Automatic feeding device for thin material
By designing an automatic feeding device suitable for thin materials, the shortcomings of manual feeding and existing automated feeding devices have been solved, realizing an automated, safe, and efficient feeding process for thin materials, which can adapt to thin materials of different materials and thicknesses.
Patent Information
- Application Number
- CN202211636618.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-19
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2042-12-19
AI Technical Summary
In existing technologies, the feeding process of thin materials relies on manual labor or automated devices, which leads to problems such as labor shortages, high costs, high risks, and poor versatility. In particular, the magnetic separation mechanism is not adaptable to oil films and products of different materials.
An automatic feeding device was designed, which includes a transfer structure, a conveying structure, a material distribution structure and a material pushing structure. The transfer structure collects thin materials, the conveying structure transfers them to the material distribution structure, the material distribution structure separates the materials, and the material pushing structure pushes out the individual materials, which can adapt to thin materials of different thicknesses and sizes.
It enables automated and continuous feeding of thin materials, reduces the need for human resources, improves the safety and versatility of the feeding process, and adapts to thin materials of different materials and thicknesses.
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Figure CN115818299B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of feeding device, and particularly relates to an automatic feeding device suitable for thin piece materials. BACKGROUND
[0002] In many current application scenarios, the feeding of thin piece materials is completed by manual operation or automatic device mechanism.
[0003] Manual feeding: in the whole action cycle, workers first take out the piece materials in the turnover frame, then separate the piece materials piece by piece, and then sequentially feed the separated thin piece materials into the production line, and the whole cycle process needs 1-2 people to complete.
[0004] Automatic mechanism feeding: in the whole action cycle, workers first take out the piece materials in the turnover frame and stack them into the material bin, the material bin is lifted, the uppermost several piece materials are separated by the magnetic separating device, and the magnetic conveying belt adsorbs the uppermost product of the material bin to realize sequential feeding.
[0005] Defects of manual feeding: ①human resources are in short supply, costs rise, and the risk coefficient in the production process rises;
[0006] Defects of automatic mechanism feeding: ①it is difficult for the magnetic separating mechanism to separate the piece materials if there is an oil film on the surface of the piece materials, and the piece materials are connected; ②the magnetic separating mechanism cannot realize commonality according to the size, thickness and material of the product, and needs to adjust different magnetic strengths according to different application models, and the versatility is poor. SUMMARY
[0007] In view of the above problems, the application provides an automatic feeding device suitable for thin piece materials to effectively solve the problems in the background art.
[0008] To achieve the above purpose, the application provides the following technical scheme: an automatic feeding device suitable for thin piece materials, comprising a storage structure, a transfer structure, a separating structure and a pushing structure,
[0009] The separating structure is provided with two identical first feeding positions and second feeding positions, the first feeding positions and the second feeding positions are symmetrically arranged in the separating structure, and the two feeding positions can rotate,
[0010] The storage structure is used for storing thin piece materials, the transfer structure is located below the storage structure, and the first feeding position is located below the transfer structure.
[0011] The pushing structure is located above the second feeding position.
[0012] Preferably, the transfer structure comprises a first shell, a movable block, a fixing member and a cylinder, the first shell is a hollow box structure and penetrates from top to bottom, the movable block is located at the bottom of the inner wall of the first shell, the fixed end of the cylinder is fixed to the outer wall of the first shell through the fixing member, the movable block is fixed to the elongated end of the cylinder, and an inclined surface is formed on the free end of the movable block.
[0013] Preferably, the transfer structure comprises a second shell, an internal limiting member and an alternating connecting member, the second shell is a hollow structure and penetrates from top to bottom, the internal limiting member is connected to the second shell through the alternating connecting member, and a gap is formed between the alternating connecting member and the internal limiting member, the first shell can enter the gap, and the material can be sleeved outside the internal limiting member.
