Heavy high-rigidity digital array radar antenna rapid erecting and withdrawing mechanism
By combining components such as the surface precision adjustment mechanism and the cross brace deployment and locking mechanism, the problem of rapid erection and dismantling of heavy radar antennas in high wind environments has been solved, achieving high precision and efficient transfer capabilities and meeting the multi-functional requirements of new airport airway support radar.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI SUN CREATE ELECTRONICS
- Filing Date
- 2022-11-24
- Publication Date
- 2026-06-05
AI Technical Summary
The existing rapid erection and dismantling mechanisms for heavy radar antennas are insufficient in terms of rigidity, load-bearing capacity, and installation accuracy, making it difficult to meet the multi-functional requirements of new airport airway support radars, especially in maintaining high accuracy and rapid relocation capability under wind loads.
It employs components such as a surface precision adjustment mechanism, a cross brace deployment mechanism, a cross brace locking mechanism, an arbitrary stroke locking lifting cylinder, a turntable, and a semi-trailer platform. Through a servo hydraulic system, it achieves rapid antenna positioning, assembly, and stable operation. Combined with a level sensor and an angle encoder, it performs precise control to ensure stable operation in high-wind environments.
It enables rapid erection and dismantling of heavy-duty, high-rigidity digital array radar antennas, stable operation in windy environments, improved installation accuracy and relocation capability, shortened erection time, and enhanced control accuracy and safety.
Smart Images

Figure CN115810894B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of radar antenna technology, specifically to a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna. Background Technology
[0002] Digital array radar has advantages such as flexible resource scheduling, strong anti-interference capability, and easy realization of multi-functional intelligence. With the continuous improvement of technology maturity and the significant reduction of component costs, radar systems are developing towards broadband and multi-functionality, and applications are constantly expanding into traditional fields such as meteorological and air traffic control radar.
[0003] Rapid erection and dismantling mechanisms for heavy radar antennas mainly fall into two structural categories: hydraulic multi-link lifting mechanisms and hydraulic inverting lifting mechanisms. For example, Chinese invention patent application CN201710718481.3 discloses a hydraulic multi-link lifting mechanism for radar antennas. While this mechanism, through the combined movement of multiple hydraulic cylinders driving the back frame and multiple supporting links, can automatically erect and dismantle an antenna measuring 19.2m in length and carrying a 17-ton load, its inherent rigidity is weak, resulting in significant array deformation under wind loads, thus affecting radar detection accuracy. Hydraulic inverting lifting mechanisms primarily use dual hydraulic cylinders to directly and synchronously drive the antenna for lifting and lowering. Although they offer high automatic erection and dismantling efficiency, their load-bearing capacity and rigidity are limited, failing to meet the requirements for erecting heavy, high-rigidity radar antennas.
[0004] A new type of airport airway support radar based on digital array technology adopts a dual-polarization, digital array system. A single radar unit has multiple functions including meteorological, air traffic control, and non-cooperative target tracking. The antenna array has an aperture of 8.6m × 9.1m, consists of four sub-arrays, and weighs a total of 25 tons. After installation, the array surface accuracy is better than 2mm. The setup and dismantling mechanism is required to quickly position, assemble, and erect the antenna, and drive it at a maximum speed of 6 rpm in wind conditions of 25m / s. It must also be able to operate stably at any angle within a 90° elevation range, and maintain accuracy during rapid relocation and repeated installation. As analyzed above, existing rapid setup and dismantling mechanisms for heavy radar antennas are all insufficient to meet these requirements due to their inherent limitations. Summary of the Invention
[0005] In view of the shortcomings of the prior art, the purpose of this invention is to overcome the above-mentioned shortcomings of the prior art and provide a heavy-duty high-rigidity digital array radar antenna rapid erection and dismantling mechanism with a load capacity of up to 25 tons, antenna array surface accuracy better than 2mm, good rigidity, high control accuracy and safety, convenient erection and dismantling, and effectively solves the problems of rapid radar relocation and repeated installation accuracy.
