixed in the C plate 1, a hole being formed on the lower end of the L plate, a round shaft being formed on the upper end of a disc 9, the round shaft on the upper end of the disc 9 rotating in the hole on the lower end of the L plate, the round shaft on the upper end of the disc 9 being fixed, an oval disc 10 having a hole in the middle, the round shaft on the upper end of the disc 9 being fixed with the hole in the middle of the oval disc 10, an image collector 11 being fixed on the lower end edge of the disc 9, and two special-shaped holes 12 being symmetrically formed on the upper end of the oval disc 10.
[0039] In use, the workpiece is placed on the transmission belt, the transmission belt drives the workpiece to move, the upper side of the workpiece is detected by the image collector 11 when the workpiece moves to the vicinity of the turning roller 2, the front end of the workpiece driven by the transmission belt enters the guide groove 3 as the transmission belt continuously moves, the workpiece will reach the limit position of the guide groove 3 as the turning roller 2 rotates, the lower bottom surface in the guide groove 3 will lift the workpiece and the workpiece will be turned over as the turning roller 2 rotates, the workpiece in the guide groove 3 has been turned over after the turning roller 2 rotates half a circle, the workpiece is in contact with the next transmission belt and is moved out of the guide groove 3 by the next transmission belt, at the same time, the turning roller 2 drives the first pulley 5 when the turning roller 2 rotates, the first pulley 5 drives the transmission mechanism 6, the transmission mechanism 6 drives the rotating disc 7 to rotate, the rotating disc 7 drives the guide columns 8 to rotate when the rotating disc 7 rotates, the guide columns 8 contact the hole of the oval disc 10 when the guide columns 8 rotate and drive the oval disc 10 to rotate 180°, the disc 9 drives the image collector 11 to rotate 180° when the oval disc 10 rotates 180°, the image collector 11 rotates from the back to the front to detect the state of the workpiece after turning over, which is convenient for workpiece bottom detection.
[0040] In the second embodiment, on the basis of the first embodiment, Figure 1 , Figure 2 and Figure 4To avoid the workpiece moving left and right when it is turned over, the inside of the turning roller 2 has a cavity, the left end of the cavity has a hole, the hole is in communication with the round shaft at the left end of the turning roller 2, the bidirectional screw rod 401 rotates in the hole at the left end of the cavity, the guide plate 402 is threadedly connected with the bidirectional screw rod 401, the guide plate 402 can slide left and right in the cavity along the hole of the guide groove 3, the left end of the bidirectional screw rod 401 has a straight groove, the left end of the bidirectional screw rod 401 has a baffle, the inside of the limiting block 403 has a sliding block, the sliding block in the inside of the limiting block 403 slides left and right along the straight groove on the bidirectional screw rod 401, the left end of the limiting block 403 is fixed with the limiting spring 404, the other end of the limiting spring 404 is fixed with the baffle at the left end of the bidirectional screw rod 401;
[0041] The limiting block 403 is in the initial state in the limiting groove 405, in use, according to the size of the workpiece, the limiting block 403 is pulled to the left side, the limiting block 403 is separated from the limiting groove 405, the limiting block 403 extrudes the limiting spring 404 when it is separated from the limiting groove 405, then the bidirectional screw rod 401 is rotated, the bidirectional screw rod 401 drives the left and right guide plates 402 to gather in the middle or move outward, avoiding the workpiece moving left and right when it is turned over.
[0042] In example three, on the basis of example one, Figure 5 To achieve the purpose of 180° rotation of the image collector, the transmission rod 602 rotates in the straight groove in the inside of the C plate 1, the left end of the transmission rod 602 is fixed with the second pulley 603, the second pulley 603 and the first pulley 5 are sleeved with the transmission belt, the right end of the transmission rod 602 is fixed with the first bevel gear 604 which is engaged with the second bevel gear 605 at the upper end of the rotating disc 7.
[0043] When the turning roller 2 rotates, it drives the first pulley 5, the first pulley 5 drives the second pulley 603 through the transmission belt 601 when it rotates, the second pulley 603 drives the transmission rod 602 when it rotates, the transmission rod 602 drives the first bevel gear 604 when it rotates, the first bevel gear 604 drives the second bevel gear 605 when it rotates, the second bevel gear 605 drives the rotating disc 7 to rotate.
[0044] In example four, on the basis of example one, Figure 1 and Figure 6 To achieve the purpose of convenient distance adjustment, the inside of the C plate 1 has a cavity, the pointing block 13 penetrates the cavity and slides left and right at the upper end of the C plate 1, the front end part of the pointing block 13 is fixed with the rubber block 14, there is a scale 15 near the pointing block 13 at the upper end of the C plate 1.
