Lead seal reclaimer

Abstract

The present invention discloses a lead seal reclaiming machine, which belongs to the technical field of automation equipment, and includes a main frame, a control cabinet and an air compressor. The main frame is used to support the entire equipment, the control cabinet is used to control the operation of the entire equipment, and the air compressor is used to control the cylinder. The main frame is equipped with a support frame, a control cabinet and an air compressor, a PLC board is arranged in the control cabinet, a cabinet door is arranged on the control cabinet, a controller is arranged on the cabinet door, the controller is connected to the PLC board, and the controller is used to input instructions and control the systematic operation of the equipment. The air compressor is connected to the PLC board, the support frame is obliquely installed on the main frame, a blanking mechanism is installed on the support frame, a reclaiming mechanism is installed on one side of the blanking mechanism, and the reclaiming mechanism corresponds to the blanking mechanism, which solves the technical problems of the existing equipment with complex structure and poor reclaiming accuracy, and is mainly used in lead seal reclaiming.

Description

Technical Field

[0001] The invention relates to the technical field of lead seal reclaiming equipment, in particular to a lead seal reclaiming machine. Background Art

[0002] Patent application number: 202211004242.9 discloses a lead seal sorting device, which belongs to the technical field of sorting equipment, including a frame, characterized in that a material unloading sorting system is provided on the frame, the material unloading sorting system includes a lead sealing funnel, a vibration device and a sorting device, the vibration device is installed on the lead sealing funnel, the lead sealing funnel is installed obliquely, and a row of inverted trapezoidal lead sealing grooves is provided in the lead sealing funnel. The sorting device includes a support frame and a driving device, the support frame is installed on the lead sealing funnel, the driving device is fixedly installed on the support frame, the output shaft of the driving device is fixedly connected to the rotating shaft, and the rotating shaft is movably installed on On the support frame, a group of rotating wheels are arranged on the rotating shaft, and the rotating wheels are provided with ropes. The positions of the ropes on each rotating wheel are proportional and alternate, which solves the technical problem that the existing lead sealing equipment needs to load materials one by one for sorting. It is mainly used in lead seal sorting. The above equipment is the applicant's first-generation product. The above equipment has the following technical problems: complex structure, high production cost, the equipment drops materials through vibration, and long-term work will affect the equipment's material picking accuracy, thereby resulting in inaccurate material picking. After certain research and transformation, the applicant has carried out certain structural transformation and upgrading of the previous generation of products, and the overall material picking effect is better. Summary of the invention

[0003] In view of the deficiencies of the prior art, the present invention provides a lead-sealing reclaimer, and the technical solution adopted is as follows:

[0004] A lead seal reclaimer includes a main frame, a control cabinet and an air compressor. The main frame is used to support the entire device, the control cabinet is used to control the operation of the entire device, and the air compressor is used to control the cylinder. The main frame is equipped with a support frame, a control cabinet and an air compressor. A PLC board is provided in the control cabinet. A cabinet door is provided on the control cabinet. A controller is provided on the cabinet door. The controller is connected to the PLC board. The controller is used to input instructions and control the systematic operation of the device. The air compressor is connected to the PLC board. The support frame is obliquely installed on the main frame. The above structures are all prior art. The applicant does not need to elaborate here. The improvement of the present invention is that a blanking mechanism is installed on the support frame, and a reclaiming mechanism is installed on one side of the blanking mechanism. The reclaiming mechanism corresponds to the blanking mechanism.

[0005] The blanking mechanism is one of the core components of the present invention, including a material box and a servo motor. The material box is provided with at least one discharge port. A blanking trough is provided at the lower end of the material box, and a magnet sheet is provided in the blanking trough. The servo motor is fixedly installed on the support frame. The material box is fixedly connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a reduction gear. A driving wheel is provided on the output shaft of the driving motor, and the driving wheel is connected to the reduction gear through a belt or a chain. Sensors a and sensor b are provided on both sides of the material box respectively. The working principle of the above-mentioned device is as follows: sensor a is used for limiting, and then the servo motor controls the rotation of a fixed angle to that position, and sensor b detects whether a lead seal falls into the blanking trough. The servo motor drives the reduction gear to rotate left and right through a belt or a chain, so as to ensure that the material box can rotate left and right, and ensure that the blanking trough of the material box stops when it rotates to the sensing position of sensor b. A certain inclination angle is formed between the entire material box and the horizontal plane, so as to ensure that the lead seal is headed down, and the lead seal falls into the bottom of the material box under the action of gravity. When the material box rotates left and right, it is ensured that one lead seal can accurately fall into the blanking trough each time.