[0014] Preferably, the internal limiting member comprises a limiting column, a top fixing block and a bottom fixing block, the limiting column is fixed between the top fixing block and the bottom fixing block,
[0015] The alternating connecting member comprises a movable plate, a baffle and a connecting plate, the movable plate is rotatably arranged in the second shell, the baffle is fixed to the movable plate, and the connecting plate is slidably arranged in the second shell, and when the movable plate rotates, the connecting plate can extend out of the side wall of the second shell and pass through the movable plate and be inserted into the top fixing block.
[0016] Preferably, a pin block is fixed to the movable plate, a first rotating shaft is fixed to the pin block, the first rotating shaft is located in the inner wall of the second shell, a first gear is fixed to the first rotating shaft, a rack is arranged on the lower surface of the connecting plate, and the first gear cooperates with the rack, so that when the first rotating shaft rotates, the connecting plate can slide, and a through hole is formed in the movable plate,
[0017] A first pushing block is further fixed to the movable plate, and a spring is arranged between the first pushing block and the second shell, when the second shell moves downward, the first pushing block can pull the lower end of the movable plate outward and compress the spring.
[0018] Preferably, a first supporting rod is fixed to the outer wall of the second shell, a first sliding block is fixed to the end of the first supporting rod away from the second shell, the first sliding block is arranged on a first linear module, and the first sliding block can slide on the first linear module.
[0019] Preferably, the distribution structure comprises a workbench, two symmetrical fixing bases are fixedly connected on the workbench, the two fixing bases correspond to the first feeding position and the second feeding position respectively, a receiving seat is arranged at the upper end of the fixing base, a limiting rod is fixedly connected at the upper end of the fixing base, the limiting rod penetrates through the receiving seat, a second supporting rod is arranged through the fixing base, a second sliding block is fixedly connected at the lower end of the second supporting rod, the upper end of the second supporting rod can be abutted against the lower end of the receiving seat to lift the receiving seat upward, the second sliding block is matched with the second linear module, so that the second supporting rod can move along the arrangement direction of the second linear module; a second driving block is also fixedly connected on the workbench, the second driving block is matched with the first driving block, the second driving block is arranged obliquely, the distance between the upper end of the second driving block and the axis of the fixing base is close, an inclined groove is arranged in the first driving block, so that the second driving block can be inserted into the inclined groove, and when the second shell continues to move downward, the lower end of the movable plate can rotate outward.
[0020] Preferably, the lower end of the workbench is fixedly connected with a second rotating shaft, the lower end of the second rotating shaft is rotatably installed in the base, a second gear is fixedly connected on the second rotating shaft, a driving motor is arranged below the workbench, a third gear is fixedly connected on the output end of the driving motor, and the third gear is engaged with the second gear.
[0021] Preferably, the pushing structure comprises a rotating wheel, a connecting rod and a horizontal rod, the rotating wheel is driven by a motor, one end of the connecting rod is hingedly connected to the rotating wheel through a first hinge seat, the other end of the connecting rod is hingedly connected to a third sliding block through a second hinge seat, the third sliding block is sleeved on the horizontal rod, so that when the rotating wheel rotates, the third sliding block can slide horizontally along the horizontal rod, a pushing part is fixedly connected to the third sliding block, and the pushing part is in L-shaped structure.
[0022] Compared with the prior art, the present application has the following advantages:
[0023] 1. The present application can collect and store the thin material, which can be used for temporary storage, and the device can run continuously in subsequent use.
[0024] 2. The transfer structure can transfer the thin material in the storage structure to the distribution structure.
