A two-section bonding and cutting device for plastic strapping.

Abstract

This invention discloses an integrated device for bonding and cutting two sections of plastic strapping tape. The device includes a worktable with two rows of slots on its surface. At least six sets of guide wheel assemblies are horizontally mounted on the worktable and fixed to it via the slots. At least four sets of idler roller assemblies and three sets of drive roller assemblies are vertically mounted on the worktable, arranged sequentially from left to right. A cutting assembly is positioned between the two sets of drive roller assemblies on the left side and fixed to the worktable. A boss is mounted on the worktable directly below the cutting assembly, and a bonding and polishing assembly is located on one side of the cutting assembly. This invention, with its guide wheel, idler roller, and drive roller assemblies, results in excellent strapping tape bonding, a beautiful appearance, and allows for batch processing, significantly improving work efficiency.

Description

Technical Field

[0001] This invention relates to the field of cable ties production equipment technology, specifically to an integrated device for bonding and cutting two sections of plastic cable ties. Background Technology

[0002] Strapping tape is made of a mixture of PP and PET plastics. The production process of strapping tape is as follows: plastic granules melted -- pressing -- molding -- cooling -- winding -- packaging -- warehousing.

[0003] Existing plastic strapping is formed and then wound together uniformly, with each roll having a fixed weight. During production, it needs to be cut or glued to ensure the required weight for each roll. When a new strapping is extruded, it needs to be glued to the free end of the already wound strapping to connect it. This step is often done manually, and only one strapping can be glued at a time, which is inefficient. The glued plastic strapping has burrs at the glued joint, affecting its appearance. Therefore, a two-section gluing and cutting device for plastic strapping is proposed. Summary of the Invention

[0004] The purpose of this invention is to solve the problems of slow efficiency and burrs at the glued joints of existing plastic strapping tapes, which are caused by manual cutting or gluing, thus affecting the appearance of the tapes. The invention proposes an integrated device for gluing and cutting two sections of plastic strapping tape.

[0005] The objective of this invention can be achieved through the following technical solution: A two-section bonding and cutting device for plastic strapping, comprising a workbench, the workbench surface having two rows of slots, at least six sets of guide wheel assemblies being horizontally mounted on the workbench surface, the guide wheel assemblies being fixed to the workbench surface through the slots, at least four sets of idler roller assemblies and three sets of drive roller assemblies being vertically mounted on the workbench surface arranged sequentially from left to right, a cutting assembly being disposed between the two sets of drive roller assemblies on the left side, the cutting assembly being fixed to the workbench surface, a boss being mounted on the workbench surface directly below the cutting assembly, and an bonding and polishing assembly being disposed on one side of the cutting assembly.

[0006] A further technical improvement of the present invention is that: the guide wheel assembly includes a strip plate, and multiple sets of rotatable guide wheels are equidistantly installed on the upper end surface of the strip plate. The strip plate is attached to the workbench surface, and quick-release screws are installed at both ends of the strip plate. The bottom end of the quick-release screws is threaded with a square nut, and the square nut is located inside the groove.

[0007] A further technical improvement of the present invention is that the idler roller assembly includes two vertical plates, and two idler rollers are rotatably connected to the two vertical plates. The two idler rollers are stacked and there is a 5mm gap between them.

[0008] A further technical improvement of the present invention is that: the active roller assembly includes two vertical plates, and two active rollers are rotatably connected to the two active rollers. The two active rollers are stacked and aligned with the two idler rollers on the idler roller assembly. One end of each of the two active rollers is fixedly connected to a gear and they mesh with each other. A motor is provided below the gear to drive its rotation, and the output shaft of the motor is connected to the shaft end of one of the active rollers through a pulley assembly. The motor is mounted below the worktable panel through a motor mounting plate.

[0009] A further technical improvement of the present invention is that: the cutting assembly includes a truss and a linear module, the truss is installed on the table surface of the workbench, the linear module is suspended on the truss, the moving end of the linear module is equipped with a mounting plate, the bottom surface of the mounting plate is equipped with an electric push rod, and the bottom end of the electric push rod is equipped with a connecting plate, and the bottom end of the connecting plate is fixedly connected with a hot melt knife.