[0045] According to the specified distance, slide the pointing block 13 to the position marked by the scale, the rubber block 14 increases the friction with the C plate 1 when the pointing block 13 slides, avoiding the pointing block 13 sliding back and forth left and right.
[0046] In the embodiment five, on the basis of the embodiment one, the C plate 1 is provided with a cavity, the cavity is internally provided with a two-way gear 16, the two-way gear 16 is internally provided with a first gear 18, the cavity is internally provided with a sliding tooth plate 19, the sliding tooth plate 19 is fixedly connected with the pointing block 13, the two-way gear 16 is provided with a sliding plate 17 at the front end and the rear end, the sliding plate 17 penetrates the cavity and is provided with a lifting mechanism 20; Figure 6 In order to achieve the purpose of convenient distance adjustment, the cavity in the C plate 1 is internally provided with a two-way gear 16, the sliding plate 17 at the front end and the rear end of the two-way gear 16 penetrates the cavity and slides left and right, the upper end of the two-way gear 16 is provided with a first gear 18, the cavity in the C plate 1 is internally provided with a sliding tooth plate 19, and the upper end of the sliding tooth plate 19 is fixedly connected with the pointing block 13, the sliding plate 17 at the front end and the rear end of the two-way gear 16 penetrates the lower cavity and is fixedly provided with a lifting mechanism 20;
[0047] When the pointing block 13 is moved, the pointing block 13 drives the sliding tooth plate 19 to move, the sliding tooth plate 19 drives the first gear 18 to rotate when moving, the first gear 18 drives the two-way gear 16 to rotate when rotating, the two-way gear 16 drives the sliding plate 17 at the front end and the rear end to move when rotating, and the two-way gear 16 drives the lifting mechanism 20 on both sides to move when moving left and right.
[0048] In the embodiment six, on the basis of the embodiment five, the C plate 1 is provided with a cavity, the cavity is internally provided with a two-way gear 16, the two-way gear 16 is internally provided with a first gear 18, the cavity is internally provided with a sliding tooth plate 19, the sliding tooth plate 19 is fixedly connected with the pointing block 13, the two-way gear 16 is provided with a sliding plate 17 at the front end and the rear end, the sliding plate 17 penetrates the cavity and is provided with a lifting mechanism 20; Figure 6 In order to achieve the purpose of convenient lifting and adaptation to different occasions, the lower end of the sliding plate 17 is fixedly provided with a first cross plate 201, the right side of the first cross plate 201 is provided with a first connecting rod 205, the other end of the first connecting rod 205 penetrates a second sliding groove 204 on a second cross plate 203 and slides backward, and is limited by a fixing mechanism 207 when sliding, the right side of the second cross plate 203 is rotatably provided with a second connecting rod 206, the other end of the second connecting rod 206 penetrates a first sliding groove 202 of the first cross plate 201 and slides forward and backward;
[0049] When the first cross plate 201 and the second cross plate 203 are in contact, it is the initial state, in use, the fixing mechanism 207 of the left end lifting mechanism 20 is first released, the second cross plate 203 is pulled down, at this time, the first connecting rod 205 and the second connecting rod 206 rotate, the other end of the first connecting rod 205 and the second connecting rod 206 slides in the first sliding groove 202 and the second sliding groove 204 respectively until the specified position, and then is fixed by the fixing mechanism 207, and the lifting mechanism 20 at the right end can be operated in this way.
[0050] In the embodiment seven, on the basis of the embodiment six, the C plate 1 is provided with a cavity, the cavity is internally provided with a two-way gear 16, the two-way gear 16 is internally provided with a first gear 18, the cavity is internally provided with a sliding tooth plate 19, the sliding tooth plate 19 is fixedly connected with the pointing block 13, the two-way gear 16 is provided with a sliding plate 17 at the front end and the rear end, the sliding plate 17 penetrates the cavity and is provided with a lifting mechanism 20; Figure 6 In order to achieve the purpose of limiting the first connecting rod, a limiting rod 2070 penetrates the front end of the first connecting rod 205 and slides and rotates in it, a moving spring 2071 is sleeved on the outside of the limiting rod 2070, and a limiting circular groove 2072 is formed on the side away from the first connecting rod 205;
[0051] When the limit is released, press the limit rod 2070, the limit rod 2070 extrusion moving spring 2071, the other end of the limit rod 2070 out of the limit round groove 2072, at this time the first connecting rod 205 can rotate, release the limit rod 2070, the limit spring 404 drive limit rod 2070 reset card into the limit round groove 2072.