[0025] 3. The distribution structure and the pushing structure can separate the stacked materials one by one to realize the purpose of feeding in sequence, and can also be adjusted according to different thickness and size, so that the device has a wider range of use. BRIEF DESCRIPTION OF DRAWINGS
[0026] The accompanying drawings are included to provide a further understanding of the application, and are incorporated in and constitute a part of this specification, illustrate embodiments of the application, and are intended to further explain the principles of the application, and are not intended to limit the application. In the drawings:
[0027] Figure 1 is a schematic diagram of the overall structure of the present application;
[0028] Figure 2 is a schematic diagram of the internal structure of the transfer structure of the present application;
[0029] Figure 3 is a schematic diagram of the perspective structure of the second shell of the present application;
[0030] Figure 4 is a schematic diagram of the top structure of the transfer structure of the present application; Figure 3
[0031] Figure 5 is a schematic diagram of the internal structure of the second shell of the present application;
[0032] Figure 6 is a schematic diagram of the enlarged structure of A in the transfer structure of the present application; Figure 5
[0033] Figure 7 is a schematic diagram of the enlarged structure of the transfer structure of the present application;
[0034] Figure 8 is a schematic diagram of the enlarged structure of the material distribution structure of the present application;
[0035] Figure 9 is a schematic diagram of the enlarged structure of the material pushing structure of the present application;
[0036] Figure 10 is a schematic diagram of the top structure of the fixing seat of the present application;
[0037] Figure 11 is a schematic diagram of the internal cooperation structure of the mounting block and the bolt of the present application.
[0038] In the diagram: 1. Transfer structure; 11. First housing; 12. Movable block; 13. Fixing component; 14. Cylinder; 2. Transfer structure; 21. Second housing; 22. Limiting post; 23. Movable plate; 24. Top fixing block; 25. Baffle; 26. Connecting plate; 27. First actuating block; 28. Spring; 29. First insertion hole; 210. Second insertion hole; 211. Through hole; 212. Pin block; 213. First rotating shaft; 214. First gear; 215. First support rod; 216. First slider; 217. First linear module; 218. Bottom fixing block; 3. Material distribution. Structure; 31. Workbench; 32. Base; 33. Second rotating shaft; 34. Second gear; 35. Drive motor; 36. Third gear; 37. Fixed seat; 38. Receiving seat; 39. Limiting rod; 310. Second support rod; 311. Second slider; 312. Second linear module; 313. Second actuating block; 314. Slide groove; 315. Mounting block; 316. Bolt; 317. Through hole; 4. Pushing structure; 41. Rotary wheel; 42. First hinge seat; 43. Connecting rod; 44. Third slider; 45. Crossbar; 46. Pushing part; 47. Second hinge seat. Detailed Implementation
[0039] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0040] Depend on Figures 1-11 The present invention discloses an automatic feeding device suitable for thin-walled materials, comprising a storage structure 1, a transfer structure 2, a material distribution structure 3, and a pushing structure 4.
[0041] The material distribution structure 3 has two identical first and second feeding positions, which are symmetrically arranged within the structure. Both positions can rotate, allowing for alternating use and ensuring uninterrupted material distribution. Specifically, when there is thin material on the first feeding position, the pushing structure 4 can decompose it, leaving the second feeding position empty. The transfer structure 2 can then add the thin material to the second feeding position. Once the material on the first feeding position has been decomposed, the material distribution structure 3 can rotate, switching between the first and second feeding positions.
[0042] The transfer structure 1 is used to store thin parts, and the transfer structure 2 is located below the transfer structure 1. The first loading position is located below the transfer structure 2.
[0043] The pusher structure 4 is located above the second feeding position.
[0044] When the device is in use, the thin material is stored in the storage structure 1, the transfer structure 2 can take out the thin material from the storage structure 1 and put it into the material distribution structure 3, and then the material pushing structure 4 can separate the material in the material distribution structure 3 into individual objects.
[0045] Taking the circular ring-shaped thin material as an example:
[0046] The storage structure 1 includes a first shell 11, a movable block 12, a fixed part 13, and a cylinder 14. The first shell 11 is a hollow cylindrical box structure that penetrates from top to bottom. The movable block 12 is located at the bottom of the inner wall of the first shell 11. The fixed end of the cylinder 14 is fixed to the outer wall of the first shell 11 through the fixed part 13. The movable block 12 is fixed to the extended end of the cylinder 14. A slope is formed on the free end of the movable block 12. The slope is beneficial to separate the upper layer of material from the lower layer of material.