[0010] A further technical improvement of the present invention is that: the bonding and polishing assembly includes a second truss and a second linear module. The second truss is installed on the table surface of the workbench, and the second linear module is suspended on the second truss. A second mounting plate is installed on the moving end of the second linear module. A rotary cylinder is installed on the bottom surface of the second mounting plate, and a flat plate is installed on the rotating end of the rotary cylinder. An electric push rod 2 and an electric push rod 3 are respectively installed on both sides of the bottom end of the flat plate. A second connecting plate is installed on the bottom end of the second electric push rod, and a heat-bonding plate is installed on the bottom end of the second connecting plate. A third mounting plate is installed on the bottom end of the third electric push rod, and a micro motor is installed on the third mounting plate. The output shaft of the micro motor passes through the third mounting plate and is fixedly connected to a polishing head.

[0011] A further technical improvement of the present invention is as follows: a second boss is installed on the worktable surface directly below the bonding and sanding assembly, and a square hole is opened at the center of the second boss. The square hole passes through the second boss and the worktable panel. A lifting cylinder is installed on both the front and rear sides of the second boss, and a U-shaped plate is fixedly connected to the piston end of the lifting cylinder. The U-shaped plate is located on the upper end face of the second boss. A break component is provided below the worktable panel, and the break component is located directly below the square hole.

[0012] A further technical improvement of the present invention is that: the point-breaking component includes an L-shaped plate, the L-shaped plate is fixed to the lower end face of the workbench panel, a second lifting cylinder is installed on the side wall of the L-shaped plate, and a toothed cutting edge is fixedly connected to the piston end of the second lifting cylinder, the thickness of the toothed cutting edge is less than the width of the square hole, and the toothed cutting edge can pass through the square hole, and the cutting edge of the toothed cutting edge is set as serrated.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The device is equipped with guide wheel assembly, idler roller assembly, and drive roller assembly. Multiple sets of guide wheel assemblies are provided, and the spacing of each set is adjustable to accommodate various widths of strapping tape. The drive roller assembly rotates to drive the strapping tape. When it is necessary to cut the strapping tape, the operation of the three drive roller assemblies is paused. Then, the push rod of the electric push rod one in the cutting assembly extends, allowing the hot melt knife to touch the strapping tape and melt it, thus achieving the cutting function. Furthermore, the hot melt knife can be detached and replaced with different specifications to facilitate the melting of strapping tapes of various widths, making the device widely applicable.

[0015] 2. Equipped with a cutting component and an adhesive grinding component, when the cut strapping reaches the end of the active roller component, the active roller component stops running. After the next new strapping is melted by the cutting component, they are bonded together. During bonding, several sets of strapping are manually positioned and pressed by the U-shaped plate. Then, the adhesive grinding component heat-fuses them separately. The two-section notch alignment fusion results in good fusion effect, beautiful appearance, batch operation, and significantly improves work efficiency.

[0016] 3. The bonding and polishing assembly is equipped with a polishing head. When the rotary cylinder drives the plate to rotate 180°, the polishing head is positioned on the upper surface of the U-shaped plate. The micro motor drives the polishing head to rotate, polishing the surface of the bonded strapping to improve the product's appearance. Furthermore, a point-break component is installed below the second boss. When the strapping needs to be designed as a point-break product, the second lifting cylinder drives the toothed cutting plate to rise and punch point-break holes on the surface of multiple strappings at once. This fast processing speed improves the practicality of the device. Attached Figure Description

[0017] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is one of the overall structural schematic diagrams of the present invention.

[0019] Figure 2 This is the second schematic diagram of the overall structure of the present invention.

[0020] Figure 3 This is the third schematic diagram of the overall structure of the present invention.

[0021] Figure 4 This is a partial structural diagram of the present invention.

[0022] Figure 5 This is a partial structural diagram of the present invention.

[0023] Figure 6 This is a schematic diagram of the guide wheel assembly in this invention.

[0024] Figure 7This is a schematic diagram of the inert roller assembly in this invention.

[0025] Figure 8 This is a schematic diagram of the active roller assembly in this invention.

[0026] Figure 9 This is a schematic diagram of the cutting component in this invention.

[0027] Figure 10 This is a schematic diagram of the adhesive sanding assembly in this invention.

[0028] Figure 11 This is a schematic diagram of the structure of the point break component in this invention.