[0006] The material picking mechanism is one of the core components of the present invention, and corresponds to the blanking mechanism to complete the accurate picking of the lead seal. The material picking mechanism includes an automatic telescopic device, which is fixedly installed on the main frame through a connecting piece. A rotating motor is fixedly installed at the front end of the automatic telescopic device. The automatic telescopic device can be a cylinder d. A connecting rod is fixedly connected to the output shaft of the rotating motor, and a magnet is fixedly connected to the front end of the connecting rod. The horizontal position of the magnet corresponds to the blanking trough. The working principle of the above-mentioned device is as follows: when the blanking trough moves to a fixed position, if the sensor b detects that there is a lead seal in the blanking trough, the entire servo motor stops. At this time, the cylinder d extends out and drives the rotating motor to extend forward. The rotating motor is connected to a magnet on the connecting rod. The suction force of the magnet here is much greater than the suction force of the magnet sheet in the blanking trough. The magnet contacts the lead seal in the blanking trough and takes the lead seal out of the blanking trough. Then the cylinder d retracts and returns to its original position to complete the material picking process.

[0007] Preferably, the bottom of the material box is arc-shaped, and the material of the material box can be adjusted according to actual needs. The material of the material box can be metal, plastic, etc.

[0008] Preferably: in order to ensure that the lead seal can accurately fall into the drop trough, the volume of the drop trough is larger than the volume of the lead seal. According to actual conditions, the drop trough is slightly larger than the volume of the lead seal, and the lead seal can quickly fall into the drop trough.

[0009] Preferably: in order to achieve automated blanking and material inspection, a fixing frame is provided on the main frame, and a cylinder a and a cylinder b are symmetrically and obliquely installed on the fixing frame. Cylinder a is used to push waste lead seals, and cylinder b is used to push normal lead seals. An identification device is provided at the middle position of the lower part of the fixing frame, and the identification device is directly opposite to the lead seal. The rotary motor drives the lead seal to rotate. At this time, the identification device is used to identify the mark on the lead seal to determine whether it is a normal lead seal or a waste lead seal. The front ends of the cylinder a and the cylinder b are respectively aligned with the lead seal, and a track a and a track b are provided at the lower part of the lead seal. V-shaped baffles a and V-shaped baffles b are respectively provided at the starting points of the track a and the track b, and collectors are provided at the end points of the track a and the track b. The collectors include a genuine collector and a waste collector. The working principle of the above device is: when the identification device detects that the lead seal is a normal lead seal, the cylinder b is started, and the front end of the cylinder b hits the lead seal, causing the normal lead seal to fall into the V-shaped baffle a and slide through the track a to the genuine collector; when the identification device detects that the lead seal is a waste lead seal, the front end of the cylinder a hits the lead seal, causing the normal lead seal to fall into the V-shaped baffle b and slide through the track b to the waste collector.

[0010] Preferably: in order to control the number of lead seals discharged each time, the track a is a right-angle track, and the track b is an arc track, wherein the track a is provided with a cylinder c at a right angle, the arc track can directly discharge the material at one time, and the right-angle track can store the lead seals, and when a certain number of lead seals are needed, the lead seals can be ejected by the cylinder c, and the sensor a, sensor b, identification device, cylinder a, cylinder b, cylinder c and cylinder d are respectively connected to the PLC board.

[0011] Compared with the prior art, it has the following beneficial effects:

[0012] 1. Through the structural transformation of the present invention, the structure of the entire equipment is more compact and the design is more reasonable, thereby reducing the manufacturing cost of the equipment;

[0013] 2. Through the design of the present invention, the whole equipment has a high degree of automation and a novel structural design. It can quickly remove the lead seals and identify and classify the lead seals, saving costs for the enterprise and improving the level of intelligence.