[0047] When the cylinder 14 is extended, the movable block 12 extends into the first shell 11, thereby preventing the material in the first shell 11 from falling. When the cylinder 14 is shortened, the movable block 12 is retracted into the sidewall of the first shell 11, thereby allowing the material in the first shell 11 to fall.
[0048] The transfer structure 2 includes a second shell 21, an internal limiting part, and an alternating connecting part. The second shell 21 is a hollow structure that penetrates from top to bottom. The internal limiting part is connected to the second shell 21 through the alternating connecting part. There is a gap between the alternating connecting part and the internal limiting part. The first shell 11 can enter the gap. The thin material can be wrapped around the external limiting part.
[0049] The material can be wrapped around the external limiting part. The function of the alternating connecting part is to block the lower part of the second shell 21 when the material is loaded into the second shell 21, thereby preventing the material from falling. When the material in the second shell 21 needs to be transferred to the material distribution structure 3, the upper end of the alternating connecting part can be connected to the upper end of the internal limiting part, and the lower end of the alternating connecting part can be separated from the lower end of the internal limiting part, thereby achieving the purpose of allowing the material to fall.
[0050] The internal limiting part includes a limiting column 22, a top fixed block 24, and a bottom fixed block 218. The limiting column 22 is fixed between the top fixed block 24 and the bottom fixed block 218.
[0051] The alternate connecting piece comprises a movable plate 23, a baffle 25 and a connecting plate 26, the movable plate 23 is rotatably arranged in the interior of the second shell 21, the baffle 25 is fixedly connected to the movable plate 23, the connecting plate 26 is slidably arranged in the second shell 21, and when the movable plate 23 rotates, the connecting plate 26 can extend out of the side wall of the second shell 21 and pass through the movable plate 23 to be inserted into the top fixed block 24.
[0052] The movable plate 23 is fixedly connected with a pin block 212, the pin block 212 is fixedly connected with a first rotating shaft 213, the first rotating shaft 213 is located in the inner wall of the second shell 21, a first gear 214 is fixedly connected to the first rotating shaft 213, a rack is arranged on the lower surface of the connecting plate 26, and the first gear 214 cooperates with the rack, so that when the first rotating shaft 213 rotates, the connecting plate 26 can slide, a through hole 211 is arranged on the movable plate 23,
[0053] The movable plate 23 is further fixedly connected with a first pushing block 27, a spring 28 is arranged between the first pushing block 27 and the second shell 21, when the second shell 21 moves downward, the first pushing block 27 can pull the lower end of the movable plate 23 outward and compress the spring 28.
[0054] A first supporting rod 215 is fixedly connected to the outer wall of the second shell 21, a first sliding block 216 is fixedly connected to the end of the first supporting rod 215 away from the second shell 21, the first sliding block 216 is arranged on a first linear module 217, and the first sliding block 216 can slide on the first linear module 217.
[0055] The material separating structure 3 comprises a workbench 31, two symmetrical fixed seats 37 are fixedly connected to the workbench 31, the two fixed seats 37 correspond to the first feeding position and the second feeding position respectively, a receiving seat 38 is arranged on the upper end of the fixed seat 37, a limiting rod 39 is fixedly connected to the upper end of the fixed seat 37, the limiting rod 39 passes through the receiving seat 38, a second supporting rod 310 is arranged in the interior of the fixed seat 37, a second sliding block 311 is fixedly connected to the lower end of the second supporting rod 310, and the upper end of the second supporting rod 310 can be abutted against the lower end of the receiving seat 38 to lift the receiving seat 38 upward.
[0056] When the second supporting rod 310 moves upward, the second supporting rod 310 can lift the receiving seat 38 upward, the material is located on the receiving seat 38, and then the material moves upward, when the uppermost material extends above the limiting rod 39, the material pushing structure 4 can push the material out, so that the material separating purpose is achieved.
[0057] The structure of the fixing base 37 is that a plurality of sliding grooves 314 are arranged in a ring array on the fixing base 37, and a mounting block 315 is slidably arranged in the sliding groove 314, the sliding block 315 is connected with the fixing base 37 through a bolt 316, and the bolt 316 can freely rotate in the sliding block 315 and drive the mounting block 315 to move forward and backward. The limiting rod 39 is fixedly connected to the mounting block 315 to adjust the position of the mounting block 315.