[0029] In the diagram: 1. Workbench; 2. Groove;

[0030] 3. Guide wheel assembly; 31. Strip plate; 32. Guide wheel; 33. Quick screw; 34. Square nut;

[0031] 4. Insulator roller assembly; 41. Vertical plate one; 42. Insulator roller;

[0032] 5. Drive roller assembly; 51. Vertical plate two; 52. Drive roller; 53. Gear; 54. Motor; 55. Pulley assembly; 56. Motor mounting plate;

[0033] 6. Cutting assembly; 61. Truss 1; 62. Linear module 1; 63. Mounting plate 1; 64. Electric actuator 1; 65. Connecting plate 1; 66. Hot melt knife;

[0034] 7. Boss 1;

[0035] 8. Adhesive and sanding assembly; 81. Truss II; 82. Linear module II; 83. Mounting plate II; 84. Rotary cylinder; 85. Flat plate; 86. Electric push rod II; 87. Electric push rod III; 88. Connecting plate II; 89. Heat-bonded plate; 810. Mounting plate III; 811. Micro motor; 812. Sanding head;

[0036] 9. Boss 2; 10. Square hole; 11. Lifting cylinder 1; 12. Rectangular plate;

[0037] 13. Point-breaking assembly; 131. L-shaped plate; 132. Lifting cylinder II; 133. Toothed cutting edge plate. Detailed Implementation

[0038] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Please see Figure 1-11 As shown, a two-section bonding and cutting device for plastic strapping includes a workbench 1 with two rows of slots 2 on its surface. At least six sets of guide wheel assemblies 3 are horizontally mounted on the workbench 1 and fixed to the workbench 1 through the slots 2. At least four sets of idler roller assemblies 4 and three sets of drive roller assemblies 5 are vertically mounted on the workbench 1. A cutting assembly 6 is located between the two sets of drive roller assemblies 5 on the left side and is fixed to the workbench 1. A boss 7 is installed on the workbench 1 directly below the cutting assembly 6. An bonding and polishing assembly 8 is located on one side of the cutting assembly 6.

[0040] The guide wheel assembly 3 includes a strip 31, and multiple sets of rotatable guide wheels 32 are equidistantly installed on the upper surface of the strip 31. The strip 31 is attached to the workbench 1. Quick screws 33 are installed at both ends of the strip 31, and a square nut 34 is threaded to the bottom end of the quick screw 33. The square nut 34 is located inside the slot 2.

[0041] The idler roller assembly 4 includes two vertical plates 41, and two idler rollers 42 are rotatably connected to the two vertical plates 41. The two idler rollers 42 are stacked and there is a 5mm gap between them.

[0042] The active roller assembly 5 includes two vertical plates 51, and two active rollers 52 are rotatably connected to the two active rollers 52. The two active rollers 52 are stacked and aligned with the two idler rollers 42 on the idler roller assembly 4. A gear 53 is fixedly connected to one end of each of the two active rollers 52. A motor 54 is provided below the gear 53 to drive its rotation. The output shaft of the motor 54 is connected to the shaft end of one of the active rollers 52 through a pulley assembly 55. The motor 54 is mounted below the panel of the worktable 1 through a motor mounting plate 56.

[0043] By adopting the above technical solution: a guide wheel assembly 3, an idler roller assembly 4, and an active roller assembly 5 are provided. Multiple sets of guide wheel assemblies 3 are provided, and their spacing can be adjusted to accommodate various widths of strapping tape. The active roller assembly 5 rotates to drive the strapping tape. When it is necessary to cut the strapping tape, the operation of the three active roller assemblies 5 is paused. Then, the push rod of the electric push rod 64 in the cutting assembly 6 extends, causing the hot melt knife 66 to touch the strapping tape and melt it, thus achieving the cutting function. Furthermore, the hot melt knife 66 can be detached and replaced with different specifications, which is convenient for melting strapping tapes of various widths, making the device widely applicable.

[0044] The cutting assembly 6 includes a truss 61 and a linear module 62. The truss 61 is installed on the table surface of the workbench 1. The linear module 62 is suspended on the truss 61. The moving end of the linear module 62 is equipped with a mounting plate 63. The bottom surface of the mounting plate 63 is equipped with an electric push rod 64. The bottom end of the electric push rod 64 is equipped with a connecting plate 65. The bottom end of the connecting plate 65 is fixedly connected to a hot melt knife 66.

[0045] The bonding and polishing assembly 8 includes a second truss 81 and a second linear module 82. The second truss 81 is installed on the table surface of the workbench 1. The second linear module 82 is suspended on the second truss 81. The moving end of the second linear module 82 is equipped with a second mounting plate 83. The bottom surface of the second mounting plate 83 is equipped with a rotary cylinder 84, and the rotating end of the rotary cylinder 84 is equipped with a flat plate 85. The two sides of the bottom end of the flat plate 85 are respectively equipped with a second electric push rod 86 and a third electric push rod 87. The bottom end of the second electric push rod 86 is equipped with a second connecting plate 88, and the bottom end of the second connecting plate 88 is equipped with a heat-bonding plate 89. The bottom end of the third electric push rod 87 is equipped with a third mounting plate 810, and a micro motor 811 is installed on the third mounting plate 810. The output shaft of the micro motor 811 passes through the third mounting plate 810 and is fixedly connected to a polishing head 812.