[0006] To achieve the above objectives, the present invention provides a heavy-duty, high-rigidity digital array radar antenna rapid erection and dismantling mechanism with the following structure: It includes a surface precision adjustment mechanism, a cross brace deployment mechanism, a cross brace locking mechanism, an antenna back frame, an arbitrary stroke locking lifting cylinder, a turntable, a semi-trailer platform, a transport support mechanism, a level sensor, an angle encoder, and a position sensor. The surface precision adjustment mechanism is mounted on the cross brace deployment mechanism; the cross brace deployment mechanism, the cross brace locking mechanism, and the position sensor are mounted on the antenna back frame; the antenna back frame, the lifting cylinder, and the angle encoder are mounted on the turntable; and the turntable, the transport support mechanism, and the level sensor are mounted on the semi-trailer platform.
[0007] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna, comprising 32 surface accuracy adjustment mechanisms. Each surface accuracy adjustment mechanism includes a support base, a thrust joint bearing, an adjusting screw, and a locking nut. The adjusting screw is mounted on the cross brace deployment mechanism, the thrust joint bearing and the locking nut are mounted on the adjusting screw, and the support base is mounted on top of the thrust joint bearing.
[0008] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna. The mechanism comprises two sets of horizontal support deployment mechanisms, which are symmetrically arranged on both sides of the antenna back frame. Each set of horizontal support deployment mechanisms includes five horizontal supports, four connecting rods, and two deployment hydraulic cylinders. One end of each of the five horizontal supports is simultaneously hinged to one side of the antenna back frame. The four connecting rods are respectively hinged to the five horizontal supports. One end of the cylinder side of each of the two deployment hydraulic cylinders is hinged to the antenna back frame, and one end of the piston rod side of each of the two deployment hydraulic cylinders is hinged to two of the horizontal supports.
[0009] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna, wherein the cross brace is a box beam structure, the top mounting surface precision adjustment mechanism includes two sets of hinge points on one side, and three triangular hollow structures along the length direction.
[0010] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna. Ten sets of cross-bracing locking mechanisms are symmetrically distributed inside the cross-bracing deployment mechanisms on both sides of the antenna back frame. Each set of cross-bracing locking mechanisms includes two locking pins, two guide screws, two first connecting rods, two second connecting rods, and a driving hydraulic cylinder. The two locking pins slide up and down on the hinge axis between the cross-bracing and the antenna back frame under the action of the driving hydraulic cylinder. One side of each of the two first connecting rods is hinged to a locking pin, and one side of each of the two second connecting rods is hinged to a locking pin. The piston rod side of the driving hydraulic cylinder is simultaneously hinged to both first connecting rods, and the cylinder side is simultaneously hinged to both second connecting rods. The two guide screws are fixed to one side of the hinge point of the antenna back frame.
[0011] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna, wherein the antenna back frame is a symmetrical box girder structure in the middle, including a back frame longitudinal beam, a back frame transverse beam, an antenna mounting base, eight antenna longitudinal guide slots, and antenna transverse guide rollers. Multiple hollow waist-shaped stiffeners are provided on the back frame longitudinal beam along its length.
[0012] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna, comprising two arbitrary-stroke locking lifting cylinders, each consisting of a heavy-duty cylinder, a KFH 125 hydraulic locking device, and a position sensor. The KFH 125 hydraulic locking device is mounted on the cylinder barrel of the heavy-duty cylinder, and the position sensor is mounted on the KFH 125 hydraulic locking device. The cylinder barrels of the two arbitrary-stroke locking lifting cylinders are hinged to both sides of the turntable tail of the turntable, and the piston rods of the two arbitrary-stroke locking lifting cylinders are hinged to both sides of the antenna back frame.
[0013] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna. The turntable includes a turntable, a slewing bearing, a base, an eccentric sleeve, a pinion, a motor reducer, a rotary assembly, a lifting hydraulic system, and a lifting control box. The rotary assembly includes a bus ring, a fluid rotary joint, a rotary transformer, and a mounting bracket. The base is screwed onto a semi-trailer platform. The inner ring of the slewing bearing is screwed onto the base, and the turntable is screwed onto the outer ring of the slewing bearing. The motor reducer is mounted on the semi-trailer platform via the eccentric sleeve. The rotary assembly is installed between the turntable and the base. The lifting hydraulic system and the lifting control box are installed at the tail of the turntable.