[0058] The through hole 317 is a hole through which the second supporting rod 310 passes.
[0059] The second sliding block 311 cooperates with the second linear module 312 to enable the second supporting rod 310 to move along the arrangement direction of the second linear module 312.
[0060] A second toggle block 313 is also fixedly connected to the workbench 31, the second toggle block 313 cooperates with the first toggle block 27, the second toggle block 313 is arranged obliquely, and the upper end thereof is close to the axis of the fixing base 37. An inclined slot is formed in the first toggle block 27, so that the second toggle block 313 can be inserted into the inclined slot, and when the second housing 21 continues to move downward, the lower end of the movable plate 23 can be rotated outward.
[0061] The lower end of the workbench 31 is fixedly connected with a second rotating shaft 33, the lower end of the second rotating shaft 33 is rotatably installed in the base 32, the second rotating shaft 33 is fixedly connected with a second gear 34, a driving motor 35 is arranged below the workbench 31, a third gear 36 is fixedly connected to the output end of the driving motor 35, and the third gear 36 is engaged with the second gear 34. When the driving motor 35 rotates, the driving motor 35 drives the third gear 36 to rotate, the third gear 36 is engaged with the second gear 34, so that the second gear 34 rotates, and when the second gear 34 rotates, the workbench 31 can rotate, so that the first feeding position and the second feeding position are switched.
[0062] The pushing structure 4 comprises a rotating wheel 41, a connecting rod 43 and a horizontal rod 45, the rotating wheel 41 is driven by a motor, one end of the connecting rod 43 is hingedly connected to the rotating wheel 41 through a first hinge seat 42, the other end of the connecting rod 43 is hingedly connected to a third sliding block 44 through a second hinge seat 47, the third sliding block 44 is sleeved on the horizontal rod 45, so that the third sliding block 44 can slide horizontally along the horizontal rod 45 when the rotating wheel 41 rotates, and a pushing part 46 is fixedly connected to the third sliding block 44, and the pushing part 46 is in an L-shaped structure, so as to separate the material extending to the upper end of the limiting rod 39.
[0063] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.
[0064] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, and it is intended that the scope of the application be limited solely by the scope of the appended claims and the equivalents thereof.
Claims
1. An automatic feeding device for thin material, characterized by: The device comprises a storage structure (1), a transfer structure (2), a distribution structure (3) and a pushing structure (4), The distribution structure (3) is provided with two identical first and second feeding positions, which are symmetrically arranged in the distribution structure (3) and can rotate, The storage structure (1) is used for storing thin workpieces, the transfer structure (2) is located below the storage structure (1), and the first feeding position is located below the transfer structure (2), The pushing structure (4) is located above the second feeding position, The transfer structure (2) comprises a second housing (21), an internal limiting piece and an alternating connecting piece, the second housing (21) is a hollow structure penetrating from top to bottom, the internal limiting piece is connected with the second housing (21) through the alternating connecting piece, and a gap is formed between the alternating connecting piece and the internal limiting piece, the first housing (11) can enter the gap, and the thin workpiece can be sleeved outside the internal limiting piece, The internal limiting piece comprises a limiting column (22), a top fixed block (24) and a bottom fixed block (218), and the limiting column (22) is fixedly connected between the top fixed block (24) and the bottom fixed block (218), The alternating connecting piece comprises a movable plate (23), a baffle (25) and a connecting plate (26), the movable plate (23) is rotatably arranged in the second housing (21), the baffle (25) is fixedly connected to the movable plate (23), and the connecting plate (26) is slidably installed in the second housing (21), and when the movable plate (23) rotates, the connecting plate (26) can extend out of the side wall of the second housing (21) and pass through the movable plate (23) to be inserted into the top fixed block (24), The movable plate (23) is fixedly connected with a pin block (212), the pin block (212) is fixedly connected with a first rotating shaft (213), the first rotating shaft (213) is located in the inner wall of the second housing (21), a first gear (214) is fixedly