[0046] By adopting the above technical solution: the bonding and polishing assembly 8 is equipped with a polishing head 812. When the rotary cylinder 84 drives the plate 85 to rotate 180°, the polishing head 812 is located on the upper surface of the U-shaped plate 12. The micro motor 811 drives the polishing head 812 to rotate, polishing the surface of the bonded strapping, improving the product's aesthetics. Furthermore, a point-break assembly 13 is provided below the boss 2 9. When the strapping needs to be set as a point-break product, the lifting cylinder 2 132 drives the toothed cutting plate 133 to rise and punch point-break holes on the surface of multiple sets of strapping at once. The processing speed is fast, improving the practicality of the device.

[0047] A boss 2 9 is installed on the worktable 1 directly below the bonding and sanding component 8, and a square hole 10 is opened at the center of the boss 2 9. The square hole 10 passes through the worktable 1 and the table panel of the worktable 1. Lifting cylinder 11 is installed on both the front and rear sides of the boss 2 9, and the piston end of the lifting cylinder 11 is fixedly connected to the U-shaped plate 12. A point break component 13 is provided below the table panel of the worktable 1, and the point break component 13 is located directly below the square hole 10.

[0048] The point-breaking assembly 13 includes an L-shaped plate 131, which is fixed to the lower end of the workbench panel 1. A lifting cylinder 132 is installed on the side wall of the L-shaped plate 131, and a toothed cutting edge 133 is fixedly connected to the piston end of the lifting cylinder 132. The thickness of the toothed cutting edge 133 is less than the width of the square hole 10, and the toothed cutting edge 133 can pass through the square hole 10. The cutting edge of the toothed cutting edge 133 is set as serrated.

[0049] By adopting the above technical solution: the bonding and polishing assembly 8 is equipped with a polishing head 812. When the rotary cylinder 84 drives the plate 85 to rotate 180°, the polishing head 812 is located on the upper surface of the U-shaped plate 12. The micro motor 811 drives the polishing head 812 to rotate, polishing the surface of the bonded strapping, improving the product's aesthetics. Furthermore, a point-break assembly 13 is provided below the boss 2 9. When the strapping needs to be set as a point-break product, the lifting cylinder 2 132 drives the toothed cutting plate 133 to rise and punch point-break holes on the surface of multiple sets of strapping at once. The processing speed is fast, improving the practicality of the device.

[0050] In use, the spacing between the multiple sets of guide wheel assemblies 3 is adjusted to accommodate the current width of the strapping. Then, the strapping is sequentially threaded through the idler roller assembly 4 and the active roller assembly 5. The motor 54 in the active roller assembly 5 drives the pulley assembly 55 to rotate, and the pulley assembly 55 drives the active roller 52 to rotate. Two gears 53 drive the two active rollers 52 to rotate in opposite directions, so that the strapping can be transported forward. When it is necessary to cut the strapping, the operation of the three active roller assemblies 5 is paused. Then, the push rod of the electric push rod 64 in the cutting assembly 6 extends so that the hot melt knife 66 touches the strapping and melts it, thus achieving the cutting function. Furthermore, the hot melt knife 66 can be detached and replaced with different specifications to facilitate the melting of strapping of various widths.

[0051] When the cut strapping reaches the end of the active roller assembly 5, the active roller assembly 5 stops running. After the next new strapping is melted by the cutting assembly 6, they are bonded together. During bonding, several sets of strapping are manually positioned and pressed by the U-shaped plate 12. Then, the bonding and polishing assembly 8 heat-fuses them separately, and the two sections are notched and aligned.

[0052] When the rotary cylinder 84 drives the plate 85 to rotate 180°, the grinding head 812 is located on the upper surface of the spiral plate 12. The micro motor 811 drives the grinding head 812 to rotate, grinding the surface of the bonded strapping to improve the product's aesthetics. Furthermore, a point-break component 13 is provided below the boss 2 9. When the strapping needs to be set as a point-break product, the lifting cylinder 2 132 drives the toothed cutting plate 133 to rise and pass through the square hole 10, punching point-break holes on the surface of multiple sets of strapping at once.