[0014] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna. The semi-trailer platform includes a frame, a traveling mechanism, six anti-overturning booms, four heavy-duty leveling legs, six anti-overturning legs, outriggers, a transport support mechanism, a platform hydraulic system, an azimuth servo control box, an erection servo control box, a platform electrical distribution cabinet, and a liquid cooling source. The traveling mechanism is installed on the bottom surface of the rear of the frame. The four heavy-duty leveling legs are installed on the front and rear sides of the frame. The six anti-overturning legs are distributed around the frame via the six anti-overturning booms. The transport support mechanism and the erection servo control box are installed at the rear of the vehicle. The platform hydraulic system is installed on the gooseneck of the frame. The azimuth servo control box, the platform electrical distribution cabinet, and the liquid cooling source are installed on the upper rear surface of the frame.
[0015] The present invention discloses a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna. The transport support mechanism includes a bracket, a locking hook, a tilting hydraulic cylinder, a hook-action cylinder, and a position sensor. The bracket is hinged to the rear of the semi-trailer platform, the locking hook is hinged to the upper rear side of the bracket, the cylinder of the tilting hydraulic cylinder is hinged to the semi-trailer platform, and the piston rod is hinged to the bracket. The cylinder of the hook-action cylinder is hinged to the bracket, and the piston rod is hinged to the locking hook.
[0016] With the above structure, compared with the prior art, the beneficial technical effects of the present invention are reflected in the following aspects:
[0017] 1. This invention's rapid setup and dismantling mechanism is based on a heavy-duty automatic leveling and anti-tipping semi-trailer platform. It employs a large-diameter turntable, a high-rigidity antenna back frame, and two sets of horizontal support deployment mechanisms as the support structure for four sub-arrays, totaling 25 tons. A set of arbitrary-stroke locking lifting cylinders and an angle encoder drive the antenna to any working position within the range of 0–90°. A KFH 125 hydraulic locking device installed between the piston rod and cylinder barrel of the lifting cylinder mechanically grips the piston rod, enabling the antenna to operate continuously and stably at any elevation angle for extended periods. The rapid setup and dismantling mechanism possesses sufficient rigidity and strength. After the radar antenna is erected, it can operate normally at a maximum speed of 6 rpm in a 25 m / s wind environment, and the system remains undamaged in a 35 m / s wind environment.
[0018] 2. The rapid setup and dismantling mechanism of this invention incorporates antenna longitudinal guide grooves, antenna transverse guide rollers, and surface accuracy adjustment mechanisms on the antenna back frame and the assembly of two sets of cross braces. When installing the four sub-array antennas, the antenna longitudinal guide grooves achieve vertical repeatability, and the antenna transverse guide rollers achieve horizontal repeatability. During the initial antenna installation, 32 surface accuracy adjustment mechanisms on 10 cross braces adjust the surface accuracy of the four sub-array antennas to within 2mm. Then, each surface accuracy adjustment mechanism is locked, and finally, a series of bolts secures each sub-array to the antenna back frame and the two sets of cross braces. This rapid setup and dismantling mechanism enables rapid repeatability, assembly, or disassembly of the four sub-arrays during radar relocation. After repeated disassembly and assembly, the repeatability of the four antenna sub-arrays is within ±0.3mm, and the surface accuracy of the antenna array is better than 2mm, solving the problem of repeatability during the rapid setup of heavy, high-rigidity digital array radar antennas.
[0019] 3. The support structure of the antenna array of the rapid erection and dismantling mechanism of this invention is composed of two sets of horizontal support unfolding mechanisms, ten sets of horizontal support locking mechanisms, and an antenna back frame. The ten horizontal supports are rapidly unfolded by four unfolding hydraulic cylinders and eight connecting rods. The twenty locking pins of the horizontal support locking mechanism are locked to the antenna frame after unfolding by the ten driving hydraulic cylinders. The entire unfolding and locking action can be completed in just two minutes under the automatic control of a servo hydraulic system. This not only reduces manual operation but also significantly shortens the erection time and improves the rapid relocation capability of the radar antenna.
[0020] 4. The rapid erection and dismantling mechanism of this invention uses multiple methods, including horizontal sensors, rotary encoders, and position sensors, to detect motion control signals for the erection and dismantling actions. This enables automatic leveling of the semi-trailer platform, lifting or lowering of the antenna back frame, unfolding or retracting of the cross brace deployment mechanism, locking or unlocking of the cross brace locking mechanism, and flipping and hook locking or unlocking of the transport support mechanism. At the same time, the motion software of each mechanism is interlocked, which improves control accuracy and safety.