[0052] Example eight, based on example six, by Figure 6 Given, in order to achieve the purpose of guiding the workpiece, the lower end of the second transverse plate 203 has a guide plate 21 fixed, the guide plate 21 is V-shaped and the rear end of the guide plate 21 is hollow with a guide wheel 22 rotating inside;
[0053] On the transmission belt, the workpiece is offset when detecting, the offset workpiece will hit the guide wheel 22 to guide it to slowly correct, and finally the two sides of the guide plate 21 will correct it, the rotation of the guide wheel 22 avoids the offset workpiece from being stuck between the guide plates 21.
[0054] Example nine, based on example one, by Figure 1 And Figure 2 Given, in order to achieve the purpose of fixing on both sides of the transmission belt, the left lower end of the C plate 1 is slidingly connected with a fixed plate 23, a lead screw 26 penetrates the C plate 1 and the fixed plate 23 and is threadedly connected, the fixed plate 23 is C-shaped and has extrusion plates 24 slidingly arranged inside, and the front and rear ends of the fixed plate 23 have extrusion plates 24, the extrusion plates 24 have a plurality of buffer springs 25 fixed thereon, and the other ends of the buffer springs 25 are fixed to the inside of the fixed plate 23.
[0055] When fixing, place the C plate 1 in the middle between the two transmission belts, then rotate the lead screw 26, the lead screw 26 drives the fixed plate 23 to move to the right until it reaches the appropriate position, and during the movement to the right, the fixed plate 23 will be clamped into one side of the transmission belt, at the time when the fixed plate 23 is clamped into one side of the transmission belt, the extrusion plate 24 is extruded by one side of the transmission belt, so that the extrusion plate 24 rises until it reaches the specified position, thereby achieving the fixation of the extrusion plate to one side of the transmission belt, and the other side is sequentially operated according to the operation, which increases the fixation and avoids the change of position due to vibration, facilitating installation and disassembly.
[0056] When the application is used, according to the size of the workpiece, the C plate 1 is placed in the middle between the two transmission belts, then the lead screw 26 is rotated, the extrusion plate 24 is driven by the lead screw 26 to move to the right until the appropriate position, and the extrusion plate 24 will be clamped into one side of the transmission belt 601 during the movement to the right, and the fixed plate 23 will be extruded to rise until it reaches the specified position when the extrusion plate 24 is clamped into one side of the transmission belt, and the other side is sequentially operated according to the operation, then the limit mechanism 4 is adjusted to the size of the workpiece to avoid the workpiece moving left and right during the turning, then the pointing block 13 is adjusted, the pointing block 13 drives the sliding tooth plate 19 to move to the specified scale table 15, the sliding tooth plate 19 drives the first gear 18 to rotate during the movement, the first gear 18 drives the bidirectional gear 16 to rotate during the rotation, the bidirectional gear 16 drives the sliding plates 17 at the front and back ends to move during the rotation, the bidirectional gear 16 drives the two sides lifting mechanisms 20 to move during the left and right movement, and the guiding plate 21 at the lower end of the lifting mechanism 20 guides the offset workpiece, the transmission drives the workpiece to move, and the upper side of the workpiece is detected by the image collector 11 when it moves to the vicinity of the deflection roller 2, with the continuous movement of the transmission belt, the front end of the workpiece driven by the transmission belt will enter the guiding groove 3, and the workpiece will reach the limit position of the guiding groove 3 with the rotation of the deflection roller 2, when the workpiece reaches the limit position of the guiding groove 3, the lower bottom surface inside the guiding groove 3 lifts the workpiece and turns over with the rotation of the deflection roller 2, and the workpiece in the guiding groove 3 has completed the turning over and contacts the next transmission belt after the deflection roller 2 rotates half a circle, and the next transmission belt moves the workpiece out of the guiding groove 3 at the same time, and the deflection roller 2 drives the first pulley 5, the first pulley 5 drives the transmission mechanism 6, the transmission mechanism 6 drives the rotating disc 7 to rotate, the rotating disc 7 drives the guiding column 8 to rotate when rotating, and the guiding column 8 contacts the hole of the oval disc 10 and drives the oval disc 10 to rotate 180° when rotating, the circular disc 9 drives the image collector 11 to rotate 180° when the oval disc 10 rotates 180°, and the circular disc 9 rotates from the rear to the front to detect the state of the workpiece after turning over, which is convenient for detecting the bottom surface of the workpiece.