[0053] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A two-section bonding and cutting device for plastic strapping, comprising a workbench (1), characterized in that: The workbench (1) has two rows of slots (2) on its surface. At least six sets of guide wheel assemblies (3) are installed horizontally on the workbench (1), and the guide wheel assemblies (3) are fixed to the workbench (1) through the slots (2). At least four sets of idler roller assemblies (4) and three sets of active roller assemblies (5) are installed vertically on the workbench (1) in sequence from left to right. A cutting assembly (6) is provided between the two sets of active roller assemblies (5) on the left side, and the cutting assembly (6) is fixed to the workbench (1). A boss (7) is installed on the workbench (1) directly below the cutting assembly (6). An adhesive grinding assembly (8) is provided on one side of the cutting assembly (6). The guide wheel assembly (3) includes a strip (31), and multiple sets of rotatable guide wheels (32) are equidistantly installed on the upper surface of the strip (31). The strip (31) is attached to the workbench (1) surface. Quick screws (33) are installed at both ends of the strip (31), and a square nut (34) is threaded to the bottom end of the quick screw (33). The square nut (34) is located inside the slot (2). The idler roller assembly (4) includes two vertical plates (41), and two idler rollers (42) are rotatably connected on the two vertical plates (41). The two idler rollers (42) are stacked and there is a 5mm gap between them. The bonding and polishing assembly (8) includes a second truss (81) and a second linear module (82). The second truss (81) is mounted on the table surface of the workbench (1), and the second linear module (82) is suspended on the second truss (81). The moving end of the second linear module (82) is equipped with a second mounting plate (83). The bottom surface of the second mounting plate (83) is equipped with a rotary cylinder (84), and the rotating end of the rotary cylinder (84) is equipped with a flat plate (85). The bottom sides of the flat plate (85) are... Electric push rod two (86) and electric push rod three (87) are installed respectively. The bottom end of electric push rod two (86) is equipped with connecting plate two (88) and the bottom end of connecting plate two (88) is equipped with heat bonding plate (89). The bottom end of electric push rod three (87) is equipped with mounting plate three (810) and a micro motor (811) is installed on mounting plate three (810). The output shaft of micro motor (811) passes through mounting plate three (810) and is fixedly connected to grinding head (812).

2. The integrated device for bonding and cutting two sections of plastic strapping as described in claim 1, characterized in that: The active roller assembly (5) includes two vertical plates (51), and two active rollers (52) are rotatably connected to the two active rollers (52). The two active rollers (52) are stacked and aligned with the two idler rollers (42) on the idler roller assembly (4). One end of each of the two active rollers (52) is fixedly connected to a gear (53) and they mesh with each other. A motor (54) is provided below the gear (53) to drive its rotation. The output shaft of the motor (54) is connected to the shaft end of one of the active rollers (52) through a pulley assembly (55). The motor (54) is installed below the workbench (1) panel through a motor mounting plate (56).

3. The integrated device for bonding and cutting two sections of plastic strapping as described in claim 1, characterized in that: The cutting assembly (6) includes a truss (61) and a linear module (62). The truss (61) is installed on the table surface of the workbench (1). The linear module (62) is suspended on the truss (61). The moving end of the linear module (62) is equipped with a mounting plate (63). The bottom surface of the mounting plate (63) is equipped with an electric push rod (64). The bottom end of the electric push rod (64) is equipped with a connecting plate (65). The bottom end of the connecting plate (65) is fixedly connected with a hot melt knife (66).

4. The integrated device for bonding and cutting two sections of plastic strapping as described in claim 1, characterized in that: A boss two (9) is installed on the worktable (1) directly below the bonding and polishing component (8), and a square hole (10) is opened at the center of the boss two (9). The square hole (10) passes through the boss two (9) and the table panel of the worktable (1). A lifting cylinder one (11) is installed on both the front and rear sides of the boss two (9), and the piston end of the lifting cylinder one (11) is fixedly connected to a spiral plate (12). The spiral plate (12) is located on the upper surface of the boss two (9). A point break component (13) is provided below the table panel of the worktable (1), and the point break component (13) is located directly below the square hole (10).

5. The integrated device for bonding and cutting two sections of plastic strapping as described in claim 4, characterized in that: The point-breaking component (13) includes an L-shaped plate (131), which is fixed to the lower end of the workbench (1) panel. A lifting cylinder (132) is installed on the side wall of the L-shaped plate (131), and a toothed cutting edge (133) is fixedly connected to the piston end of the lifting cylinder (132). The thickness of the toothed cutting edge (133) is less than the width of the square hole (10), and the toothed cutting edge (133) can pass through the square hole (10). The cutting edge of the toothed cutting edge (133) is set as serrated.

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