[0014] 3. Through the design of the present invention, the effective sampling rate of the entire device is significantly improved, which is suitable for comprehensive promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A perspective view of the present invention;

[0016] Figure 2 It is a front view of the present invention;

[0017] Figure 3 for Figure 2 A local enlarged view of point A;

[0018] Figure 4 A top view of the present invention;

[0019] Figure 5 for Figure 4 A partial enlarged view of point B;

[0020] Figure 6 for Figure 4 A partial enlarged view of point C. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1

[0023] like Figure 1 - Figure 6 As shown:

[0024] A lead sealing material reclaiming machine comprises a main frame 1, a control cabinet 8 and an air compressor 12, a support frame 2, a control cabinet 8 and an air compressor 12 are installed on the main frame 1, a PLC board 8-3 is arranged in the control cabinet 8, a cabinet door 8-2 is arranged on the control cabinet 8, a controller 8-1 is arranged on the cabinet door 8-2, the controller 8-1 is connected to the PLC board 8-3, the air compressor 12 is connected to the PLC board 8-3, the support frame 2 is obliquely installed on the main frame 1, characterized in that a blanking mechanism is installed on the support frame 2, a material reclaiming mechanism is installed on one side of the blanking mechanism, the blanking mechanism comprises a material box 3 and a servo motor 5, at least one discharge port is provided on the material box 3, the bottom of the material box 3 is arc-shaped, a blanking trough 3-2 is arranged at the bottom end of the material box 3, a magnet sheet 3-2-1 is arranged in the blanking trough 3-2, and the magnet sheet 3-2-1 is used for The lead seal 16 is adsorbed, and the volume of the blanking trough 3-2 is larger than the volume of the lead seal 16. The servo motor 5 is fixedly installed on the support frame 2. The material box 3 is fixedly connected to the rotating shaft 3-1, and one end of the rotating shaft 3-1 is fixedly connected to the reduction gear 6. The output shaft of the servo motor 5 is provided with a driving wheel, and the driving wheel is connected to the reduction gear 6 through a belt or a chain. Sensors a3-3 and sensor b3-4 are respectively provided on both sides of the material box 3. The material picking mechanism includes an automatic telescopic device 10, and the automatic telescopic device 10 is fixedly installed on the main frame 1 through a connecting piece 18. A rotating motor 13 is fixedly installed at the front end of the automatic telescopic device 10, and a connecting rod 14 is fixedly connected to the output shaft of the rotating motor 13. The front end of the connecting rod 14 is fixedly connected to a magnet 15, and the horizontal position of the magnet 15 corresponds to the blanking trough 3-2.

[0025] The working principle of the present invention is as follows: sensor a3-3 is used for limiting, and then the servo motor 5 controls the rotation to a fixed angle to that position, and the sensor b3-4 detects whether there is a lead seal falling into the material chute. The servo motor 5 drives the reduction gear to rotate left and right through a belt or chain, thereby ensuring that the material box 3 can rotate left and right, and ensuring that the material chute 3-2 of the material box 3 stops when it rotates to the sensing position of the sensor b3-4. The entire material box 3 forms a certain inclination angle with the horizontal plane to ensure that the lead seal 16 is facing downward. Under the action of gravity, the lead seal 16 falls to the bottom of the material box 3. When the material box 3 rotates left and right, it is ensured that each time So that a lead seal can accurately fall into the blanking trough 3-2. When the blanking trough 3-2 moves to a fixed position, if the sensor b3-4 detects that there is a lead seal 16 in the blanking trough 3-2, the entire servo motor 5 stops. At this time, the cylinder d10 extends and drives the rotating motor 13 to extend forward. The rotating motor 13 is connected to the magnet 15 on the connecting rod 14. The suction force of the magnet 15 here is much greater than the suction force of the magnet sheet in the blanking trough 3-2. The magnet 15 contacts the lead seal 16 in the blanking trough 2 and takes the lead seal 16 out of the blanking trough 3-2. Then the cylinder d10 contracts and resets to complete the material removal process.

[0026] Example 2

[0027] like Figure 1 - Figure 6 As shown:

[0028] A lead sealing material reclaiming machine comprises a main frame 1, a control cabinet 8 and an air compressor 12. A support frame 2, a control cabinet 8 and an air compressor 12 are installed on the main frame 1. A PLC board 8-3 is arranged in the control cabinet 8. A cabinet door 8-2 is arranged on the control cabinet 8. A controller 8-1 is arranged on the cabinet door 8-2. The controller 8-1 is connected to the PLC board 8-3. The air compressor 12 is connected to the PLC board 8-3. The support frame 2 is obliquely installed on the main frame 1. It is characterized in that a blanking mechanism is installed on the support frame 2. A material reclaiming mechanism is installed on one side of the blanking mechanism. The blanking mechanism comprises a material box 3 and a servo motor 5. At least one discharge port is arranged on the material box 3. The bottom of the material box 3 is arc-shaped. A feeding trough 3-2 is provided at the bottom end of 3, a magnet sheet 3-2-1 is provided in the feeding trough 3-2, and the magnet sheet 3-2-1 is used to absorb the lead seal 16. The volume of the feeding trough 3-2 is larger than the volume of the lead seal 16. The servo motor 5 is fixedly mounted on the support frame 2, and the rotating shaft 3-1 is fixedly connected to the material box 3. One end of the rotating shaft 3-1 is fixedly connected to the reduction gear 6. A driving wheel is provided on the output shaft of the servo motor 5, and the driving wheel is connected to the reduction gear 6 through a belt or a chain. Sensors a3-3 and b3-4 are respectively provided on both sides of the material box 3. The material taking mechanism includes an automatic telescopic device 10, and the automatic telescopic device 10 is fixedly mounted on the main frame 1 through a connecting piece 18. A rotating motor 13 is fixedly installed at the front end of the automatic telescopic device 10, and a connecting rod 14 is fixedly connected to the output shaft of the rotating motor 13. The front end of the connecting rod 14 is fixedly connected to a magnet 15, and the horizontal position of the magnet 15 corresponds to the blanking trough 3-2. A fixing frame 7 is provided on the main frame 1, and a cylinder a7-1 and a cylinder b7-2 are symmetrically and obliquely installed on the fixing frame 7. An identification device 7-3 is provided at the middle position of the lower part of the fixing frame 7, and the identification device 7-3 is directly facing the lead seal 16. The front ends of the cylinders a7-1 and the cylinders b7-2 are respectively aligned with the lead seal 16. The lower part of the lead seal 16 is provided with a track a11-1 and a track b11-2, and the track a11-1 and the track b11-2 are installed On the track bracket 11, V-shaped baffles a10-1 and V-shaped baffles b10-2 are respectively provided at the starting points of the track a11-1 and the track b11-2, and collectors 9 are provided at the end points of the track a11-1 and the track b11-2. The collectors 9 include a genuine collector 9-1 and a waste collector 9-2. The automatic telescopic device 10 is a cylinder d, the track a11-1 is a right-angle track, and the track b11-2 is an arc track, wherein the track a11-1 is provided with a cylinder c17 at a right angle, and the sensor a3-3, sensor b3-4, identification device 7-3, cylinder a7-1, cylinder b7-2, cylinder c17 and cylinder d10 are respectively connected to the PLC board 8-3.