connected to the first rotating shaft (213), a rack is arranged on the lower surface of the connecting plate (26), and the first gear (214) cooperates with the rack, so that when the first rotating shaft (213) rotates, the connecting plate (26) can slide, and a through hole (211) is formed in the movable plate (23), The movable plate (23) is further fixedly connected with a first shifting block (27), a spring (28) is arranged between the first shifting block (27) and the second housing (21), when the second housing (21) moves downward, the first shifting block (27) can pull the lower end of the movable plate (23) outward and compress the spring (28), The distributing structure (3) comprises a workbench (31), two symmetrical fixing bases (37) are fixedly connected on the workbench (31), the two fixing bases (37) correspond to the first feeding position and the second feeding position respectively, a receiving base (38) is arranged at the upper end of the fixing base (37), a limiting rod (39) is fixedly connected at the upper end of the fixing base (37), the limiting rod (39) penetrates through the receiving base (38), a second supporting rod (310) is arranged in the fixing base (37), a second sliding block (311) is fixedly connected at the lower end of the second supporting rod (310), the upper end of the second supporting rod (310) can be abutted against the lower end of the receiving base (38) to lift the receiving base (38) upward, the second sliding block (311) is matched with a second linear module (312), so that the second supporting rod (310) can move along the arrangement direction of the second linear module (312); a second shifting block (313) is further fixedly connected on the workbench (31), the second shifting block (313) is matched with the first shifting block (27), the second shifting block (313) is arranged obliquely, the distance between the upper end of the second shifting block (313) and the axis of the fixing base (37) is small, an inclined groove is formed in the first shifting block (27), so that the second shifting block (313) can be inserted into the inclined groove, and when the second shell (21) continues to move downward, the lower end of the movable plate (23) can rotate outward.
2. The automatic feeding device for thin gauge material according to claim 1, wherein: The transferring structure (1) comprises a first shell (11), a movable block (12), a fixing member (13) and a cylinder (14), the first shell (11) is a hollow box structure and penetrates through from top to bottom, the movable block (12) is located at the bottom of the inner wall of the first shell (11), the fixed end of the cylinder (14) is fixedly connected to the outer wall of the first shell (11) through the fixing member (13), the movable block (12) is fixedly connected to the elongated end of the cylinder (14), and an inclined surface is formed in the free end of the movable block (12).
3. The automatic feeding device for thin gauge material according to claim 1, wherein: A first supporting rod (215) is fixedly connected to the outer wall of the second shell (21), a first sliding block (216) is fixedly connected to the end of the first supporting rod (215) away from the second shell (21), the first sliding block (216) is installed on a first linear module (217), and the first sliding block (216) can slide on the first linear module (217).
4. The automatic feeding device for thin gauge material of claim 1, wherein: A second rotating shaft (33) is fixedly connected to the lower end of the workbench (31), the lower end of the second rotating shaft (33) is rotatably installed in the base (32), a second gear (34) is fixedly connected to the second rotating shaft (33), a driving motor (35) is arranged below the workbench (31), a third gear (36) is fixedly connected to the output end of the driving motor (35), and the third gear (36) is engaged with the second gear (34).
5. The automatic feeding device for thin gauge material of claim 1, wherein: The pushing structure (4) comprises a rotating wheel (41), a connecting rod (43) and a crossbar (45), the rotating wheel (41) is driven by a motor, one end of the connecting rod (43) is hinged to the rotating wheel (41) through a first hinge seat (42), the other end of the connecting rod (43) is hinged to a third sliding block (44) through a second hinge seat (47), the third sliding block (44) is sleeved on the crossbar (45), so that the third sliding block (44) can slide horizontally along the crossbar (45) when the rotating wheel (41) rotates, and a pushing part (46) is fixed on the third sliding block (44), and the pushing part (46) is in an L-shaped structure.
Citation Information
Patent Citations
Adjustable automatic material dispensing device used for flow line distribution
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