[0021] 5. The rapid erection and dismantling mechanism of this invention uses a transport support mechanism installed at the rear of the semi-trailer dismantling platform to support the antenna back frame during transport. After the radar antenna is erected, the transport support mechanism is flipped over to avoid obstructing the radar antenna detection. This not only achieves the functions required for rapid erection, dismantling, and transport of the radar antenna, but also does not affect the radar antenna detection performance.
[0022] 6. The entire setup process of the rapid setup and dismantling mechanism of this invention can be completed by only 6 people within 1 hour. Compared with heavy radar antennas of the same level, which require dozens of people and several hours, the rapid relocation capability is greatly improved. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the rapid erection and dismantling mechanism of the present invention;
[0024] Figure 2 This is a schematic diagram of the working state of the rapid erection and dismantling mechanism of the present invention at an elevation angle of 90°;
[0025] Figure 3 This is a schematic diagram of the collapsed state structure of the rapid dismantling mechanism of the present invention;
[0026] Figure 4 This is a schematic diagram of the transport state structure of the rapid erection and dismantling mechanism of the present invention;
[0027] Figure 5 This is a schematic diagram of the cross brace unfolding mechanism of the present invention;
[0028] Figure 6 This is a schematic diagram of the antenna back frame of the present invention;
[0029] Figure 7 This is a schematic diagram of the surface accuracy adjustment mechanism of the present invention;
[0030] Figure 8 This is a schematic diagram of the locking state of the cross brace locking mechanism of the present invention;
[0031] Figure 9 This is a schematic diagram of the unlocked state of the cross brace locking mechanism of the present invention;
[0032] Figure 10 This is a schematic diagram of the arbitrary stroke locking lifting cylinder of the present invention;
[0033] Figure 11 This is a schematic diagram of the structure of the turntable of the present invention;
[0034] Figure 12 This is a structural schematic diagram of the semi-trailer platform of the present invention;
[0035] Figure 13 This is a front view structural schematic diagram of the transportation support mechanism of the present invention;
[0036] Figure 14 yes Figure 13 A schematic diagram of the left-hand partial structure.
[0037] In the diagram: 1. Surface accuracy adjustment mechanism; 2. Cross brace deployment mechanism; 3. Cross brace locking mechanism; 4. Antenna back frame; 5. Arbitrary stroke locking lifting cylinder; 6. Turntable; 7. Semi-trailer platform; 8. Transport support mechanism; 9. Horizontal sensor; 10. Angle encoder; 11. Position sensor; 12. Support base; 13. Thrust joint bearing; 14. Adjusting screw; 15. Locking nut; 16. Platform hydraulic system; 17. Azimuth servo control box; 18. Erection servo control box; 19. Platform power distribution cabinet; 20. Liquid cooling source; 21. Cross brace; 22. Connecting rod; 23. Hydraulic cylinder; 31. Locking pin; 32. Guide screw; 33. First connecting rod; 34. Second connecting rod; 35. Drive hydraulic cylinder; 41. Back frame longitudinal beam; 42. 43. Backrest crossbeam; 44. Antenna mounting base; 45. Antenna longitudinal guide groove; 56. Antenna transverse guide roller; 57. Heavy-duty hydraulic cylinder; 58. Hydraulic locking device; 59. Position sensor; 60. Turntable; 61. Slewing bearing; 62. Base; 63. Eccentric sleeve; 64. Pinion; 65. Motor reducer; 66. Rotary assembly; 67. Lifting hydraulic system; 68. Lifting control box; 79. Frame; 70. Walking mechanism; 71. Anti-tipping outrigger; 72. Heavy-duty leveling support leg; 73. Anti-tipping support leg; 74. Outrigger; 85. Bracket; 86. Locking hook; 877. Tilting hydraulic cylinder; 878. Hook action cylinder; 679. Commutator ring; 670. Fluid rotary joint; 671. Rotary transformer; 672. Mounting bracket. Detailed Implementation
[0038] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided below.