[0029] The working principle of the present invention is as follows: sensor a3-3 is used for limiting, and then the servo motor controls the rotation to a fixed angle to that position, and the sensor b3-4 detects whether there is a lead seal falling into the chute, and the servo motor 5 drives the reduction gear to rotate left and right through a belt or chain, thereby ensuring that the material box 3 can rotate left and right, and ensuring that the chute 3-2 of the material box 3 stops when it rotates to the sensing position of the sensor b3-4, and the entire material box 3 forms a certain inclination angle with the horizontal plane to ensure that the lead seal 16 is facing downward, and under the action of gravity, the lead seal 16 falls to the bottom of the material box 3. When the material box 3 rotates left and right, it is ensured that there can be a lead seal each time. A lead seal can accurately fall into the blanking trough 3-2. When the blanking trough 3-2 moves to a fixed position, if the sensor b3-4 detects that there is a lead seal 16 in the blanking trough 3-2, the entire servo motor 5 stops. At this time, the cylinder d10 extends and drives the rotating motor 13 to extend forward. The rotating motor 13 is connected to the magnet 15 on the connecting rod 14. The suction force of the magnet 15 here is much greater than the suction force of the magnet sheet 3-2-1 in the blanking trough 3-2. The magnet 15 contacts the lead seal in the blanking trough 2 and takes the lead seal 16 out of the blanking trough 3-2. Then the cylinder d10 contracts and resets to complete the material removal process. When the recognition device detects 7-3 that the seal is a normal seal, the cylinder b7-2 is started, and the front end of the cylinder b7-2 hits the seal 16, causing the normal seal to fall into the V-shaped baffle a10-1 and slide to the genuine collector 9-1 through the track a11-1. When the recognition device 7-3 detects that the seal 16 is a waste seal, the front end of the cylinder a7-1 hits the seal, causing the normal seal to fall into the V-shaped baffle b10-2 and slide to the waste collector 9-2 through the track b11-2. In order to control each The number of lead seals 16 discharged at a time, the track a11-1 is a right-angle track, and the track b11-2 is an arc track, wherein the track a11-1 is provided with a cylinder c17 at a right angle, the arc track can directly discharge materials at one time, and the right-angle track can store the lead seals. When a certain number of lead seals are needed, the lead seal 16 can be ejected by the cylinder c17. The sensor a, sensor b, identification device, cylinder a, cylinder b, cylinder c and cylinder d are respectively connected to the PLC board.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lead-sealing reclaimer, comprising a main frame (1), a control cabinet (8) and an air compressor (12), wherein a support frame (2), a control cabinet (8) and an air compressor (12) are mounted on the main frame (1), a PLC board (8-3) is arranged in the control cabinet (8), a cabinet door (8-2) is arranged on the control cabinet (8), a controller (8-1) is arranged on the cabinet door (8-2), the controller (8-1) is connected to the PLC board (8-3), the air compressor (12) is connected to the PLC board (8-3), the support frame (2) is obliquely mounted on the main frame (1), and the characteristics are as follows: A material dropping mechanism is installed on the support frame (2), a material picking mechanism is installed on one side of the material dropping mechanism, the material dropping mechanism comprises a material box (3) and a servo motor (5), the material box (3) is provided with at least one material discharge port, a material dropping trough (3-2) is provided at the lower end of the material box (3), a magnet sheet (3-2-1) is provided in the material dropping trough (3-2), the servo motor (5) is fixedly installed on the support frame (2), the material box (3) is fixedly connected to a rotating shaft (3-1), one end of the rotating shaft (3-1) is fixedly connected to a reduction gear (6), and a driving wheel is provided on the output shaft of the servo motor (5). The driving wheel is connected to the reduction gear (6) through a belt or a chain. Sensor a (3-3) and sensor b (3-4) are respectively provided on both sides of the material box (3). The material picking mechanism comprises an automatic telescopic device (10). The automatic telescopic device (10) is fixedly mounted on the main frame (1) through a connecting piece (18). A rotating motor (13) is fixedly mounted on the front end of the automatic telescopic device (10). A connecting rod (14) is fixedly connected to the output shaft of the rotating motor (13). A magnet (15) is fixedly connected to the front end of the connecting rod (14). The horizontal position of the magnet (15) corresponds to the material drop chute (3-2).

2. A lead seal reclaimer according to claim 1, characterized in that: The bottom of the material box (3) is in an arc shape.

3. A lead seal reclaimer according to claim 1, characterized in that: The volume of the blanking trough (3-2) is greater than the volume of the lead seal (16).

4. A lead seal reclaimer according to claim 1, characterized in that: The main frame (1) is provided with a fixing frame (7), and the fixing frame (7) is provided with a cylinder a (7-1) and a cylinder b (7-2) which are symmetrically and obliquely installed. An identification device (7-3) is provided at the middle position of the lower part of the fixing frame (7), and the identification device (7-3) is directly opposite to the lead seal (16). The front ends of the cylinder a (7-1) and the cylinder b (7-2) are respectively aligned with the lead seal (16). The lower part of the lead seal (16) is provided with a track a (11-1) and a track b (11-2). The starting points of the track a (11-1) and the track b (11-2) are respectively provided with a V-shaped baffle a (10-1) and a V-shaped baffle b (10-2). The end points of the track a (11-1) and the track b (11-2) are provided with a collector (9), and the collector (9) includes a genuine collector (9-1) and a defective collector (9-2).

5. A lead seal reclaimer according to claim 4, characterized in that: The automatic telescopic device (10) is a cylinder d.

6. A lead seal reclaimer according to claim 5, characterized in that: The track a (11-1) is a right-angle track, and the track b (11-2) is a circular arc track, wherein the track a (11-1) is provided with a cylinder c (17) at a right angle.

7. A lead seal reclaimer according to claim 6, characterized in that: The sensor a (3-3), sensor b (3-4), identification device (7-3), cylinder a (7-1), cylinder b (7-2), cylinder c (17) and cylinder d (10) are respectively connected to the PLC board (8-3).

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