[0057] The application has novel structure, ingenious design and simple operation, and effectively solves the problems of undetectable workpiece bottom surface and undetectable workpiece offset.
[0058] The driving motor and the image collector are connected with the switch, and the switch is connected with the power supply.
[0059] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A visual inspection machine for fast intelligent inspection of a pipeline product, comprising a C-plate (1), characterized in that, The inside of C plate (1) is rotatably connected with deflection roller (2), the outside of deflection roller (2) is provided with multiple guide slots (3), the inside of guide slot (3) is equipped with limiting mechanism (4), the left end of deflection roller (2) is fixedly connected with first pulley (5), the outside of first pulley (5) is equipped with transmission mechanism (6), the inside of C plate (1) is rotatably connected with rotating disc (7), the lower end of rotating disc (7) is fixedly connected with guide column (8), the inside of C plate (1) is rotatably connected with disc (9), the upper end of disc (9) is fixedly connected with oval disc (10), the lower end of disc (9) is fixedly connected with image collector (11), the front and rear ends of oval disc (10) are both provided with one special-shaped hole (12). The limiting mechanism (4) includes bidirectional screw rod (401) rotatably connected with the deflection roller (2), the left and right sides of the bidirectional screw rod (401) are both threadedly connected with the guide plate (402), the left end of the bidirectional screw rod (401) is slidably connected with the limiting block (403), the left end of the limiting block (403) is fixedly connected with the limiting spring (404), the left side of the first pulley (5) is provided with the limiting slot (405). The transmission mechanism (6) includes the transmission belt (601) sleeved on the first pulley (5), the inside of C plate (1) is rotatably connected with the transmission rod (602), the left end of the transmission rod (602) is fixedly connected with the second pulley (603), the other end of the transmission belt (601) is sleeved on the second pulley (603), the right end of the transmission rod (602) is fixedly connected with the first bevel gear (604), the upper end of the rotating disc (7) is fixedly connected with the second bevel gear (605), the first bevel gear (604) is engaged with the second bevel gear (605); The inside of C plate (1) is rotatably connected with bidirectional gear (16), the front and rear ends of bidirectional gear (16) are both engaged with sliding plate (17), the upper end of bidirectional gear (16) is fixedly connected with first gear (18), the inside of C plate (1) is slidably connected with sliding toothed plate (19), the sliding toothed plate (19) is fixedly connected with the pointing block (13), the lower end of each sliding plate (17) is fixedly connected with lifting mechanism (20). Each lifting mechanism (20) comprises a first transverse plate (201) fixedly connected with the sliding plate (17), a first sliding groove (202) is formed in the front end of each first transverse plate (201), a second transverse plate (203) is arranged at the lower end of each first transverse plate (201), a second sliding groove (204) is formed in the front end of each second transverse plate (203), a first connecting rod (205) is rotatably connected to the side of each first transverse plate (201) close to the disc (9), the other end of each first connecting rod (205) slides in the second sliding groove (204) of the second transverse plate (203), a second connecting rod (206) is rotatably connected to the side of each second transverse plate (203) close to the disc (9), the other end of each second connecting rod (206) slides in the first sliding groove (202) of the first transverse plate (201), and the middle part of each first connecting rod (205) and second connecting rod (206) is rotatably connected; and a fixing mechanism (207) is arranged at the lower end of each first connecting rod (205). Each fixing mechanism (207) comprises a limiting rod (2070) slidably connected with the first connecting rod (205), a moving spring (2071) is sleeved on the outer side of each limiting rod (2070), and a plurality of limiting circular grooves (2072) are formed in the side of each second transverse plate (203) away from the first connecting rod (205).
2. The vision inspection machine for fast intelligent detection of a production line of products according to claim 1, characterized in that, The upper end of the C plate (1) is slidably connected with a pointing block (13), the lower end of the pointing block (13) is fixedly connected with a rubber block (14), and the upper end of the C plate (1) is provided with a scale table (15).
3. The vision inspection system for fast intelligent detection of a production pipeline according to claim 1, wherein, The lower end of each second transverse plate (203) is fixedly connected with a guide plate (21), and the rear end of each guide plate (21) is rotatably connected with a plurality of guide wheels (22).
4. The vision inspection system of claim 1, wherein, The left and right sides of the C plate (1) are slidably connected with a fixed plate (23), a plurality of extrusion plates (24) are slidably connected in the fixed plate (23), a plurality of buffer springs (25) are fixedly connected to the upper end of each extrusion plate (24), the left and right sides of the C plate (1) are rotatably connected with a lead screw (26), and each extrusion plate (24) is threadedly connected with the corresponding lead screw (26).
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