[0039] This invention provides a technical solution: a rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna, such as... Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, in a specific embodiment, the present invention includes a surface accuracy adjustment mechanism (1), a cross brace deployment mechanism (2), a cross brace locking mechanism (3), an antenna back frame (4), an arbitrary stroke locking type lifting cylinder (5), a turntable (6), a semi-trailer platform (7), a transport support mechanism (8), a level sensor (9), an angle encoder (10), and a position sensor (11). The surface accuracy adjustment mechanism (1) is installed on the cross brace deployment mechanism (2). The cross brace deployment mechanism (2), the cross brace locking mechanism (3), and the position sensor (11) are installed on the antenna back frame (4). The antenna back frame (4), the arbitrary stroke locking type lifting cylinder (5), and the angle encoder (10) are installed on the turntable (6). The turntable (6), the transport support mechanism (8), and the level sensor (9) are installed on the semi-trailer platform (7).
[0040] like Figure 7 As shown, there are 32 surface accuracy adjustment mechanisms (1). Each surface accuracy adjustment mechanism (1) includes a support base (12), a thrust joint bearing (13), an adjusting screw (14), and a locking nut (15). The adjusting screw (15) is installed on the cross brace unfolding mechanism (2), the thrust joint bearing (13) and the locking nut (15) are installed on the adjusting screw (14), and the support base (12) is installed on the top of the thrust joint bearing (13).
[0041] like Figure 3 As shown, before the radar antenna array is assembled for the first time, after the quick assembly and disassembly mechanism has completed leveling, horizontal bracing deployment and locking, and is in a collapsed state, the photogrammetric method is used to perform a preliminary measurement of the surface accuracy of the horizontal plane formed by the upper surfaces of the support seats (12) of the 32 surface accuracy adjustment mechanisms. The highest point is found as the reference point, and the error of the remaining 31 support seats (12) relative to the reference point is calculated. By adjusting each adjusting screw (14), the support seat (12) is raised closer to the reference point, and the surface accuracy is measured again. The adjustment is carried out in this way until the surface accuracy is within 2mm. Finally, the locking nut (15) is tightened and spot welded to fix it so that the adjusted surface accuracy is always kept within the index range of 2mm.
[0042] like Figure 5 As shown, there are two sets of horizontal support deployment mechanisms (2), which are symmetrically arranged on both sides of the antenna back frame (4). Each set of horizontal support deployment mechanisms (2) includes 5 horizontal supports (21), 4 connecting rods (22), and 2 deployment hydraulic cylinders (23). One end of each of the 5 horizontal supports (21) is simultaneously hinged to one side of the antenna back frame (4). The 4 connecting rods (22) are respectively hinged to the 5 horizontal supports (21). One end of the cylinder side of the 2 deployment hydraulic cylinders (23) is hinged to the antenna back frame (4), and one end of the piston rod side of the 2 deployment hydraulic cylinders (23) is hinged to 2 of the horizontal supports (21).
[0043] like Figure 1 , Figure 8, Figure 9 As shown, there are 10 sets of cross brace locking mechanisms (3), which are symmetrically distributed on the inside of the cross brace deployment mechanisms (2) on both sides of the antenna back frame (4). Each set of cross brace locking mechanisms (3) includes 2 locking pins (31), 2 guide screws (32), 2 first connecting rods (33), 2 second connecting rods (34), and a driving hydraulic cylinder (35). The 2 locking pins (31) are locked by the driving hydraulic cylinder (35) on the cross brace (2) respectively. 1) Slide up and down on the hinge axis of the antenna back frame (4), with one side of the two first connecting rods (33) hinged to the locking pin (31), and one side of the two second connecting rods (34) hinged to the locking pin (31). The piston rod side of the driving hydraulic cylinder (35) is simultaneously hinged to the two first connecting rods (33), and the cylinder side is simultaneously hinged to the two second connecting rods (34). The two guide screws (32) are fixed on the lateral side of the hinge point of the antenna back frame (4).
[0044] like Figure 1 , Figure 10 As shown, there are two arbitrary stroke locking lifting cylinders (5), each consisting of a heavy-duty cylinder (51), a KFH125 hydraulic locking device (52), and a second position sensor (53). The KFH125 hydraulic locking device (52) is installed on the cylinder of the heavy-duty cylinder (51), and the second position sensor (53) is installed on the KFH125 hydraulic locking device (52). The cylinders of the two arbitrary stroke locking lifting cylinders (5) are hinged to both sides of the turntable tail of the turntable (6), and the piston rods of the two arbitrary stroke locking lifting cylinders (5) are hinged to both sides of the antenna back frame (4).
[0045] like Figure 1 , Figure 11 As shown, the turntable (6) includes a turntable (61), a slewing bearing (62), a base (63), an eccentric sleeve (64), a pinion (65), a motor reducer (66), a rotary assembly (67), a lifting hydraulic system (68), and a lifting control box (69). The rotary assembly (67) includes a manifold (671), a fluid rotary joint (672), a rotary transformer (673), and a mounting bracket (674). The base (63) is screwed onto the semi-trailer platform (7). The inner ring of the slewing bearing (62) is screwed onto the base (63). The turntable (61) is screwed onto the outer ring of the slewing bearing (62). The motor reducer (66) is mounted on the semi-trailer platform (7) via the eccentric sleeve (64). The rotary assembly (67) is mounted between the turntable (61) and the base (63). The lifting hydraulic system (68) and the lifting control box (69) are mounted at the tail of the turntable (61).
[0046] like Figure 1 , Figure 12As shown, the semi-trailer platform (7) includes a frame (71), a traveling mechanism (72), six anti-overturning booms (73), four heavy-duty leveling legs (74), six anti-overturning legs (75), outriggers (76), a transport support mechanism (8), a platform hydraulic system (16), an orientation servo control box (17), an erection servo control box (18), a platform electrical distribution cabinet (19), and a liquid cooling source (20). The traveling mechanism (72) is installed on the bottom surface of the rear of the frame (71). A heavy-duty leveling support leg (74) is installed on the front and rear sides of the frame (71). Six anti-overturning support legs (75) are distributed and installed around the frame (71) via six anti-overturning arms (73). The transport support mechanism (8) and the erection servo control box (18) are installed at the rear of the vehicle. The platform hydraulic system (16) is installed on the gooseneck of the frame (71). The orientation servo control box (17), the platform power distribution cabinet (19), and the liquid cooling source (20) are installed on the upper rear surface of the frame (71).
[0047] Figure 4 , Figure 3 , Figure 14 As shown, the transport support mechanism (8) includes a bracket (81), a locking hook (82), a tilting hydraulic cylinder (83), and a hook actuation cylinder (84).
[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna, characterized in that: The system includes a surface accuracy adjustment mechanism (1), a cross brace deployment mechanism (2), a cross brace locking mechanism (3), an antenna back frame (4), an arbitrary stroke locking type lifting cylinder (5), a turntable (6), a semi-trailer platform (7), a transport support mechanism (8), a level sensor (9), an angle encoder (10), and a position sensor (11). The surface accuracy adjustment mechanism (1) is installed on the cross brace deployment mechanism (2). The cross brace deployment mechanism (2), the cross brace locking mechanism (3), and the position sensor (11) are installed on the antenna back frame (4). The antenna back frame (4), the arbitrary stroke locking type lifting cylinder (5), and the angle encoder (10) are installed on the turntable (6). The turntable (6), the transport support mechanism (8), and the level sensor (9) are installed on the semi-trailer platform (7). The surface accuracy adjustment mechanism (1) includes a support base (12), a thrust joint bearing (13), an adjusting screw (14), and a locking nut (15). The adjusting screw (14) is installed on the cross brace unfolding mechanism (2), the thrust joint bearing (13) and the locking nut (15) are installed on the adjusting screw (14), and the support base (12) is installed on the top of the thrust joint bearing (13). The horizontal support deployment mechanism (2) is provided in two sets and is symmetrically arranged on both sides of the antenna back frame (4). Each set of horizontal support deployment mechanism (2) includes 5 horizontal supports (21), 4 connecting rods (22), and 2 deployment hydraulic cylinders (23). One end of the 5 horizontal supports (21) is simultaneously hinged to one side of the antenna back frame (4), the 4 connecting rods (22) are respectively hinged to the 5 horizontal supports (21), one end of the cylinder side of the 2 deployment hydraulic cylinders (23) is hinged to the antenna back frame (4), and one end of the piston rod side of the 2 deployment hydraulic cylinders (23) is hinged to 2 of the horizontal supports (21). The cross brace (21) is a box girder structure, and the surface accuracy adjustment mechanism (1) is installed on the top of the cross brace (21).
2. The rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna according to claim 1, characterized in that: There are 10 sets of cross brace locking mechanisms (3), which are symmetrically distributed on the inside of the cross brace unfolding mechanism (2) on both sides of the antenna back frame. Each set of cross brace locking mechanisms (3) includes 2 locking pins (31), 2 guide screws (32), 2 first connecting rods (33), 2 second connecting rods (34) and driving hydraulic cylinders (35). The 2 locking pins (31) slide up and down on the hinge axis between the cross brace (21) and the antenna back frame (4) under the action of the driving hydraulic cylinders (35). One side of the 2 first connecting rods (33) is hinged to the locking pins (31), and one side of the 2 second connecting rods (34) is hinged to the locking pins (31). The piston rod side of the driving hydraulic cylinder (35) is simultaneously hinged to the 2 first connecting rods (33), and the cylinder side is simultaneously hinged to the 2 second connecting rods (34). The 2 guide screws (32) are fixed on the lateral side of the hinge point of the antenna back frame (4).
3. The rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna according to claim 1, characterized in that: The antenna back frame (4) is a symmetrical box girder structure, including a back frame longitudinal beam (41), a back frame transverse beam (42), an antenna mounting base (43), an antenna longitudinal guide groove (44), and an antenna transverse guide roller (45). The back frame longitudinal beam (41) is provided with a hollow waist-shaped stiffener along its length.
4. The rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna according to claim 1, characterized in that: There are two arbitrary stroke locking lifting cylinders (5), each consisting of a heavy-duty cylinder (51), a hydraulic locking device (52), and a second position sensor (53). The hydraulic locking device (52) is installed on the cylinder of the heavy-duty cylinder (51), and the second position sensor (53) is installed on the hydraulic locking device (52). The piston rods of the two arbitrary stroke locking lifting cylinders (5) are hinged to both sides of the antenna back frame (4).
5. The rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna according to claim 1, characterized in that: The turntable (6) includes a turntable (61), a slewing bearing (62), a base (63), an eccentric sleeve (64), a pinion (65), a motor reducer (66), a rotary assembly (67), a lifting hydraulic system (68), and a lifting control box (69). The rotary assembly (67) includes a manifold (671), a fluid rotary joint (672), a rotary transformer (673), and a mounting bracket (674). The base (63) is screwed onto the semi-trailer platform (7). The inner ring of bearing (62) is screwed onto the base (63), the turntable (61) is screwed onto the outer ring of the slewing bearing (62), the motor reducer (66) is installed on the semi-trailer platform (7) through the eccentric sleeve (64), the rotating assembly (67) is installed between the turntable (61) and the base (63), the lifting hydraulic system (68) and the lifting control box (69) are installed at the tail of the turntable (61), and the cylinders of the two arbitrary stroke locking lifting cylinders (5) are hinged to both sides of the tail of the turntable (6).
6. The rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna according to claim 1, characterized in that: The semi-trailer platform (7) includes a frame (71), a traveling mechanism (72), six anti-overturning booms (73), four heavy-duty leveling legs (74), six anti-overturning legs (75), outriggers (76), a platform hydraulic system (16), an orientation servo control box (17), an erection servo control box (18), a platform power distribution cabinet (19), and a liquid cooling source (20). The traveling mechanism (72) is installed on the bottom of the rear of the frame (71). The four heavy-duty leveling legs (74) are installed on the front and rear sides of the frame (71). The six anti-overturning legs (75) are distributed and installed around the frame (71) through the six anti-overturning booms (73). The transport support mechanism (8) and the erection servo control box (18) are installed at the rear of the vehicle. The platform hydraulic system (16) is installed on the gooseneck of the frame. The orientation servo control box (17), the platform power distribution cabinet (19), and the liquid cooling source (20) are installed on the upper rear surface of the frame (71).
7. The rapid erection and dismantling mechanism for a heavy-duty, high-rigidity digital array radar antenna according to claim 1, characterized in that: The transport support mechanism (8) includes a bracket (81), a locking hook (82), a tilting hydraulic cylinder (83), a hook actuation cylinder (84), and a position sensor. The bracket (81) is hinged to the rear of the semi-trailer platform (7), the locking hook (82) is hinged to the upper rear side of the bracket (81), the cylinder of the tilting hydraulic cylinder (83) is hinged to the semi-trailer platform (7), and the piston rod is hinged to the bracket (81). The cylinder of the hook actuation cylinder (84) is hinged to the bracket (81), and the piston rod is hinged to the locking hook (82).